994-0089 d400 substation gateway instruction manual · ge digital energy ge information multilin...

GE Digital Energy

GE Information

Multilin D400TM

Substation Gateway

Instruction Manual

994-0089Version 2.00 Revision 2

GE Digital Energy

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D400 SUBSTATION GATEWAY INSTRUCTION MANUAL GE INFORMATION 3

D400 Substation Gateway

Table of contents

PRODUCT SUPPORT Access the GE Digital Energy Web site.....................................................................11Search GE Digital Energy technical support library ..............................................11Contact GE Digital Energy technical support .........................................................11Product returns.............................................................................................................12Product documents......................................................................................................12Upgrade your D400 firmware ....................................................................................12

ABOUT THIS DOCUMENT

Purpose ..........................................................................................................................13Intended audience ......................................................................................................13Additional documentation .........................................................................................13How to use this guide .................................................................................................14Document conventions ...............................................................................................14Safety words and definitions......................................................................................15

BEFORE YOU START Safety precautions ......................................................................................................17Warning symbols ......................................................................................................................................... 18

Regulatory compliance information ........................................................................18CE Mark compliance .................................................................................................................................... 18Restriction of Hazardous Substances (RoHS)................................................................................... 19

Product overview..........................................................................................................20Functional overview.....................................................................................................20

Hardware overview...................................................................................................................................... 22Features............................................................................................................................................................. 22Firmware compatibility...............................................................................................................................23

Ordering guide..............................................................................................................23Upgrade kit....................................................................................................................................................... 24Product identification number ................................................................................................................ 24

Product specifications ................................................................................................25Storage recommendations.........................................................................................28

Storage conditions ...................................................................................................................................... 28Battery life......................................................................................................................................................... 28

4 GE INFORMATION D400 SUBSTATION GATEWAY INSTRUCTION MANUAL

TABLE OF CONTENTS

INSTALLING THE D400

Installation steps..........................................................................................................29Required tools ...............................................................................................................30Unpacking and inspecting the D400.........................................................................30First look at the D400...................................................................................................31

Front Panel........................................................................................................................................................31Rear panel .........................................................................................................................................................31

Physical installation.....................................................................................................32Rack mounting ................................................................................................................................................32Panel mount .....................................................................................................................................................33Battery installation ........................................................................................................................................33Battery removal ..............................................................................................................................................33

SETTING UP COMMUNICATION CARDS

Communication cards .................................................................................................35Types of communication cards...............................................................................................................36

Changing card settings ...............................................................................................36RS-232 adapter .............................................................................................................36

Configuration options ..................................................................................................................................37Factory default................................................................................................................................................37Switch SW1/SW2 configuration..............................................................................................................38Switch SW3/SW4 configuration..............................................................................................................39

RS-485 adapter .............................................................................................................40Configuration options ..................................................................................................................................40Factory default................................................................................................................................................40Switch SW1/SW2 configuration..............................................................................................................40Switch SW3/SW4 configuration..............................................................................................................42

Fiber optic serial adapter............................................................................................43Configuration options ..................................................................................................................................43Factory default................................................................................................................................................43Switch SW1 configuration .........................................................................................................................43

IRIG-B input adapter ....................................................................................................44Configuration options ..................................................................................................................................45Factory default................................................................................................................................................45Switch SW1 configuration .........................................................................................................................45Switch SW2 configuration .........................................................................................................................46

IRIG-B distribution adapter ........................................................................................47Output Voltage................................................................................................................................................47Configuration options ..................................................................................................................................47

4-Port twisted-pair ethernet switch .........................................................................48Configuration options ..................................................................................................................................48

10Base-FL hot standby fiber optic ethernet switch...............................................49Configuration options ..................................................................................................................................49

100Base-FX hot standby fiber optic ethernet adapter .........................................50Configuration options ..................................................................................................................................50

COM2 port adapter ......................................................................................................51Configuration options ..................................................................................................................................51

Redundant twisted-pair ethernet + COM2 port adapter ......................................52Configuration options ..................................................................................................................................53

USB KVM and audio adapter.......................................................................................54Configuration options ..................................................................................................................................54

TABLE OF CONTENTS


CONNECTING TO DEVICES AND NETWORKS

Connection types..........................................................................................................55Serial.................................................................................................................................................................... 55Network.............................................................................................................................................................. 56

Time synchronization ..................................................................................................56Local substation computer....................................................................................................................... 56Local maintenance ...................................................................................................................................... 56

Cabling overview ..........................................................................................................57General cabling requirements ................................................................................................................ 57High-voltage installations ......................................................................................................................... 57

RS-232 connections......................................................................................................58RS-485 connections......................................................................................................58

Cabling requirements.................................................................................................................................. 592-Wire connections ...................................................................................................................................... 594-Wire connections ...................................................................................................................................... 60

Fiber optic serial connections....................................................................................62Glass optical fiber.......................................................................................................................................... 62Plastic optical fiber ....................................................................................................................................... 62

IRIG-B connections.......................................................................................................63IRIG-B input adapter .................................................................................................................................... 63IRIG-B distribution adapter ....................................................................................................................... 64

Hot standby fiber optic connections ........................................................................65Network connections...................................................................................................65

Front network port........................................................................................................................................ 66Modem connections.....................................................................................................67Local HMI connection ..................................................................................................69Front maintenance port..............................................................................................70

Minimal required connection................................................................................................................... 70D400 connection to DNP3 I/O modules....................................................................71D400 system redundancy ...........................................................................................71

Failover sequence......................................................................................................................................... 71Required components................................................................................................................................. 72RS232 switch panel ...................................................................................................................................... 73Redundancy wiring diagrams ................................................................................................................. 74

POWERING UP THE D400

Power supply options ..................................................................................................81Redundant power supply .......................................................................................................................... 82Power configurations .................................................................................................................................. 82Power input ranges ...................................................................................................................................... 82

Power connections.......................................................................................................82Wiring requirements .................................................................................................................................... 83External power requirements.................................................................................................................. 83

Power supply alarms ...................................................................................................85Power fail alarm ............................................................................................................................................ 85System fail alarm........................................................................................................................................... 86

Powering down the D400 ...........................................................................................87

SETTING UP THE D400

Start the D400...............................................................................................................89Task 1: Connect to the D400.......................................................................................90Task 2: Create user accounts ....................................................................................91Task 3: Change the root password............................................................................91Task 4: Set up the network interface ........................................................................92


