a-1 send comments and recommendations to: cdr usacascom & fl training directorate attn: atcl -...

A-1

Send comments and recommendations to:

CDR USACASCOM & FL

TRAINING DIRECTORATE

ATTN: ATCL - AO

401 FIRST STREET, SUITE 225

FT. LEE, VA 23801-1511

CONDUCTPREVENTIVE MAINTENANCE

CHECKS AND SERVICESTSP NO: 091-O-2572

CONDUCTPREVENTIVE MAINTENANCE

CHECKS AND SERVICESTSP NO: 091-O-2572

A-2PMCS COULD HAVEPREVENTED THIS EVENT

A HMMWV driver

reported to the unit mechanic an unusual vibration. The mechanic didn’t

take the time to

troubleshoot the

problem. Soon after

leaving the motorpool,

the vehicle’s front

wheel rolled off.

A-3

TerminalLearning Action: Conduct PMCS on assigned equipment.Objective Conditions: In a f ie ld or motor pool envi ronment, given

assigned equipment, wi th the respect ive technicalreferences, ULLS Form 5988-E or DA Form 2404wi th DA Form 2408-14, tools, and personnel , andwi thout assistance, student must:

Standard: Select the appropriate technical publ icat ionsand references.

Use the correct sect ions in the references thatrelate to the requi red PMCS.

Perform the proper PMCS IAW procedures andspeci f icat ions in the appropriate technicalpubl icat ions.

Ident i fy al l faul ts. Complete al l documentat ion IAW DA Pam 750-

35 and DA Pam 738-750. Employ accident prevent ion measures and r isk

management process. Comply wi th al l host nat ion, federal , s tate, and

local envi ronmental laws and regulat ions.

A-4PREVENTIVE MAINTENANCE

CHECKS AND SERVICES

PREVENTIVE MAINTENANCE

CHECKS AND SERVICES

A-5

PREVENTIVE MAINTENANCE CHECKS AND SERVICES

(PMCS)

PMCS is the care, servicing, inspection, detection, and

correction of minor faults before these faults cause serious

damage, failure, or injury. The procedure and the category

of maintenance to perform PMCS are found in the -10 and

-20 Equipment Technical Manuals and Lubrication Orders.

A-6TM -10/-20 MAINTENANCE STANDARD

The condition of the equipment when:

•The equipment is fully mission capable (FMC)

•All faults are identified using the “items to check” column of the applicable TM -10-series and TM -20-series PMCS table and:

-Corrective actions, authorized to be accomplished at unit level, and for which required parts are available, are completed

-Required parts are requisitioned for faults that require them to complete the corrective actions

A-7

-Corrective actions that are authorized to be accomplished at a maintenance level above the unit are on a valid direct support maintenance request

•Equipment services are performed within the scheduled service interval

•All current urgent and limited urgent modification work orders (MWOs) are applied

•All authorized basic issue items (BII) and components of the end item (COEI) are present and serviceable or on a valid requisition

TM -10/-20 MAINTENANCE STANDARD

(Cont’d)

A-8

FULLY MISSION CAPABLE (FMC)

Systems and equipment that are safe and have all mission-essential subsystems installed and operating as designated by applicable Army regulation. A full mission capable vehicle or system has no faults that are listed in the “not fully mission capable ready if” columns of the -10/-20 TM PMCS tables that apply to the vehicle/system or its subsystem required by AR 700-138. The terms ready/available and full mission capable refer to the same status: equipment is on hand and able to perform its combat missions.

A-9

ENABLING LEARNING OBJECTIVE AAction: Select and use the appropriate references to perform PMCS

on assigned equipment.Conditions: In a shop/field environment, given a selection of references,

for different types of equipment.Standard: The student wil l select the correct reference and use the

correct PMCS table for the assigned equipment during theperformance exam.

