a low-cost single-pixel thermographic camera

1
Florian Bauer [email protected] We also tested a prototype which employs cylindrical parabolic instead of planar mirrors, which simultaneously deflect and focus the beam towards the sensor, see the figure on the left. This leads to higher sensitivity and therefore less noise. Here, multispectral imaging, through several different sensors in the focal point—also a distance sensor—can be implemented espe- cially easily. It turned out, however, that the geometry is far more difficult to handle with curved mirrors, which results in highly deformed images. Also, more sophisticated data processing needs to be studied to leverage high-speed sample rates which seem particularly promising with this prototype. A Low-Cost Single-Pixel Thermographic Camera Measurement process and software H = inverse filtered & 4 x 4 median filtered V = inverse filtered & 4 x 4 median filtered |H‘| = partially differentiated w.r.t. y & absolute values taken – horizontal edges found weighted added & 4 x 4 median filtered H .* |H‘| + V .* |V‘| |H‘| + |V‘| blank horizontal scan @ 5 ms delay time at each point blank vertical scan @ 5 ms delay time at each point |V‘| = partially differentiated w.r.t. x & absolute values taken – vertical edges found bilaterally filtered A filter cascade reduces the time spent per pixel to 5 ms which is far less than the sensor’s response time of t 90 ≈ 60 ms. This results in an overall scanning time of one minute. The figure above draws the procedure: The scene is scanned twice which yields both sharp horizontal and sharp vertical edges. An inverse filter (18- tap FIR) computed from the response time is applied to both scans to sup- press the temporal lag of the response. Second, these two scans are merged so as to preserve the sharp parts, see equation in the figure above. Additio- nally, median filters and a bilateral filter are applied at different stages to reduce the noise and sharpen the edges.—Before arriving at this procedure, we experimented with other scan patterns, e.g. Hilbert curves, which yielded inferior results, probably due to the poor mechanics of the cheap RC servos. Another approach was to read data from the sensor quasi-continuous through a sound card, chopped at 2 kHz (to circumvent the DC filter of the sound card). This resulted in image sizes of e. g. 80×8000 pixels. Conclusion and outlook Curved-mir- ror proto- type Usability like a digital camera if hard- and software goes in one box (e.g. like a projector‘s one) with: trigger button, display, SD card, USB. Less noise and deformations/more precision through better analog amplification, better servos and better honed and polished mirrors. Higher optical resolution through optics with 1:50 distance-to- spot-ratio or more instead of the the currently used 1:30. Increased speed or resolution by a factor of two or more with several sensors and more mirrors working in parallel. Finally, professional product produced in series helping to reduce energy waste detection, also with software accessories like temp-bars. (1) Thermographic camera: 160×120 px/10,000 €/20 fps Motivation, introduction The main reason is poor in- sulation. Passive houses do not need to be heated at all – a giant reduction potential to build negative power plants! Hardware Amp, ADC, software Metallic objects reflect infrared light, but do not themselves emit infrared light ac- cording to their temperature (Kirchhoff’s law). That enables this simple prototype. 75 % of an average building’s energy consump- tion are used for heating! (2) Pyrometer: 1 px/< 100 €/5 fps (3) This work: 80×80 px/100 €/1 fpmin So we present a solution that turns the simple sensor of a pyrometer into a thermographic camera. Unlike earlier approaches of others, two simple polished metal sheets as mirrors instead of a bulky, slow and shaky pan-and-tilt head allow a 2D scan… detect detect detect Sensor of a pyro- meter (thermopile on circuit board) First simple & cheap RC servo with mirror Second simple & cheap RC servo with mirror Pyrometer‘s sensor optics Sale Icons by Evan Brooks (http://brsev.com), CC-by-nc A 100 € thermographic camera is possible. Besides further testing and com- parisons, still ample improvements can be made: Jörn Loviscach [email protected]

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A Low-Cost Single-Pixel Thermographic Camera

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  • Florian [email protected]

    We also tested a prototype which employs cylindrical parabolic instead of planar

    mirrors, which simultaneously deect and focus the beam towards the

    sensor, see the gure on the left. This leads to higher sensitivity and therefore

    less noise. Here, multispectral imaging, through several dierent sensors in the focal pointalso a distance sensorcan be implemented espe-cially easily. It turned out, however, that the

    geometry is far more dicult to handle with curved mirrors, which results in highly deformed images. Also, more

    sophisticated data processing needs to be studied to leverage high-speed sample rates which seem particularly promising with this prototype.

