a-6/a-10 - agma · x/y/z traverse 610/420/460mm ... agma once again presents high speed a-series...

12
A-6/A-10 Vertical Machining Center Value models create profits and quality

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Page 1: A-6/A-10 - Agma · X/Y/Z Traverse 610/420/460mm ... AGMA once again presents high speed A-series machining ... Model A-6 A-10 Spindle Spindle Taper NO.40

A-6/A-10Vertical Machining Center

Value models create profits and quality

Page 2: A-6/A-10 - Agma · X/Y/Z Traverse 610/420/460mm ... AGMA once again presents high speed A-series machining ... Model A-6 A-10 Spindle Spindle Taper NO.40

A-6X/Y/Z Traverse 610/420/460mmATC type/Arm type 24 tools magazineBelt Driven 8,000/10,000RPMDirect Driven 10,000/12,000/15,000RPM

1

A-6Vertical Machining Center

AGMA once again presents high speed A-series machining centers to a foresighted customer like you with industry- leading scraping technology of hardened box way and the technological capacity of manufacturing process.This series of machines are based on high-rigidity Meehanite cast iron and adopt 8,000~10,000RPM belt driven spindle or 10,000 ~15,000RPM direct driven spindle. Three axes adopt high precision linear guideways and ball screws. Other optional accessories which fully comply with a variety of cutting demand are also available

Page 3: A-6/A-10 - Agma · X/Y/Z Traverse 610/420/460mm ... AGMA once again presents high speed A-series machining ... Model A-6 A-10 Spindle Spindle Taper NO.40

• Integrated ATC support interface Block

Unique Column Design• Wide-span column

• X-shaped cross rib package column structure

2

High-Rigidity Structure Design

Synchronously adopt the European & Japanese design• Wide-span rigid column• Japan-made NSK extra-large 35mm precise roller- rail linear guide way

(option)• Adopt high-end direct motors and high rigidity couplings in three axes• High quality full-length enclosed splash guard, elegant appearance, well-

executed, and in good taste

Extra-large Z-axis motor4.0KW (no counter balance design)

High reliable and high accuracy ballscrew designØ40mm high class double nut provides strong rigidity, high torque, better accuracy, long-life, and effectively heat extension control.

Extra wide door designThe width of door reaches 850mm for conveniently loading and unloading the fixture and workpiece.

Stable air supply equipment

The gas storage barrel assists to acquire steady air source to increase equipment utility rate.

Page 4: A-6/A-10 - Agma · X/Y/Z Traverse 610/420/460mm ... AGMA once again presents high speed A-series machining ... Model A-6 A-10 Spindle Spindle Taper NO.40

A-10X/Y/Z Traverse 1,020/560/510mmATC type/Arm type 24 Tools MagazineBelt Driven 8,000/10,000RPMDirect Driven 10,000/12,000/15,000RPM

Adopt Meehanite cast iron (General Industrial Standard: FC20~25) and heat balance design. Since Meehanite cast iron provides larger damping and smaller deformation, our machines are more durable and with extraordinary performance to cope with long term manufacturing.

3

A-10Vertical Machining Center

Page 5: A-6/A-10 - Agma · X/Y/Z Traverse 610/420/460mm ... AGMA once again presents high speed A-series machining ... Model A-6 A-10 Spindle Spindle Taper NO.40

Synchronously adopt the European & Japanese design• Wide-span rigid column• Japan-made NSK extra-large 45mm precise roller-rail

linear guide way (option)• Adopt high-end direct motors and high rigidity

couplings in three axes• High quality full-length enclosed splash guard,

elegant appearance, well-executed, and in good taste

Extra-large Z-axis motor7.0KW (no counter balance design)

High reliable and high accuracy ballscrew designø40mm high class double nut provides strong rigidity, high torque, better accuracy, long-life, and effectively heat extension control.

Extra wide door designThe width of door reaches 1160mm for conveniently loading and unloading the fixture and workpiece.

Stable air supply equipmentThe gas storage barrel assists to acquire steady air source to increase equipment utility rate.

