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A New Revolution in Technology Steam Boilers STAR BOILERS turning fire into power... TM www.starboilers.com

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A New Revolution in

TechnologySteam Boilers

STARBOILERSturning fire into power...

TM

www.starboilers.com

India. The 2nd largest industrial sector nation in Asia. The

10th largest industrial sector across the world. A country

where lives depend on industries. Industries whose

efficiency depends on the boilers.

Successfully completing my Mechanical Engineering

Degree from the Delhi College of Engineering in 1982 and

thereafter another 30 years of passionately living the

boiler industry, including being a part of companies like

Thermax Ltd, Industrial Boilers Ltd. and Cheema Boilers

Ltd., has helped me understand its various facets closely:

ever-expanding industries, growing customer

expectations and an increasing yearn for improvement in

technology and manufacturing. However, as truly said

before, a company's high stature is not in how it makes or

markets its products but how it continues to care for it

thereafter. On this note, I take immense pride in

introducing Star Boilers Pvt. Ltd. as one of North India's

fastest-growing IBR steam boilers' manufacturing units.

Building on strong marketing and customer principles,

the enterprise aims at soon establishing global stature in

setting high standards for industrial steam technology

and applications. We offer Steam Boilers ranging from

steam capacities of 100 kg/hr to 25,000 kg/hr, designed

and manufactured with great precision using modern

engineering tools and machinery.

There is little doubt however about how, coupled with

strong production quality, an efficient and hard-working

team-force is the secret to a satisfied customer base. We

at Star understand the need to be strongly adherent on

the commitments made to our clients, and have hence

injected into each employee the motivation to put into

each assignment his best efforts. Our work-force

combines the past experience garnered by our

Managerial team with the hunger for success amongst

the younger members, working endlessly in an attempt to

deliver the high standards of customer satisfaction that

we promise.

Even after being behind the sales of over 2000 Steam

Boilers, in and outside India, and being actively involved

in their design and installations, I was not completely

satisfied with the levels of technology and services being

provided to the customers. It was then that I felt the need

to provide our steam industry with a new beginning: the

most modern machining and designing techniques with

never-seen-before scales of honesty and commitment

towards the clients. Combining the highest standards in

the 3 critical S's of the Boiler industry – synthesization,

sales and service – to form the fourth: Star.

This message would be incomplete without a special

note of thanks to Shri Surender Gupta (Chairman &

Managing Director, Dunar Foods Pvt. Ltd., Karnal) who

held immense faith in us by placing on us his prestigious

boiler order even before the initialization of production at

Star. It is due to inspirations like him and their such kind

gestures that I remain motivated to continuously deliver

even beyond what I expect myself to be capable of.

I would also further like to express my immense

gratifications to my father, Late Shri Mehendra Singh,

who throughout my earlier career inspired me to set-up

this enterprise and serve continually our esteemed

customers with just one priority in mind: Quality.

Mohan Bir Singh

Managing Director

From the MD's Desk

Board Of Other

Directors

After completing his Engineering (Mechanical) Degree

from the UK's top ranked institution, the University of

Southampton, Preet Mohan Singh is now combining the

contemporary principles of steam technology with the

modern innovational developments to optimize the scales

of design and production at Star.

A Graduate and MBA, both from reputed universities in the

UK, Preet Kamal is channelizing the strong and innovative

enterpreunal principles developed by her in the meantime

towards ensuring high-maintained standards of the inter-

organizational relations and human relations operations at

Star.

A postgraduate in Economics and vastly experienced for

over 20 years in managing financial aspects of various

industrial enterprises in the past. Using her wide range of

knowledge, she is continuously maintaining high levels of

enterpreunal skills for the company.

Manufacturing unit: Manufacturing the boilers at an 2optimum technology-incorporated, 4000 m plant in

Barhi (Sonepat), the unit remains within close distance

of the capital and easily accessible for timely visit,

dispatch and service to all major industrial markets

situated both within India and abroad. Marketing

centers set up in other key industrial sectors spread all

over the country further help develop an incorporated

network for quality sales and service opportunities

across the nation.

Machines and Equipment: Star Boilers puts strong

focus on optimizing the quality of manufacturing of its

products. It hence combines with its strong

accessibility the appliance of plant machinery and

software from their most reputed manufacturers

currently available in India. A few prominent examples

are

Ÿ Hydraulic plate-bending machine: Himalaya

Machinery Pvt. Ltd.

Ÿ Tube and pipe bending machine:

Electropneumatics & Hydraulics Pvt. Ltd.

Ÿ Radial drilling machine: Whitestar

Ÿ Welding and cutting machines: ADOR

Ÿ 125 kVA DG Set: Cummins

Ÿ Overhead EOT cranes: Dhiraj

Ÿ Hydraulic Crane -12 Tons (Hydra): ACE

Ÿ AutoCAD and Solidworks design optimization

programs

Ÿ Enhancement softwares for components'

designing and analysis

The above installations coupled with our motivated

workforce enable us to maintain strong standards of

planning and manufacturing at the enterprise, starting

from drafting the first design concept to the post-

production commissioning and inspection

procedures, ensuring a long and efficient

performance of the products we deliver.

Star's assurance for quality does not limit to its

external performance and longevity. We believe that

as important as a boiler's external efficiency is the

strong reliability of the components that constitute it.

Star sources its boiler fittings, including pumps,

valves and instrumentation devices, etc., from

manufacturers recognized for setting the highest

benchmarks in quality and performance. This means

that with Star, you remain forever insured of even what

operates beyond what you can see.