TABLE OF CONTENTS

Task 5: Create a supervisor password......................................................................94Task 6: Set up secure web access..............................................................................94

Installing the certificate and key ............................................................................................................95Task 7: Access the D400 HMI ......................................................................................96Task 8: Test the network connection ........................................................................96

SETTING UP D400S FOR REDUNDANCY

Prerequisites .................................................................................................................97Configure Warm-Standby redundancy ....................................................................97

Task 1: Warm standby - Configure the D400s for operation ....................................................98Task 2: Warm standby - Connect the D400s ....................................................................................98Task 3: Warm standby - Create user accounts ...............................................................................98Task 4: Warm standby - Configure the primary D400 for redundancy................................98Task 5: Warm standby - Configure the secondary D400 for redundancy ..........................99Task 6: Warm standby - Verify configuration................................................................................100Task 7: Warm standby - Verify redundant D400 operation....................................................100

Configure Hot-Standby redundancy...................................................................... 100Task 1: Hot standby - Configure the D400s for operation.......................................................100Task 2: Hot standby - Connect the D400s.......................................................................................101Task 3: Hot standby - Create user accounts..................................................................................101Task 4: Hot standby - Configure the primary D400 for redundancy ..................................101Task 5: Hot standby - Configure the secondary D400 for redundancy.............................102Task 6: Hot standby - Verify configuration .....................................................................................103Task 7: Hot standby - Verify redundant D400 operation .........................................................103

USING THE D400 Front panel LEDs........................................................................................................ 105System status LEDs....................................................................................................................................106Serial port status LEDs..............................................................................................................................106

Substation HMI........................................................................................................... 106D400 HMI ........................................................................................................................................................107Local HMI ........................................................................................................................................................108

System utilities........................................................................................................... 109From the front maintenance port .......................................................................................................109From the local substation computer .................................................................................................109Over a network connection....................................................................................................................109

File transfer ................................................................................................................ 110USB portable memory device ...............................................................................................................110

System status points ................................................................................................ 111Shutting down the D400........................................................................................... 112

ABOUT THE D400 APPLICATIONS

How the D400 works ................................................................................................. 113Types of applications................................................................................................ 114

Client application ........................................................................................................................................114Server application.......................................................................................................................................115Automation application ...........................................................................................................................115System point database ............................................................................................................................115

D400 applications...................................................................................................... 116Applications available with D400 redundant operation...........................................................116

About the DNP3 software ........................................................................................ 117

TABLE OF CONTENTS


INTRODUCING THE D400 CONFIGURATION

D400 online configuration tool ............................................................................... 120One-Line designer...................................................................................................................................... 120

IEC 61850 Loader (optional)..................................................................................... 121LogicLinx (optional) ................................................................................................... 121D400 system redundancy ........................................................................................ 122D400 system utilities ................................................................................................ 122Configuration steps .................................................................................................. 122Configuration file format ......................................................................................... 123Configuration management.................................................................................... 123Timestamps and time zones on your D400 .......................................................... 124

Example System Configuration ........................................................................................................... 125

INTRODUCING THE D400 FEATURES

System security ......................................................................................................... 127One-line designer ...................................................................................................... 128One-line viewer.......................................................................................................... 128Digital event management...................................................................................... 128Viewing data............................................................................................................... 129Executing commands ............................................................................................... 129Operator Notes .......................................................................................................... 130Analog reports ........................................................................................................... 130System utilities........................................................................................................... 130Internationalization .................................................................................................. 130Hybrid model - redundancy .................................................................................... 131Parallel Redundancy Protocol (PRP) ...................................................................... 131

USING THE D400 LOCAL CONFIGURATION UTILITY

Start the D400 configuration utility....................................................................... 134Configure Authentication ........................................................................................ 136

Local Authentication mode ................................................................................................................... 136Remote authentication mode .............................................................................................................. 136Root Administrator Settings .................................................................................................................. 137HMI Supervisor Settings .......................................................................................................................... 137Pass-Through Authentication............................................................................................................... 137Administrator Group Users .................................................................................................................... 137

Configure network settings..................................................................................... 137Current Settings .......................................................................................................................................... 137Enable IP Forwarding ............................................................................................................................... 137Enable ICMP Echo....................................................................................................................................... 137Configure Machine Host Name ........................................................................................................... 138

Configure network interfaces ................................................................................. 138Net1 .................................................................................................................................................................. 138Enable Parallel Redundancy Protocol............................................................................................... 139Point -to-Point (PPP)................................................................................................................................... 140Default Gateway......................................................................................................................................... 140

Configure Secure Access.......................................................................................... 140Current Configuration .............................................................................................................................. 140Configure SSH Service.............................................................................................................................. 140Configure SFTP Service ............................................................................................................................ 140Configure Web Mode................................................................................................................................ 140Configure Emergency Access Ports................................................................................................... 141Configure TELNET Service....................................................................................................................... 141


TABLE OF CONTENTS

Configure FTP Service ...............................................................................................................................141Configure Firewall Settings ..................................................................................... 141

Current Configuration...............................................................................................................................143Enable/Disable Firewall............................................................................................................................143Edit Generated Rules.................................................................................................................................143Add/Edit/Remove Custom Rules..........................................................................................................143

Configure Host Names ............................................................................................. 143Add a New Host ...........................................................................................................................................143Delete a Host.................................................................................................................................................143Modify a Host................................................................................................................................................143Delete All Hosts ............................................................................................................................................143View All Hosts................................................................................................................................................143

Configure Time and time synchronization ........................................................... 144Show Time and Current Settings .........................................................................................................144Set System Clock .........................................................................................................................................144Set Time Zone ...............................................................................................................................................144Time Sync Input ...........................................................................................................................................144Time Sync Output........................................................................................................................................144

Reset System Logs..................................................................................................... 145Check Size of Archived Logs ..................................................................................................................145Check Size of Current Application Logs............................................................................................145Delete Archived Logs.................................................................................................................................145Delete Current Logs ...................................................................................................................................145

Reset mSQL database tables................................................................................... 145Delete Digital Event Data ........................................................................................................................145Delete Quality Records .............................................................................................................................145Delete PRF Event Records.......................................................................................................................146Delete Operator Records.........................................................................................................................146Delete Accumulator Records.................................................................................................................146