4

High-Rigidity Structure Design

Page 6: A-6/A-10 - Agma · X/Y/Z Traverse 610/420/460mm ... AGMA once again presents high speed A-series machining ... Model A-6 A-10 Spindle Spindle Taper NO.40

Calibration with Laser Interferometer was Performed and Certified by PMCAgma authorizes PMC to conduct 100% inspection to full travel length of three axes. Standard VDI 3441 3δis employed to ensure the machine accuracy and righteous of the inspection. For each axis, inspection along full axial travel length backwards and forwards for 6 times is conducted.

Ballbar Test FigureEach machine goes through telescoping ball-bar tests to check contouring accuracy and uncover any geometric errors. This testing ensures the machine structure is both square and parallel.

Renishaw Ballbar SystemCarry out a three dimension circular test and optimal adjustment.

5

A-6/A-10Strict Quality Control

Page 7: A-6/A-10 - Agma · X/Y/Z Traverse 610/420/460mm ... AGMA once again presents high speed A-series machining ... Model A-6 A-10 Spindle Spindle Taper NO.40

Workpiece Material:A6061 T6

Spindle Speed:12,000rpm

Cutting Feedrate:10,000mm/min.Cutter:ø12 × 3Flutes End Mill for Aluminum

Depth of cut:12 mm

Width of cut:1.8 mm

Workpiece Material:P20

Spindle Speed:7,000rpm

Cutting Feedrate:6,500mm/min.Cutter:ø12 × 4Flutes End mill

Depth of cut:18 mm

Width of cut:0.8 mm

Cutting Capability

α8i Belt-Driven Spindle αDirect-Driven Spindle

FANUC Spindle Torque Drawing

SPINDLE SPEED (rpm)

LOW-SPINDLE SPEED (rpm)1500 8000 120000

3.5/35.0

(Kgf-m/N-m)4.8/47.8

TORQUE

Spindle:12000rpm BT40-DIRECT

( α6/12000i)

5.5/7.3

2.2/2.9

3.7/4.9

7.5/10.0

(KW/HP)POWER

0.9/9.00.6/6.60.2/2.90.1/1.8

30 Min

Cont.

30Min

Cont.

Spindle:12000rpm BT40-DIRECT

(KW/HP)POWER

1.8/17.9

1.3/13.1

(Kgf-m/N-m)TORQUE

4000

HIGH-SPINDLE SPEED (rpm)

0 12000

30 Min

Cont.

( α6/12000i)

7.5/10.0

5.5/7.3

0.6/6.0

0.4/4.3

30Min

Cont.

1.5/15.0

0.5/5.30.4/3.6

1.1/10.2

0 1500

4.9/47.8

30 Min

Cont.4.5/6.0

6.6/8.8

Spindle:12000rpm BT40-DIRECT

7.1/70.0

( αT8/12000i)(選配)

7000 12000

30 Min

Cont.

LOW-SPINDLE SPEED (rpm)

7.5/10.1

11.0/14.8

POWERTORQUE

(Kgf-m/N-m)TORQUE

(KW/HP)POWER

HIGH-SPINDLE SPEED (rpm)

Spindle:12000rpm BT40-DIRECT( αT8/12000i)(選配)

0 4000 12000

11.0/14.8

7.5/10.11.8/17.9

2.7/26.3

0.9/8.8

0.6/6.0

30 Min

Cont.

30 Min

Cont.

POWERTORQUE

(Kgf-m/N-m)TORQUE

(KW/HP)POWER

6

Page 8: A-6/A-10 - Agma · X/Y/Z Traverse 610/420/460mm ... AGMA once again presents high speed A-series machining ... Model A-6 A-10 Spindle Spindle Taper NO.40

Fluorescent Light & Quartz Work LightThe fluorescent light is installed with the fully enclosed splash guard and it is located on the left hand corner, and the quartz work light is installed on the right hand upper corner to provide a well-lit table area.