Our emphasis on quality is reflected in us being

accredited with the ISO 9001: 2008 standardization

certificate (awarded by M/s German CERT, certificate

no. KorQ-131941), stating us to possess capability

sufficient of manufacturing, supplying and exporting

IBR steam boilers and its accompanying accessories.

Delivering the

Qualitywe promise

Preet Mohan Singh

Preet Kamal

Jaspreet Kaur

1 6 TPH –

10.5/17.5 2kg/cm g

Wood/Coal/Briquettes/ Petcoke/Bagasse/Mustard husk/Rice husk/Saw dust

n

n

n

n

n

n

Unique design with choice of 3/4/5 side water wall furnace.

Higher working efficiency: greater heat magnitude absorbed by 3-pass design and paneled water wall furnace.

Enhanced steam dryness: due to larger water-steam interface area.

Large shell structure: for incorporating load fluctuations

Reduced power consumption and maintenance requirements.

Lesser space and minimum erection time required.

Capacity

Pressure

Fuel

SALIENT FEATURES:

2 6 TPH –

10.5/17.5 2kg/cm g

Rice husk/Saw dust

n Integral furnace, 3 pass, wet back packaged design

Top fuel feeding (including industrial feeding fan mechanism): helps in fuel carryover and wastage prevention

Bubbling bed combustion technology: higher combustion efficiency and reduction in ash settlement.

n

n

SALIENT FEATURES:

Rice husk/Petcoke/Coal/Lignite/Saw dust

n

n

n

n

n

Unique design with choice of 3/4/5 side water wall furnace.

Greater steam dryness: large water-steam interface

Reduced refractory work requirement: due to application of membrane water wall furnace.

Elevated thermal efficiency: Resultant of optimized combustion through FBC furnace technology.

Under Bed/Over Bed fuel feeding options.

SALIENT FEATURES:

2 15 TPH –

10.5/17.5 2kg/cm g

6 TPH 25 TPH –

10.5/17.5 2kg/cm g

Rice husk/Petcoke/Coal/Bagasse/Mustard husk/Saw dust

n

n

n

n

n

Multiple grate options for efficient fuel combustion: FBC, Dumping grate, Travelling grate, Pulsating grate and combination alternatives.

Available in single drum or bi-drum design options.

Membrane panel design and construction appropriate for low ash fusion temperature fuels.

Minimal power consumption and breakdown time.

Consistent output obtained at low operating costs.

SALIENT FEATURES:

MAXSTAR TM

Capacity

Pressure

Fuel

Capacity

Pressure

Fuel

Capacity

Pressure

Fuel

INSTAR TM

COMBISTAR TM

POWERSTAR TM

(non-IBR) 100 kg/h – 850 kg/h

10.5 2kg/cm g

HSD/LDO/Furnace Oil/Gas/Oil cum Gas

n Non-IBR instant steam generator: Reduced maintenance, easy to install and low capital/operating costs.

Proven Reverse Flame technology.

In-built heat-recovery unit: provides high working thermal efficiency.

No shutdown on account of annual inspection. No IBR approved boiler attendant required.

Technically lucrative design: Application of economizer-optimiser technology (improved heat recovery) and large membrane-tubes diameter (enhanced steam dryness and coil durability).

Integrated ladder provides easy monitoring and operating accessibility.

n

n

n

n

n

SALIENT FEATURES:

n 3 pass, smoke tube, fully wet back packaged design with inbuilt furnace for manual feeding.

Enhanced compactness: sharp design reduces space requirement.

Greater combustion efficiency: due to large furnace volume.

Improved grades of steam dryness and quality.

n

n

n

SALIENT FEATURES:

0.5 – 2 TPH

10.5 2kg/cm g

Coal/Wood/Briquettes

n

n

n

n

Ready-to-operate skid mounted design: need only power, water, steam pipeline and chimney to start.

Easy installation: less space and no foundations required.

Reduced operating and maintenance costs.

Inbuilt heat recovery unit and cyclone.

SALIENT FEATURES:

1 – 4 TPH

10.5/17.5 2kg/cm g

Wood/Coal/Briquettes

n Fully automatic, wetback, 3-pass smoke-tube design.

Optimized and reliable monobloc burner and water level controller mechanisms.

Higher scales of operating efficiency and steam dryness: due to increased availability of usable heat.

n

n

SALIENT FEATURES:

1 – 10 TPH

10.5/17.5 2kg/cm g

Oil/Gas/Oil cum Gas

Capacity

Pressure

Fuel

Capacity

Pressure

Fuel

Capacity

Pressure

Fuel

Capacity

Pressure

Fuel

STEAMSTAR TM

NANOSTAR TM

PACKSTAR TM

PETROSTARTM

We at Star believe in shaping our entire operations to fulfill the desires of those to

whom we serve. Our policies commence and conclude placing the entire focus on

our backbone: our valued customers. Visualizing their needs, creating solutions that

optimally achieve their requirements, and molding our operations to serve them with

the highest scales of efficiency both before and after our product is sold and

commissioned.

Star promises the highest quality. Star promises honesty and commitment. Star

believes in delivering what it promises. Star promises turning our customers'

dreams into our ambitions.

Because as Benjamin Franklin once mentioned, "well done is better than well said."

Our Company

Policy

STAR BOILERS PVT. LTD.Head Office: 212-A, Jyoti Shikhar Tower, Distt. Centre, Janak Puri,

New Delhi -110058 (INDIA) Tel.: 011-25528948, 25536117

Mob: 9899104622, 9871580060 Fax: +91-11-25506865

E-mail: [email protected] Website : www.starboilers.com

Factory: Plot No. 395, HSIIDC Industrial Estate, Phase-I, Barhi,

Sonepat (Haryana) Tel.: 0130-6067000, 6068000

STARBOILERSturning fire into power...

TM