Reset NVRAM.............................................................................................................. 146Delete NVRAM Data ...................................................................................................................................146

Reset File Persistence Data ..................................................................................... 146Local HMI..................................................................................................................... 147

Current Settings...........................................................................................................................................147Desktop Mode...............................................................................................................................................147Monitor.............................................................................................................................................................147DPMS.................................................................................................................................................................147Screen Resolution .......................................................................................................................................147Monitor Type .................................................................................................................................................148Volume Control ............................................................................................................................................148

Configure Sync Manager.......................................................................................... 148Enable Sync Manager ...............................................................................................................................148Generate SSH Authentication Keys ....................................................................................................148Configure Sync Sets...................................................................................................................................149

Redundancy................................................................................................................ 150Current Configuration...............................................................................................................................150Enable/Disable Redundancy .................................................................................................................150Heart Beat Configuration........................................................................................................................150Configure IP Address of PEER D400 ...................................................................................................151Username of PEER D400..........................................................................................................................151Configure Time Sync with Standby.....................................................................................................151Configure Enable/disable DTAs in Standby ....................................................................................151Configure D400 A/B Designation.........................................................................................................151Configure Switch Panel Type.................................................................................................................151Enable/Disable Non-sync Mode...........................................................................................................152

TABLE OF CONTENTS


Power Supply.............................................................................................................. 152Configure Power Supply Failure Alarm Mode ............................................................................... 152

Automatic record retrieval manager .................................................................... 153Delete Records............................................................................................................................................. 153

SERVICING THE D400 Removing the D400 main module .......................................................................... 155Replacing the battery ............................................................................................... 156

Before you remove the battery…......................................................................................................... 157Supported battery types ......................................................................................................................... 157To insert or replace the D400 battery............................................................................................... 157Checking voltage........................................................................................................................................ 158Cleaning and handling Lithium batteries........................................................................................ 158Recycling of batteries............................................................................................................................... 158Battery life...................................................................................................................................................... 158

Dual ethernet upgrade kit with card 580-3410 ................................................... 159Valid combinations.................................................................................................................................... 159Installing the 580-3410 dual ethernet card................................................................................... 159

Changing the CompactFlash .................................................................................. 162Replacing the power supply .................................................................................... 163

REMOVING CONFIGURATION DATA FROM THE D400

Remove configuration data and sensitive information from the D400 .......... 165Removing configuration data on a PC................................................................... 166

STANDARDS & PROTECTION

Compliance standards ............................................................................................. 167

INSTALLING AND CONNECTING DNP3 I/O MODULES

Overall procedure to install and connect DNP3 I/O modules ........................... 171Installing DNP3 I/O modules in a rack................................................................... 172

Rack spacing ................................................................................................................................................ 172Required clearances ................................................................................................................................. 172Rack mounting procedure ..................................................................................................................... 172

Connecting to protective ground ........................................................................... 172Connecting DNP3 I/O modules (Low Voltage) ...................................................... 174

DNP3 I/O module (LV) interconnect cabling................................................................................... 174DNP3 I/O module (LV) connection to the Power Source .......................................................... 174

Connecting DNP3 I/O modules (High Voltage) ..................................................... 175 Connecting to a D400 ............................................................................................................................. 176

LIST OF ACRONYMS Acronym Definitions ................................................................................................. 177

MISCELLANEOUS Warranty..................................................................................................................... 181Revision history ......................................................................................................... 181


TABLE OF CONTENTS



Product Support

Product Support

If you need help with any aspect of your GE Digital Energy product, you can:

• Access the GE Digital Energy Web site

• Search the GE Technical Support library

• Contact Technical Support

Access the GE Digital Energy Web site

The GE Digital Energy Web site provides fast access to technical information, such as manuals, release notes and knowledge base topics. Visit us on the Web at: http://www.gedigitalenergy.com/

Search GE Digital Energy technical support library

This site serves as a document repository for post-sales requests. To get access to the Technical Support Web site, go to:http://site.ge-energy.com/prod_serv/products/substation_automation/en/tech_support_login.htm

Contact GE Digital Energy technical support

GE Digital Energy Technical Support is open 24 hours a day, seven days a week for you to talk directly to a GE representative.In the U.S. and Canada, call toll-free: 1 800-547-8629International customers, please call: + 1 905-927-7070Or e-mail to [email protected]

http://www.gedigitalenergy.com/

http://site.ge-energy.com/prod_serv/products/substation_automation/en/tech_support_login.htm

mailto:[email protected]


PRODUCT SUPPORT

Have the following information ready to give to Customer Service:• Ship to address (the address that the product is to be returned to)• Bill to address (the address that the invoice is to be sent to)• Contact name • Contact phone number • Contact fax number • Contact e-mail address • Product number / serial number• Description of problemThe Customer Service centre will provide you with a case number for your reference.

Product returns

A Return Merchandise Authorization (RMA) number must accompany all equipment being returned for repair, servicing, or for any other reason. Before you return a product, please contact GE Digital Energy to obtain an RMA number and instructions for return shipments. You are sent the RMA number and RMA documents via fax or e-mail. Once you receive the RMA documents, attach them to the outside of the shipping package and ship to GE.

NOTE

Product returns are not accepted unless accompanied by the Return Merchandise Authorization number.

Product documents

The D400 v4.10 and prior is supported by the:• D400 Substation Gateway Instruction manual (this manual) which describes how to

install a D400 within a system. • The D400 online help which allows you to configure the D400 within a system. • D400 Substation Gateway Software Configuration Guide (SWM0066).The D400 v5.01 and later is supported by the: • D400 Substation Gateway Instruction manual which describes how to install a D400

within a system. • The D400 online help which allows you to configure the D400 within a system.

The content of the Software Configuration Guide has been moved to the Instruction manual and the online help for D400 V5.01 and later.

Upgrade your D400 firmware

The firmware of your D400 can be upgraded to provide the latest functionality and improvements. Refer to the Multilin D400* Substation Gateway Upgrade Manager Quick Start Guide which is available with the D400 Upgrade Kits.The D400 Upgrade Kits are available for order though GE Digital Energy's Online store at:http://store.gedigitalenergy.com/viewprod.asp?model=D400-UGK

http://store.gedigitalenergy.com/viewprod.asp?model=D400-UGK



About this Document

About this Document

Purpose

This manual provides information about installing, setting up, using and maintaining your D400TM Substation Gateway. This manual does not provide any procedures for configuring the software of the D400.