A-10

BASIC SECTIONS OF THE OPERATOR’S MANUAL

(1) TABLE OF CONTENTS

(2) CAUTIONS AND WARNINGS

(3) PMCS OR EQUIVALENT TABLE

(4) OPERATING PROCEDURES

(5) TROUBLESHOOTING PROCEDURES

(6) BASIC ISSUE ITEMS LIST

A-11

TM 9-2320-280-10PAGE

CHAPTER 1. INTRODUCTION............................................................... 1-1Section I. General Information.......................................................... 1-1

II. Equipment Description...................................................... 1-3

CHAPTER 2. OPERATING INSTRUCTIONSSection I. Description and Use of Operator’s Controls and

Indicators.......................................................................... 2-1II. Preventive Maintenance Checks and Services................. 2-58

III. Operation Under Usual Conditions................................... 2-87IV. Operation Under Unusual Conditions............................... 2-111V. Cargo/Troop Carrier and S250 Shelter Carrier

Operation..................................................................... 2-132VI. TOW/Armament Carrier Operation................................... 2-150

VII. Ambulance Operation........................................................ 2-157

CHAPTER 3. MAINTENANCE INSTRUCTIONS.................................... 3-1Section I. Lubrication........................................................................ 3-1

II. Troubleshooting................................................................ 3-2III. Maintenance Procedures.................................................. 3-10

APPENDIX A. REFERENCES.................................................................. A-1

APPENDIX B. COMPONENTS OF END ITEM AND BASIC ISSUE ITEMS LIST........................................... B-1

Section I. Introduction....................................................................... B-1II. Components of End Item................................................... B-2

III. Basic Issue Items................................................... B-3

TABLE OF CONTENTS

A-12T M 9-2320-280-10

Sect ion I I . PREVENT IVE MAINT ENANCE CHECKSAND SERVICES

2-3 . GENERAL

A permanent record o f the serv i ces , repa i rs , and mod i f i ca t i ons made to theseveh i c l es must be recorded. (Army) See DA Pam 738-750 fo r a l i s t o f the fo rmsand records requ i red and how to comple te them. (Mar i ne Corps) Refer toTM 4700-15 /1 ser i es .

2-4 . CLEANING INST RUCT IONS

a. C lean ing i s an a f te r opera t i on serv i ce per fo rmed by the opera to r /c rew tokeep the veh i c l e i n a s ta te o f read iness . Fac i l i t i es and mater i a l ava i l ab l e toopera to rs fo r veh i c l e c l ean ing can vary g rea t l y i n d i f fe r i ng opera t i ng cond i t i ons .However , veh i c l es must be ma in ta i ned i n as c l ean a cond i t i on as ava i l ab l e c l ean ingequ ipment , mater i a l s , and tac t i ca l s i tua t i ons permi t .

WARNING

Dryc lean ing so l ven t i s f l ammable and wi l l no t be used near an open f l ame. A f i re ext i ngu i sher wi l l be kep t nearby when the so l ven t i s used. Use on l y i n we l l - ven t i l a ted p l aces . Fa i l u re to do th i s may resu l t i n i n ju ry to personne l and/or damage to equ ipment .

Pro tec t i ve g l oves, c l o th i ng , and /or resp i ra to ry equ ipment must

CAUTIONS AND WARNINGS

A-13

TM 9-2320-280-10

Table 2-2 Operator/Crew Preventive Maintenance Checks and Services

NOTE: These checks are to be made in the order listed, within designated interval .

B-Before operation D-During operation A-After operation W-Weekly M-Monthly

INTERVAL ITEM TO BE INSPECTED EQUIPMENT IS

ITEMNO.

B D A W M PROCEDURE: Check for and have repaired, filled, or adjusted as needed

NOT READY/AVAILABLE IF:

NOTEPerform Weekly (W) as well asBefore (B) PMCS if: (1) You arethe assigned operator but havenot operated the vehicle sincethe last weekly PMCS; or (2) Youare operating the vehicle for thefirst time

EXTERIOR OF VEHICLE

PMCS TABLE

A-14TM 9-2320-280

Section lll, BASIC ISSUE ITEMS (Cont’d)(1)ItemNumber

(2)National StockNumber

(3)DescriptionCAGE and Part Number

UsableOnCode

(4)

U/I

(5)Qtyrqr

20 5120-00-240-5328WRENCH: adjustable, openend, 8 in. long [in tool bag](34623) MS15461-3

EA1

20

BASIC ISSUE ITEMS

A-15

TM 9-2320-280-10

T ab le 3 - 1 . T r oub les hoo t i ng ( c on t ’ d )

MALFUNCTIONTEST OR INSPECTION

CORRECTIVE ACTION

HEATING SYSTEM

9 . HOT WAT ER PERSONNEL HEAT ER FAILS T O PRODUCE HEAT AFT ER ENGINEREACHES OPERAT ING T EMPERAT URE

S te p 1 . Ch e ck o p e ra t in g co n t ro ls f o r co r re c t se t t i n g s .S te p 2 . O th e r ca u se s .

