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APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in Small To Medium Construction Projects 1 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in Small To Medium Construction Projects Supervisor: Steve Johnson Word Count 19521 Presented by Jeremy Hobbs April 30, 2010.

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APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

1

A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk

Analysis in Small To Medium Construction Projects

Supervisor: Steve Johnson

Word Count 19521

Presented by

Jeremy Hobbs

April 30, 2010.

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

2

ABSTRACT As one of the largest budget expenditures of k-12 school districts, capital construction represents

one of the ‘riskiest’ endeavours for organizations that are relentlessly risk-averse. Faced with a

roster of decaying schools, the Ontario Government has injected enormous capital funding into the

system; the number of projects is up and so is the expectation that projects will be delivered on-

time and within budget.

In many cases, however, school districts lean on small design and construction staffs, with too many

projects and too little project management experience to ensure a conscious, systematic approach

to project risk. Historically, the approach to managing risk in “large” school construction projects,

which generally cost in the tens of millions of dollars, involved allocating a standard contingency

reserve to the project, amounting somewhere between 5% and 10% of total project cost. The actual

amount was based on past practice and bore little relationship to the actual uncertainty in a

project. Contingency reserves were often seen as buffers for hiding errors or failure to adequately

specify project components or worse, as a ‘bank account’ from which scope expansions could be

funded once underway. With the recent revelation that unused contingency reserves may be

‘clawed back’ into the Provincial treasury, there is no longer any incentive for having excessively

large contingencies attached to a project. Furthermore, no matter how comprehensive a risk

management program that is put in place, contingency reserves of some size will likely always be a

part of tactics for managing uncertainty. There is now a new impetus for making contingency

reserves “the right size” for the job at hand. The challenge is setting the magnitude of the reserves.

In the past twenty years, with the advent of desktop computing power, the approach to setting

contingency reserves for large projects has shifted to a probabilistic model in which risks are

described as probability distribution functions (PDFs) rather than as static values. The intent of this

approach is to develop a more informed view of the uncertainty in a project, which can then be

used as the basis for developing risk management tactics. However, such an approach has

historically been the domain of analysts on extremely large capital projects outside of k-12

education.

This paper, therefore, examines how probabilistic methods can be used to develop a ‘right sized’

contingency model that connects an explicit understanding of the risks facing a project with the

magnitude of the contingency reserve. In addition to providing a review of the literature on

construction risk; approaches for determining contingency reserves and a review of the Monte

Carlo simulation approach, the paper proposes a methodology for setting contingency reserves that

is suitably straightforward for smaller projects typical of a k-12 school district.

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

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TABLE OF CONTENTS

Abstract ......................................................................................................................................2

Introduction ................................................................................................................................5

Purpose of the Study ...................................................................................................................6

Research Questions .....................................................................................................................7

Literature Review ........................................................................................................................8

Risk in Construction Projects ...................................................................................................8

The Nature of Risk ...............................................................................................................8

Analyzing Risk ......................................................................................................................9

Risk Assessment ................................................................................................................12

Risk Management ..............................................................................................................13

Project Cost Contingencies ....................................................................................................14

Overview ...........................................................................................................................14

Methods for Contingency Determination ..........................................................................16

Monte Carlo Simulation.........................................................................................................21

Literature Review: Conclusions..............................................................................................26

Research Design ........................................................................................................................28

Developing a Contingency Allocation Model for the UCDSB ......................................................29

The Characteristics of an Effective Approach .........................................................................29

The Proposed Methodology ..................................................................................................31

Introduction ......................................................................................................................31

Prerequisites .....................................................................................................................32

Step 1: Risk Assessment.....................................................................................................37

Step 2: Risk Allocation .......................................................................................................41

Step 3: Cost Risk Analysis ...................................................................................................43

Step 4: Contingency Calculation ........................................................................................45

Assessing the Effectiveness of the Proposed Methodology .......................................................48

An Approach for Study ..........................................................................................................48

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

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An Informal Test ....................................................................................................................49

Discussion of Test Results ......................................................................................................50

Conclusions Arising from the Test .........................................................................................53

Subjects for Further Study .........................................................................................................54

Risk Evolution ........................................................................................................................54

Contingency Drawdown ........................................................................................................54

Representing Correlation between Risks ...............................................................................55

Integrated Schedule and Cost Risk Assessment .....................................................................55

Recommendations ....................................................................................................................57

Conclusions ...............................................................................................................................58

Appendix 1: Detailed Risk Breakdown Structure for Large Construction Projects ......................60

Appendix 2: Risk identification table for test case (vankleek hill collegiate institute) .................63

Works Cited ..............................................................................................................................64

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

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INTRODUCTION

The Upper Canada District School Board (UCDSB) is a geographically large school district in

Eastern Ontario, with 90 schools, 4000 staff and 30,000 students scattered across 12,000

square kilometers. Like many public bodies across North America that are charged with

maintaining a roster of physical facilities, the UCDSB is facing a pattern of broad decay in the

condition of its schools, as evidenced by an estimated $250 Million backlog in required

maintenance and upgrade activities.

Within the UCDSB, the Facilities Department is charged with two main tasks: the day to day

maintenance and operations of the physical facilities, which includes custodial support, as well

as Design and Construction, which involves major renovation and new construction projects.

The Design and Construction department consists of only 6 project managers, none of whom

are professional engineers. Historically, Design and Construction Projects had, until 1998, been

funded through local taxation and the discretion of the elected Board of Trustees. However, in

1998, that changed as the Provincial Government removed this taxation authority from local

Boards and began funding Boards according to a common formula. In the intervening eight

years, construction projects were therefore funded by the Ministry of Education but because

construction costs regularly exceeded the available funding, additional funding was allocated by

the Board out of regular operating budget to support these problems.

The problem for the UCDSB began in 2006, when a series of regulation changes placing

constraints on how Boards allocated their available operating budgets, made it increasingly

more difficult to supplement Provincial capital funding with ‘local’ operating budget. Coupled

with the introduction of capital accounting provisions through the implementation of Public

Sector Accounting Board (PSAB) accounting standards, this shrinking flexibility has served to

shine a bright and unforgiving light on a pattern of large project cost overruns. The project

which best exemplifies this pattern is the Russell High School (RHS) construction project which,

conceived in 2003 and completed in 2009, ultimately cost almost 55% over the ‘approved’

budget of $11M, coming in at over $17M.

In examining the root causes of this phenomenon, it quickly became obvious that the overriding

issue was a lack of attention to the drivers of project cost risk. On the RHS project, some of the

major failures that contributed to cost overruns involved incomplete understanding of

geological conditions of the site; failure to completely specify major architectural and

mechanical elements; a long time lag between substantial completion of design and the start of

construction, raising the requirement to make last minute design changes to keep up to code;

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

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the selection of a construction management contracting approach and finally, the introduction

of many customer change orders without appropriate controls.

This said, in the intervening time most of these risks have been identified and strategically

mitigated or eliminated. However, one of the major risk management strategies – the use of

contingency reserves – remains largely unexamined with the UCDSB retaining its traditional

(and sadly, typical) arbitrary approach to setting their size. This has become problematic for

several reasons:

Unnecessarily large contingency reserves eat into the available budget for building and

equipping a school, meaning that elements may be sacrificed that enhance functionality

or improve efficiency.

Architect’s fees are calculated based upon the anticipated contract price plus

contingency, meaning an artificially large contingency reserves also artificially inflate

architect’s fees, further eroding the budget available for ‘bricks and mortar’

In the new era of education capital funding, contingency funds unused at the end of a

project are ‘recaptured’ by the Ministry of Education and not only can no longer be

applied to the project, but are lost entirely by the Board.

In an environment in which historical practice is to allocate up to 10% of the anticipated

contract price to contingency reserves, this can mean well over a million dollars is diverted

away from “bricks and mortar” and in fact, if Design and Construction staff are extremely

effective in managing project risks, this amount may be lost altogether.

Recognizing that contingency reserves will remain and important means of managing

uncertainty in a project, it is obvious that a more informed means of allocating contingency

reserves is needed.

PURPOSE OF THE STUDY

The purpose of this study, therefore, is to develop a potential approach to sizing the

contingency reserve for construction projects in the UCDSB that explicitly takes into account

the risks facing the project as well as decision-makers’ level of risk tolerance. Such a

methodology must be sufficiently rigourous to produce a view of project risks and their effect

on budget so that contingency reserves can be sized reasonably but also simple enough that

the overall approach is suitable for the scale of projects and skills of personnel in the UCDSB.

The intended effect is to reduce the pressure to determine the ‘correct’ point estimate and

instead focus upon the underlying cost drivers, their potential range of values and

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

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consequently, an informed range for the overall estimate. The results and benefits of such an

approach include:

An improved understanding among staff of the drivers of cost, the range of potential

values for those cost drivers, and the actions staff may take to affect the actual value

within the range. In other words, there will be an understanding of cost risks, the

probability and severity of those risks and the repertoire of strategies for managing

those risks.

Decision-makers will have a more thorough understanding of the range of cost

outcomes and the drivers of those outcomes in selecting and prioritizing projects.

Staff and decision makers will be able to set the value of contingency funds in a way that

is informed by a deeper assessment of cost risk and their own comfort level

Improved communication about project costs and risks will lead to improved

satisfaction with project performance.

RESEARCH QUESTIONS

The research proposal, which will be principally conceptual in nature, will be focused principally

within the domain of project management. The following are proposed as research questions:

1. What are the necessary components and attributes of a system that connects project

risks with the sizing of a contingency reserve?

2. How can these effective practices be combined into a system that is sufficiently

rigourous and yet simple enough to be of practical utility in the UCDSB?

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

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LITERATURE REVIEW

RISK IN CONSTRUCTION PROJECTS

In order to arrive at a superior approach for the allocation of contingency compared to the

traditional, “crystal ball” method, it is clear from the literature that an explicit link between

project risk and contingency must be made. However, making this connection is by no means

entirely straightforward.

THE NATURE OF RISK

Although the actual wording for definitions of risk vary widely, virtually all definitions concur

that the term risk refers to an uncertain future event that will have a (usually) negative effect

on the objectives for a given project. The Project Management Institute (2000, p. 127) provides

a typical two-dimensional definition of risk which is, “an uncertain event or condition that, if it

occurs, has a positive or negative impact on a project objective.” More typically, the two-

dimensional nature of risk is described using the terms “probability” and “impact”.

Probability itself refers to, “a value between zero and one, inclusive, describing the relative

possibility (chance or likelihood) an event will occur” (Lind, Marchal, & Wathen, 2005, p. 141).

The impact, on the other hand, obviously refers to the “extent of what would happen if the risk

materialized. “ (Hillson & Hulett, 2004, p. 1) and at least with respect to cost risks, is usually

expressed in currency.

While it may be relatively straightforward to assess the impact of a risk in the context of a

project, it is often much more difficult to assess the probability of the risk event coming to

fruition. One major reason for this is that even among projects that are strikingly similar (e.g.

the construction of two similar schools), there are literally thousands of variables that

determine project cost. In other words, projects are unique and therefore while difficult soils

conditions may have been encountered on one project, it may offer little insight into the

likelihood of encountering difficult soils conditions on the next. In many cases, the probability

of a risk is simply unknowable. As a result, risk analysis is often an almost entirely subjective

exercise that is disquieting for technical professionals accustomed to certainty.

In a construction project, as with virtually any type of project, the overall project risk declines as

the project nears completion. This makes intuitive sense; as more becomes ‘known’ about the

effort, the amount of risk, or uncertainty, dries up. Figure 1 illustrates this concept by

demonstrating the declining uncertainty in project cost estimates as construction projects

progress through the earliest conceptual stages toward completion.

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

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FIGURE 1: CHART ILLUSTRATING DECLINE IN ESTIMATING VARIANCE THROUGH STAGES OF PROJECT COMPLETION (MOSELHI, 1997, P. 2)

0

10

20

30

40

50

60

Original Concept

Process Design

Complete

Basic Engineering

Complete

Detailed Engineering

Complete

Mechanical Erection

Complete

Financial Completion

Pro

bab

le A

ccu

racy

of

Esti

mat

e (

+/-

)

Project Definition Stages

ANALYZING RISK

Figure 1 clearly illustrates that though risk declines through the various stages in a project, it is

an entity that must be managed up until the minute the project financials are settled. The

challenge, however, is what constitutes management of something as nebulous as risk? The

literature is rife with management approaches, but generally, these approaches all

acknowledge that risk management is an continuous, cyclical process and that it generally

consists of phases of risk identification, analysis, planning, response or implementation and

review (Noor, 2002; Project Management Institute, 2000; Zacharias, Panapoulos & Askounis,

2008.

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

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FIGURE 2: GENERIC RISK MANAGEMENT CYCLE

Because risk tends to be a nebulous concept, especially for technical project personnel not

accustomed to dealing with it, simply identifying risks can be a daunting and frustrating task.

This can be made more so if project staff are working in an environment in which there are

powerful cultural forces resisting the discussion of risk and all its negative connotations.

Risks in any project can be known, unknown or unknowable (Carr, Konda, Monarch, Ulrich, &

Walker, 1993, p. 7). Known risks are those that project staff can identify as a concern or

potential issue, even if they do not understand them to be risks per se. Unknown risks refer to

those that are not understood to be risks but that can be elicited from staff through a

facilitative process. Those risks that are unknowable cannot be identified or characterized by

project staff. Obviously, if the mission of technical staff in a project involves managing

uncertainty, then it is essential that a rigourous risk identification process is in place to ensure

as few risks as possible remain unknown or unknowable.

Risk identification is a process that is generally facilitated in a team environment and can be

conducted using such strategies as simple brainstorming, nominal grouping, mind mapping, the

Delphi technique or by reviewing past projects for sources of risk (Crepin-Swift, 2009). Once the

initial challenge of developing an understanding of risk is conquered, however, the volume of

information becomes overwhelming and it becomes difficult to know where to focus effort or

attention. In response, several authors, have proposed the use of a Risk Taxonomy (Carr,

Konda, Monarch, Ulrich, & Walker, 1993), or a hierarchical analog to the Work Breakdown

Identify

Analyze

Plan

Implement

Review

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

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Structure, called the Risk Breakdown Structure or RBS (Chang Hak, Sang Bok, Yang Kue, Seo

Young & Hyun Suk, 2008; Chapman, 2001; Hillson D., 2002; Panthi, Ahmed & Ogulana, 2009;

Sonmez, Ergin & Birgonul, 2007). In the same way that a work breakdown structure (WBS)

breaks an overall initiative down into a hierarchically-arranged series of tasks in order to make

work both explicit and manageable, the RBS is designed to structure and make understandable

the risks to a project.