Intended audience

This manual is intended for use by field technicians and maintenance personnel who are responsible for the installation, wiring and maintenance of SCADA equipment. This guide assumes that the user is experienced in:

• Electrical utility applications

• Electrical wiring and safety procedures

• Related other manufacturers’ products, such as protective relays and communications equipment

Additional documentation

For further information about the D400, refer to the following documents.

• D400 online Help

• Module layouts, as available

For the most current version of the D400 Instruction Manual, please download a copy from:

http://www.gedigitalenergy.com/app/ViewFiles.aspx?prod=d400&type=3


ABOUT THIS DOCUMENT

How to use this guide

This guide describes how to install the D400 and get it up and running for the first time.Procedures are provided for all component options available for the D400. The components included in your D400 depend on what was ordered for your substation application. Follow only the procedures that apply to your D400 model. To check what options are included in your D400, see See “Ordering guide” on page 23..The software-related procedures in this guide are based on using a computer running Windows® XP. Some steps and dialog boxes may vary slightly if you are using another version of Windows.

Document conventions

The following typographic conventions are used throughout this manual:Bold face is used for:

• Names of software program menus, editors, and dialog boxes; also for the names of menu commands, keyboard keys, icons and desktop shortcuts, and buttons and fields in editors and dialog boxes

• Names of hardware components

• User input that must be typed exactly

Italic face is used for:

• Emphasis

• Cross-references to sections, figures and tables within this manual and for titles of other documents

• File and directory names; examples of directory paths are generally given in the Windows format

• Placeholders for user input that is specific to the user. May also include angle brackets around the placeholder if the placeholder is already in italic text. For example, c:\<product>\product.def

• References to a parameter or field value shown

ABOUT THIS DOCUMENT


Safety words and definitions

Before attempting to install or use the device, review all safety indicators in this document to help prevent injury, equipment damage or downtime.The following safety and equipment symbols are used in this document:

Indicates a hazardous situation which, if not avoided, result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Indicates practices that are not related to personal injury.


ABOUT THIS DOCUMENT



Chapter 1: Before You Start

Before You Start

Before you begin installing and using the D400TM, review the information in this chapter, including the following topics:

• Safety precautions

• Regulatory compliance information

• Product overview

• Product specifications

• Storage recommendationsRead and thoroughly understand this guide before installing and operating the unit. Save these instructions for later use and reference.

Failure to observe the instructions in this manual may result in serious injury or death.

Safety precautions

Follow all safety precautions and instructions in this manual.Only qualified personnel should work on the D400. Maintenance personnel should be familiar with the technology and the hazards associated with electrical equipment.

• Never work alone.

• Before performing visual inspections, tests, or maintenance on this equipment, isolate or disconnect all hazardous live circuits and sources of electric power. Assume that all circuits are live until they have been completely de-energized, tested, and tagged. Pay particular attention to the design of the power system. Consider all sources of power, including the possibility of back feed.

• Turn off all power supplying the equipment in which the D400 is to be installed before installing and wiring the D400.

• Operate only from the power source specified on the installed power supply module.

• Beware of potential hazards and wear personal protective equipment.

• The successful operation of this equipment depends upon proper handling, installation, and operation. Neglecting fundamental installation requirements may lead to personal injury as well as damage to electrical equipment or other property.


CHAPTER 1: BEFORE YOU START

• All AC voltage terminals are protected from accidental contact by a mechanical safety shield.

• All electronic components within the D400 are susceptible to damage from electrostatic discharge. To prevent damage when handling this product use approved static control procedures.

• Hazardous voltages can cause shock, burns or death. To prevent exposure to hazardous voltages, disconnect and lock out all power sources before servicing and removing components.

• If the D400 is used in a manner not specified in this manual, the protection provided by the equipment may be impaired.

• Changes or modifications made to the unit not authorized by GE Digital Energy could void the warranty.

Warning symbols Table 1 explains the meaning of warning symbols that may appear on the D400 or in this manual.

Table 1: Warning symbols that appear on the D400 and in this manual

Regulatory compliance information

CE Mark complianceThe D400 is rated as CISPR 11 Group 1 Class “A” equipment.

NOTE

To provide higher EMC immunity and maintain CE Mark compliance, the serial cables used for permanent RS-232 and RS-485 connections must comply with the following requirements:

• Cables must be shielded

• D type connector covers must provide EMC shielding (e.g. metallized plastic or die cast metal covers) for permanently connected RS-232 cables

The relevant circuit is direct current.

The relevant circuit is alternating current.

Caution: Refer to the documentation for important operation and maintenance instructions. Failure to take or avoid specified actions could result in loss of data or physical damage.

Warning: Dangerous voltage constituting risk of electric shock is present within the unit. Failure to take or avoid specified actions could result in physical harm to the user.

Earth/Ground Terminal

Protective Ground Terminal

Caution: Hot Surface

!



Class “A” equipment is intended for use in an industrial environment. The equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with these instructions, may cause interference to other devices in the vicinity. If this equipment does cause interference with other devices, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving device

• Increase the separation between the equipment

• Connect the equipment into an outlet on a circuit different from that to which the other device(s) is connected

• Consult the manufacturer or field service technician for help

Restriction of Hazardous Substances (RoHS)The environmental protection use period (EPUP), as defined in PRC SJ/T11363-2006, for the D400 hardware assemblies listed in Table 2, is in excess of 20 years.

Table 2: RoHS Material Declaration Data Content by Assembly

GE part number

Description Lead (Pb)

Mercury (Hg)

Cadmium (Cd)

Hexavalent Chromium (Cr6)

Polybrominated biphenyls (PBB)

Polybrominated diphenyl ethers (PBDE)

500-0340LF Chassis Assembly O O O O O O

520-0190 Power Supply Blank Assembly O O O O O O

520-0191 Adapter Blank Assembly O O O O O O

520-0204 650 MHz Celeron w Single Ethernet X O O O O O

520-0205LF 1.0 GHz Celeron w Single Ethernet O O O O O O

520-0232LF 1.6 GHz CPU (Atom) O O O O O O

520-0206LF USB KVM Assembly O O O O O O

520-0207LF RS-232 IO Assembly O O O O O O

520-0208LF RS-485 IO Assembly O O O O O O

520-0209LF Glass Fiber Optic IO Assembly O O O O O O

520-0210LF Plastic Fiber Optic IO Assembly O O O O O O

520-0211LF IRIG-B Input Assembly O O O O O O

520-0212LF IRIG-B Distribution Assembly O O O O O O

520-0213LF Ethernet 4 Port Switch Assembly O O O O O O

520-0214LF Hot Standby Ethernet Glass Fiber Optic Assembly

O O O O O O

520-0215LF 100Base-FX Hot Standby. Fiber Optic Ethernet Adapter.

