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  • National Aeronautics and Space Administration 1

    National Aeronautics and Space Administration

    A NASA PERSPECTIVE ON ELECTRIC PROPULSION TECHNOLOGIES FOR COMMERCIAL AVIATION

    Nateri Madavanand James Heidmann,, Cheryl Bowman, Peter KascakAmy Jankovsky, and Ralph Jansen

    Advanced Air Transport Technology ProjectNASA Advanced Air Vehicles Program

    Workshop on Technology Roadmap for Large Electric MachinesUniversity of Illinois Urbana-ChampaignApril 5-6, 2016

  • 2Advanced Air Transport Technology ProjectAdvanced Air Vehicles Program

    Background

  • 3Advanced Air Transport Technology ProjectAdvanced Air Vehicles Program

    NASA Aeronautics Vision for the 21st Century

    On Demand Fast

    TRANSFORMATIVE

    Intelligent Low Carbon

    SUSTAINABLE

    Safety, NextGenEfficiency, Environment

    GLOBAL

    A revolution in

    sustainable global air

    mobility

  • 4Advanced Air Transport Technology ProjectAdvanced Air Vehicles Program

    Aviations Grand Challenge

    CO

    2E

    mis

    sion

    s

    Wit

    h Im

    prov

    emen

    t

    Additional Technology Advancement

    Carbon neutral growth

    and Low Carbon FuelsCarbon overlap

    By 2050, substantially reduce emissions of carbon and oxides of nitrogen and contain objectionable noise within the airport boundary

  • 5Advanced Air Transport Technology ProjectAdvanced Air Vehicles Program

    Advanced Air Transport Technology Project

    Explore and Develop Technologies and Concepts forImproved Energy Efficiency and Environmental Compatibility forFixed Wing Subsonic Transports

    Evolution of Subsonic Transports Transports

    1903 1950s1930s 2000s

    DC-3 B-787B-707

    Early stage exploration and initial development of game-changing technologies and concepts

    Commercial focus, but dual use with military Gen N+3 time horizon Research aligned with two NASA Aeronautics strategic R&T thrusts Research vision guided by vehicle performance metrics developed for

    reducing noise, emissions, and fuel burn

  • 6Advanced Air Transport Technology ProjectAdvanced Air Vehicles Program Analysis based on FAA US operations data provided by Holger Pfaender of Georgia Tech

    Fuel Consumption by Aircraft Size Class

    40% of fuel use is in 150-210 pax large single aisle class87% of fuel use is in small single-aisle and larger classes ( >100 pax) 13% of fuel use is in regional jet and turboprop classes

  • 7Advanced Air Transport Technology ProjectAdvanced Air Vehicles Program

    Hybrid-electric propulsion for commercial aviation

  • 8Advanced Air Transport Technology ProjectAdvanced Air Vehicles Program

    The Case for Hybrid Electric Propulsion

    Lower emissions, lower noise, better energy conservation, and more reliable systems

    Considerable success in development of all-electric light GA aircraft and UAVs

    Advanced concept studies commissioned by NASA for the N+3/N+4 generation have identified promising aircraft and propulsion systems

    Industry roadmaps acknowledge need to shift to electric technologies Creative ideas and technology advances needed to exploit full potential NASA can help accelerate key technologies in collaboration with other

    government agencies, industry, and academia

  • 9Advanced Air Transport Technology ProjectAdvanced Air Vehicles Program

    Four Cardinal Electric Propulsion Architectures

    ParallelHybrid

    Fuel Fan

    TurbofanElectric Bus

    MotorBattery

    1 to ManyFans

    Electric BusMotor(s)

    BatteryAllElectric Turboelectric

    Fuel

    Turboshaft

    Generator

    Electric BusDistributed

    Fans

    Motor

    Motor

    Series Hybrid

    Fuel

    Turboshaft

    Generator

    Electric Bus

    Battery

    DistributedFans

    Motor

    Motor

  • 10Advanced Air Transport Technology ProjectAdvanced Air Vehicles Program

    Lower Carbon Designs: Reduce combustion-based propulsive power (and emissions) using electric motors and/or on-board clean energy storage

    Distributed Propulsion: Allows effective increase in fan by-pass ratio through distributed propulsors

    Boundary Layer Ingestion: Allows propulsion systems to energize boundary layers without distorted flow entering turbine core

    Wing Tip Propulsors: Allows energization of wing tip vortices without penalty of small turbomachinery

    Hybrid Electric Propulsion Enables Wide Range of Configuration Options

    Common Technology Requirement: Increased efficiency and specific power in electric drive systems, thermal management systems, power extraction, and/or energy storage