No t i f y u n i t ma in te n a n ce .

TRANSMISSION

10 . NO RESPONSE T O SHIFT LEVER MOVEMENT

S te p 1 . Ch e ck t o se e i f t ra n s f e r ca se le ve r i s i n “N” (n e u t ra l ) .P la ce t ra n smiss io n sh i f t l e ve r in “N” (n e u t ra l ) a n d se le c t t ra n s f e r g e a rra n g e .

S te p 2 . O th e r ca u se s .No t i f y u n i t ma in te n a n ce .

TROUBLESHOOTING PROCEDURES

A-16

TM 9-2320-280-10


NOTE: These checks are to be made in the order listed, within designated interval .B-Before operation D-During operation A-After operation W-Weekly M-Monthly


ITEMNO.


NOT READY/AVAILABLEIF:

NOTEPerform Weekly (W) as well asBefore (B) PMCS if: (1) You arethe assigned operator but havenot operated the vehicle sincethe last weekly PMCS; or (2) Youare operating the vehicle for thefirst time.

EXTERIOR OF VEHICLE1 EXTERIOR

a. Visually check frame, Crossmembersand underbody supports for missinghardware, cracks, brakes, and rusted-through damage that would impairoperations.

Frame rails, cross-members, orunder-bodysupports aremissing hardware,cracked, broken,or rusted-through.

2-62

ITEM NUMBER

A-17

TM 9-2320-280-10


NOTE: These checks are to be made in the order listed, within designated interval.



ITEMNO.


NOT READY/ AVAILABLE IF:

NOTE Perform Weekly (W) as well as Before (B) PMCS if: (1) You are the assigned operator but have not operated the vehicle since the last weekly PMCS; or (2) You are operating the vehicle for the first time.

2-62

PMCS INTERVAL

A-18TM 9-2320-280-10





ITEMNO.




d. Check condition and/ or operation of: Windshield or sidewindows cracked

(1) Windshield and windows sufficiently toimpair operator’s vision

(2) Windshield wiper arms and blades

(3) Mirrors

(4) All locking and fasteningdevices

INTERVAL--BEFORE OPERATION PMCS

A-19

TM 9-2320-280-10





ITEMNO.





(1) Windshield and windows sufficiently toimpair operators vision

(2) Windshield wiper arms and blades (3) Mirrors


2-62

INTERVAL--DURING OPERATION PMCS

A-20

TM 9-2320-280-10





ITEMNO.




EXTERIOR OF VEHICLE1 EXTERIOR

a. Visually check frame, Crossmembers andunderbody supports for missing hardware,cracks, brakes, and rusted-through damagethat would impair operations.

Frame rails, cross-members, or under-body supports aremissing hardware,cracked, broken, orrusted-through.

2-62

INTERVAL--AFTER OPERATION PMCS

A-21TM 9-2320-280-10





ITEMNO.





(1) Windshield and windows sufficiently toimpair operator’s vision.


(3) Mirrors


INTERVAL--WEEKLY PMCS

A-22TM 9-2320-280-10





ITEMNO.







(3) Mirrors


INTERVAL--MONTHLY PMCS

A-23TM 9-2320-280-10





ITEMNO.







(3) Mirrors


2-62

PERFORM IN THE ORDER LISTED

A-24

TM 9-2320-280-10





ITEMNO.





(1) Windshield and windows sufficiently to impairoperator’s vision.


(3) Mirrors


ITEM TO BE INSPECTED AND PROCEDURE

A-25TM 9-2320-280-10





ITEMNO.





(1) Windshield and windows sufficiently to impairoperator’s vision.


(3) Mirrors


2-62 EQUIPMENT NOT READY/AVAILABLE

A-26

ENABLING LEARNING OBJECTIVE B

Action: Complete DA Form 5988-E.Conditions: In a classroom/shop environment, given DA Form 5988-E.Standard: The form wil l be completed during the performance test

IAW AISM-25-L3Q-AWC-ZZZ-EM, ULLS-G End User’s Manual,DA PAM 738-750, The Army Maintenance Management System, appropriate technical references, and DA PAM 750-35, Functional User’s Guide for Motor Pool Operations.