An RBS can be defined generically, to fit any project or class of project, or it can be tailored to

explicitly fit one specific project. Once defined, an RBS can be an invaluable tool on several

fronts: first, an RBS can be used as part of the facilitative process in risk identification, by

helping structure the dialogue and especially, to spur conversation around risks that are

“unknown” by the project team. The RBS can also be used for the subsequent phase of

quantitatively assessing risk, for benchmarking the risk profile of one project against others and

as a framework for organizing the management response to project risks (Hillson D. , 2002).

TABLE 1: SAMPLE RISK REGISTER (RBS) FOR HYDROPOWER PROJECT (PANTHI, AHMED, & OGULANA, 2009, P. 84)

Risk Driver Risk

Changes in the Work

Construction Delay

Delayed Site Access

Availability of Resources

Damage to Persons or Property

Defective Design

Cost of Tests and Samples

Quantities of Work

Inflation

Funding

National and International Impacts

Productivity of Labour

Productivity of Equipment

Suitability of Materials

Defective Work

Conduct Hindering Performance of Work

Labour Disputes

Accidents

Delayed Dispute Resolution

Delayed Payment on Contract and Extras

Change Orders

Insolvency of Contractor or Owner

Subsurface conditions of geology

Subsurface conditions of groundwater

Acts of God

Environmental issues

Regulations

Public Disorder

Political and Social

Construction Related

Financial and Economic

Performance Related

Contractual and Legal

Physical

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

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TABLE 2: SAMPLE RISK BREAKDOWN STRUCTURE FOR A GENERIC CONSTRUCTION PROJECT (HILLSON D. , 2002)

Level 0 Level 1 Level 2 Level 3

Planning Approval Delay

Legislation Changes

Ecological Constraints

Other

Increase in Competition

Change in Demand

Cost/Availability of Materials

Other

Client representative fails to perform duties

No single point of contact

Client team responsibilities i l l defined

other

Inadequate project management controls

Incorrect balance of resources and expertise

PM team responsibilities i l l defined

Other

Project objectives i l l defined

Project objectives changed mid design

Conflict between primary and secondary objective

other

Late requirement for cost savings

Inadequate project funding

Funds availability does not meet cashflow forecast

Other

Brief changes not confirmed in writing

Change control procedure not accepted

Unable to comply with design sign off dates

Other

Poor team communication

Changes in core team

Inadequate number of staff

Other

Cost control

Time control

Quality control

Change control

Site

Design

Project Risk

Tactics

Team

Tactics

Task

Environment

Industry

Client

Project

Statutory

Market

Client

Team

PM Team

Targets

Funding

RISK ASSESSMENT

The next step in the risk management cycle, once the major risks to the project have been

characterized, involves quantitatively assessing the risks. Again, there seems to be only generic

consensus in the literature on precisely how to go about quantifying risks, but this consensus

not surprisingly involves characterizing risks by their potential impact and their probability of

occurrence. As will be discussed further below, impact of a given risk is generally characterized

in dollars. Probability, on the other hand, is a more complicated subject and can be framed

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

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deterministically, which generally involves a static percentage figure that is determined

subjectively. The other major approach is probabilistic in which risks are described as a

probability distribution. The consensus of the literature seems to be a strong preference for a

probabilistic approach to the assessment of the risk and it has in fact become part of a the

recommended practice of the Association for the Advancement of Cost Engineering (Hollman,

2008).

The assessment of “probability” however presents its own difficulties. First and most obviously,

the quantification of probability must come from technical staff themselves who may not have

a clear understanding of probability concepts themselves. Often, the “riskiest” projects are

those that are unique or that have major components that are novel or untried. With no

experience or comparator projects to judge risk, the margins for estimating error are wide. This

challenge of estimating the probability of unforeseen and perhaps unexperienced events is also

vulnerable to human estimating bias (Hillson & Hulett, 2004, p. 2). The factors that influence

human perception of risk include their familiarity with the source of risk; the perceived

manageability of the risk (the more controllable a risk “seems” to be, the less probable or

impactful it seems) and, the proximity and propinquity of the risk, which refers to how closely

the risk would impact the person assessing it (Hillson & Hulett, 2004, p. 3). Generally speaking,

these perceptual factors conspire to ensure that most assessors of risk tend to radically

underestimate both the impact and probability of even those risks that they have personally

identified (Hillson & Hulett, 2004, p. 3). Simply stated, though quantitative methods for

assessing risk offer the promise of greater certainty, they are ultimately highly vulnerable to the

limitations of human perception.

The one major refinement that appears to be gaining traction in discussions of risk assessment,

is the need for connecting risk drivers with actual project budget line items (Hulett,

Hornbacher, & Whitehead, 2008). Historically, risks – if managed at all – tended to itemized and

managed without an explicit connection to the means by which they influenced budget line

items. In other words, risks may have been quantified individually but their impact on the

project budget could only be understood in aggregate. Now, the move is to describe risks

probabilistically, link them explicitly to individual budget line items so that they can be more

effectively managed and monitored.

RISK MANAGEMENT

Once project risks are identified and comprehensively assessed, it becomes possible to make a

plan for proactively managing them. The Project Management Institute categorizes responses

to risks into four major categories (Project Management Institute, 2000):

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

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1. Mitigation strategies involve reducing the probability or impact of the risk itself.

2. Avoidance strategies involve changing the structure of the project so that the risk will

not be encountered at all.

3. Transfer strategies involve “moving” the risk onto another entity. Using a stipulated

price contract is a way of moving cost uncertainty onto a contractor, often at the cost of

an increased price.

4. Acceptance strategies involve, as expected, acknowledging risks, their impact and their

probability and devising means to accommodate them.

Though a complete discussion of all of these strategies is beyond the scope of this study, a

comprehensive risk management plan for any project will likely make use of all four. Especially

early on in a construction project, ‘risky’ alternatives like those requiring environmental

remediation or demolition may be avoided; the risk of poor workmanship may be mitigated by

prequalifying acceptable bidders; the risk of fluctuations in contract prices may be transferred

by choosing to adopt a fixed or stipulated price contract. Finally, those risks that remain

unknown, unknowable or not subject to any alternate management approach may have to be

accepted.

Acceptance of risk, however, does not have to mean blind surrender. First, it is important to re-

emphasize that through the identification and assessment process, it is hoped that most

unknown or unknowable risks would be eliminated and as a result, those that must be accepted

can be done consciously, with at least a reasonable view into their probability and impact.

Second, for risks that impact cost and schedule but that cannot be otherwise managed,

contingency reserves of time and budget may be allocated at the start of the project so that if

the risks come to fruition, the project or worse, the wider organization, is not jeopardized.

PROJECT COST CONTINGENCIES

OVERVIEW

According to Patrascu (1988) contingency is the “most misunderstood, misinterpreted and

misapplied word in project execution. Contingency can and does mean different things to

different people.” Generally, contingency is generally defined as the source of funding for

unexpected events (Gunhan & Arditi, 2007, p. 492).

The Association for the Advancement of Cost Engineering (AACE) defines contingency as, “An

amount added to the estimate to (1) achieve a specific confidence level, or (2) allow for

changes that experience shows will likely be required.” (Hollman, 2008, p. 1). More specifically,

there are specific attributes to cost contingency (Baccarini D. , 2006, p. 2):

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

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1. Cost contingency is a reserve of money

2. The amount of money available as a cost contingency at any time in the project is a

function of the cost risks associated with the project at that time

3. From the perspective of decision makers, the inclusion of contingencies within the

overall project budget means that the budget reflects the total financial

commitment they are prepared to make to cover the known and unknown elements

of the project. Contingencies therefore should reflect actual risks to the project

budget as well as decision-makers own comfort level with risk.

4. The contingency affects the behavior of stakeholders to the project: set too high and

the project may look unappealing to decision-makers or sponsors and therefore a

valuable opportunity may be passed up. Set too low and decision-makers may

choose to undertake a project without full understanding of the risks, which exposes

the larger organization should costs exceed the estimate. Stakeholders to projects

can also tend to view the contingency as a ‘slush fund’ from which they can fund

discretionary changes to the project, which defeats the purpose of the fund.

Contingency funds are necessary in order to ensure the smooth completion of design and

construction, with no risk to the project caused by a lack of available funds. However, the funds

tied up by contingency reserves can prevent the parties to the project from undertaking other

important projects. It is therefore important that enough contingency is allocated to deal with

unexpected events, without allocating so much that other opportunities are jeopardized by an

excessively conservative stance.

In construction, there are two main types of generally accepted contingency reserves that are

commonly allocated (Gunhan & Arditi, 2007, p. 493).

Designer Contingency is included in the pre-construction stage and allows for

potential cost increases that occur through the detail design phase of a construction

project. For example, such a contingency may be used to account for uncertainties

in the design of the mechanical systems for a building. Typically, as the design phase

progresses, these unknowns become known and the designer contingency can

therefore by systematically ‘absorbed’ into the individual budget line items for the

project.

Contractor Contingency is included in the construction budget to cover unexpected

events that may occur during actual construction, such as weather-related delays

and surprises with soils conditions. One of the typical ways to control these risks is

to enter into a stipulated-price contract in which the contractor absorbs

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

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responsibility for construction risks in return for an expected price premium. This is

the standard approach for public school construction in the UCDSB, but even so,

opportunities for price increases remain if the owner (and their consultants) have

not been thorough with design and specification.

In addition, owners may also elect to include another project contingency to cover

uncertainties in project-related “soft costs” such as furniture and equipment, consultant’s fees,

permits and other line items outside the construction contract itself. In school construction,

these items often amount to 10% or more of the overall construction budget and therefore

merit attention as well.

METHODS FOR CONTINGENCY DETERMINATION

The methods used for contingency estimation are generally divided into Deterministic and

Probabilistic classes (Moselhi, 1997, p. 80), in which deterministic methods - most traditionally

employed - involve the simple assignment of a percentage contingency based upon the

estimate of project cost or based upon subcomponents of project cost. Traditionally in the

UCDSB and more widely , this “Crystal Ball” method for contingencies has been used (Moselhi,

1997, p. 2) which involves setting a “blanket” percentage, usually between 5% and 10% of total

project cost (Moselhi, 1997, p. 2) to cover contingencies. However, the critical limitation of that

model is that it is overly simplistic and fails to explicitly acknowledge the underlying project

risks that drive the need for contingency in the first place and therefore exposes the

organization to the problem of either radically overcompensating for risk or more likely, of

radically underestimating risk (Kamalesh, Ahmed, & Ogunlana, 2009, p. 80). Simply stated, “the

conventional method of contingency allocation is in danger of being overly simplistic and too

heavily dependent on an estimator’s faith in his or her own experience” (Yeo, 1990)

To quantify the problem with this “Crystal Ball” methodology Baccarini (2004) conducted an

analysis of 48 roads projects completed by the Australian government and found that these

projects allocated an average contingency of 5.24% of the award contract value, but that the

average actual variations in the final construction cost was 9.92% (Baccarini D. , 2004, p. 12). In

other words, the contingency allocated was, on average 47% too little to cover the actual

variance in construction costs. Second, he also found that there was no relationship between

the magnitude of contingency allocated at the start of construction and the ultimate variance in

construction cost. Simply stated, there was no evidence that the contingency reserves for these

projects managed successfully to acknowledge the actual risks inherent in the projects.

Other methods that rely predominantly upon deterministic methods include the “Expected

Value Method” (Mak & Picken, 2000) and the Method of Moments. These values differ most

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

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obviously from the “Crystal Ball Method” in that rather than treating all project risks in

aggregate and assigning a dollar value to cover all of them, both the Expected Value Method

and the Method of Moments identify individual risks to the project and attempt to quantify

them. The combined value of these individual risks can then be aggregated and a contingency

derived using a number of approaches. If the chief problem with traditional contingency

allocation models is, as Baccarini (2004) observed, a complete disconnection between the

magnitude of contingency and the magnitude of risk to the project, then a more complete view

of project risk seems like a worthwhile place to begin building a more informed approach to

contingency.

In the Expected Value method, individual risks to the project are identified, along with their

impact value (in dollars) and the probability of their occurrence. Generally, risks are classified

into two broad types: fixed and variable. Fixed risks represent risks that either occur or don’t

(e.g. in a recent UCDSB project, a hydro service upgrade amounting to $500,000 was going to

be required or not, in which case the cost would be $0). Variable risks are those that will occur

in some degree (e.g. site remediation of some amount between $100,000 and $1,000,000). For

each risk, the maximum and “average” risk value is calculated with the contingency

representing the sum of the average values of individual risks. This specific approach to

contingency setting by Expected Value was outlined by Mak and Picken (2000) in their process

called Estimating using Risk Analysis (ERA). In Mak and Picken’s study, the accuracy of

contingencies for ERA projects were found to be significantly superior to non-ERA projects with

contingencies set using the traditional “Crystal Ball” method.

The approach known as “Method of Moments” (Yeo, 1990) further extends the Expected Value

approach by expanding the role of probability in the calculation of individual risks, although it

falls short of the pure stochastic process like Monte Carlo simulation because it lacks the

element of randomness. In this method, rather than simply calculating an ‘average’ and a

‘maximum’ value for each individual risk, each cost element is given minimum, most likely and

maximum values (a triangular distribution). For each cost item, the expected value (EV) is

calculated simply as an average of the maximum, most likely and minimum values. The

standard deviation of the cost elements is calculated and assuming the total project cost (the

sum of EV for individual cost elements) follows a normal distribution, z scores can be used to

find contingency at a given level of confidence. For example, if the “most likely” or “expected

value” of a project is $20M, and the calculated standard deviation (based upon the individual

cost elements) is $1M, then in order to have a 90% confidence interval, the contingency would

have to be set so that the overall project budget is 1.3 standard deviations higher than the

mean or at approximately $1.3M.

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The advantage of the Method of Moments offers many of the same advantages as the ERA or

Expected Value approach over the traditional “Crystal Ball” method: it disaggregates

contingency into a more granular format and thereby attempts to construct a more cause-and-

effect relationship between risk and contingency. One advantage this method has over the

Expected value approach is that the final project cost is at least approximately described as a

continuous probability distribution rather than as a static figure. This helps senior decision

makers recognize the inherent variability of construction costs, even in the most highly

specified and tightly managed project. It also helps decision-makers set contingency reserves

based upon their preferred risk tolerance; rather than setting a contingency as an arbitrary

percentage of construction costs, it can be set so that there is a given probability that the

overall project cost will fall below budget. In many respects, this is a concept that is easier for

senior, non-technical executives to understand.

On the other hand, the method of moments can represent a step backward from the ERA

approach because it focuses on project cost elements rather than on risks and their effect.