  • 11Advanced Air Transport Technology ProjectAdvanced Air Vehicles Program

    NASAN3X

    Airbus/Rolls-RoyceeThrust

    ESAero ECO-150

    Future Turboelectric Aircraft Concepts

  • 12Advanced Air Transport Technology ProjectAdvanced Air Vehicles Program

    NASA HEP perspective and challenges

  • 13Advanced Air Transport Technology ProjectAdvanced Air Vehicles Program

    The NASA Perspective Develop and demonstrate technologies that will revolutionize commercial

    transport aircraft propulsion and accelerate development of all-electric aircraft architectures

    Enable radically different propulsion systems that can meet national environmental and fuel burn reduction goals for commercial aircraft

    Focus on future large regional jets and single-aisle twin (Boeing 737-class) aircraft for greatest impact on fuel burn, noise and emissions

    Focus on hybrid-electric technologies since all-electric propulsion for large transports unlikely in N+3 time horizon

    Research horizon is long-term but with periodic spinoff of technologies for introduction in aircraft with more- and all-electric architectures

    Leverage investment in efficiency improvements in the energy sector

    Power system development for terrestrial applications does not adequately address weight or thermal management requirements for aviation applications

  • 14Advanced Air Transport Technology ProjectAdvanced Air Vehicles Program

    Hybrid Electric Propulsion Technology Projections

    5 to 10 MW

    Hybrid electric 50 PAX regional Turboelectric distributed propulsion 100 PAX regional All-electric, full-range general aviation

    Hybrid electric 100 PAX regional Turboelectric distributed propulsion 150 PAX All electric 50 PAX regional (500 mile range)

    Hybrid electric 150 PAX Turboelectric 150 PAX

    >10 MW

    Powe

    r Lev

    el fo

    r Ele

    ctric

    al P

    ropu

    lsion

    Today 10 Year 20 Year 30 Year 40 Year

    Projected Timeframe for Achieving Technology Readiness Level (TRL) 6 Turbo/hybrid electric

    distributed propulsion 300 PAX

    All-electric and hybrid-electric general aviation (limited range)

    Technologies benefit more electric and all-electric aircraft architectures:

    High-power density electric motors replacing hydraulic actuation

    Electrical component and transmission system weight reduction

    kW class

    1 to 2 MW class

    2 to 5 MW class

  • 15Advanced Air Transport Technology ProjectAdvanced Air Vehicles Program

    Timeline for Electric Machine ApplicationMachine Size Depends on Electrification Architecture

    SuperconductingNon-cryogenic 100 kW 1 MW 3 MW 10 MW 30 MW

    19 Seat2 MW Total Propulsive Power

    300 Seat60 MW Total Propulsive Power

    9 Seat 0.5 MW Total Propulsive Power

    50-250 kW Electric Machines

    0.1-1 MW Electric Machines

    50 Seat Turboprop 3 MW Total Propulsive Power

    0.3-6 MW Electric Machines

    150 Seat22 MW Total Propulsive Power

    1-11 MW Electric Machines

    3 -30 MW Electric Machines

    Largest Electrical Machine on Aircraft

    50 Seat Jet12 MW Total Propulsive Power

    150 Seat22 MW Total Propulsive Power

    1.5-2.6 MW Electric Machines

    0.3-6 MW Electric Machines

    Leftsideofeachpowerrangebaristhesmallestmotor thatyields overallaerodynamicefficiencyincreaseforapartiallyelectrifiedairplane

    Rightsideisthesizeofageneratorforatwinturboelectricsystemforafully electrifiedairplane

  • What Technologies are Required?Depends on vehicle size and range

    It is a vehicle optimization problem

    Better energy storage opens up more options for distributed propulsion or all-electric

    Better electric machines open up all options Better power grids are required for anything in the MW level Better materials and subcomponents enable better electric machines

    and power systems Systems level studies and tests are required to pin down key

    performance parameters for each technology

  • 17Advanced Air Transport Technology ProjectAdvanced Air Vehicles Program

    Hybrid Electric Propulsion Challenges

    Weight Weight Heat Safety Reliability Certification

  • 18Advanced Air Transport Technology ProjectAdvanced Air Vehicles Program

    Gas Turbine Engines The Past 50 Years

    Thrust to Weight

    130

    120

    110

    100

    90

    801940 1960 1980 2000

    Engine Noise(cum dbs)

    8

    6

    4

    2

    01940 1960 1980 2000

    0.9

    0.8

    0.7

    0.6

    0.5

    0.41940 1960 1980 2000

    Fuel Efficiency(SFC)

    Flight Safety(accidents per MFH)

    20

    15

    10

    5

    01940 1960 1980 2000

    25

    90%Improvement 350%

    Increase

    35 dbDecrease

    45%Improvement

    From: Dale Carson, GE Aviation (EAA Electric Flight Symposium, July 2011)

  • 19Advanced Air Transport Technology ProjectAdvanced Air Vehicles Program

    NASA AATT hybrid-el