A-27

DATE: 26 APR 96 EQUIPM ENT M AINTENANCE AND DA FORM 5988-E INSPECTION WORKSHEET

WK4WRC B CO, 703 INF BN

-- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -EQUIPM ENT DATA - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

ADM IN NUM : B12 EQUIP SERIAL NUM : 050493 EQUIP M ODEL: M 998 REGISTRATION NUM : N638NA EQUIP NOUN TRK UTL CGO 1.25T 4X4 TYPE INSPECTION: W EQUIP NSN: 2320011077155 CURRENT READING: M 010987

NUM BER DATE CHANGE NUM BERPUBLICATION: TM 9-2320-280-10 06/91 02PUBLICATION: TM 9-2320-280-10-HR 05/88 00

SIGNATURE:Sid Gomez SPC TIM E: __________ SIGNATURE:Mike Post1Lt TIM E: __________

-- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -PARTS REQUESTED - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

QTY STATUS DATEFAULT DOC NUM NIIN DUE/REC DATE COMP PRI DLC

0001 6116 0001 000785961 00002 - - - - 0 13 N0002 6116 0002 000000001 00001 - - - - 0 13 N

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -M AINTENANCE FAULTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

ITEM FAULT FAULT FAULT CORRECTIVENUM DATE STATUS DESCRIPTION ACTION INITIALS

0001 26-APR-96 WON’T START ELECTRICAL

0002 26-APR-96 X CLUTCH SLIPPING ADJUST

0003 26-APR-96 X EXHAUST M ANIFOLD REPLACE PACKING

LEAKING

DA FORM 5988-E

A-28

DATE: 26 APR 96 EQUIPMENT MAINTENANCE AND DA FORM 5988-E INSPECTION W ORKSHEET

W K4W RC B CO, 703 INF BN

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - EQUIPMENT DATA - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

A D M I N N U M : B 1 2 E Q U I P S E R I A L N U M : 0 5 0 4 9 3 E Q U I P M O D E L : M 9 9 8 R E G I S T R A T I O N N U M : N 6 3 8 N A E Q U I P N O U N T R K U T L C G O 1 . 2 5 T 4 X 4 T Y P E I N S P E C T I O N : W E Q U I P N S N : 2 3 2 0 0 1 1 0 7 7 1 5 5 C U R R E N T R E A D I N G : M 0 1 0 9 8 7

NUM BER DATE CHANG E NUM BERPUBLI CATI O N: TM 9 -2320- 280- 10 06 / 91 02PUBLI CATI O N: TM 9 -2320- 280- 10-HR 05 / 88 00

Given by the system.

Verified by operator/crew

EQUIPMENT DATA SECTION

A-29



--- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -EQUIPMENT DATA - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

ADMIN NUM: B12 EQUIP SERIAL NUM: 050493 EQUIP MODEL: M998 REGISTRATION NUM: N638NA

EQUIP NOUN TRK UTL CGO 1.25T 4X4 TYPE INSPECTION: W EQUIP NSN: 2320011077155 CURRENT READING: M 010987

NUMBER DATE CHANGE NUMBERPUBLICATION: TM 9-2320-280-10 06/91 02PUBLICATION: TM 9-2320-280-10-HR 05/88 00

Operator/crew chief

requests this from

ULLS operator

TYPE OF INSPECTION

A-30

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -MAINTENANCE FAULTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -


0001 26-APR-96 W ON’T START ELECTRICAL


0003 26-APR-96 X EXHAUST MANIFOLD REPLACE PACKING

LEAKING

27 APR 96 W JDW

28 APR 96 JDW

29 APR 96 JDW

10 30 APR 96 X ENGINE IDLES AT

800 RPM When using

worksheet for m

ore

than one day

If no fa

ults on

Before

PMCS If no faults on during or

after operations checks

A-31

DATE: 26 APR 96 EQUIPMENT MAINTENANCE AND DA FORM 5988-E INSPECTION WORKSHEET

WK4WRC B CO, 703 INF BN

--- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -EQUIPMENT DATA -- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