According to Hulett (Hulett, Hornbacher, & Whitehead, 2008, p. 4) “we want to know which

risks are important to guide risk responses. Instead, we find out which line items are

important.” In other words, the risk of a late start to construction, for example, may affect

several budget line items. However, in the Method of Moments approach, the connection

between the actual risk and its effect on cost is lost; all that remains is the variability in the cost

of the line item. While this provides insight into the overall cost, it is not helpful in

understanding the most impactful risk drivers, nor does it guide the analyst on how best to

manage the risk. Simply stated, while allocating contingency in response to risk may be a

legitimate risk management tactic, a better approach for the overall organization may be to

mitigate or eliminate the risk altogether.

In contrast to deterministic methods which allocated contingency in a lump sum allowance by

percentage, probabilistic methods involve assigning probability distribution functions to project

cost components and then, through a summative process, developing a probability distribution

function for the overall project cost itself. It is testament to the extent that probabilistic

methods have penetrated cost engineering practice that the AACE itself includes a risk analysis

and probabilistic approach to contingency estimating among its recommended practices

(Hollman, 2008, p. 3), but these methods have been slow to be adopted due to their perceived

complexity (Sonmez, Ergin, & Birgonul, 2007, p. 35).

Probabilistic methods have been broken down into independent and correlated methods,

which were discussed as potential limitations of Monte Carlo simulation specifically in the

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preceding section. Generally, the literature concurs that though correlated methods are

significantly more complex to model, the broad assumption that cost components are

independent, random variables tends to lead to significant underestimation of required

contingency where correlations are predominantly positive (Moselhi, 1997, p. 4). In other

words, as Wall (1997, p. 241) indicated, approximating some level of correlation is a

significantly greater factor in ensuring the accuracy of Monte Carlo simulation than the choice

of probability distributions for individual cost components.

Both independent and correlated approaches are themselves broken down into direct and

simulated approaches, with direct approaches relying on techniques such as the central limit

theorem and variations (PERT), while Monte Carlo is the most widely used of the simulation

methods and will be discussed further below.

FIGURE 3: METHODS USED IN CONTINGENCY ESTIMATION (MOSELHI, 1997, P. 80)

In all probabilistic method, the contingency is set as the difference between the ‘expected

value’ of the project, which is often set as a baseline estimate or even at the median of the

overall project cost probability distribution ( (Kamalesh, Ahmed, & Ogunlana, 2009, p. 87), and

the desired “comfort level” of decision makers. For example, a project sponsor may intuitively

Methods

Deterministic

Overall Value

Item by Item Value

Probabilistic

Independent

Direct

Pareto Principle (80/20) rule

PERT

Simulation (Monte Carlo)

Correlated

Direct

Simulated

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wish for 100% likelihood that the project will come in within budget, but in all likelihood, this

would lead to an excessive contingency fund. As a result, project sponsors may choose an

alternate confidence level based upon the overall project cost probability distribution that

achieves a better balance of confidence and affordability.

FIGURE 4: SAMPLE CUMULATIVE PROBABILITY DISTRIBUTION CURVE FOR A SCHOOL CONSTRUCTION PROJECT ILLUSTRATING THE

CONTINGENCY RESERVE AS THE DIFFERENCE BETWEEN THE POINT ESTIMATE FOR THE PROJECT AND THE ESTIMATED PROJECT COST AT 95%

CONFIDENCE. ADAPTED FROM (HULETT, PROJECT COST RISK ANALYSIS, 2002, P. 7)

Though Moselhi (1997) provided the most concise taxonomy for the various methods of

contingency estimating, there are several other emerging techniques that were also identified.

These include regression analysis, which depends to a large extent on processing large sets of

actual data, fuzzy set theory; artificial neural networks (Baccarini D. , 2006) and Analytical

Hierarchy Process (Kamalesh, Ahmed, & Ogunlana, 2009). Even Moselhi (1997, p. 4) proposed

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an alternate direct correlated model whose chief advantage was simplicity. The detailed

discussion of all of these methods is, however, beyond the scope of this review.

MONTE CARLO SIMULATION

The greatest degree of uncertainty is encountered early in the life of a new project, when

virtually all decisions remain to be made and all events, whether consciously executed or

unexpected surprises, remain to occur. (Smith, Merna, & Jobling, 2006, p. 80) Traditionally,

construction cost estimates have been “point-in-time” estimates that represent a single value

for the cost of a project and its elements, which can lead to miscommunication among

designers, project managers, funders and decision-makers. Traditional point estimates,

especially those delivered early on in the project impart a false sense of accuracy because they

are not capable of describing the wide variability that can occur as risks and opportunities

unfold. For many years, this limitation has been understood,

“it seems that if estimates are to be used as adequate cost indicators and even

cost control tools, their probabilistic nature must be recognized and they must

be expressed not as absolute numbers but in terms of a number with some

indication of the magnitude of the risk that that number may be expected to

change by some stated amount” (Picardi, 1972, p. 3).

Methodologies designed to establish the probabilistic nature of an estimate begin the same

way as a traditional estimate: the breakdown of the overall cost into component elements.

However, rather than describing each cost component in an estimate with one value, the

probabilistic approach sets first to describe each cost element as a probability distribution.

Ostensibly, the probability distribution for any given cost element would describe all of the

actual values achieved for that cost element if the exact same project were conducted many

different times. For example, in the construction of a school, the cost of “metals” may be

described by a lognormal distribution curve, in which variation of costs may be a result of the

commodity costs, profit margins, transportation costs and many other elements dependent on

the specific context for a project. However, these both the data informing the distributions as

well as the choice of distributions themselves are rarely based upon objective and empirical

(Chau, 1995, p. 369). In fact, some sources argued that in order for the technique to be

practically useful, it is necessary to rely more solely on the “gut feeling” (Smith, Merna, &

Jobling, 2006, p. 90) because the scale and scope of the simulation itself makes further

precision irrelevant. In all cases, after the cost structure is identified, the probability

distributions and defining parameters (such as mean, standard deviation, or simply upper and

lower limits) must be defined for each cost element.

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Subsequently, Monte Carlo simulation is applied which essentially represents repeating the

“construction” of the Project through a very large number of trials (between 1000 and 10,000)

in which a value is chosen for each cost component based upon the shape and parameters of

the probability distribution. For any given trial, all of the chosen values for the individual cost

components are added or otherwise mathematically combined for a “project cost”. This

process is then repeated for the remaining trials and a probability distribution based upon the

overall project cost is generated. However, though the complexity of the probabilistic method

offers the superficial appearance of rigour and precision, like any other system, the quality of

the results is related to the quality of the inputs.

The first major “input” into a probabilistic model for construction costs (aside from the

subjectivity of data lies in the probability distributions chosen to represent the individual cost

components. The @Risk Monte Carlo simulation software that comprises part of Palisade

Corp’s DecisionTools suite contains no fewer than 31 continuous and 8 discrete probability

distributions that an analyst can choose from and yet it is commonly acknowledged (Chau,

1995, p. 370) that due to its simplicity, it is often the simple triangular distribution that is most

commonly employed, to the detriment of the end estimate. However Smith, Merna and Jobling

(2006, p. 91) contended that this very simplicity is necessary precisely because the

quantification of risk is often being attempted at the time in a project (the beginning) when

there isn’t enough information available to more thoroughly characterize the risk.

However, it seems the consensus on proabability distributions for construction cost, is that the

triangular and in fact most symmetrical distributions are inadequate for describing construction

risk. This is due largely to the fact that (Chau, 1995, p. 376): the triangular distribution tends to

underestimate the uncertainty in the cost component variables. In other words, it reinforces

the widely held (Smith, Merna, & Jobling, 2006, p. 90) criticism of subjective approaches to risk

analysis that even the most expert analysts are far too conservative in their assessment of the

uncertainty in any variable: in other words, even the best estimators often woefully

underestimate the best and worst case scenarios.

Though the triangular distribution is justifiably popular due to its ease of use, more frequently

represented is the lognormal distribution which was cited as a preferred model by Picardi in

1972 (p. 4).

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FIGURE 5: SAMPLE LOGNORMAL DISTRIBUTION

His rationale seems almost too simple and reflects the underlying subjectivity of the overall

methodology, “this assumption is based on intuition and empirical observations: costs are

always greater than zero, costs are more likely to increase than decrease, and a three-

parameter lognormal distribution offers great flexibility in fitting data to it.” This was conclusion

was further supported by Chau (1995, p. 377), Wall (1997, p. 246) using the statistical method

of testing curve fitting supported by the chi-square test. Hulett, after initially advocating the

Triangular Distribution precisely for being understandable by the project personnel often asked

to provide inputs to the risk analysis (2002, p. 4), changed his recommendation later on to

advocate the Trigen distribution (Hulett, Hornbacher, & Whitehead, 2008, p. 14). The rationale

for the use of the Trigen distribution is that it represents an enhancement over the Triangular

distribution in that it offers the analyst the opportunity to set a confidence interval, with the

result of partially compensating for experts’ tendency to underestimate the extremities of a

cost or risk (Salling, p. 10). Figure 6 and Figure 7 illustrate this difference; for both, “experts” set

minima and maxima to -10 and 10 respectively. The triangular distribution treats these as the

absolute bottom and top of the distribution, whereas the trigen distribution treats these as 10%

and 90% confidence intervals, respectively, making the actual minimum and maximum -18 and

+18. Generally, it seems that with over 31 distributions to choose from, the analyst is best

advised to choose the approach that best matches the available data as well as the analyst and

the experts’ own skill sets.

Pro

bab

ility

Cost Outcome

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FIGURE 6: TRIANGULAR DISTRIBUTION WITH MINIMUM, MAXIMUM AND MEAN OF -10, 10 AND 0 RESPECTIVELY

FIGURE 7: TRIGEN DISTRIBUTION WITH INPUT MINIMUM, MAXIMUM AND MEAN OF -10, 10 AND 0. TRIGEN FUNCTION “CONVERTS” MIN

AND MAX TO 10% AND 90% CONFIDENCE INTERVALS.

Pro

bab

ility

P

rob

abili

ty

Cost Outcome

Cost Outcome

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In addition to the choice of the probability distributions chosen to represent the various cost

components, another frequently-cited concern with Monte Carlo simulation is the assumption

that all of the cost components or system variables are independent. Monte Carlo simulation

selects values for all cost components independently and randomly based upon their individual

assigned probability distributions. As an example, a value for the cost of masonry could be

chosen at the high end of the distribution, whereas for the same simulation a value at the low

end of the finishes distribution could be chosen. In the real world, these two variables may be

slightly or even strongly correlated so that if one is a higher value, the likelihood that the other

will also be a higher value is also stronger. In fact, Wall (1997, p. 241) argued that, “the effect

of correlations is more significant than the effect of the choice…of distributions”, an

observation that is shared by Isidore, Back and Fry (2001, p. 419) in their discussion of the

relationship of schedule risk to cost risk and also shared by Chau (1995, p. 371).

The solution outlined by Wall (1997, p. 248) is to develop a correlation matrix that related the

cost component variables together so that values chosen by the Monte Carlo software in the

course of a simulation are appropriately correlated. This, however, makes the rather large

assumption that correlations are at least subjectively understood, when in fact they may be

more elusive than the probabilistic cost range for any individual element alone. Further, Isidore,

Back & Fry (2001) point out the even more difficult nature of combining probabilistic models for

schedule and work and then correlating those elements. For example, in a construction project,

delays in the schedule may correlate to increased costs due to inflation, penalties or overtime

and yet the relating the elements of time and cost seem yet more difficult and untested than

relating individual elements of cost. Furthermore, it seems that the software tools for

performing such correlation are nonexistent or at least primitive. Generally, the problem of

correlation is one that intuitively and empirically is a significant one, and yet the added

complexity of further subjective judgments about correlations seems to create a deeper illusion

of precision.

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LITERATURE REVIEW: CONCLUSIONS

The review of the literature has both confirmed the continued, widespread use of the arbitrary

‘crystal ball’ method for setting construction project contingencies as well as its complete

inadequacy. This is a significant problem because, set too low relative to overall project risk and

the project itself may be threatened when all available funding has been tapped to address

unforeseen circumstances. Set too high and contingency reserves lock away funds that could be

better applied to other initiatives (Gunhan & Arditi, 2007, p. 492). Perhaps the most stinging

indictment of the traditional percentage approach to contingencies was Baccarini’s (2004)

statistical analysis of contingencies in Australian roads projects that demonstrated no

correlation between perceived project risk and the magnitude of contingency. However, it is

one thing to point out the gross inadequacy of one method for determining contingency, but

quite another to propose an alternate approach. So what are the characteristics of an improved

approach to setting contingency?

The first point of consensus for improving the approach to setting contingency is the need to

connect the magnitude of the contingency reserve with the magnitude of project risk. Project

risks need to be first characterized qualitatively using a structured, hierarchical model such as a

risk taxonomy or risk breakdown structure (RBS). Such a taxonomic approach allows the

facilitated risk analysis discussion among project experts to be highly structured, more focused

and more thorough; it provides a basis for ‘rolling up’ risks into categories for macro analysis; it

provides a ready-made structure for risk reporting throughout the project lifecycle and finally, it

provides the standard structure needed to benchmark projects against each other and

ultimately improve the organization’s ability to manage risk.

Second, both the probability and impact of project risks need to be also described

quantitatively in order to ultimately understand the potential financial impact on the project.

Risks can be quantified deterministically, in which they are assigned “static” numerical values,

or they can be described probabilistically, in which they are assigned probability distributions.

Probabilistic methods hold most promise for quantifying risk and impact because they better

describe the inherent uncertainty of risk. In other words, if the probability of occurrence of a

risk was ‘known’, it wouldn’t really be uncertain.

Third, contingency should be scaled both to the overall magnitude of risk on a given project.

There are several approaches to accomplishing this: the expected value method, for example,

tends to sum the expected values of individual risks calculated by multiplying their estimated

impact by their estimated probability. The sum of these expected values represents the

contingency, or at least the starting point for determining the contingency. The method of

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moments approach, on the other hand, attempts to approximate each cost line item as a

probability distribution and by summing, achieve an approximation of a normal distribution for

the overall project cost. Using z scores, the contingency requirement at a given confidence

interval can be found. The problem with both of these methods is first, that they are both

deterministic and therefore don’t represent the true spectrum of risk impacts as

comprehensively as a probabilistic approach; second, they operate on either individual risks or

individual costs in isolation – there is no explicit connection between individual risks and

individual costs.