O O O O O O

520-0216LF DC-DC Supply 5V 12A Assembly O O O O O O

520-0217LF AC-DC Supply 5V 12A Assembly O O O O O O

520-0218LF Redundant TP Ethernet + COM2 Port Assembly

O O O O O O

520-0219LF COM2 Port Assembly O O O O O O

580-3410 PC/104-Plus 10/1000 Base-TX Ethernet RTL8110SC

O O O O O O

977-0544 Cable Assy, C-GRID, 12SKT-10SKT+4SKT O O O O O O

977-0209 Cable, UTP Patch Cord Stranded, 60 Inch O O O O O O

977-0529 Cable, Null Modem DB9F-DB9F, 80°C, 150V, 72 Inch

O O O O O O



O Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this item is below the limit required in PRC SJ/T11363-2006 and EU Directive 2002/95/EC (RoHS)

X: Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this item is above the limit requirement in PRC SJ/T11363-2006 and EU Directive 2002/95/EC (RoHS)

The maximum concentration limits (MCV's) apply.Lead (Pb) 0.1% by weight = 1000 mg/kg = 1000 ppmMercury (Hg) 0.1% by weight = 1000 mg/kg = 1000 ppmCadmium (Cd) 0.01% by weight = 100 mg/kg = 100 ppmChromium VI (Cr6) 0.1% by weight = 1000 mg/kg = 1000 ppmPBB, PBDE 0.1% by weight = 1000 mg/kg = 1000 ppm

Product overview

The D400 Substation Gateway is a secure, substation hardened and CE Marked communications gateway that collects metering, status, event and fault report data from intelligent electronic devices (IEDs). It summarizes the data from devices and makes it available to a master station or host computer over standard SCADA protocols. TCP/IP network connections are supported over the built-in 10/100 MB Ethernet interface and dial-up (external modem required).The D400 comes with a built-in human machine interface (HMI)/annunciator as part of the base software. A Local HMI can be accessed through the Keyboard, Video, Mouse interface. A full featured substation HMI is accessed using a standard Web browser (HTTP/HTTPS) network connection. The D400 is configured “online” through a standard Web browser.

Functional overview

The data flow managed by a D400 is shown in Figure 1. The D400 communicates data with the:

• Control Center which can comprise an EMS (Enterprise Management System) or a DMS (Distribution Management System) SCADA (Supervisory Control and Data Acquisition) system.

• IEDs (Intelligent Electronic Devices) to monitor and control field inputs and outputs.



Figure 1: D400 - Data flow



Hardware overviewThe D400 is (see Figure 2) built on a flexible, high-performance, expandable platform powered by a 1.6 GHz processor. It is distinguished by the noticeable lack of a hard drive and fan, employing instead the rugged and reliable CompactFlash mass storage and engineered heat sink and ventilation.The D400 supports various communication media types through a choice of input/output (I/0) adapter cards:

• Serial (up to 8 configurable 2-port adapter cards): RS-232, RS-485, Fiber Optic (Glass or Plastic)

• Ethernet: 10/100BaseT, 100BaseFX, or 10BaseFL/100BaseSX

Figure 2: D400 - front view

Features • Secure Web server (128-bit encryption)

• Secure SCADA communications through Secure Sockets Layer or Transport Layer Security (SSL/TLS)

• Secure access using SSH (Secure Shell)/SCP (Secure Copy)/HTTPS

• Secure terminal server, gateway, and/or data concentrator using SSL

• User configurable access level

• Support for remote user authentication

• Built-in alarm annunciator

• Support for time synchronization signals, including Network Time Protocol (NTP) and IRIG-B

• Support for DNP protocol for communications to multiple masters

• High-performance real-time database engine

• Internal Mini SQL™ database for archival of SOE and alarm records

• Built-in basic math/logic functions

• Event notification (e-mail)

• Portable memory device plug-in

• Dual CompactFlash cards for main and user storage

• Dual hot swappable power supply units

• Communication adapter cards



Firmware compatibilityTable 3 lists the released D400 firmware versions and indicates the CPUs that support those firmware versions.

Table 3: D400 firmware and CPU compatibility

Table 4 lists the released D400 firmware versions and indicates the JRE supported.

Table 4: D400 firmware and JRE version compatibility

Ordering guide

The latest D400 Substation Gateway ordering guide, which includes accessories, is available on the GE Digital Energy website:

http://store.gedigitalenergy.com/viewprod.asp?Model=D400You can select the required options from the available Product Option items. The Order Code automatically updates as each option is selected.The Product Options are:• D400 CPU Options• Main and Redundant (optional) Power Supply Options• Up to 8 Serial Communication Slots• IRIG-B Input Card Option (Slot 9)• IRIG-B Distribution Card Options (Slot 10)• Primary and Secondary (optional) Network Slots• USB KVM, Audio• D400 Local HMI (One Line Viewer)• D400 IEC61850• D400 Logiclinx Executor License• D400 Setup Software• D400 Image Firmware

D400 Firmware Version CPU

650 MHz 1.0 GHz 1.6 GHz

2.75

3.00

3.20

3.20 with Service Pack 1

3.20 with Service Pack 2

4.10

5.01

D400 firmware version JRE supported JRE version tested with ...

2.75 JRE 6 JRE 6 update 22



3.20 with Service Pack 1 JRE 7 JRE 7 update 11

3.20 with Service Pack 2 JRE 7 JRE 7 update 11





Upgrade kitThe D400 Upgrade Kits can be configured to include all the components necessary to upgrade existing D400 units. An Upgrade Kit comprises the:

• Hardware (as selected),

• Upgrade Manager, and

• Migration ToolThe D400 Upgrade Kits are available for order though GE Digital Energy's Online store at:http://store.gedigitalenergy.com/viewprod.asp?model=D400-UGK

Upgrade manager The Upgrade Manager allows you to:

• Upgrade the D400 firmware release, and

• Automatically transfer configuration and license files

Migration tool The Migration Tool allows you to migrate existing firmware and configuration files for the D400 Main Module from a 1.0 GHz CPU to a 1.6 GHz CPU. The Migration Tool is a orderable option from the D400 upgrade kits though GE Digital Energy's Online store.