ADMIN NUM: B12 EQUIP SERIAL NUM: 050493 EQUIP MODEL: M998 REGISTRATION NUM: N638NA EQUIP NOUN TRK UTL CGO 1.25T 4X4 TYPE INSPECTION: W EQUIP NSN: 2320011077155 CURRENT READING: M 010987


SIGNATURE:Sid Gomez SPC TIME: __________ SIGNATURE:Mike Post1Lt TIME: __________

-- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -PARTS REQUESTED -- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

If a deficiency or

shortcoming, the

operator or supervisor

signs and enters rankIf a fault is found,

the operator’s

supervisor signs

and enters rank

SIGNATURES

A-32



--- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -EQUIPMENT DATA - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

ADMIN NUM: B12 EQUIP SERIAL NUM: 050493 EQUIP MODEL: M998 REGISTRATION NUM: N638NA EQUIP NOUN TRK UTL CGO 1.25T 4X4 TYPE INSPECTION: W EQUIP NSN: 2320011077155 CURRENT READING: M 010987


SIGNATURE:Sid GomezSPC TIME: __________ SIGNATURE:Mike Post1Lt TIME: __________

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -PARTS REQUESTED -- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -


0001 6116 0001 000785961 00002 - - - - 0 13 N0002 6116 0002 000000001 00001 - - - - 0 13 N


The system checks for any parts ordered under the admin number and givesa list to you.

PARTS REQUESTED

A-33



-- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -PARTS REQUESTED - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

QTY STATUS DATE

FAULT DOC NUM NIIN DUE/REC DATE COMP PRI DLC

0001 6116 0001 000785961 00002 - - - - 0 13 N

0002 6116 0002 000000001 00001 - - - - 0 13 N


ITEM FAULT FAULT FAULT CORRECTIVE

NUM DATE STATUS DESCRIPTION ACTION INITIALS




LEAKING

Shows fault

number the part

is ordered for

FAULT

A-34DATE: 26 APR 96 EQUIPMENT MAINTENANCE AND DA FORM 5988-E INSPECTION W ORKSHEET


-- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -PARTS REQUESTED - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

QTY STATUS DATEFAULT DOC NUM NI IN DUE/REC DATE COMP PRI DLC

0001 6116 0001 000785961 00002 - - - - 0 13 N0002 6116 0002 000000001 00001 - - - - 0 13 N






LEAKING

DOCUMENT NUMBER

A-35



-- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -PARTS REQUESTED - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -


0001 6116 0001 000785961 00002 - - - - 0 13 N0002 6116 0002 000000001 00001 ---- 0 13 N






LEAKING

A-36





27 APR 96 JDW

59 28 Apr 96 X Transfer wi l l not shi f t

to low Cleared for l im i ted

operat ion to t ransfer

vehic le to suppor t

m aintenance on

28 APR 96 MJP


to low

If the fault is listed

in the NMC column

of the PMCS, circle

the item number

Enter the calendar d

ate

the deficiency or

shortcoming was

found

Item number that applies to the fault

A-37


ITEM FAULT FAULT FAULT CORRECTIVENUM DATE STATUS DESCRIPTION ACTI ON INITIALS



27 APR 96 JDW



operat ion to t ransfer


m aintenance on

28 APR 96 MJP_


to low

X Equipment is “not ready/available” or“Not Mission Capable.”

XIndicates a deficiency. However,equipment may be operable underspecific limitations as directed by thecommander until corrective action canbe accomplished.

Inspection or check is due, but not yetaccomplished.

Indicates a material defect other than adeficiency that must be corrected foritem to make the item completelyserviceable.

MJD Initials in blue or black indicate that asatisfactory condition exists.

SYMBOLS

A-39






LEAKING

27 APR 96 JDW

59 28 Apr 96 X Transfer wi l l not sh i f t

to low Cleared for limited

operation to t ransfer


m aintenance on

28 APR 96 MJP_


to low

Print

CHANGING AN “X” CONDITION

A-40






LEAKING

27 APR 96 JDW



operat ion to transfer

vehicle to support

maintenance on

28 APR 96 MJP


to low

Provide

specific

limits


A-41






LEAKING

27 APR 96 JDW

59 28 Apr 96 X Transfer will not shift


operation to transfer

vehicle to support

maintenance on

28 APR 96 MJP

59 28 Apr 96 X Transfer will not shift

to low

“Circled X” returns to “X” at the end of the day or

the mission.