Fourth, due to the explosion in desktop computing power over the past two decades, software

is now easily available that can perform the enormous volume of calculations needed for a true

probabilistic analysis. Though many means are available for computationally assessing risk,

Monte Carlo simulation offers an attractive approach because it does not rely on enormous

amounts of actual project data in the way neural networks or linear regression models do. As a

result, with the informed opinion of expert project staff and a readily available software tool

like Palisade’s @Risk, Monte Carlo simulation of risks and project costs is now within the reach

of much smaller organizations.

With risks assessed and connected to project cost line items and with the project cost described

as a probability curve, it is essential that contingency funds be allocated both in response to

overall project risk and to the organization’s appetite for uncertainty; that is, its ability to

accommodate cost overruns in excess of the contingency amount. Simply stated, the higher the

risk and the lower the risk tolerance, the higher the contingency reserve required. If the

underlying purpose of project management is effective communication, then such a process

will ensure that senior decision makers and project stakeholders can make more informed and

conscious decisions, informed by a much more comprehensive view of their project and the

risks associated with it.

This said, while the literature does outline the shortcomings and advantages of some

methodologies for setting project contingencies, very little attention is paid to the fundamental

challenge of the need for widespread subjectivity in the assignment of data to even the most

rigorous model. With Monte Carlo simulation specifically, the cost structure identified, risks,

probability distributions, parameters, correlations and a host of other variables that are chosen

subjectively and largely independently all play a significant role in the resulting project

probability distribution. Finally, very little evident attention has been given to the approach for

setting the “baseline project budget” plus the risk comfort level that determines the

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contingency fund. These are items that will be proposed as a standard methodology within the

UCDSB contingency setting methodology.

RESEARCH DESIGN

The goal of the research is to develop a proposed methodology for setting contingency values

for large scale construction projects in the UCDSB. The result will be a hybrid paper which

includes the following:

1. Review of the literature focusing on the following elements:

a. Risk in construction and approaches for managing it

b. Contingency reserves and approaches for setting them

c. Probabilistic methods for estimating risk and cost

d. Conclusions regarding the characteristics of a methodology for setting risk-

informed contingencies that would be appropriate for the UCDSB

2. An outline of the proposed methodology which will include a comprehensive overview

of an integrated approach for assessing risk in construction projects; quantitatively

ascertaining its impact on project budget line items and for using probabilistic tools to

generate alternative contingency budgets.

An ethics review for the project is not required because all data collected is publically available

corporate data collected in the course of normal business.

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DEVELOPING A CONTINGENCY ALLOCATION MODEL FOR THE UCDSB

THE CHARACTERISTICS OF AN EFFECTIVE APPROACH

Largely due to the perceived complexity of the approach, the use of probabilistic methods for

the allocation of contingency reserves have historically been the domain of very large, capital

intensive projects costing in the hundreds of millions of dollars (Heon Han & Hyung-Keun,

2004). However, smaller organizations running smaller projects need to employ probabilistic

methods for exactly the same reasons as larger organizations; these, “smaller” projects also

incorporate substantial risk to the organizations and as such, it needs to be understood not as a

static entity, but as an entity whose impact varies under a range of conditions. For these

organizations, like the UCDSB, however, probabilistic methods must be simplified so that they

can be conducted by a small staff, without the benefit of mathematics background and so they

can be presented simply to the decision-makers that must act on the data. To this end, the

following are the desired characteristics of a suitably simple probabilistic contingency allocation

model for the Upper Canada District School Board.

1. End-to-End Connection from Risk to Contingency: The chief limitation of the UCDSB’s

current approach to contingency allocation is that it is, frankly, uninformed. There is

simply no definable link between the magnitude of the contingency allocation and any

understanding of the risk that ostensibly drives it. As a result, the first and most

significant requirement is that there must be an explicit mathematical connection

between risks that are identified and the magnitude of the resulting contingencies. This

connection will be used to prioritize risks as a first step in the overall risk management

approach for projects.

2. The Use of “Standard” Structures for Defining Cost and Risk: Anecdotally, most UCDSB

staff that would be participating in risk and cost analyses have relatively little

background in either risk, finance or statistics. UCDSB staff generally have difficulty

enumerating the uncertain events that may unfold, at least unless until these

unwelcome events are imminent. A risk breakdown structure (RBS) and standard cost

structure will be of enormous importance for facilitating a discussion to list risks and

assess their impact. While these structures will need to be sufficiently detailed to

adequately describe the project, they will also need to be sufficiently simple to be

effective with the time and skills available.

3. Probabilistic Model: It is probably no surprise that at this stage of the study a

probabilistic approach is recommended as the most effective approach for the new

methodology. However, the deterministic methods of Expected Value and particularly

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Method of Moments actually come close, in some respects to approximating a true

probabilistic model. In fact the proposed methodology will draw upon elements of these

methods, particularly the approach of directly quantifying individual risks in the EV

model and the summation of individual probability distribution functions that the

Method of Moments approximates. These methods alone would be suitable for a more

simple approach, except for the fact that with the advent of suitable software and easily

accessible computing power, there is little computational hurdle to making the jump

from Method of Moments to Monte Carlo. As a result, a true probabilistic approach is

warranted.

4. No Requirement for Large Data Sets: Some of the most advanced approaches to

probabilistic contingency models, like artificial neural networks, fuzzy set analysis and

linear regression techniques rely on the availability of large, detailed sets of project data

to make forecasts about project contingencies. Unfortunately the UCDSB simply does

not build enough schools in order to generate the data that would be required for such

an approach. Furthermore, detailed school construction data for other Boards across

the Province is simply not available, or at least not in a format that would be useful for

analysis. Furthermore, it would seem that the ‘uniqueness’ and ‘independence’ of

individual projects from one another would make drawing conclusions based on a

pattern of study difficult or misleading. As a result, the probabilistic approach used

within the UCDSB would have to make use of the estimations of project and subject

matter experts. For this reason, Monte Carlo simulation represents a logical approach.

5. Integration of the Point Estimate: Though the contention of this study is that reliance on

the traditional “point estimate” for construction cost is inadequate for managing the

many project variables that threaten a successful outcome, the fact remains the point

estimate is and will be both a valuable source of data and a reporting requirement

within the k-12 education system. Rather than attempt to dismiss or compete with the

point estimate (which represents the informed opinion of expert cost consultants and

architects), the proposed methodology will make use of the point estimate as an

integral part of the process.

6. Simplified Probability Distributions: Again, anecdotally, virtually no participants in

current UCDSB construction projects have deep backgrounds in quantitative risk analysis

or even mathematics. As a result, it would be unreasonable to assume that risk

assessment workshops could be conducted with highly technical discussions of

probability distribution functions (PDFs), measures of variance and other statistical

concepts without losing the interest of participants or the quality of their input. Simply

stated, the precision gained by taking a more technical approach could be more than

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offset by poor quality of input caused by the confusion of the participants. For this

reason, the choice of probability distributions should be few, and they should be able to

be described with parameters that are readily understandable to project staff.

7. Few Specialized Tools: Because budget, time and available skills are limited, the

methodology must make use of relatively few specialized tools. As a result, Excel 2007

will be the principal data collection tool for the study, which is installed on all 9000

UCDSB desktop PCs, with Palisade’s @Risk 5.5 used only for Monte Carlo simulation.

THE PROPOSED METHODOLOGY

INTRODUCTION

After considering the preferred characteristics of contingency allocation model for the Upper

Canada District School Board’s construction projects, a “four step” process is proposed that

consists of the following major elements, summarized in

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Figure 8 below:

1. Risk Assessment: includes activities related to qualitatively identifying the risks that are

applicable to the project, characterizing them as fixed or variable risks and

quantitatively expressing their impact and probability as probability distribution

functions (PDFs).

2. Risk Allocation: involves identifying which individual risks apply to which individual cost

line items and to what extent the risks apply/

3. Cost Risk Analysis: involves calculating the financial impact of each individual risk on

each individual cost line item, summing these into risk PDFs for each cost line item and

ultimately, into a single, risk-adjusted PDF representing total project cost. Monte Carlo

simulation is then run in order to generate a cumulative probability curve representing

the range of total risk-adjusted project costs.

4. Contingency Analysis: Using the cumulative probability curve, the total, risk-adjusted

cost of the project at 50%, 60%, 70%, 80%, 90% and 100% confidence intervals is

determined. For each confidence level, the difference between the risk-adjusted total

project cost and the base project cost (or point estimate) is calculated as the

contingency reserve for that level.

5. Decision: The decision on the contingency should be handled through project

governance and will be consistent with the organization’s appetite for risk, or in other

words, its ability to weather overruns in cost beyond the contingency reserve.

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FIGURE 8: SUMMARY OF PROPOSED UCDSB PROBABILISTIC METHODOLOGY FOR DETERMING CONSTRUCTION CONTINGENCY

PREREQUISITES

Prior to initiating the very earliest steps of the contingency allocation model, it is essential that

the team that will be conducting the contingency analysis is prepared with a few basic

prerequisites.

1. Project Organization: Contingency allocation, especially in projects that are highly visible

and very important for the enterprise, is not a function that can be performed in

isolation. If some of the goals of a new model for contingency allocation include

improved awareness of project risks and their implications; better alignment between

the overall business context and the risk management strategies of major projects, and

better overall transparency, then it is essential that project governance structures and

roles are in place prior to these decisions. While the topic of project governance is

beyond the scope of this report, in the UCDSB major construction projects are overseen

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

34

by a steering committee that is formed in the earliest stages of the project. This group is

composed of the Board’s CFO, the executive responsible for Facilities, the executive

responsible for the school(s) in question and the Chair of the Board and the Trustee for

the school. In the UCDSB it will be the domain of the project team to actually conduct

the contingency analysis, but it will be the responsibility of the Steering Committee to

set the desired contingency based upon their chosen confidence level, informed by the

business context for the wider organization.

2. Point Estimate: An independent point estimate for the construction project that is the

best available estimate at the time the risk analysis is conducted is required. First, in the

construction world, the point estimate still represents the standard approach for

estimating construction costs and is required even if the Board internally takes a

probabilistic approach; Second, point estimates are delivered periodically throughout

the project development process and are developed by independent cost analysts that

therefore represent a highly informed ‘opinion’; Third, probabilistic methods require a

‘base’ or ‘most likely’ estimate and the point estimate will perform this function. For the

purposes of the contingency analysis, it may seem obvious but it is still worth pointing

out that the point estimate should not contain any contingency funds that the estimator

may have thought to include. Any good estimate is going to include assumptions about

the conditions at the time of construction and these assumptions should, where

possible, be made explicit.

3. Standard Comprehensive Cost Structure It is essential, however, that the point estimate

be delivered in a standard format. A standard format comprises a series of cost line

items that are common for similar construction projects and that is simplified

sufficiently in order to be useful in the risk process. Often, cost estimates provided by

third parties are elemental – they list project costs very precisely, often down to

individual fasteners and items like hand dryers. While this provides for a very thorough

point estimate, attempting to characterize and apply risk to every ‘element’ of such an

estimate would be near-impossible and not consistent with the UCDSB’s need for

simplicity. As a result, the standard cost structure includes aggregated line items for

construction by division, but also includes elements that the third party point estimate

would not, namely, the ‘soft costs’ of a project like furniture and equipment, architect

and consultant fees, permits and other elements outside of construction ‘proper’. The

standard structure will provide the basis for allocating individual risks to cost line items

and ultimately, will allow the risk profiles for a project at different stages to be

compared. Table 3 below represents a standard cost structure used by the UCDSB for

construction projects.

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

35

TABLE 3: SAMPLE STANDARD CONSTRUCTION PROJECT COST STRUCTURE USED IN UCDSB

Class A Estimate

February 2009Post Tender Budget

Construction Tender Budget

Divis ion 1: Genera l Requirements 996,000.00$

Divison 2: Si tework 1,959,246.00$

Divis ion 3: Concrete 776,919.00$

Divis ion 4: Masonry 1,211,002.00$

Divis ion 5: Metals 1,260,627.00$

Divis ion 6: Wood 346,746.00$

Divis ion 7: Thermal and Moisture 1,094,263.00$

Divis ion 8: Doors and Windows 620,650.00$

Divis ion 9: Finishes 960,161.00$

Divis ion 10: Specia l ties 314,230.00$

Divis ion 14: Conveying Systems 45,000.00$

Divis ion 15: Mechanica l 2,441,195.00$

Divis ion 16: Electrica l 1,418,257.00$

Construction Cost Subtotal 13,444,296.00$ 12,064,245.00$

Overhead and Profi t 5.0%

1.6% Net GST 1.6% 1.6%

Subtotal Construction Tender Budget 14,342,374.97$ 12,257,272.92$

Risk Allowance Budget

Des ign Contingency

Construction Contingency

Subtotal Risk Allowances

Project Cost Budget

Land and Land Acquisition

Land Purchase 27,000.00$ 27,000.00$

Legal 83,050.00$ 64,500.00$

Appra isa ls

Surveys , Assessments and Geotechnica l Studies 19,000.00$ 19,000.00$

Subtotal Land and Land Acquisition 129,050.00$ 110,500.00$

Furniture, Equipment and Infrastructure

Furniture, Equipment and Infrastructure 295,000.00$ 320,000.00$

Securi ty, Alarm and Monitoring Infrastructure -$

Intrus ion Detection System 7,000.00$ 7,000.00$

Survei l lance System 23,400.00$ 23,400.00$

Access Control System 102,000.00$ 102,000.00$

PA, Sound and Lighting, Etc. -$

Publ ic Address Systems -$ -$

Stage Lighting Systems 19,900.00$ 19,900.00$

IT and Telecom Infrastructure -$

IT - Pass ive Subsystem -$ -$

IT - Active Subsystem 13,200.00$ 13,200.00$

Telephony -$ -$

Subtotal Furniture, Equipment and Infrastructure 460,500.00$ 485,500.00$

Demolition and Remediation

Consultant Fees Related to Contract Preparation 30,000.00$

Demol i tion and Remediation of Exis ting VCI 1,100,000.00$ 1,029,755.00$

GST For Demol i tion 16,476.08$

Subtotal Demolition and Remediation 1,100,000.00$ 1,076,231.08$

Facility Design and Engineering

Project Ini tiation Phase Consultant Fees 46,787.00$ 46,787.00$

Cost Consultant Fees 28,362.00$ 28,362.00$

Minis try Advisor Fees

Seismic Engineering 12,000.00$ 12,000.00$

Geotechnica l Studies and Surveying

Construction Materia ls Testing 15,000.00$ 15,000.00$

Roofing Consultant Fees 10,000.00$ 10,000.00$

Architect and Consultant Fees ($) 906,353.00$ 906,353.00$

Subtotal Facility Design and Engineering 1,020,830.24$ 1,018,502.00$

Miscellaneous Project Costs

Hydro Contingency -$ -$

Additional Disbursements 10,500.00$ 10,500.00$

Si te Control Guarantee Annual Maintenance 15,000.00$ 15,000.00$

Si te Control Guarantee -$ -$

Permits and Licenses 27,288.00$ 27,288.00$

Subtotal Misc Project Costs 52,788.00$ 52,788.00$

Subtotal Project Cost Budget 2,763,168.24$ 2,743,521.08$

Total Project Budget 17,105,543.21$ 15,000,794.00$

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

36

4. Risk Breakdown Structure: For the same reasons a standard cost structure is needed, so

too is a standard risk breakdown structure. At the highest level, the RBS will be common

across construction projects and perhaps even across projects that are technically quite

different (like IT and Construction), however for individual projects as specific risks

emerge (e.g. some projects require environmental site remediation whereas others

don’t), those specific risks can be added to the RBS. Because the UCDSB currently does

not have any kind of RBS, Risk Register or Risk Taxonomy, an RBS has been developed

and proposed for the purposes of this study and is tailored specifically to large scale

construction projects in a k-12 school district. The detailed RBS is included Appendix 1

and summarized below.