    A Low-Cost Single-Pixel Thermographic Camera

    Measurement process and software

    H = inverse ltered &4 x 4 median ltered

    V = inverse ltered &4 x 4 median ltered

    |H| = partially dierentiated w.r.t. y & absolute values taken horizontal edges found

    weighted added& 4 x 4 median ltered

    H .* |H| + V .* |V||H| + |V|

    blank horizontal scan @ 5 ms delay time at each point

    blank vertical scan @ 5 ms delay time at each point

    |V| = partially dierentiated w.r.t. x & absolute values taken vertical edges found

    bilaterally ltered

    A lter cascade reduces the time spent per pixel to 5 ms which is far less than the sensors response time of t90 60 ms. This results in an overall scanning time of one minute.

    The gure above draws the procedure: The scene is scanned twice which yields both sharp horizontal and sharp vertical edges. An inverse lter (18-tap FIR) computed from the response time is applied to both scans to sup-press the temporal lag of the response. Second, these two scans are merged so as to preserve the sharp parts, see equation in the gure above. Additio-nally, median lters and a bilateral lter are applied at dierent stages to

    reduce the noise and sharpen the edges.Before arriving at this procedure, we experimented with other scan patterns, e.g. Hilbert curves, which yielded inferior results, probably due to the poor mechanics of the cheap RC servos. Another approach was to read data from the sensor quasi-continuous through a sound card, chopped at 2 kHz (to circumvent the DC lter of the sound card). This resulted in image sizes of e. g. 808000 pixels.

    Conclusion and outlookCurved-mir-ror proto-typeUsability like a digital camera if hard- and software goes in one box

    (e.g. like a projectors one) with: trigger button, display, SD card, USB.

    Less noise and deformations/more precision through better analog amplication, better servos and better honed and polished mirrors.

    Higher optical resolution through optics with 1:50 distance-to-spot-ratio or more instead of the the currently used 1:30.

    Increased speed or resolution by a factor of two or more with several sensors and more mirrors working in parallel.

    Finally, professional product produced in series helping to reduce energy waste detection, also with software accessories like temp-bars.

    (1) Thermographic camera:160120 px/10,000 /20 fps

    Motivation, introduction

    The main reason is poor in-sulation. Passive houses do not need to be heated at all a giant reduction potential to build negative power plants!

    Hardware Amp, ADC, software

    Metallic objects reect infrared light, but do not themselves emit infrared light ac-cording to their temperature (Kirchhos law). That enables this simple prototype.

    75 % of an averagebuildings energy consump-

    tion are used for heating!

    (2) Pyrometer:1 px/< 100 /5 fps

    (3) This work:8080 px/100 /1 fpmin

    So we present a solution that turns the simple sensor of a pyrometer into a thermographic camera. Unlike earlier approaches of others, two simple polished metal sheets as mirrors instead of a bulky, slow and shaky pan-and-tilt head allow a 2D scan

    detect

    detect

    detect

    Sensor of a pyro-meter (thermopile on circuit board)

    First simple & cheap RC servowith mirror

    Second simple & cheap RC servo

    with mirror

    Pyrometers sensor optics

    Sale

    Icon

    s by

    Eva

    n Br

    ooks

    (htt

    p://

    brse

    v.co

    m),

    CC-b

    y-nc

    A 100 thermographic camera is possible. Besides further testing and com-parisons, still ample improvements can be made:

    Jrn [email protected]