a-6/a-10 - agma · x/y/z traverse 610/420/460mm ... agma once again presents high speed a-series...
TRANSCRIPT
A-6/A-10Vertical Machining Center
Value models create profits and quality
A-6X/Y/Z Traverse 610/420/460mmATC type/Arm type 24 tools magazineBelt Driven 8,000/10,000RPMDirect Driven 10,000/12,000/15,000RPM
1
A-6Vertical Machining Center
AGMA once again presents high speed A-series machining centers to a foresighted customer like you with industry- leading scraping technology of hardened box way and the technological capacity of manufacturing process.This series of machines are based on high-rigidity Meehanite cast iron and adopt 8,000~10,000RPM belt driven spindle or 10,000 ~15,000RPM direct driven spindle. Three axes adopt high precision linear guideways and ball screws. Other optional accessories which fully comply with a variety of cutting demand are also available
• Integrated ATC support interface Block
Unique Column Design• Wide-span column
• X-shaped cross rib package column structure
2
High-Rigidity Structure Design
Synchronously adopt the European & Japanese design• Wide-span rigid column• Japan-made NSK extra-large 35mm precise roller- rail linear guide way
(option)• Adopt high-end direct motors and high rigidity couplings in three axes• High quality full-length enclosed splash guard, elegant appearance, well-
executed, and in good taste
Extra-large Z-axis motor4.0KW (no counter balance design)
High reliable and high accuracy ballscrew designØ40mm high class double nut provides strong rigidity, high torque, better accuracy, long-life, and effectively heat extension control.
Extra wide door designThe width of door reaches 850mm for conveniently loading and unloading the fixture and workpiece.
Stable air supply equipment
The gas storage barrel assists to acquire steady air source to increase equipment utility rate.
A-10X/Y/Z Traverse 1,020/560/510mmATC type/Arm type 24 Tools MagazineBelt Driven 8,000/10,000RPMDirect Driven 10,000/12,000/15,000RPM
Adopt Meehanite cast iron (General Industrial Standard: FC20~25) and heat balance design. Since Meehanite cast iron provides larger damping and smaller deformation, our machines are more durable and with extraordinary performance to cope with long term manufacturing.
3
A-10Vertical Machining Center
Synchronously adopt the European & Japanese design• Wide-span rigid column• Japan-made NSK extra-large 45mm precise roller-rail
linear guide way (option)• Adopt high-end direct motors and high rigidity
couplings in three axes• High quality full-length enclosed splash guard,
elegant appearance, well-executed, and in good taste
Extra-large Z-axis motor7.0KW (no counter balance design)
High reliable and high accuracy ballscrew designø40mm high class double nut provides strong rigidity, high torque, better accuracy, long-life, and effectively heat extension control.
Extra wide door designThe width of door reaches 1160mm for conveniently loading and unloading the fixture and workpiece.
Stable air supply equipmentThe gas storage barrel assists to acquire steady air source to increase equipment utility rate.
4
High-Rigidity Structure Design
Calibration with Laser Interferometer was Performed and Certified by PMCAgma authorizes PMC to conduct 100% inspection to full travel length of three axes. Standard VDI 3441 3δis employed to ensure the machine accuracy and righteous of the inspection. For each axis, inspection along full axial travel length backwards and forwards for 6 times is conducted.
Ballbar Test FigureEach machine goes through telescoping ball-bar tests to check contouring accuracy and uncover any geometric errors. This testing ensures the machine structure is both square and parallel.
Renishaw Ballbar SystemCarry out a three dimension circular test and optimal adjustment.
5
A-6/A-10Strict Quality Control
Workpiece Material:A6061 T6
Spindle Speed:12,000rpm
Cutting Feedrate:10,000mm/min.Cutter:ø12 × 3Flutes End Mill for Aluminum
Depth of cut:12 mm
Width of cut:1.8 mm
Workpiece Material:P20
Spindle Speed:7,000rpm
Cutting Feedrate:6,500mm/min.Cutter:ø12 × 4Flutes End mill
Depth of cut:18 mm
Width of cut:0.8 mm
Cutting Capability
α8i Belt-Driven Spindle αDirect-Driven Spindle
FANUC Spindle Torque Drawing
SPINDLE SPEED (rpm)
LOW-SPINDLE SPEED (rpm)1500 8000 120000
3.5/35.0
(Kgf-m/N-m)4.8/47.8
TORQUE
Spindle:12000rpm BT40-DIRECT
( α6/12000i)
5.5/7.3
2.2/2.9
3.7/4.9
7.5/10.0
(KW/HP)POWER
0.9/9.00.6/6.60.2/2.90.1/1.8
30 Min
Cont.