It is worthwhile noting that in the act of producing a cost estimate for construction, it is

expected that a competent cost estimator will be aware of certain assumptions made

during the assembly of the estimate: market conditions both in the jurisdiction of the

construction and more widely; trends in commodity costs; the complexities of the

design; the anticipated schedule for construction and other factors will all weigh into

the estimate. The intent of the risk assessment, therefore, is not to duplicate the cost

estimate, but rather to seek out risks to the estimate itself; in simple terms, reasons why

there may continue to be uncertainty in the estimate itself. This distinction has the

effect of simplifying the task for the Client and also avoiding the duplication of a cost

estimator’s assessment of the future.

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

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FIGURE 9: PROPOSED UCDSB CONSTRUCTION PROJECT PROJECT RISK TAXONOMY

5. Software Tools: Because the proposed process is math-intensive, of course it makes

sense to have the software tools required to perform the needed calculations. For the

purposes of this methodology, Microsoft Excel 2007 will be used to capture and analyse

all data with the support of Palisade @Risk 5.5 for the purposes of performing the

probabilistic analyses.

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

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STEP 1: RISK ASSESSMENT

RISK IDENTIFICATION

Risk identification refers to the process by which individual risks are identified, categorized and

described. In the proposed methodology, the following data will be gathered on each risk

identified in this stage:

i. Name – a short descriptor that makes the risk easily identifiable and understandable to

most project stakeholders

ii. Number – a unique combination of alphabetic and numeric (e.g. 1,2,3 or R1, R2, R3) that

is specific to the individual risk and not used to characterize any other individual risk.

iii. Type – refers to whether the risk is fixed or variable. The expected value approach for

quantifying risk deterministically specifies that not all risks necessarily occur at all. Fixed

risks are those that either occur or they don’t (with probability of each) and when they

do occur, they have a range of effect that can be described with a probability

distribution. An example of a fixed risk might be the risk that the local municipality

requires the school Board to pay for the construction of a traffic circle at an intersection.

There might be a 40% chance this risk will come to fruition and, therefore, a 60% chance

it won’t. On the other hand, variable risks refer to those that are certain to occur but

that impact the project over a range of values. An example of a risk might be

fluctuations in the value of the Canadian dollar.

The proposed approach for gathering this information would be to conduct a workshop of

technical project staff, perhaps including the architects and even the cost consultants in which

the RBS would be used as a basis for a brainstorming session designed to elicit as many risks as

possible without evaluating them. Once an exhaustive list was established, it would be culled

through a group exercise in validating and categorizing risks to be retained, and discarding

those that are redundant or not applicable. Specific risks that have been identified but that are

not already included in the RBS would be added to the appropriate category.

As an enhancement to this step, it may be useful to extend the analogy of the RBS as it

compares to the Work Breakdown Structure (WBS) by including an RBS Dictionary that contains

more explanatory data on each individual risk. The WBS Dictionary described by the Project

Management Institute (Project Management Institute, 2000) is not intended as a book of

definitions but rather to provide detailed background on each work package, including

assumptions, dependencies and other notes. So too could an RBS dictionary provide much

more valuable context to each individual risk that would be useful as the project evolves and

later, for comparing the current project to other benchmarks.

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

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RISK QUANTIFICATION

Risk quantification is the process of assigning quantitative values to the risks that have been

identified in the previous step. Though there will appear to be similarities to the deterministic

expected value approach and also to the method of moments approach, this is the point at

which the probabilistic proposed methodology really begins to obviously diverge. Not

surprisingly, the two elements that must be quantified in this step are the impact of the risk and

its probability of occurring.

QUANTIFYING RISK IMPACT

For the purposes of quantification, “impact” of a risk will be taken to mean the effect that

the risk may have on the base or point cost estimate for a given line item. For example, if

the point estimate for sitework is $1M, then a given risk (e.g. unforeseen geologic

conditions) may impact that amount by actually decreasing the cost (low), increasing the

cost (high) and in fact, the project team may feel that the most likely scenario is even

somewhat different than the point estimate.

The impact of an individual risk is quantified probabilistically by describing it with a trigen

distribution. The rationale for choosing the trigen distribution, as described earlier and

supported by Hulett (Hulett, Hornbacher, & Whitehead, 2008) is for both its simplicity

and for the fact that it somewhat compensates for the propensity of even the most

informed technical experts to underestimate the extremities of a risk impact.

The source of information for quantifying impact may vary. In many respects, such as

impact of a risk that additional traffic controls may need to be constructed, there may be

sources of data within or outside the organization that can inform the decision. On the

other hand, the impact of some risks like geological conditions or even weather may be

unknowable and therefore may rely on an educated guess. Wherever possible, the

assessment team should rely on actual data from previous or similar projects in order to

assess the impact of risks.

The trigen distribution requires the assessment team to enter three parameters for

impact: the low impact, the most likely impact and the high impact. The format for these

parameters is a percentage. In other words, the project team may decide that the best

case scenario is that the risk of unforeseen geological conditions may decrease the cost

by 5% in which case they would enter -5.0% or -0.05 for the low estimate. For each risk,

similar entries are made for the most likely case and the high case.

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

40

Again, because the intent of using the trigen distribution is to simplify the risk assessment

process, it is expected that the project team members will understand these three

parameters in non-statistical terms. In other words, “worst case scenario”, “best case

scenario” and “most likely scenario” are terms that will replace the technically more

accurate statistical terminology. Though the team members will perceive the “worst case”

and “best case” figures they have provided as the absolute upper and lower limits of the

risk, in fact the use of the trigen distribution substitutes these figures as the 10% and 90%

confidence intervals by default, meaning the lower and upper absolute limits are

significantly lower and higher respectively. In this way, the trigen distribution attempts to

“correct” for managers predisposition to underestimate the extremities of risk.

Once the parameters for the individual risk impacts have been entered, in another

column the risk impact can be described with a trigen probability distribution which is

available in @Risk 5.5 as an Excel function. Figure 10 below illustrates a sample trigen

distribution describing the impact of the risk of “Geological Issues” on a fictional project.

In this distribution, the “best case” was defined as -5% of the base estimate, however it

can be easily seen that by substituting this intuitive figure as the 10% confidence interval,

the lower bound actually becomes approximately -23% and the upper bound +75%.

Because these figures represent such a dramatic departure from the lower and upper

bounds that the assessment team identified, it may ultimately be necessary to ‘tune’ the

distribution by deviating from the 10% and 90% confidence intervals.

FIGURE 10: ILLUSTRATION OF TRIGEN DISTRIBUTION FOR GEOLOGICAL ISSUES RISK IMPACT WITH LOWER LIMIT OF -5%, MOST LIKELY

IMPACT OF +10% AND HIGH IMPACT OF +50% AT 10% AND 90% CONFIDENCE RESPECTIVELY.

Pro

bab

ility

Cost Outcome

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

41

QUANTIFYING RISK PROBABILITY

If the brainstorming of risks and the assessment of their potential impact may seem a

frustratingly ambiguous exercise for technical staff, then the assessment of the

probability of individual risks can only seem even more so. Especially in an environment,

like the UCDSB, that has never engaged in a formal risk assessment process, not only is

their precious little hard data to draw upon for discussions of probability, but the lack of

experience dealing with risk and probability in general makes estimation a difficult

exercise. As a result, though it would be appealing to call upon experience or better yet,

historical data, it is anticipated that probability assignments will be made by intuition

informed by the best available information.

Risks in the UCDSB methodology will be categorized as fixed (either happens or it doesn’t)

or variable (100% probability of occurrence). For variable risks, the assignment of

probability is straightforward: it is 100%. For these types of risks, it is the impact PDF that

introduces variance in the project cost.

For fixed risks, project staff will assign a static probability of the risk occurring. For

example, in the construction of Vankleek Hill Collegiate Institute (VCI), early on in the

design phase it was uncertain whether a local hydro service would need to be upgraded

and the decision was at the discretion of the local utility. This was therefore a fixed risk –

either the utility would decide it needed to be upgraded (in which case the estimated

impact was $500,000) or they would decide it didn’t need to be upgraded. The

assessment of the probability of the “yes” decision was largely subjective because so little

design of the mechanical and electrical components of the facility had been completed.

As a result, it was initially determined to calculate probability at 60% likelihood of

occurrence. Once the probability of the fixed risk occurring is established, it is easy

enough to calculate the probability of it not occurring. If the probability of the fixed risk is

P(f), then the probability of the risk not occurring is simply 1-P(f). In the case of the

Vankleek Hill high school, the probability of not requiring a hydro service upgrade was

40% (or 100%-60%).

The probability of fixed risks is then described using Palisade @Risk in Excel as a discrete

probability function. Discrete probability functions describe scenarios in which outcomes

are a series of distinct values rather than a continuous range of values and are described

by an x-table (a list of the possible values) and a p-table (the probability of each individual

value). In the case of fixed risk, the possible values are simply “yes, it occurs” and “no, it

doesn’t occur” which can together be represented mathematically by the x-table, {1,0}. In

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

42

the case of the Vankleek Hill example, the p-table would represent the probabilities of

either requiring a hydro upgrade or not and would be represented mathematically as

{0.6,0.4}.

Once both the impact of individual risks and their probabilities have been quantified, the

“overall risk” is calculated for each individual risk by multiplying the impact PDF for each

risk by the probability PDF for each risk. As an example, the Excel and @Risk formula that

would generate the Overall Risk value for the fixed risk of “Geological Issues” would be:

Overall Risk=RiskDiscrete({1,0},{0.6,0.4})×RiskTrigen(-0.05,0.1,0.5,10,90)

Table 4 below demonstrates the key data that will be captured in the risk assessment

process and how it would be represented in Excel. It is important to note that for columns

represented as PDFs, only a static value representing the mean value for that PDF is

shown and therefore doesn’t reflect the overall risk picture – this can only be

demonstrated after a Monte Carlo simulation is run.

TABLE 4: EXCERPT FROM RISK IDENTIFCATION TABLE SUMMARIZING RISKS, RISK PROBABILITY, RISK IMPACT AND OVERAL RISK. NOTE THAT

COLUMNS THAT ARE REPRESENTED BY PROBABILITY DISTRIBUTION FUNCTIONS (RISK-ADJUSTED PROBABILITY, RISK-ADJUSTED IMPACT AND

OVERALL RISK) SHOW ONLY STATIC VALUES AND ARE NOT REPRESENTATIVE OF THE MATHEMATICAL RISK.

STEP 2: RISK ALLOCATION

With risks itemized and quantified, the next step in the process lies in determining which

individual risks in the RBS apply to which individual line items in the standard cost structure

format of the most recently available point estimate, and to what extent. This step, like all

Overall

Risk PDF Type OccuringNot

Occuring

Risk-Adjusted

Probability of

Occurence

LowMost

LikelyHigh

Risk-

Adjusted

Impact

Risk

1 Unfami l iari ty with des ign Trigen V 100.0% 0.0% 100% -0.05 0.02 0.05 0.28% 0.28%

2 Lack of Independence Trigen V 100.0% 0.0% 100% -0.01 0.01 0.01 0.07% 0.07%

3 Lack of Capabi l i ty or Experience Trigen V 100.0% 0.0% 100% -0.02 0.00 0.01 -0.43% -0.43%

4 Incomplete speci fication Trigen V 100.0% 0.0% 100% -0.10 0.00 0.15 2.15% 2.15%

5 Technica l Requirements Change Trigen F 10.0% 90.0% 0% -0.05 0.00 0.01 -1.73% 0.00%

6 Voluntary changes to scope or speci fication Trigen F 30.0% 70.0% 0% 0.01 0.05 0.07 4.14% 0.00%

7 Project Type Trigen F 100.0% 0.0% 100% -0.02 0.00 0.04 0.86% 0.86%

8 Site Conditions Trigen V 100.0% 0.0% 100% -0.05 0 0.10 2.15% 2.15%

9 Connections to Services – Water Trigen V 100.0% 0.0% 100% -0.01 0 0.02 0.43% 0.43%

10 Connections to Services – Sanitary Trigen V 100.0% 0.0% 100% -0.01 0 0.02 0.43% 0.43%

11 Connections to Services – Hydro Trigen V 100.0% 0.0% 100% -0.01 0 0.01 0.00% 0.00%

12 Connections to Services – Heating Fuel Type Trigen V 100.0% 0.0% 100% -0.01 0 0.015 0.21% 0.21%

13 Connections – Transportation Trigen V 100.0% 0.0% 100% 0 0.01 0.05 2.30% 2.30%

14 Environment Trigen V 100.0% 0.0% 100% 0 0.01 0.05 2.30% 2.30%

15 Technology Trigen V 100.0% 0.0% 100% -0.01 0 0.02 0.43% 0.43%

16 Partnerships Trigen F 10.0% 90.0% 0% -0.02 0 0.01 -0.43% 0.00%

17 Demol i tion Trigen F 100.0% 0.0% 100% -0.01 0 0.2 8.35% 8.35%

18 Securi ty and Si te Management Trigen V 100.0% 0.0% 100% 0 0.01 0.02 1.00% 1.00%

19 Land Acquis i tion Trigen F 100.0% 0.0% 100% -0.4 0 1 25.85% 25.85%

Risk ImpactRisk Description

Estimator’s

Capability and

Experience

Project Scope and

Specification

Project Complexity

Risk Probability

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

43

those preceding it will be conducted in a workshop for technical project staff and applicable

consultants.