Oil Circulating Coolant System for Spindle

X/Y/Z-Axis Optical Linear Scale (Special Accessories)

Spindle ring sprinkler

Thin-film panel

Hinge Type Chip Conveyor

7

A-6/A-10Standard and special accessories

Page 9: A-6/A-10 - Agma · X/Y/Z Traverse 610/420/460mm ... AGMA once again presents high speed A-series machining ... Model A-6 A-10 Spindle Spindle Taper NO.40

Extra-large Z axis motor 7.0KW (A-10 only)

Tool Setup Probe (Tool Setter)Chassis Chip flushing Tool Setep Probe (Tool Setter)

Oil Skimmer (Special Accessories)Precision Ball-Rail or Roller Rail (option) Linear Guideways and C3 Class Ball Screws for Three AxesLinear Guide ways are used on all three axes. Because of their high rigidity, low noise, and low friction, this helped to achieve high-speed rapid movement and excellent circular accuracy.Double nut C3 class precision ballscrews are used on all three axes. Along with pretension double nut and supports to minimize the backlash and to compensate for error caused by temperature differences in order to maintain positioning accuracy.

Y-Axis Screw Type Chip Augers (2 pcs) (A-10 only)

8

Page 10: A-6/A-10 - Agma · X/Y/Z Traverse 610/420/460mm ... AGMA once again presents high speed A-series machining ... Model A-6 A-10 Spindle Spindle Taper NO.40

9

A-6/A-10

677 22482890

1900

1160

.5

2155

2778

2255

6(0.24")31(1.22")

Ø15

(Ø0.

59")

Ø23

(Ø0.

91")

60(2.36")

35(1.37") Ø44

.45(

Ø1.

75")

Ø63

(Ø3.

94")

Ø53

(Ø2.

09")

65.4(2.57")2(0.08")

27(1.06")

M16(P=2)

Ø17

(Ø0.

67")

3(0.12") 28(1.10") 7/24 TAPER

M16(P=2)

Ø17

(Ø0.

67")

5(0.20")5(0.20")

30°45°

Ø10

(0.3

9")

60°

16.6(0.65")

5(0.20")10(0.39")

6(0.23")

1419.1

5.1

Ø12

.45

Ø18

.8

Ø7

44.1

45°

Ø17 M16*2P

6(0.24")31(1.22")

Ø44

.45(

Ø1.

75")

Ø63

(Ø3.

94")

Ø53

(Ø2.

09")

65.4(2.57")2(0.08")

27(1.06")

7/24 TAPER

M16(P=2)

Ø17

(Ø0.

67")

60°

16.6(0.65")

5(0.20")10(0.39")

1419.1

5.1

Ø12

.45

Ø18

.8

Ø7

44.1

45°

Ø17 M16*2P

68.4

Ø44

.45

Ø17

32

8.2

M16*2P

42.5 3.2

15.9

Ø56

.25

Ø63

.55

60°11.1

16.1

7/24 TAPER

180∞

0∞

270∞

90∞

90.7

5"(2

305)

29.92"(760)118.50"(3010) 102.87(2612)

82.87"(2105)

104.

88"(2

664)

77.5

6"(1

970)

88.58"(2250)

101.

92"(2

589)

20.0

7(51

0)

32

710

18 18

31.5

430

9512

012

095

13(0.5) 18

40.15"(1020)

3.15

"(8

0)3.

15"(8

0)

1.22"(31.0)

0.71

"(1

8)

1.26

"(32)

0.02"(0.5)0.51"(13)

0.71

"(1

8)

3.94

"(100

*5)

22.0

5"(5

60)

43.3"(1100)

Machine Layout

Table Dimension

A-6

BT-40 Toolholder Figure MAZAK BT-40 Toolholder Figure (coolant through spindle)

CAT-40 Toolholder Figure (coolant through spindle)

A-6

A-10

A-10

Page 11: A-6/A-10 - Agma · X/Y/Z Traverse 610/420/460mm ... AGMA once again presents high speed A-series machining ... Model A-6 A-10 Spindle Spindle Taper NO.40

Vertical Machining Center

Model A-6 A-10SpindleSpindle Taper NO.40

Transmission Belt Driven

Spindle Speed 8,000 r.p.m.