A-42


ITEM FAULT FAULT FAULT CORRECTIVENUM DATE STATUS DESCRIPTION ACTIO N INITIALS




LEAKING

27 APR 96 JDW



operation to t ransfer


m aintenance on

28 APR 96 MJP_


to low

WHO INITIALS WHAT

WHAT WHO

FAULTS THAT HAVE BEENFIXED

THE MECHANIC

AFTER REVIEW OF FORM THE INSPECTOR

LIMITED OPERATIONS ENTRIES THE COMMANDER

INITIALS

A-43

EQUIPMENT INSPECTION AND MAINTENANCE WORKSHEETFor use of this form, see DA PAM 738-750; the proponent agency is DCSLOG

1. ORGANIZATION

B COM, 703 INF BN2. NOMENCLATURE AND MODEL

TRK UTIL CGO 1-25t 4X4 M998

3 . REGISTRATION/SERIAL/NSN

NG38NA4a MILES

010987b. HOURS c. ROUNDS

FIREDd. HOT STARTS

5 .DATE

26APR96

6. TYPEINSPECTION

PMCS

7. APPLICABLE REFERENCETM NUMBER

9-2320-280-10 W/CTM DATE

06/91TM NUMBER

9-2320-280-10-HRTM DATE

05/88

COLUM N a - Enter T M i tem number .

COLUM N b - Enter the appl icable condi t ion status sy mbol .

COLUM N c - Enter def iciencies and shor tcomings.

COLUM N d - Show correct iv e act ion for def iciency orshor tcoming l isted in Column c.

COLUM N e - Indiv idual ascer tain ing completed correct iv eact ion in i t ia l in th is column.

STATUS SYMBOLS"X"- Indicates a def ic iency in the equipment that p laces i t in

an inoperable status.

CIRCLED "X" - Indicates a def ic iency , however , the equipmentmay be operated under speci f ic l imi tat ions as directed byhigher author i ty or as prescr ibed local ly , unt i l correct iveact ion can be accompl ished.

HORIZ ONT AL DASH " ( - )" - Indicates that a required inspect ion,component replacement , maintenance operat ion check, or testf l ight is due but has not been accompl ished, or an ov erdueM WO has not been accompl ished.

DIAGONAL " ( / ) ' - - - Indicates a mater iel defect otherthan a def ic iency which must be corrected to in-crease ef f iciency or to make the i tem completelyserv iceable.

LAST NAM E INIT IAL IN BLACK, BLUE-BLACK INK,OR PENCIL- Indicates that a completely sat isfactorycondit ion exists.

FOR AIRCRAFT -Status symbols wi l l be recorded in red.

ALL INSPECT IONS AND EQUIPM ENT CONDIT IONS RECORDED ON T HIS FORM HAVE BEEN DET ERM INEDIN ACCORDANCE WIT H DIAGNOST IC PROCEDURES AND ST ANDARDS IN T HE T M CIT ED HEREON.

8a. SIGNATURE (Person(s) performing inspection)

Sid Gomez SP

8b. TI ME 9a. SIGNATURE (Maintenance Supervisor)

Val Emmet SSG

9b. TIME 10.MANHOURS REQUIRED

DA FORM 2404 BLOCKS 1 - 7

This information must be completed by the Operator/crew.

A-44


1. ORGANIZATION



3. REGISTRATION/SERIAL/NSN

NG38NA4a MILES


FIREDd. HOT STARTS

5.DATE

26APR96

6. TYPEINSPECTION

PMCS


9-2320-280-10 W/CTM DATE

06/91TM NUMBER

9-2320-280-10-HRTM DATE

05/88





COLUM N e - Indiv idual ascer tain ing completedcorrect ive act ion in i t ia l in th is column.










Sid Gomez SP


Val Emmet SSG


NAME OF UNIT

A-45


1. ORGANIZATION



3. REGIST RAT ION/SERIAL/NSN

NG38NA4a MILES


FIREDd. HOT STARTS

5.DATE

26APR96

6. TYPEINSPECTION

PMCS

7. APPLICABLE REFERENCE

TM NUMBER

9-2320-280-10 W/CTM DATE

06/91TM NUMBER

9-2320-280-10-HRTM DATE

05/88















Sid Gomez SP


Val Emmet SSG


NOUN ABBREVIATION & MODEL OF EQUIPMENT

A-46


1. ORGANIZATION




NG38NA4a MILES


FIREDd. HOTSTARTS

5.DATE

26APR96

6. TYPEINSPECTION

PMCS

7. APPLICABLE REFERENCE

TM NUMBER

9-2320-280-10 W/CTM DATE

06/91TM NUMBER

9-2320-280-10-HRTM DATE

05/88






STATUS SYMBOLS"X"- Indicates a def ic iency in the equipment that p laces i t in an

inoperable status.