30Min
Cont.
Spindle:12000rpm BT40-DIRECT
(KW/HP)POWER
1.8/17.9
1.3/13.1
(Kgf-m/N-m)TORQUE
4000
HIGH-SPINDLE SPEED (rpm)
0 12000
30 Min
Cont.
( α6/12000i)
7.5/10.0
5.5/7.3
0.6/6.0
0.4/4.3
30Min
Cont.
1.5/15.0
0.5/5.30.4/3.6
1.1/10.2
0 1500
4.9/47.8
30 Min
Cont.4.5/6.0
6.6/8.8
Spindle:12000rpm BT40-DIRECT
7.1/70.0
( αT8/12000i)(選配)
7000 12000
30 Min
Cont.
LOW-SPINDLE SPEED (rpm)
7.5/10.1
11.0/14.8
POWERTORQUE
(Kgf-m/N-m)TORQUE
(KW/HP)POWER
HIGH-SPINDLE SPEED (rpm)
Spindle:12000rpm BT40-DIRECT( αT8/12000i)(選配)
0 4000 12000
11.0/14.8
7.5/10.11.8/17.9
2.7/26.3
0.9/8.8
0.6/6.0
30 Min
Cont.
30 Min
Cont.
POWERTORQUE
(Kgf-m/N-m)TORQUE
(KW/HP)POWER
6
Fluorescent Light & Quartz Work LightThe fluorescent light is installed with the fully enclosed splash guard and it is located on the left hand corner, and the quartz work light is installed on the right hand upper corner to provide a well-lit table area.
Oil Circulating Coolant System for Spindle
X/Y/Z-Axis Optical Linear Scale (Special Accessories)
Spindle ring sprinkler
Thin-film panel
Hinge Type Chip Conveyor
7
A-6/A-10Standard and special accessories
Extra-large Z axis motor 7.0KW (A-10 only)
Tool Setup Probe (Tool Setter)Chassis Chip flushing Tool Setep Probe (Tool Setter)
Oil Skimmer (Special Accessories)Precision Ball-Rail or Roller Rail (option) Linear Guideways and C3 Class Ball Screws for Three AxesLinear Guide ways are used on all three axes. Because of their high rigidity, low noise, and low friction, this helped to achieve high-speed rapid movement and excellent circular accuracy.Double nut C3 class precision ballscrews are used on all three axes. Along with pretension double nut and supports to minimize the backlash and to compensate for error caused by temperature differences in order to maintain positioning accuracy.
Y-Axis Screw Type Chip Augers (2 pcs) (A-10 only)
8
9
A-6/A-10
677 22482890
1900
1160
.5
2155
2778
2255
6(0.24")31(1.22")
Ø15
(Ø0.
59")
Ø23
(Ø0.
91")
60(2.36")
35(1.37") Ø44
.45(
Ø1.
75")
Ø63
(Ø3.
94")
Ø53
(Ø2.
09")
65.4(2.57")2(0.08")
27(1.06")
M16(P=2)
Ø17
(Ø0.
67")
3(0.12") 28(1.10") 7/24 TAPER
M16(P=2)
Ø17
(Ø0.
67")
5(0.20")5(0.20")
30°45°
Ø10
(0.3
9")
60°
16.6(0.65")
5(0.20")10(0.39")
6(0.23")
1419.1
5.1
Ø12
.45
Ø18
.8
Ø7
44.1
45°
Ø17 M16*2P
6(0.24")31(1.22")
Ø44
.45(
Ø1.
75")
Ø63
(Ø3.
94")
Ø53
(Ø2.
09")
65.4(2.57")2(0.08")
27(1.06")
7/24 TAPER
M16(P=2)
Ø17
(Ø0.
67")
60°
16.6(0.65")
5(0.20")10(0.39")
1419.1
5.1
Ø12
.45
Ø18
.8
Ø7
44.1
45°
Ø17 M16*2P
68.4
Ø44
.45
Ø17
32
8.2
M16*2P
42.5 3.2
15.9
Ø56
.25
Ø63
.55
60°11.1
16.1
7/24 TAPER
180∞
0∞
270∞
90∞
90.7
5"(2
305)
29.92"(760)118.50"(3010) 102.87(2612)
82.87"(2105)
104.
88"(2
664)
77.5
6"(1
970)
88.58"(2250)
101.
92"(2
589)
20.0
7(51
0)
32
710
18 18
31.5
430
9512
012
095
13(0.5) 18
40.15"(1020)
3.15
"(8
0)3.
