a langley holdings company claudius peters projects gmbh 1 clean and efficient cement process silo /...

A Langley Holdings Company Claudius Peters Projects GmbH1

Clean and efficient cement process

Silo / Bagging / Conveyance

Größe: 12 cm x 12 cm

Position: 0 cm / 0 cm

Rahmen: 1,25 Pt weiß

A Langley Holdings Company Claudius Peters Projects GmbH 2

Contents1. Overview

2. Silo Technology

3. Packing and Dispatch Technology

4. Fluidcon – Pneumatic Conveying System


Storage Silo and Packing/Dispatch Systems

Storage Silo with Expansion Chamber – EC with Inspection Chamber - IC with Multi Extraction - ME with Conventional Cone - CC

Packing Plant Rotary Packing Machine In-Line Packing Machine Automatic Bag Applicator Bag Transport

Loading Plants Truck Loader Waggon Loader Palletising Systems incl. Loading security systems

A Langley Holdings Company Claudius Peters Projects GmbH

Pneumatic Conveying System -FLUIDCON- System

Feeding device

Aerated FLUIDCON- pipe

Receiving bin / Storage silo

FLUIDCON-Pipe consisting of:1.) Standard pipe2.) Fabric3.) Aeration pad4.) Fasteners5.) Air socket


Contents1. Overview

2. Silo Technology




CLAUDIUS PETERS silotypes - Overview of features and advantages

Silotype EC- Silo IC- Silo ME- Silo MC- Silo CC- Silo

Function store store/mixing store

Silo diameter [m] 10 – 30 4 – 14

Silo height [m] 25 – 75 29 – 80 29 – 80 25 – 75 8 – 42

Storage capacity [m³] Up to 45,000 Up to 44,000 Up to 44,000 Up to 45,000 Up to 5000

Discharge capacity [t/h] up to 1,000

No. of outlets 1 2 – 4 5 – 15 1 (2) 1

Aeroslide disposal Radial Tangential Radial

Reclaim rate [%] 99 98 99

Features Additional storage

Inspection by IC

Add. Space for equipment

Mixing effect up to 15 : 1

1 Blower


CLAUDIUS PETERS silotypes - Expansions chamber technology EC

Advantages

Use of expansion chambers

Saving silo corpus Short loading and

unloading time Optimal utilization of

spaces Saving of discharge

equipment No dead zones at

remnant discharge Purity of variety

Features

Maximum storage capacity

Small installation height Discharge capacity

up to 1,000 t/h Silo diameter from

10 – 30 m 1 central discharge

dd Radial disposal of

aeroslides Reclaim discharge rate

> 99%


CLAUDIUS PETERS silotypes - Inspection chamber technology - IC

Advantages

Use of ring chamber f Saving silo corpus Small installation height

f Short loading and

unloading time Optimal utilization of

spaces High flexibility

f Purity of variety

f Saving operation costs During operation

Features


Small installation height Installation of equipment

in the chamber Discharge capacity

up to 1,000 t/h Silo diameter from

10 – 30 m 2 or more standard

discharges Relclaim discharge rate

> 99% low energy needs Inspection by IC-

chamber


CLAUDIUS PETERS silotypes - Multiextractionsilo ME

Advantages

Short installation time Low space needs

m Flexible range of

applications Short loading and

unloading time Optimized use of space

m High availability

f Purity of variety

m Saving operation costs

Features

Simple silo body Installation of equipment

underneath the cone Applicable for

multicellsilo Discharge capacity

up to 1,000 t/h Silo diameter 10 – 30 m

k 5 to 15 standard

discharges Relclaim discharge rate

> 98% low energy needs k


Storage Silos - Facts


Optimized reclaim discharge capacity

Dust free operation

Low energy and operation costs

Up to 45,000 m³ storage capacity

More than 1,000 storage silos worldwide in operation


Reference: Votorantim Santa Cruz, Brazil

In operation: October 2010

1 x Multi Chamber Silo, 23 m diameter, 25,000 m³

1 x Mixing plant 180 t/h

3 x Bulk loader 250 t/h


Contents1. Overview

2. Silo Technology




Scope of supply for Packing and Dispatch Systems

Bucket elevator

Vibration screen

Pre-bin with level indicator

Rotary or In-Line packing machine

Automatic empty bag applicator

Bag discharge and rejection systems

Bag transport system

Spillage return system

Dedusting filter system

Loading systems

Palletizing

Electrical equipment


Packing Machines Types

Rotary Packing Machine Capacity up to 4,500 bags/h

(25 kg bag) No. of modules 3 – 12 14 and 16-Spout machine designed

In-Line Packing Machine Capacity up to 1,500 bags/h

(25 kg bag) No. of modules 1 – 4


Filling systems for valve bags:Horizontal (rotating) turbine system

Aeration in front ofthe filling spout

Labyrinth with airsealing system

Sealing airconnection

Advantages: No additional bearings necessary Shortest filling times for Cement products No additional greasing(s) necessary No V-belt drive necessary No dust penetration into motor bearings To be considered as maintenance free


Modular Design - Advantages

Compact Design

Easy exchange ofmodules

Upgrading for existingmachines

Less maintenance andlow repair works


Upstream Dustflow and Central Dedusting

Central dedustingdirect to the filter

Upstream 2 dedusting channel per module

Dedusting at the filling spout

Dust volume per spout: ~ 20

m³/min

Spillage material duct with integrated rotating scraper


Controlling of Packer Feeding

Features Continous feeding of several

Packer Pre bins with one airslide Dynamic material flow, depending

filling lever packer pre bins Continous level of Packer pre bin Optimization size of Packer pre bin No additional aeration of packer

pre-bin necessary

Flow Control gateType PCD

Two way airslideDosing gate

PackerPre Bin


Ultrasonic bag sealing systems for Packing Plants

Advantages:

Dust free filling process

Clean bags for the end client

Bag handling after filling more simple (Palletizing & Loading)

Bag cleaning equipment not necessary

Long storage of the bags


Bag Sealing with Ultrasonic

Filling module equipped with:

• Ultrasonic valve sealing

• Parallel guided bag chair

• Automatic bag seat adjustment


Automatic bag application

Roller Magazine Application capacity up to 4,500 bags/h Roller magazine

- Single Roller - Double Roller Carousse

Option: Automatic bag size adjustment Suitable for all brands of

rotary packing machines

Cassette Magazine Application capacity up to 4,500 bags/h Cassette magazine (Empty bag storage capacity):

3 m – 750 bags equivalent5 m – 1,250 bags equivalent

Option: Automatic bag size adjustment Suitable for all brands of rotary

packing machines


Packing Plants: References 2002 -2011

OrderDate

Countries Qty. Type of Packer Packing

Capacity [bag/h]

2010/2011

Bulgaria, Germany, Indonesia, Saudi

Arabia

7 8-Spout Rotary Packer

6-Spout Rotary Packer

2-Spout In-Line Packer

800 – 2,400

2008/2009

China, Iran, Pakistan,

Russia, Turkey, Indonesia,




300 - 2,400

2006/2007

Iran, Vietnam, Norway, China,Saudi Arabia,Germany, Russia,

Indonesia




300 – 2,400

2005/2004

China, Iran,

Sierra Leone,

Saudi Arabia



2,000 – 2,400

2003/2002

Malaysia,Vietnam, Romania, Russia,

Togo, Saudi Arabia,

El Salvador



2,400 – 3,600


Packing Plants - Facts

Upstream dedusting

Different filling systems

Ultrasonic valve sealing system (dust free)

Modular design

Low maintenance and operation cost

Up to 4,500 bags/h

More than 190 Packing Plants worldwide in operation


Reference:P.T. Semen Gresik, TUBAN III & IV, Indonesia

In operation: April 2012

4 x EC-Silos, 22 m diameter, 20,000 m³

4 x Bulk mobile loader, 120 t/h

6 x Packing Plant, 2,500 bag/h


Reference:P.T. Semen Gresik (Banyuwangi), Indonesia

In operation: February 2012

1 x EC-Silos, 18 m diameter, 10,000 m³

1 x Bulk Loader, 120 t/h

1 x Packing Plant, 2,500 bag/h


Contents1. Overview

2. Silo Technology

3. Packing Process



Introduction - Why FLUIDCON?

Advanatges Low conveying velocities Low wear / abrasion Low energy consumption

Advantages Flexible pipe routing Horizontal an vertical conveying Dust tight

Combine advantages – …

Disadvantages High installation height required Inflexible routing Only inclined conveyance applicable

Disadvantages High conveying velocities Inclined conveyance not applicable High power consumption

… eliminate disadvantages


Conveying System -Design of the FLUIDCON-system

Feeding device Pump Pressure vessel Rotary lock Double pendulum flap

FLUIDCON- conveying pipe

Pressure generator

Blower Compressor Network

Separator

Cyclone Troughed filter Bin mounted filter

Conveying air

Bulk material

Bulk material


Characteristics

Usage of all known feeding devices

Horizontal, vertical and diagonal conveying steps

Energy savings up to 75% n

Low conveying velocities n

Low conveying pressure

Easy re-start, e.g. after power failure

Low pulsation

Advantages

Optimization of existing conveying plants

Optimized pipe routing

Operation cost savings d

Reduction of wear, low grain size destruction

d Use of blower / screw pumps

d High availability

d

Optimal burner feeding

Introduction - What offers FLUIDCON?


Fluidcon - References 2002 -2011

OrderDate

Countries Qty. Material Conveying distance

[m]

Capacity [t/h]

2011/2010/2009

Germany, Saudi Arabia, Switzerland, Russia,

Malaysia, France, Spain

18 Cement,

Fly ash, Stucco, Burnt oil shale, Clinker dust,

Up to

600

Up to

300

2008/2007

Germany, Norway, Russia, USA, Great Britain, South

Africa, Montenegro, Austria, Panama, Croatia,

Macedonia

37 Cement,

Raw meal, Alumina, Kiln dust, Lignite fly

ash, Fly ash, Gypsum, Coal dust,

Slag meal

Up to

480

Up to

300

2006/2005

Lithuania, Austria, Russia, Gemany, Ukraine, Croatia, Norway, Romania, Sweden,

Serbia

20 Cement,

Raw meal, Aluminium oxide, Kiln dust, Fly ash,

Gypsum, Coal dust, Slag meal

Up to

400

Up to

200


FLUIDCON- system - Facts

Mass throughputs from 1 – 600t/h

Conveying distances from 20 – 600m

Applicable for Cement, Raw Meal, Alumina, Fly Ash, Blast Furnace Slag etc.

X-Pump, rotary Lock, pressure vessel and double pendulum flap as feeding device

79 references all over the world


Thank you for your kind attention

a langley holdings company claudius peters projects gmbh 1 clean and efficient cement process silo /...

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