Sid Gomez SP


Val Emmet SSG


SERIAL OR REGISTRATION NUMBER

A-47


1. ORGANIZATION




NG38NA4a MILES


FIREDd. HOTSTARTS

5.DATE

26APR96

6. TYPEINSPECTION

PMCS


9-2320-280-10 W/CTM DATE

06/91TM NUMBER

9-2320-280-10-HRTM DATE

05/88






STATUS SYMBOLS"X"- Indicates a def ic iency in the equipment that p laces i t in an

inoperable status.








Sid Gomez SP


Val Emmet SSG


TYPE OF INSPECTION

This is different than on theDA Form 5988-E.

A-48


1. ORGANIZATION




NG38NA4a MILES


FIREDd. HOT STARTS

5.DATE

26APR 96

6. TYPEINSPECTION

PMCS


9-2320-280-10 W/CTM DATE

06/91TM NUMBER

9-2320-280-10-HRTM DATE

05/88









HORIZ ONT AL DASH " ( - )" - Indicates that a required inspect ion,component replacement , maintenance operat ion check, ortest f l ight is due but has not been accompl ished, or anov erdue M WO has not been accompl ished.






Sid Gomez SP

8b. TI ME 9a. SIGNATURE(Maintenance Supervisor)

Val Emmet SSG


REFERENCES

A-49

1. NOMENCLATURE

TRK UTL CGO 1.25T 4X42. MODEL

M9983. SERIAL NUMBER

050496

STATUSSYMBOL

aFAULT

bREASON FOR DELAY

c

DATE(From DA

FORM 2404)d

ENTRY APPROVED(Signature)

e

DATE(To DA Form

2407)f

Won't start 6116-0001-000785961

26 APR 96 N. Charge 27 APR 96

DA FORM 2408-14, JUN 94 UNCORRECTED FAULT RECORDFor use of this form, see DA PAM 738-750; the proponent agency is ODCSLOG

SAMPLE OF A COMPLETED DA FORM 2408-14

A-50

ENABLING LEARNING OBJECTIVE C

Action: Explain the responsibilities of keypersonnel in a unit for PMCS

Conditions: In a classroom/shop environment.Standard: Without supervision in accordance

with applicable references.

A-51

Who is responsible for PMCS?

Everyone

A-52

1

CHAIN OF RESPONSIBILITY

Commander

Platoon Leader Platoon Sergeant

Squad Leader Section Chief Team Chief

Operator/Crew

Unit Maintenance Officer/Motor Sergeant

A-53Supervisor’s Actions At Command Maintenance

*Check Parts bin for newly arrived parts for the vehicle. Arrange for a

mechanic to put the parts on if it is not authorized at the operator level.

*Check DA Form 5988-E to ensure that all parts needed have been

ordered or are on hand.

*Supervise Operator/Crew during PMCS.

*Verify DA Form 5988-E/2404 for accuracy and completeness.

*Ensure the Operator/Crew correct all operator level deficiencies.

*Schedule a mechanic to correct faults not authorized at the operator level.

*Ensure that the vehicle status is input into the ULLS-G (if used).

A-54Supervisor’s Actions For

Vehicle Services

*Review the DA Form 5987-E (Motor Equipment

Dispatch),Service Due Data Section, to confirm when the next

service is due.

*Ensure service dates are placed on the training schedule, and

work with unit maintenance personnel to ensure services occur

on time.

*Have the operator/crew assist the mechanic during the service.

*Ensure all deferred maintenance has been completed.

A-55

SUMMARY

• The use of appropriate references to perform PMCS

• Completing the DA Form 5988-E and DA Form 2404

• Understanding the responsibilities of key personnel in a unit for Maintenance

• Peform before operations PMCS IAW references

a-1 send comments and recommendations to: cdr usacascom & fl training directorate attn: atcl -...

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