15"(8
0)
1.22"(31.0)
0.71
"(1
8)
1.26
"(32)
0.02"(0.5)0.51"(13)
0.71
"(1
8)
3.94
"(100
*5)
22.0
5"(5
60)
43.3"(1100)
Machine Layout
Table Dimension
A-6
BT-40 Toolholder Figure MAZAK BT-40 Toolholder Figure (coolant through spindle)
CAT-40 Toolholder Figure (coolant through spindle)
A-6
A-10
A-10
Vertical Machining Center
Model A-6 A-10SpindleSpindle Taper NO.40
Transmission Belt Driven
Spindle Speed 8,000 r.p.m.
TableTable Size 700 x 420 mm 1,100 x 560 mm
T-Slot 18 x 3 x 120 mm 18 x 5 x 100 mm
Working Area 610 x 420 mm 1,020 x 560 mm
Max. Table Load 500 kgs 700 kgs
Travel & FeedrateX Axis 610 mm 1,020 mm
Y Axis 420 mm 560 mm
Z Axis 460 mm 510 mm
Distance from Spindle Nose to Table 150~610 mm 150~660 mmDistance from Spindle Center to Surface of Column Way 434 mm 624 mm
Rapid Traverse (X/Y/Z) X,Y,Z:36/36/36 M/min X,Y,Z:32/32/28 M/min
Cutting Feedrate X,Y,Z:1~12,000 mm/min
ATCTool Shank BT-40
Pull Stud MAS P40T-1(45º)
Magazine Capacity 24 pcs
Max. Tool Diameter (Full Storage) φ80 mm Max. Tool Diameter (With Adjacent Pocket Empty) φ130 mm
Max. Tool Length 300 mm
Max. Tool Weight 7 kgs
ATC Type Arm Type
Tool Choose Method Short Cut for Tool Choose
MotorFor Spindle (Cont./30 min./10min.) 7.5/11 kw(10/15 HP)
For X/Y/Z Axis (Fanuc) 2/3/4 kw(2.7/4/5.4 HP)
3/3/7 kw(4/4/10 HP)
Lubrication Pump 0.025 kw
Coolant Pump 0.86 kw
Misc.Machine Height 2,390 mm 2,650 mm
Machine Space 2,250 x 2,890 mm 2,250 x 2,610 mm
Machine Weight 5,500 kgs 6,800 kgs
Controller FANUC 0iMD 8.4”
•Specification is subject to change without further notice.
Standard Accessories : 1.FANUC 0iMD Controller
2.Heat Exchanger for Electric Cabinet
3. Program Execution/End/Abnormal Three Color Indicate Light
4.Quartz Work Lamp
5.Fluorescent Lamp
6.RS-232C Interface
7.Oil Circulating Coolant System for Spindle
8.Spindle Air Blast
9.Automatic Lubrication Equipment
10.Protection device for three axes slide ways
11.Full Splash Guard
12.Rigid Tapping
13.Auto Power Off
14. Y-Axis Screw Type Chip Augers ( 2 pcs) (A-10 only)
15.Tool Box w/ Leveling Bolt
16.Machine and Electric Operation Manual
17. (380/220V) Transformer (Exclude India, USA and Canada)
18. CE/CSA Electrical Specification (For European/Canada Only)
19. Taiwan made Ball-rail linear guide way
Optional Accessories : 1.FANUC 31iMB Controller
2.Mitsubishi 70/720/730M controller
3.Belt Driven Spindle 10,000RPM
4. Direct Driven Spindle 10,000/12,000/ 15,000RPM
5.Armless Type 16 tools ATC. (A-10 only)
6.Hinge Type Chip Conveyor
7. Taiwan made PMI roller-rail linear guideway
8. Japan made THK/NSK ball-rail/roller-rail linear guideways
9.Coolant-thru tool holder
10.Three Axes Optical Linear Scale
11.Oil Mist
12.Oil Mist Collector
13.Coolant Through Spindle A Type (20 Bars)
14. Renishaw TS-27R Tool Setup Probe (Tool Setter)
15.Disc Type Oil Skimmer
16.CNC Rotary Table
17. Air Conditioning Equipment for Electric Cabinet
18.4Th Axis Interface
10
12
11
06
03
T
EL
: 04
-24
73
33
26
Distributor :AGMACHINE TECHNO CO., LTD.No.7, Ln. 34, Jhuangcian Rd., Shengang Dist . ,
Taichung City 42951, Taiwan(R.O.C.)
TEL:+886-4-25612868
FAX:+886-4-25610409 & 25613010
E-mail : [email protected]
http://www.agma.com.tw