Product identification numberThe D400 comes with an ID number that identifies the supplied options and hardware configuration of the unit. This ID number (see Figure 3) is composed of * followed by 6 alphanumeric characters. The ID number is listed on a label located next to Slot 1 on the rear panel of the D400.

Figure 3: D400 identification number

Location of ID number label



Product specifications

The D400 adheres to the following product specifications:

• System

• Communications

• Electrical

• Physical

• Environmental

• SoftwareAdditional Standards and Protection are listed in Appendix A, Standards & Protection.

System

Communications

Processor 1.6 GHz Embedded CPU1.0 GHz Embedded CPU (obsolete)650 MHz Embedded CPU (obsolete)

Memory 512 MB of PC133 SDR RAM or 1.0 GB of PC133 DDR RAM16 MB NVRAM standard for persistent event storage

Storage No hard drive1 GB of Main and 1 GB of User CompactFlash card ship standardBoth expandable to 16 GB, depending on available capacity of industrial CompactFlash cards

Operating system Linux

Embedded Mini SQL database

Archive of SOE reports, alarm records, operator notes, HMI quality changes, PRFs, and point tags

LED indicators Main moduleSystem status: Power, Ready, IRIG-B and Network port statusSerial port status: Transmit and Receive status per portPower SuppliesPower on (Green)

Network connections Single or optional redundant Ethernet interfaceFiber Optic and/or Twisted Pair10/100BaseT (Isolated RJ-45 connector)100BaseFX (Fiber Optic: 1300 nm, 50/125 µm, 62.5/125 µm multi-mode duplex fiber cable-ST connectors)10BaseFL and 100BaseSX (Fiber Optic: 820 to 850 nm, 50/125 µm, 62.5/125 µm, 100/140 µm, and 200 µm HCS (hard clad silica) multimode duplex fiber cable-ST connectors)Data rate: 10 MBps and 100 Mbps

Serial communications

16 channels: RS-232/RS-485/Fiber opticData rate: 300 to 115.2 KbpsRS-232Configurable for DCE/DTE operationGalvanic isolationCan drive IRIG-B signal to RS-232 ports (with optional IRIG-B Input card)RS-4852-Wire/4-Wire supportGalvanic isolationFiber OpticGlass Optical Fiber serial port: (820 to 850 nm) 50/125 µm, 62.5/125 µm, 100/140 µm and 200 µm HCS multi-mode fiber with ST connectorsPlastic Optical Fiber (POF) serial port: (660 nm), 1 mm core with Agilent Versatile Link Simplex connectors. POF is limited to a maximum of 38.4 kbps.Configurable ambient state (ON/OFF)



Electrical

Physical

Time synchronization IRIG-B Input ModuleIRIG-B format pulse width coded (PWC) signal, HCMOS or TTL levels on terminal block, IRIG-B format 1kHz AM modulated signal on BNC connector, and IRIG-B PWC signal on Fiber Optic (820 to 850 nm) ST connector.CPU time sync for internal database time stampingDistribution ModuleCan drive IRIG-B TTL signal from the input module for 16 IEDsSignal PropagationPropagated to all 16 RS-232 ports for devicesPropagated to the distribution module

USB KVM & Audio Three USB v1.1 compliant Type A ports for connecting keyboard, mouse, or touchscreenHD D-Sub 15 socket for connecting an industrial SVGA display (in accordance with VESA® Plug & Display Standard)3.5 mm stereo audio jack for audible alarms

User connections Front Ethernet port for local connection to HMITwo USB v1.1 compliant Type A ports for USB device plug-in, such as keyboard, mouse, or touchscreenFront serial communication port (RS-232) for local maintenance

Rated power supplies AC-DC 100 to 240 VAC (±10%) 127 VA maximumMinimum/Maximum AC voltage: 90 VAC / 265 VAC100 to 300 VDC (±10%) 135 W maximumMinimum/Maximum DC voltage: 88 VDC / 330 VDC

DC-DC 20 to 55 VDC (±10%) 135 W maximumMinimum/Maximum DC voltage: 18 VDC / 60 VDC

Peak inrush current at 25 °C on cold start

AC-DC 26.5 Apeak (< 145 VAC or 205 VDC) 40 Apeak (< 264 VAC or 370 VDC)

DC-DC 35 Apeak (< 60 VDC)

Rated frequency (AC-DC) 47 to 63 Hz (50/60 Hz)

Contact closures Solid-state photo-MOS deviceOutput ratings at maximum ambient temperature:– Continuous current: 0.1 A continuous at 300 VAC or 300 VDC– Peak current: 0.28 A peak for 10 ms– Maximum on resistance: 35 ohm– Dielectric isolation: 2 kVRMS

Overall height 2U (3.47”) [88.12 mm]

Width 19” rack mount [482.59 mm]

Depth 12.24” [310.95 mm] for chassis and rear connectors 13.04” [331.34 mm] with front clearance for protruding parts

Recommended cable clearance

3.75” [95.25 mm] for units with fiber optic connections 2.0” [50.8 mm] for units without fiber optic connections

Recommended work area clearance

36” [0.91 m] depth by 30” [0.76 m] width on front and back of device.

Unit gross weight 15.4 lb [7.0 kg]

Packing carton Size: 23.6” x 16.1” x 14.6” [600 mm x 410 mm x 372 mm]Gross Weight: 20.0 lb [9.1 kg]

Material/Finish Galvannealed steel with black powder coat



Figure 4: D400 dimensions

Environmental

The top cover of the D400 can get hot during peak operation. Ensure that there is at least 1U (1.75 inch [44.45 mm]) of free space above the D400 unit for proper ventilation.

When the unit is operating above 50 °C ambient temperature, safe handling precautions are recommended to prevent burns.