TableTable Size 700 x 420 mm 1,100 x 560 mm

T-Slot 18 x 3 x 120 mm 18 x 5 x 100 mm

Working Area 610 x 420 mm 1,020 x 560 mm

Max. Table Load 500 kgs 700 kgs

Travel & FeedrateX Axis 610 mm 1,020 mm

Y Axis 420 mm 560 mm

Z Axis 460 mm 510 mm

Distance from Spindle Nose to Table 150~610 mm 150~660 mmDistance from Spindle Center to Surface of Column Way 434 mm 624 mm

Rapid Traverse (X/Y/Z) X,Y,Z:36/36/36 M/min X,Y,Z:32/32/28 M/min

Cutting Feedrate X,Y,Z:1~12,000 mm/min

ATCTool Shank BT-40

Pull Stud MAS P40T-1(45º)

Magazine Capacity 24 pcs

Max. Tool Diameter (Full Storage) φ80 mm Max. Tool Diameter (With Adjacent Pocket Empty) φ130 mm

Max. Tool Length 300 mm

Max. Tool Weight 7 kgs

ATC Type Arm Type

Tool Choose Method Short Cut for Tool Choose

MotorFor Spindle (Cont./30 min./10min.) 7.5/11 kw(10/15 HP)

For X/Y/Z Axis (Fanuc) 2/3/4 kw(2.7/4/5.4 HP)

3/3/7 kw(4/4/10 HP)

Lubrication Pump 0.025 kw

Coolant Pump 0.86 kw

Misc.Machine Height 2,390 mm 2,650 mm

Machine Space 2,250 x 2,890 mm 2,250 x 2,610 mm

Machine Weight 5,500 kgs 6,800 kgs

Controller FANUC 0iMD 8.4”

•Specification is subject to change without further notice.

Standard Accessories : 1.FANUC 0iMD Controller

2.Heat Exchanger for Electric Cabinet

3. Program Execution/End/Abnormal Three Color Indicate Light

4.Quartz Work Lamp

5.Fluorescent Lamp

6.RS-232C Interface

7.Oil Circulating Coolant System for Spindle

8.Spindle Air Blast

9.Automatic Lubrication Equipment

10.Protection device for three axes slide ways

11.Full Splash Guard

12.Rigid Tapping

13.Auto Power Off

14. Y-Axis Screw Type Chip Augers ( 2 pcs) (A-10 only)

15.Tool Box w/ Leveling Bolt

16.Machine and Electric Operation Manual

17. (380/220V) Transformer (Exclude India, USA and Canada)

18. CE/CSA Electrical Specification (For European/Canada Only)

19. Taiwan made Ball-rail linear guide way

Optional Accessories : 1.FANUC 31iMB Controller

2.Mitsubishi 70/720/730M controller

3.Belt Driven Spindle 10,000RPM

4. Direct Driven Spindle 10,000/12,000/ 15,000RPM

5.Armless Type 16 tools ATC. (A-10 only)

6.Hinge Type Chip Conveyor

7. Taiwan made PMI roller-rail linear guideway

8. Japan made THK/NSK ball-rail/roller-rail linear guideways

9.Coolant-thru tool holder

10.Three Axes Optical Linear Scale

11.Oil Mist

12.Oil Mist Collector

13.Coolant Through Spindle A Type (20 Bars)

14. Renishaw TS-27R Tool Setup Probe (Tool Setter)

15.Disc Type Oil Skimmer

16.CNC Rotary Table

17. Air Conditioning Equipment for Electric Cabinet

18.4Th Axis Interface

10

Page 12: A-6/A-10 - Agma · X/Y/Z Traverse 610/420/460mm ... AGMA once again presents high speed A-series machining ... Model A-6 A-10 Spindle Spindle Taper NO.40

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11

06

03

T

EL

: 04

-24

73

33

26

Distributor :AGMACHINE TECHNO CO., LTD.No.7, Ln. 34, Jhuangcian Rd., Shengang Dist . ,

Taichung City 42951, Taiwan(R.O.C.)

TEL:+886-4-25612868

FAX:+886-4-25610409 & 25613010

E-mail : [email protected]

http://www.agma.com.tw