In theory, this process will be straightforward. The standard cost lines from the point estimate

will be in rows in one Excel spreadsheet and the individual risks identified and characterized in

the RBS will be arrayed in columns across the top of the sheet, creating a matrix. For each cost

line item, the team will review the list of risks and for each individual risk, determine if it applies

to the cost line. If it does apply to the cost line, the team will indicate what proportion of the

cost is ‘acted upon’ by the risk. For example, if a risk that the cost of metals will increase exists,

it may not apply to the full cost of mechanical and electrical work, however in the ‘metals’ line,

which encompasses all structural steel, the risk may apply to virtually the entire cost.

Hulett (Hulett, Hornbacher, & Whitehead, 2008) proposed a model in which risks are allocated

to cost lines in their entirety. In other words, a risk either applied to the entire cost or it didn’t.

The approach of identifying the proportion of a cost line item that is ‘influenced’ by the risk is

an attempt at refining the approach so that contingency is not over-allocated.

TABLE 5: EXCERPT FROM RISK ALLOCATION TABLE FOR SAMPLE CONSTRUCTION PROJECT DEMONSTRATING HOW RBS RISKS ARE

ALLOCATED TO COST LINES

Unf

amili

arit

y w

ith

desi

gn

Lack

of

Inde

pend

ence

Lack

of

Capa

bilit

y or

Exp

erie

nce

Inco

mpl

ete

spec

ific

atio

n

Tech

nica

l Req

uire

men

ts C

hang

e

Vol

unta

ry c

hang

es t

o sc

ope

or s

peci

fica

tion

Proj

ect

Type

Site

Con

diti

ons

Conn

ecti

ons

to S

ervi

ces

– W

ater

Conn

ecti

ons

to S

ervi

ces

– Sa

nita

ry

Conn

ecti

ons

to S

ervi

ces

– H

ydro

Conn

ecti

ons

to S

ervi

ces

– H

eati

ng F

uel T

ype

Conn

ecti

ons

– Tr

ansp

orta

tion

Envi

ronm

ent

Tech

nolo

gy

Part

ners

hips

Dem

olit

ion

Secu

rity

and

Sit

e M

anag

emen

t

Land

Acq

uisi

tion

Budget Line Item Point Estimate 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Construction Tender Budget

Divis ion 1: General Requirements 996,000.00$ 1.00 1.00 0.10 1.00 0.50 1.00

Divison 2: Si tework 1,959,246.00$ 1.00 0.20 0.10 1.00 1.00 0.50 0.10

Divis ion 3: Concrete 776,919.00$ 1.00 0.00 0.10 1.00

Divis ion 4: Masonry 1,211,002.00$ 1.00 1.00 0.00 0.10 1.00

Divis ion 5: Metals 1,260,627.00$ 1.00 0.00 0.10 1.00

Divis ion 6: Wood 346,746.00$ 1.00 0.00 0.10 1.00

Divis ion 7: Thermal and Moisture 1,094,263.00$ 1.00 0.00 0.10 1.00

Divis ion 8: Doors and Windows 620,650.00$ 1.00 0.00 0.10 1.00

Esti

mat

or’s

Capa

bilit

y an

d

Expe

rien

ce

Proj

ect

Scop

e

and

Spec

ific

atio

n

Proj

ect

Com

plex

ity

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

44

STEP 3: COST RISK ANALYSIS

The process of cost risk analysis essentially involves using the same format of cost/risk matrix

used in the risk allocation step , except in this iteration the actual expected value calculations

are completed that calculates the expected cost impact of each individual risk that applies to

each individual line item. Table 6 illustrates an example of such a table used to calculate the

expected value of each individual risk. This step is one that doesn’t require the entire project

team and so could be conducted by the Project Manager or the Facilities Department Financial

Analyst assigned to the project. However, thanks to the computational power of both Excel and

@Risk, it literally only takes seconds to complete the simulation and therefore it may be

powerful to do the actual calculations in a workshop context so the results of the previous

estimations can be seen.

The methodology for the cost risk calculations are as follows:

i. For each cost line, the spreadsheet determines by formula if each individual risk

applies to that line item.

ii. If the risk applies, the expected value of the risk is calculated by multiplying the

point estimate for that line item by the proportion of the line item impacted by the

risk (identified in the risk allocation step) and then finally, by multiplying that result

by the overall risk probability distribution function established in the Risk

Assessment Step. As an example, for the Sitework line item (value according to point

estimate of $1M) the fixed Geological Issues risk only impacts 30% of the budget. As

a result, the PDF for the overall impact of the geological impact risk would be

multiplied by 30% of $1M or $300,000.

iii. For each cost line item, the expected values of the applicable risks are summed and

treated as an output, summarizing the total risk profile for that line item. Similarly,

for each individual risk, the expected value of the risk as it applies to each cost line

item is summed, providing an impact profile for that risk across the entire project.

iv. The expected values of all individual risks are summed and added to the project

point estimate, thus creating a probability distribution function that provides a risk-

informed view of total project cost.

v. With all formulas and probability distribution functions identified, the Monte Carlo

simulation is run, with up to 10,000 iterations. In each iteration, any cell that is

defined by a PDF has a value that is randomly chosen based upon the applicable

PDF. The cost risk formulas are then calculated using the randomly chosen values for

each iteration and the resulting outputs are charted on a cumulative probability

curve, which has a sigmoid shape. The cumulative probability curve for the total,

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

Small To Medium Construction Projects

45

risk-adjusted project cost, therefore is composed itself of up to 10,000 data points

calculated through the iterative cycle.

The resulting cumulative probability curve for the overall, risk-adjusted total project cost is

reflective of both the individual cost line items and the individual risks acting on those line

items, in proportion to the impact and probability of each risk. Again,using the example of how

the geological issues risk impacts sitework, the following figure summarizes how, for an

individual risk acting on an individual line item, the cost impact of the risk would be calculated

in each iteration.

FIGURE 11: SUMMARY OF HOW COST RISK IS CALCULATED FOR INDIVIDUAL RISKS ACTING ON INDIVIDUAL COST LINE ITEMS. IN THIS

EXAMPLE, THE INDIVIDUAL RISK IS THE RISK OF GEOLOGICAL ISSUES ON SITEWORK. THE GEOLOGICAL RISK IS A FIXED RISK WITH A 30%

PROBABILITY OF OCCURRING. IMPACT IS GIVEN BY A BEST CASE SCENARIO OF REDUCING BASE COSTS BY 5%, A MOST LIKELY IMPACT OF A

10% INCREASE AND A WORST CASE IMPACT OF A 50% INCREASE OVER BASE. THE RISK IS APPLICABLE TO ONLY 30% OF THE SITEWORK COSTS

OF $1M IN TOTAL.

Though the calculation can be represented rather simply, the complexity of constructing the

overall model through Monte Carlo simulation can become quite daunting. In a project with 40

cost line items and 30 individual risks, it would only take two risks acting on each line item to

create 80 different calculations in each of 10,000 iterations for a total of 800,000 total

calculations comprising the eventual cumulative probability curve. It is not surprising, therefore

that the processing power of Excel and @Risk are necessary to digest such an enormous pool of

data.

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

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TABLE 6: EXCERPT FROM COST RISK ANALYSIS TABLE ILLUSTRATING EXPECTED VALUE OF EACH RISK CALCULATED BY LINE ITEM BASED UPON

APPLICABILITY (ALLOCATION) AND RISK PROBABILITY DISTRIBUTION FUNCTION.

STEP 4: CONTINGENCY CALCULATION

Of course it is essential to keep in mind that the ultimate purpose of these thousands of

calculations is to arrive at a more informed view of the financial impact of risk on the project

and therefore, an equally informed way of determining the magnitude of the desired

contingency reserve as a key risk management tactic. As was demonstrated in Figure 4, which

illustrated the use of the cumulative probability curve in setting a contingency for a

construction project, the core concepts proposed for this methodology are as follows:

1. The magnitude of the contingency reserve at a given confidence level is the difference

between the estimated total project cost at that confidence level and the base project

cost or the total project cost generated in the point estimate.

2. The desired confidence level that determines the magnitude of the contingency reserve

should be set as a core function of project governance in a manner that is consistent

with the risk appetite of the business given its prevailing operating conditions.

Unf

amili

arit

y w

ith

desi

gn

Lack

of

Inde

pend

ence

Lack

of

Capa

bilit

y or

Exp

erie

nce

Inco

mpl

ete

spec

ific

atio

n

Tech

nica

l Req

uire

men

ts C

hang

e

Vol

unta

ry c

hang

es t

o sc

ope

or s

peci

fica

tion

Budget Line Item Point Estimate 1 2 3 4 5 6

Construction Tender Budget

Divis ion 1: General Requirements 996,000.00$ 2,645.96$ 4,980.00$ -$ -$ -$ -$

Divison 2: Si tework 1,959,246.00$ -$ 9,796.23$ -$ 42,089.89$ -$ -$

Divis ion 3: Concrete 776,919.00$ -$ 3,884.60$ -$ -$ -$ -$

Divis ion 4: Masonry 1,211,002.00$ 3,217.14$ 6,055.01$ -$ -$ -$ -$

Divis ion 5: Metals 1,260,627.00$ -$ 6,303.14$ -$ -$ -$ -$

Divis ion 6: Wood 346,746.00$ -$ 1,733.73$ -$ -$ -$ -$

Divis ion 7: Thermal and Moisture 1,094,263.00$ -$ 5,471.32$ -$ -$ -$ -$

Divis ion 8: Doors and Windows 620,650.00$ -$ 3,103.25$ -$ -$ -$ -$

Divis ion 9: Finishes 960,161.00$ -$ 4,800.81$ -$ 20,626.85$ -$ -$

Divis ion 10: Specia l ties 314,230.00$ -$ 1,571.15$ -$ 6,750.51$ -$ -$

Divis ion 14: Conveying Systems 45,000.00$ -$ 225.00$ -$ 966.72$ -$ -$

Divis ion 15: Mechanica l 2,441,195.00$ 6,485.25$ 12,205.98$ -$ 52,443.46$ -$ -$

Divis ion 16: Electrica l 1,418,257.00$ 3,767.73$ 7,091.29$ -$ 30,467.99$ -$ -$

Construction Cost Subtotal 13,444,296.00$ 16,116.08$ 67,221.48$ -$ 153,345.42$ -$ -$

Overhead and Profi t 5.0%

1.6% Net GST 1.6%

Subtotal Construction Tender Budget 14,342,374.97$

Esti

mat

or’s

Capa

bilit

y an

d

Expe

rien

ce

Proj

ect

Scop

e

and

Spec

ific

atio

n

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

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47

Once the cumulative ascending probability curve has been generated, it is the job of the project

team to perform the required calculations of contingency reserves at 50%, 60%, 70%, 80%, 90%

and 100% certainty for presentation to the Steering Committee or alternate governing body.

Figure 12 illustrates how the cumulative probability curve for an fictitious sample project with a

point estimate of $5.22M would be used to determine total risk-adjusted project costs at

various confidence levels.

FIGURE 12: CUMULATIVE ASCENDING PROBABILITY CURVE ILLUSTRATING RANGE OF RISK-ADJUSTED TOTAL PROJECT COSTS FOR A SAMPLE

PROJECT WITH A POINT ESTIMATE OF $5.22M.

Pro

bab

ility

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TABLE 7: TABLE ILLUSTRATING RISK ADJUSTED PROJECT COSTS AND RESULTING CONTINGENCIES (RISK ADJUSTED COST-BASE COST) AT EACH

LEVEL OF CONFIDENCE TAKEN FROM FIGURE 12.

Base 50% 60% 70% 80% 90% 100%

Project Cost 5,200,000.00$ 5,700,000.00$ 5,830,000.00$ 5,980,000.00$ 6,150,000.00$ 6,400,000.00$ 7,800,000.00$

Contingency 500,000.00$ 630,000.00$ 780,000.00$ 950,000.00$ 1,200,000.00$ 2,600,000.00$

Project Cost at Confidence Levels

As can be easily seen from

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Table 7, the cost of increased confidence becomes quite high as the desired confidence level

approaches 100%. At this point, it would be up to the governance process for the particular

project to make a decision on the appropriate confidence interval and assign contingency

accordingly.

Historically, it has been past practice of the UCDSB to split the total contingency for a project

into design contingency, which is intended to accommodate uncertainty in the design phase

resulting from the lack of definition of the project, particularly early on in the process. The

UCDSB has also carried construction contingency, but that amount is specifically tailored for

uncertainty in the price of the actual facility construction arising from competition, market

pricing, and changes or unforeseen events during actual construction. For all of the amounts

illustrated in

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Table 7 it is expected that these would represent the totality of contingencies assigned to a

project and thus the individual amounts would be apportioned according to the preference of

the organization between design, construction and any other contingency funds.

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ASSESSING THE EFFECTIVENESS OF THE PROPOSED METHODOLOGY

AN APPROACH FOR STUDY

Thoroughly testing the effectiveness of the proposed methodology would require project cost

data collected at intervals throughout the entire lifecycle of a school construction project, so

primarily due to time constraints, such a study is outside the scope of this paper. If such a study

were to be undertaken, the following steps would be recommended:

1. At predefined intervals throughout the project, project risk would be assessed and

quantified using the proposed methodology. These intervals would likely coincide with

points in the project at which ‘official’ revisions to the budget would be issued, which

themselves coincide with the availability of new project cost estimates. Using the

UCDSB’s current project management methodology, this approach would result in

revised risk assessments at the following points:

a. Schematic Design (Start of Detailed Design)

b. 40% Design Development

c. 60% Design Development

d. 90% Design Development

e. Post-Tender (when winning bid price is known)

2. At each stage, the risk would be assessed using the latest point estimate as the “base

case”. Contingencies at the desired confidence level (determined prior to the schematic

design estimate) would be calculated at each stage. It would be expected that the major

drivers of risk, such as incomplete specification, would decrease in significance over

time, thereby reducing the size of the contingency.

3. Areas for focusing study might include:

a. Evolution of contingency funds as a percentage of the base project cost over

time to inform contingency drawdown methodology

b. Tracking of risk ‘events’ to determine if forecasted probabilities and impacts

were ‘accurate’ and whether RBS captured all risks material to the project. This,

essentially would involve comparing the latest project estimate against the last

and determining which risks were applicable in any changes to the estimate.

c. Examining the cumulative project cost curves of multiple projects using the

methodology to determine if the confidence intervals in the probability curve are

actually reflected in actual project costs.

Obviously, with a typical school construction project taking up to two years or more from

conception to occupancy, collecting data on multiple projects when only one or two are in

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progress concurrently, will take some time. However, the only way to both improve the quality

of estimates of risk and to determine their validity is now to collect empirical data.