Software

11.18" [284.05 mm]

19" rack mount [482.59 mm]

2U [3

.47" /8

8.12 mm

]

Operating temperature −20 °C to +65 °C Maximum ambient temperature is +50 °C for unit to fully comply with IEC 61010-1 Section 10.1 regarding surface temperature limits for protection against burns.Plastic optical fiber lower limit is 0 °C

Humidity rating 5% to 95% relative humidity, non-condensing

Environmental rating Ingress protection: IP30 (IEC 60529)

Installation / overvoltage category

CAT II (2)

Pollution degree 2

Use Indoor use only

Altitude Maximum altitude 6,560 ft [2000 m]

MTBF (MIL-217F) 39,400 hours at 40 °C in a fully loaded single Ethernet configuration

Firmware Supports various IED and host protocols as well as web-based user interface and secure access

Human machine interface Built-in graphical user interface (Web browser-based)

Configuration Built-in graphical user interface (Web browser-based)



Storage recommendations

Storage conditions Always store the D400 in an environment compatible with operating conditions. Recommended environmental conditions for storage are:

• Temperature: −40 °C to +90 °C

• Relative humidity: 5% to 95%, non-condensingExposure to excessive temperature or other extreme environmental conditions might cause damage and/or unreliable operation.

Battery life To maintain the life of the battery, the battery should be removed if the D400 is to be powered down or stored for more than two weeks.See “Replacing the battery” on page 156.

NOTE

The battery sustains the NVRAM. If the battery is removed, the NVRAM storage is lost.



Chapter 2: Installing the D400

Installing the D400

This chapter covers the following topics:

• Overview of the steps and tools required to install the D400

• Tour of the product features

• Physical installation the D400 in a rack or substation panel

Before you install and operate the D400, read and follow the safety guidelines and instructions in “Safety precautions” on page 17.

It may be necessary to install a Service Pack or Service Updates for D400 v3.20 firmware. A Service Pack comprises a set of all of the individual Service Updates.Visit GE Multilin technical support website for the latest D400 R3.20 Service Pack and Service updates:

http://site.ge-energy.com/prod_serv/products/substation_automation/en/tech_support_login.htm

Installation steps

The installation procedure varies depending on the components ordered and shipped with your D400. Follow the procedures in this manual that apply to the specific hardware configuration of your D400.

Follow these main steps to install and set

up the D400

1. Mount the D400 in the rack or panel. See “Physical installation” on page 32.

2. Install the supplied battery on the D400 main board. See “Replacing the battery” on page 156.

3. Set up the communication cards. See Chapter 3, Setting Up Communication Cards.

4. Make device and network connections. See Chapter 4, Connecting to Devices and Networks.

5. Make power connections and verify operation. See Chapter 5, Powering Up the D400.

6. Set up the D400 network interface. See Chapter 6, Setting Up the D400.

7. Start using the D400 tools and utilities to configure and monitor the operation of the D400. See Chapter 8, Using the D400.


CHAPTER 2: INSTALLING THE D400

Required tools

Before beginning the installation procedures, have the following tools and equipment available:

• Appropriate device cables for serial connections

• CAT5 network cables for RJ-45 Ethernet connections

• Flathead screwdriver with 0.6 mm by 3.5 mm blade (for terminal block wiring)

• Flathead screwdriver with 0.3 mm by 2.5 mm blade (for removing and installing the adapter cards and changing switch positions)

• #1 Phillips screwdriver (for power terminal block wiring and adapter card removal)

• #2 Phillips screwdriver (for rack mounting the unit)

• Needle-nose pliers

• Wire cutters

• Wire strippers

• Wire-crimping tool (Panduit® CT-1525 or equivalent)

• 6 fork connectors, Panduit part number PV14-6F for 16-14 AWG [1.3-2.1 mm²] wire or PV18-6F for 22-18 AWG [0.3-0.8 mm²] wire (or equivalent) for terminal block connections

• 1 ring connector, Panduit part number PV10-14R for 12 AWG [3.3 mm²] wire for protective earth terminal

• Approved network settings for the device

• Windows-based PC with Tera Term® (or any Windows-based terminal emulation software) and Web browser software installed

Unpacking and inspecting the D400

To unpack and inspect the D400:

1. Carefully remove the D400 from its packaging.

2. Open the product package and check that the following items have been delivered:

– D400 unit (Product ID D400*XXXXXX)

– Ethernet cable, 60 inch [1.5 m], (GE Item No. 977-0209/60) for local network connection

– Serial null modem cable, 72 inch [1.8 m], (GE Item No. 977-0529/72) for local maintenance connection

– ½ AA 3.6 V Lithium Battery (GE Item No. 980-0038)

– Substation Automation products - Documentation CD (GE Item No. 581-0002)

– Mini SQL Proof of License (GE Item No. 580-1703)

3. Visually inspect the unit to ensure it has not sustained any visible damage during transit. If there are visible signs of damage, report it immediately to the carrier.

4. \Verify that you have received all items. GE parts include a unique number, typically in the format XXX-XXXX, that can be used as a reference.

5. Verify the hardware configuration of the D400 using the Product ID number. For an explanation of the Product ID. See “Ordering guide” on page 23.



First look at the D400

Front PanelThe front panel of the D400 provides easy access to the status indicators, user connections and power supply units.

Figure 5: D400 front panel

Rear panelThe rear panel provides access to the communication ports, field wiring connections and power connections.

Figure 6: D400 rear panel

PowerSupply

Optional RedundantPower Supply Main Module

User CompactFlashaccess panel

System StatusLED indicators

Serial Port StatusLED indicators

Ethernet port for local connection to HMI

Two USB Type A ports for USB device plug-in

Serial communicationport for localmaintenance

Slot

1

Slot

2

Slot

3

Slot

4

Slot

5

Slot

6

Slot

7

Slot

8

Slot

9

Slot

10

Slot

11

Slot

12

Slot

13

Serial Communication Slots

IRIG-B Input Slot

IRIG-B Distribution Slot Network Slots

USB KVM Slot

Power Supply andSystem Fail Alarms

External Power Source



The D400 contains 13 I/O adapter card slots for the communication cards. The communication cards are powered from the backplane of the D400. The types of communication cards included in your D400 depend on what was ordered for your substation application.

Physical installation

The D400 can be installed in a standard 19-inch rack or substation panel. The D400 is supplied with a ½ AA 3.6 V 0.9 Ah Lithium battery that you must insert on the D400 main board when the D400 is installed.