AN INFORMAL TEST

While a full study using data from multiple, complete projects is beyond the scope of this

paper, it is nonetheless instructive to determine whether the proposed methodology has the

potential of being useful at all by applying it loosely on an isolated test case.\

For this purpose, a school construction project that is already underway – the replacement of

Vankleek Hill Collegiate Institute (VCI) – was used to stimulate thinking and provide baseline

cost data. The approach for this interim test was as follows:

1. Using the RBS proposed in Appendix 1, the probabilities and impacts of these risks as

they applied to the VCI project were quantified. The probability of a risk was

characterized by determining whether it was variable or fixed and if fixed, what the

probability of occurrence was. The impact of a risk was quantified by determining the

minimum, most likely and maximum cost impacts of the risk and applying those

parameters to a trigen PDF. There are two major notes about the approach taken for

this task that merit mention: first, staff in the UCDSB Design and Construction

Department were asked to think about the risks as they stood early in the detail design

phase of the project, almost 18 months ago, rather than now as the project nears 70%

completion. This was simply to provide a scenario in which the widest possible range of

risks applied to the project and the need for contingency would therefore be at virtually

its highest point. Second, staff made entirely subjective judgments about the nature and

quantum of risks applicable to the project, only referring to reference data anecdotally.

The table arising from this exercise is included in Appendix 2

2. UCDSB staff then turned to the next worksheet to allocate risks to each of the cost lines.

Again, staff subjectively discussed each risk individually and then reviewed each cost line

to determine if that individual risk applied. If the risk applied, a further subjective

judgment was made about what proportion of the cost line item was impacted by the

risk (0-1.0).

3. Finally, a Monte Carlo simulation was run with 5000 iterations using Palisade’s @Risk

5.5, generating a cumulative ascending cost curve for the total project cost, a tornado

graph built using regression coefficients and some further analysis conducted using

Excel. A brief discussion of results follows.

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DISCUSSION OF TEST RESULTS

The base estimate for the Project was $17,105,543.21 including all construction costs, taxes,

furniture and equipment and other project soft costs.

FIGURE 13: CUMULATIVE ASCENDING COST CURVE FOR TOTAL PROJECT BUDGET FOR VANKLEEK HILL COLLEGIATE INSTITUTE (SAMPLE)

17.65 21.315.0% 90.0% 5.0%

0

0.002

0.004

0.006

0.008

0.01

16

17

18

19

20

21

22

23

24

Values in Millions ($)

Total Project Budget

Total Project Budget

The results for this cost curve (Figure 13) are very surprising. For a project with a base cost of

$17.1M, the risk-adjusted total project cost parameters come in as follows:

i. Minimum cost: $16.1M

ii. Maximum cost: $23.9M

iii. Mean cost: $19.4M

iv. Standard Deviation: $1.1M

The results are startling for a couple of reasons. First, it would almost certainly be an

unpleasant surprise to a CFO used to receiving point estimates to discover the a project has

even a small chance of approaching $24M – almost 50% higher than the point estimate. This is

borne out by the standard deviation of $1.1M, seemingly quite a substantial measure of

dispersion. Another way of looking at the cumulative cost curve is that the 5% lower confidence

limit is $17.65M, meaning that the project has even less than a 5% chance of coming it at a total

Pro

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ility

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cost less than the point estimate – or more than a 95% likelihood of coming in higher than the

point estimate.

These results may be explained by the inherent pessimism of the people rating risk impact and

probability or simply inexperience with this means of rating risks. However, the severity of

results are not beyond conception: in the construction of another secondary school, which was

completed in 2009, the final cost of the project was more than 50% higher than the original

estimate precisely because many of the risks outlined in the RBS were not managed or even

acknowledged. Furthermore, this project does admittedly contain several elements that are

deemed to introduce cost risk: the complexities of land expropriation, demolition and an

untested design all contributed to a project with more uncertainty.

How would this translate into a recommendation for contingency? Table 8 below illustrates the

possible contingency values that such a probability distribution would generate. Given that

historical practice would be to allocate approximately 10% of the total project cost to

contingency budgets, it is rather obvious that even at the lowest level of confidence (50%), the

contingency reserve generated would exceed typical practice – 13% of the total base project

cost.

TABLE 8: TABLE OF POSSIBLE CONTINGENCY VALUES AT VARIOUS LEVELS OF CONFIDENCE FOR TEST OF CONTINGENCY ALLOCATION

METHODOLOGY ON VANKLEEK HILL COLLEGIATE PROJECT

This said, it is unlikely that Board trustees or other senior stakeholders would take much

comfort in a contingency reserve that only proposes 50% likelihood that the project will come

in under budget. Moving to a higher level of confidence is expensive – to move from a 50%

confidence interval to a 70% confidence interval “costs” almost 23% more in contingency

reserve.

Much of this is due to the high standard deviation or dispersion of risk in the project. One

approach to making contingency reserves more affordable would be to reduce this dispersion

by employing alternate strategies to manage risk rather than simply ‘accepting’ all risk by

allocating contingency to cover it. Fortunately, the proposed methodology holds the promise of

answering the next question: what are the risks that are the major contributors to overall

project risk?

Base 50% 60% 70% 80% 90% 100%

Project Cost 17,105,543.21$ 19,385,294.25$ 19,668,064.62$ 19,990,708.57$ 20,341,026.25$ 20,870,105.37$ 24,000,000.50$

Contingency 2,279,751.04$ 2,562,521.41$ 2,885,165.36$ 3,235,483.04$ 3,764,562.16$ 6,894,457.29$

% of Project Cost 13% 15% 17% 19% 22% 40%

Project Cost at Confidence Levels

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This question can be answered by looking at a tornado graph (Figure 14) generated by @Risk

that demonstrates the prioritized risks in the order in which they ‘contribute’ or vary with

overall project cost.

FIGURE 14: TORNADO GRAPH ILLUSTRATING CORRELATION OF RISKS IN DESCENDING ORDER TO OVERALL RISK-ADJUSTED PROJECT COST

FOR TEST CASE OF VCI COST RISK ASSESSMENT

0.58

0.43

0.27

0.26

0.20

0.20

0.15

0.14

0.14

0.14

0.12

0.12

0.10

0.07

0.05

0.05

-0.1 0

0.1

0.2

0.3

0.4

0.5

0.6

Incomplete specification

Competitiveness

Project Type

Aggregate Schedule Delays

Voluntary changes to scope or specification

Errors and Omissions – Estimate

Commodity Markets

Site Conditions

Lack of Independence

Demolition

Unfamiliarity with design

Aggregate Schedule Delays

Errors and Omissions- During Construction

Furniture and Equipment – Price

Voluntary changes to scope or specification

Weather Related Costs

Coefficient Value

Total Project BudgetCorrelation Coefficients (Spearman Rank)

Intuitively, the tornado graph illustrates that the risk of incomplete specification (due to the

early stage of design) represents the most significant uncertainty in the cost estimate for the

overall project, followed by competitiveness. Were this graph being used as one clue to focus

risk management efforts in an attempt to reduce the dispersion of project cost, then some

hypotheses that might be drawn would be the need to increase the level of specification of the

design drawings and to ensure that tendering for the project occurs during the time of year

when there are the most qualified contractors bidding on the job. While the underlying values

for these correlations may be suspect due to the subjectivity of the exercise, it can at least be

said that the significance of both these risks makes intuitive sense.

Another way to view risk data for the purposes of focusing risk-management efforts could be to

use a chart like that in

Ris

k

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

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Figure 15 which shows the contribution of each risk to project cost

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

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FIGURE 15: CHART ILLUSTRATING CONTRIBUTION OF RISKS TO OVERALL RISK ADJUSTED PROJECT COST

$- $100,000.00 $200,000.00 $300,000.00 $400,000.00 $500,000.00 $600,000.00 $700,000.00

Unfamiliarity with design

Lack of Independence

Lack of Capability or Experience

Incomplete specification

Technical Requirements Change

Voluntary changes to scope or specification

Project Type

Site Conditions

Connections to Services – Water

Connections to Services – Sanitary

Connections to Services – Hydro

Connections to Services – Heating Fuel Type

Connections – Transportation

Environment

Technology

Partnerships

Demolition

Security and Site Management

Land Acquisition

Errors and Omissions – Estimate

Errors and Omissions- During Construction

Damage due to Act of God

Damage due to Vandalism

Damage or Other Loss – General

Weather Related Costs

Contractor Insolvency

Other

Aggregate Schedule Delays

Competitiveness

Commodity Markets

Tax Implications

Currency

Cost of Land

Furniture and Equipment – Specification

Furniture and Equipment – Price

Consultant Costs

Permits and Fees

Other

Contribution to Overall Project Cost

Ris

k

CONCLUSIONS ARISING FROM THE TEST

The informal and subjective test of the methodology described above is simply not sufficient to

draw conclusions about the accuracy or effectiveness of the approach. However, the test was

sufficient to demonstrate that the technique of linking risk analysis to individual cost line items

and using that data to probabilistically generate potential contingency reserves is perfectly

feasible. In fact, given that the prevailing ‘crystal ball’ approach to setting contingency reserves

generally uses 10% of the total project cost as a reserve, even the quick, subjective test

managed to generate a 13% contingency at the lowest recommended level of confidence –

close enough to indicate potential.

More importantly, however, the process of explicitly and quantitatively linking risk analysis to

project cost and contingency opens the possibility of vastly improving risk management in that

efforts can be informed by data and results measured against forecast. It raises the possibility

that traditional perceptions about risks and their impacts can be challenged by real data, and

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finally it raises the possibility that contingency reserves, like all risk management strategies can

be informed by the actual risk tolerance of the larger organization.

Finally, given that the actual quantification of the risks – although subjective and very informal

– took only about an hour of staff time and given that the subsequent Monte Carlo simulation

and contingency analysis took only minutes, it seems the proposed methodology is indeed

simple and streamlined enough to be suitable for the UCDSB environment.

SUBJECTS FOR FURTHER STUDY

Though this represents a detailed outline of a methodology for calculating and deciding upon

cost contingency, the study itself has raised several issues that could themselves be focal points

for further research.

RISK EVOLUTION

It should be no surprise, referring to Figure 1: chart illustrating decline in estimating

variance through stages of project completion Figure 1, that project risk is not a static

entity. Risk – which really refers to uncertainty – is at its peak in the early stages of the

Project and declines to zero at the moment the project is closed out financially. As a

result, it seems obvious that risk needs to be continually reassessed throughout the

course of the project, however in keeping with the pragmatic requirement of simplicity,

it seems too much to simply say it should be reassessed “continually”. As a start, it

would be reasonable for the UCDSB to align its risk assessment iterations with the

standard phases already in place for project management. These phases see updated

scope statements, independent third-party estimates and revised budgets at the end of

the schematic design phase; at 40% design development; at 60% design development;

at 90% design development and at the acceptance of the successful bid. It would be

useful, therefore to reassess risk at each of these points to see if in fact it is declining or

changing shape and where changes are occurring.

CONTINGENCY DRAWDOWN

If one accepts that overall project risk declines as a project matures, then it seems a

logical conclusion that contingency, as a response to risk, should also decline. In other

words, as some risks come to fruition, contingency reserves will need to be tapped. On

the other hand, as other risks fail to translate into events, the contingency that was

allocated can perhaps be repurposed. In either case, it would be useful for the UCDSB or

any organization to have an approach for drawing down contingency budgets prior to

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entering into a project so it is done systematically and not treated as a windfall with

which to expand scope. In the course of study, authors Mak and Picken (2000), Noor

(2002) and Rowe (2005) have proposed contingency drawdown approaches ranging

from the intuitive to the formula-driven. Such an approach should also include a

strategy for apportioning the overall contingency reserve assigned to a project between

design contingency, construction contingency, owner contingency and other classes of

reserve at each stage in the project evolution. This will represent an area for further

study for the UCDSB, especially as it balances a requirement to minimize budget and

ensure every available dollar of funding translates into bricks and mortar.

REPRESENTING CORRELATION BETWEEN RISKS

A third major opportunity is the exploration of the role and implementation of

correlation between risks. While the proposed methodology allows for multiple risks to

affect one cost line item, it does not address the issue of correlation. In Monte Carlo

simulation two risk PDFs are sampled in each iteration, however it is ‘equally’ likely that

a “high” value will be chosen for one risk and a “low” value chosen for the other risk.

However if the two risks are actually correlated to some degree, then in real life a high

value for one risk tends to be correspondingly reflected in the other risk. Without

correlation, the effects of these risks may cancel eachother out to some degree when in

fact, their effects should be additive in nature. Conversely it is possible for risks to be

negatively correlated, in which a high value in one risk tends to occur with a low value

for the other risk. Whether risks are positively or negatively correlated, explicitly

building correlation into the risk model has the advantage of generating a project cost

curve that more accurately reflects the true effects of risks on the project. There are

downsides of course: without reasonably accurate benchmark data on risks, the

establishment of correlations is just one more point at which subjectivity is introduced

into the model. It is therefore uncertain, in the face of correlations unsupported by

data, whether the introductions of correlations actually does make the simulation more

accurate. Second, and most simply, at the present time, introducing correlations

without empirical data to back them up introduces a level of complexity that the UCDSB

is not ready for. As a result, correlations are relegated to the category of significant

issues for further study.

INTEGRATED SCHEDULE AND COST RISK ASSESSMENT

The final subject for further study that bears mention is the impact of schedule risk on

project costs. Using tools like Palisade’s @Risk for Microsoft Project it is possible to treat

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schedules associated with a Work Breakdown structure in the exact same way as cost

risks associated with a risk breakdown structure. In other words, the schedules for an

individual task package can be described with a probability curve based upon the risks

to the schedule for that task package. In the UCDSB, it is intuitively understood that

schedule risk has an impact on project costs. As an example, the later into the

“construction season” that the tender for a project goes out, the less competitive the

environment and therefore, bids can be assumed to be generally higher. This type of

association between schedule and cost risk is possible to build into the proposed

methodology, but as there used to be a separation between analysis of risks and

analysis of costs, schedule risks and cost risks tend to be managed and analyzed

separately. As a result, this final major area for further study would first seek to find a

way to describe schedule risk using a similar approach as proposed here and second, to

integrate schedule risk analysis with cost risk analysis so time and financial

contingencies can be allocated in an integrated process.

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RECOMMENDATIONS

At the highest level, the principal recommendation arising from this paper is the

implementation of the proposed contingency allocation methodology for school construction

projects in the UCDSB. However, more specifically, there are some highlights that merit

mention.

1. Standard Risk Management Framework: While a more informed approach to setting

contingency reserves is a worthwhile goal unto itself, contingency reserves are but one

of a repertoire of risk management tactics that should be employed, particularly for

large scale projects. It is evident, however, from even the small scale subjective test of

the methodology undertaken for this paper, that the practice of risk identification and

quantification is a competency that demands attention and practice. As a result, even if

the full-blown probabilistic methodology never sees wide adoption, the implementation

of a standard risk management framework for all projects and the commitment to the

discipline of risk management is an essential prerequisite for any level of further

sophistication.

2. Data Collection: In order to develop a risk management approach that represents a

meaningful quantitative tool for focusing effort and informing tactics, it is essential that

risk probabilities and impacts are quantified as accurately as possible. With little internal

experience in risk analysis, it will be imperative that as much data as possible is collected

on project costs and risks so that ultimately, risk forecasts are informed by actual

empirical data or at least tangible experience. This will be a crucial prerequisite for the

refinement of risk management tactics and improved accuracy in cost forecasts and

contingency reserves.

3. Further Study: Though it may appear to be a superfluous addition, the subjects outlined

in the section “Subjects for Further Study” represent crucial areas of additional learning

in order to even further improve the refinement of risk analysis. In some cases, such as

that of correlation among risks, it will be essential for developing a risk profile that is

more reflective of reality; in the case of examining contingency drawdown procedures,

it represents an issue of pragmatic importance to an organization that cannot afford to

carry millions of dollars of contingency reserves to cover risks that no longer have any

potential to materialize.

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CONCLUSIONS

Though typical school construction projects wouldn’t be considered to be ‘large construction

projects’ in the league of dams, highways or airports, in a k-12 school district they represent by

far, the largest non-salary expenditures in the budget and therefore a source of considerable

risk to the organization. Contingency reserves assigned to these projects, typically using a

blanket percentage model, often represent the only explicit risk management tactic for these

initiatives and even as such, are not readily understood by district staff and decision-makers. At

the historical rate of allocation – 5% to 10% of project cost – contingency reserves can amount

to millions of dollars and yet the underlying rationale for their magnitude and the appropriate

role for contingencies is not well understood.

The methodology proposed in this paper attempts to rectify that situation by first developing a

systematic approach to identifying and quantifying risk using a risk breakdown structure (RBS).

This step alone is significant in that it will provide management with a comprehensive overview

of risk in construction projects that will allow for a repertoire of risk-management tactics

designed to complement contingency reserves. Second, this model compensates for the lack of

data about project risks and large construction projects in general by addressing uncertainty

through a probabilistic cost model. While other proposed methods for quantifying risk rely on

probabilistic tools, they often require large data sets that the UCDSB doesn’t have – rather, the

proposed approach of Monte Carlo simulation allows ‘expert’ judgment to be used without the

need for large data sets. Finally, the proposed contingency reserve setting model generates a

cumulative probability curve that illustrates the forecasted, risk-adjusted project cost at a

variety of cost levels. Using this curve, the magnitude of the contingency reserve is the

difference between the risk-adjusted project cost at a given level of confidence and the base

point estimate. In this way, risks are explicitly characterized, mapped to individual cost lines

and a contingency is set that is driven directly by actual risks and also that is consistent with the

organization’s prevailing risk tolerance.

A limited test of this methodology has shown promise – both in its simplicity and its general

alignment to the qualitative nature of overall project risk. Further work, remains, however to

completely validate the methodology, which principally would consist of a test to determine

the accuracy of the risk assessment components; if contingencies are proposed to be sized

based upon individual project risks, then the accuracy of the risk assessment will be the critical

driver in right-sizing the contingency reserve. As a result, the methodology should be applied to

as many projects as possible so that suitable risk data can be collected, staff competency with

risk assessment can be developed and further refinements implemented. These refinements

will include quantitatively introducing correlations between individual risks; developing an

APRJ-699 A Methodology for Setting Contingency Reserves Using Probabilistic Cost Risk Analysis in

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approach for contingency drawdown as the project progresses and finding an approach for

integrating schedule and cost risk assessments so the cost implications of schedule uncertainty

can be accurately represented.

To conclude, at its most basic, the principal challenge with contingency reserves in the UCDSB

and more widely, is that they are not founded on an understanding of risk. Organizations like

school districts have simply become acclimatized to reserving large sums of money in projects

without any connection between the sum and the risk profile of the project. The proposed

approach to rectifying this begins, at heart, with developing a suitably simple, but thorough

understanding of the risks facing a project and provides decision-makers with the promise of

making an informed decision consistent with their actual level of risk tolerance. The result

ultimately will not simply be “right-sized” contingency reserves, but more successful projects.

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APPENDIX 1: DETAILED RISK BREAKDOWN STRUCTURE FOR LARGE CONSTRUCTION PROJECTS Risk Driver Risk Type Event

Estimator’s Capability and Experience

Unfamiliarity with design

V Uncertainty is introduced in the cost estimate because the estimator has limited familiarity with the proposed design

Lack of Independence

V Uncertainty is introduced in the cost estimate because the estimator is not fully independent (ie is either client, architect or constructor)

Lack of Capability or Experience

V Uncertainty is introduced to estimate because estimator is lacking critical skills need to understand the proposed project, key components or general cost drivers like local market conditions, etc

Project Scope and Specification

Incomplete specification

V Uncertainty arises in the cost estimate because the project is only partially specified.

Technical Requirements Change

F Uncertainty in estimate due to the potential for technical requirements (building code, fire code, environmental regulations, etc).

Voluntary changes to scope or specification

F Changes in cost (including deletions) arising from discretionary, owner driven changes to scope or specification

Complexity of the Project

Project Type F Additional cost uncertainty that arises in projects like additions or renovations where technical requirements depend on a building that is already in place. Types may include Greenfield construction, renovation or addition

Site Conditions V Cost uncertainty associated with the topography of the site; uncertainty about subsurface conditions of the site and uncertainty about environmental conditions of the site (e.g. contamination)

Connections to Services – Water

V Uncertainty that may be introduced into cost due to the requirement for a well or for uncertainty around capacity or connections to existing water systems

Connections to Services – Sanitary

V Uncertainty in cost due to the requirement for a septic system or due to potential complexity of sanitary connections, including required upgrades

Connections to Services – Hydro

V Uncertainty in cost due to complexity of hydro connections, including potential for upgrade requirements

Connections to Services – Heating Fuel Type

V Uncertainty in cost due to heating fuel type, complexity of connections and additional costs due to chosen approach.

Connections – V Uncertainty that additional costs will be incurred to support municipal traffic

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Risk Driver Risk Type Event

Transportation requirements (curbs, sidewalks, intersections, etc)

Environment V Uncertainty in cost due to incompletely understood requirement to meet environmental regulations for stormwater management, etc.

Technology V Uncertainty in cost that arises due to the application of new, novel or untested technology or approaches to construction

Partnerships F Uncertainty in overall project cost that may arise due significant stakeholders or partners that may either alter project specifications or delay it. This represents a “catch all” to encompass schedule risks and costs due to external stakeholders (not Board, Ministry, Municipality, Architect, Contractor, etc)

Demolition F Uncertainty in cost estimate arising from the potential for unforeseen conditions in demolition (if applicable) like asbestos or other environmental concerns.

Security and Site Management

V Uncertainty in cost that may arise due to complexity of controlling traffic flow, safety and security of the site

Land Acquisition F Uncertainty in overall cost that may arise due the need for and means of, acquiring land. This risk does not apply to the cost of land itself, but from the uncertainty that will impact the overall specification and configuration of the building itself. (e.g. we don’t know exactly where the school will be built, which introduces much uncertainty)

Unforseen Events Errors and Omissions – Estimate

V Uncertainty in the estimate that arises because the cost estimate contains errors or omissions that would change the estimate

Errors and Omissions- During Construction

V Cost implications of architect or contractor errors and omissions that must be borne by the Client

Damage due to Act of God

F Cost implications of damages to the school (while under construction) due to Act of God

Damage due to Vandalism

F Cost implications of damages to the school while under construction, due to Vandalism

Damage or Other Loss – General

V Cost implications of all other damages or losses

Weather Related Costs

V Uncertainty in costs due to additional costs related to accommodating unanticipated weather

Contractor Insolvency

F Uncertainty in costs arising from GC or Subtrade insolvency, including additional costs incurred to replace a contractor

Other V Additional catch all for uncertainty related to other force majeure type unforeseen

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Risk Driver Risk Type Event

events

Schedule Delays Aggregate Schedule Delays

z Cost risk associated with schedule delays for all causes – including unforeseen events, approvals, etc.

Market Conditions Competitiveness F Additional cost associated with going to tender in a market or at a time when competition is low

Commodity Markets F Cost risk associated with commodity markets that are either hotter or colder than that assumed in cost estimate

Tax Implications V Uncertainty over the tax implications associated with the project (eg HST implementation in Ontario)

Currency V Uncertainty over the impact of currency value fluctuations on project cost

Project Soft Costs Cost of Land F Uncertainty about the cost of land that may need to be acquired, through purchase, trade or expropriation.

Furniture and Equipment – Specification

V Uncertainty in the cost of furniture and equipment due to incomplete specification

Furniture and Equipment – Price

V Uncertainty in the cost of furniture and equipment due to the fact that pricing is not certain.

Consultant Costs V Uncertainty over the requirement for and pricing of key consultants outside the Architectural and Engineering contract. If architect is priced at a percentage rate, risk in other lines should translate into increased architects cost.

Permits and Fees V Uncertainty about the requirement for and cost of permits, approvals, site control guarantees and other related project costs.

Other F Uncertainty about other project soft costs (consultants, legal etc) that may be required.

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APPENDIX 2: RISK IDENTIFICATION TABLE FOR TEST CASE (VANKLEEK HILL

COLLEGIATE INSTITUTE)

Overall

Risk PDF Type OccuringNot

Occuring

Risk-Adjusted

Probability of

Occurence

LowMost

LikelyHigh

Risk-

Adjusted

Impact

Risk

1 Unfami l iari ty with des ign Trigen V 100.0% 0.0% 100% -0.03 0.02 0.03 0.27% 0.27%

2 Lack of Independence Trigen V 100.0% 0.0% 100% -0.01 0.01 0.02 0.50% 0.50%

3 Lack of Capabi l i ty or Experience Trigen V 100.0% 0.0% 100% -0.02 0.00 0.01 -0.43% -0.43%

4 Incomplete speci fication Trigen V 100.0% 0.0% 100% -0.10 0.00 0.15 2.15% 2.15%

5 Technica l Requirements Change Trigen F 10.0% 90.0% 0% -0.05 0.00 0.01 -1.73% 0.00%

6 Voluntary changes to scope or speci fication Trigen F 30.0% 70.0% 0% 0.01 0.05 0.07 4.14% 0.00%

7 Project Type Trigen F 100.0% 0.0% 100% -0.02 0.00 0.04 0.86% 0.86%

8 Site Conditions Trigen V 100.0% 0.0% 100% -0.05 0 0.10 2.15% 2.15%

9 Connections to Services – Water Trigen V 100.0% 0.0% 100% -0.01 0 0.02 0.43% 0.43%

10 Connections to Services – Sanitary Trigen V 100.0% 0.0% 100% -0.01 0 0.02 0.43% 0.43%

11 Connections to Services – Hydro Trigen V 100.0% 0.0% 100% -0.01 0 0.01 0.00% 0.00%

12 Connections to Services – Heating Fuel Type Trigen V 100.0% 0.0% 100% -0.01 0 0.015 0.21% 0.21%

13 Connections – Transportation Trigen V 100.0% 0.0% 100% 0 0.01 0.05 2.30% 2.30%

14 Environment Trigen V 100.0% 0.0% 100% 0 0.01 0.05 2.30% 2.30%

15 Technology Trigen V 100.0% 0.0% 100% -0.01 0 0.02 0.43% 0.43%

16 Partnerships Trigen F 10.0% 90.0% 0% -0.02 0 0.01 -0.43% 0.00%

17 Demol i tion Trigen F 100.0% 0.0% 100% -0.01 0 0.4 17.22% 17.22%

18 Securi ty and Si te Management Trigen V 100.0% 0.0% 100% 0 0.01 0.02 1.00% 1.00%

19 Land Acquis i tion Trigen F 100.0% 0.0% 100% -0.4 0 1 25.85% 25.85%

20 Errors and Omiss ions – Estimate Trigen V 100.0% 0.0% 100% -0.015 0 0.03 0.65% 0.65%

21 Errors and Omiss ions- During Construction Trigen V 100.0% 0.0% 100% 0 0.01 0.03 1.43% 1.43%

22 Damage due to Act of God Trigen F 0.5% 99.5% 0% 0 0.005 0.01 0.50% 0.00%

23 Damage due to Vandal ism Trigen F 5.0% 95.0% 0% 0 0.005 0.01 0.50% 0.00%

24 Damage or Other Loss – Genera l Trigen V 100.0% 0.0% 100% 0 0.002 0.005 0.24% 0.24%

25 Weather Related Costs Trigen V 100.0% 0.0% 100% 0 0.01 0.015 0.78% 0.78%

26 Contractor Insolvency Trigen F 1.0% 99.0% 0% 0 0.02 0.05 2.43% 0.00%

27 Other Trigen V 100.0% 0.0% 100% -0.001 0 0.002 0.04% 0.04%

Schedule Delays 28 Aggregate Schedule Delays Trigen F 30.0% 70.0% 0% 0 0.02 0.1 4.60% 0.00%

29 Competi tiveness Trigen V 100.0% 0.0% 100% 0 0.02 0.1 4.60% 4.60%

30 Commodity Markets Trigen V 100.0% 0.0% 100% -0.02 0 0.05 1.29% 1.29%

31 Tax Impl ications Trigen V 100.0% 0.0% 100% -0.08 0.01 0.09 0.57% 0.57%

32 Currency Trigen F 0.0% 100.0% 0% 0 0 0 0.00% 0.00%

33 Cost of Land Trigen F 100.0% 0.0% 100% -0.5 0 2 64.89% 64.89%

34 Furniture and Equipment – Speci fication Trigen V 100.0% 0.0% 100% -0.01 0 0.15 6.14% 6.14%

35 Furniture and Equipment – Price Trigen V 100.0% 0.0% 100% -0.1 0 0.15 2.15% 2.15%

36 Consultant Costs Trigen V 100.0% 0.0% 100% 0 0.1 0.15 7.85% 7.85%

37 Permits and Fees Trigen V 100.0% 0.0% 100% -0.01 0 0.01 0.00% 0.00%

38 Other Trigen F 0.0% 100.0% 0% 0 0.01 0.1 4.49% 0.00%

Unforseen Events

Market Conditions

Project Soft Costs

Risk Probability Risk ImpactRisk Description

Estimator’s

Capability and

Experience

Project Scope and

Specification

Project Complexity

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