The top cover of the D400 can get hot during peak operation. Ensure that there is at least 1U (1.75 inch [44.45 mm]) of free space above the D400 unit for proper ventilation.

When the unit is operating above 50 °C ambient temperature, safe handling precautions are recommended to prevent burns.

Rack mountingThe D400 mounts directly into an industry standard 19-inch [482.6 mm] equipment mounting rack with EIA universal mounting rail hole spacing.

To mount the D400 on a rack

1. Position the D400 in the rack.

2. Holding the D400 firmly in the rails of the mounting rack, insert and tighten the four rack screws.

The recommended tool torque settings for zinc-plated mounting screws are:

– 10-32 UNF screws use 22.2 in-lb [2.50 Nm]

– 12-24 UNC screws use 31.0 in-lb [3.51 Nm]

– M5x0.45 screws use 18.1 in-lb [2.04 Nm]

– M6x0.5 screws use 33.3 in-lb [3.76 Nm]

For information on wiring the D400, see “Power connections” on page 82.

NOTE

It is not recommended to ship the D400 installed in a rack without support brackets and adequate conductive foam blocking in place.



Panel mountIf you are using a panel cutout, use the following cutout dimensions:

Figure 7: D400 front panel dimensions

Battery installation

To insert the Lithium battery

Remove the D400 main module from the chassis and insert the battery in the battery holder BT1. See “Replacing the battery” on page 156 for more information.

Battery removal

J12 - battery backup enable/disable

The D400 card contains a 3.6V lithium battery to maintain NVRAM contents (processor and date/time) in the event of a power failure. Move jumper J12 to position 2-3 when storing board for extended periods. Return jumper J12 to position 1-2 for normal operation. Table 5 describes the J12 jumper positions and associated functions.

Table 5: Jumper J12 positions

Disconnect the battery if the board is to be stored for extended periods. This conserves the battery energy.

1.75

in.

[44.

46 m

m]

3.50

in.

[88.

90 m

m]

Cutout for panel mounting

18.3 in. [464.8 mm]

17.5 in. [444.5 mm]

.162 in.[4.1 mm]

Jumper Position Function

J12 pin 1 to 2 Connects the battery to the NVRAM and date/time

pin 2 to 3 Disconnects the battery from the NVRAM and date/time



Chapter 3: Setting Up Communication Cards

Setting Up Communication Cards

This chapter describes the D400 communication cards and how to change the card settings for the different configuration options. The communication cards are factory installed in the D400 with default settings.

Communication cards

All communication cards plug into I/O adapter card slots at the rear of the D400 chassis. The communication cards are powered from the backplane of the D400.

Figure 8: D400 I/O adapter card slots

Slot

1

Slot

2

Slot

3

Slot

4

Slot

5

Slot

6

Slot

7

Slot

8

Slot

9

Slot

10

Slot

11

Slot

12

Slot

13


IRIG-B Input Slot


USB KVM Slot




CHAPTER 3: SETTING UP COMMUNICATION CARDS

Types of communication cardsThe types of communication cards included in your D400 depend on what was ordered for your substation application. The following types of communication cards are available for the D400:

• Serial (Slots 1 to 8)

– RS-232

– RS-485

• Fiber Optic Serial (glass or plastic)

– IRIG-B (Slots 9 and 10)

– IRIG-B Input

– IRIG-B Distribution

• Network (Slots 11 and 12)

– 4-Port Twisted-Pair Ethernet Switch

– Hot Standby Fiber Optic Ethernet Switch

– Redundant Twisted-Pair Ethernet + COM2 Port

– COM2 Port

• USB KVM (Slot 13)

– Keyboard, Video and Mouse

Changing card settings

The communication cards are factory installed with default settings. You may want to adjust individual card settings to work with your specific system set up.

To change the settings on a

communication card

1. At the rear panel of the D400, using a flathead or Phillips screwdriver loosen (but don't completely remove) the two screws from the top and bottom of the communication card.

2. Using the flathead screwdriver, gently pry the top of the card from the slot and remove it from the chassis.

3. Refer to the instructions in the following sections to make any required changes to the switch settings on the card.

TIP

Use a small flathead screwdriver (same as used to remove the communication card screws) to change switch positions.

4. Slide the card into the same slot you removed it from, and tighten the two screws.

For proper transient protection, the recommended tool torque settings for communication card screws are 2.6 in-lb [0.294 Nm].

RS-232 adapter

The RS-232 Adapter (GE Item No. 520-0207LF) is a standard RS-232 serial I/O adapter card that plugs into any serial communication slot (slots 1 through 8) on the D400. It contains two independently isolated RS-232 serial ports (Port 1 J3 and Port 2 J2) each with a DB-9 connector with common shields.



See “RS-232 connections” on page 58 for typical cable connections and connector pin outs.

Configuration optionsThe RS-232 card supports the following configuration options on each port:

• DCE (Data Communications Equipment), if SW1/SW2 pin 1 is set to A

• DTE (Data Terminal Equipment), if SW1/SW2 pin 1 is set to A

• +5V (320mA) output on pin 1 of rear DB9 connector if. SW1/SW2 position 1 is OFF and position 2 is set to ON.

Refer to module layout drawing 520-0207-ML for details.In addition, the RS-232 card is configurable to optionally provide an IRIG-B signal (on pin 4) and individually isolated Ground (on pin 6).The signal type and pin options for each port are selectable via two sets of switches on the RS-232 card:

• Port 2 (J2) is configured by switches SW1 and SW3

• Port 1 (J3) is configured by switches SW2 and SW4

Follow instructions for setting the switches to select the appropriate functions for each port.The signal format outputted to the RS-232 cards is dependent upon the format applied to the IRIG-B input adapter:

Factory defaultThe factory default setting is DTE on each port.

Figure 9: RS-232 adapter top side

IRIG-B Input Format... IRIG-B Output Format...

Pulse Width Modulated (B0xx) Pulse Width Modulated (B0xx)

Manchester (B2xx) Manchester (B2xx)

AM Modulated (B1xx) Pulse Width Modulated (B0xx)

SW1

SW2

SW3

SW4

J2

J3



Switch SW1/SW2 configurationSwitches SW1 (for Port 2) and SW2 (for Port 1) control the signal type of the RS-232 port. Each switch contains ten switch positions that can each be set to position ON or OFF to select the appropriate port option.

Table 6: RS-232 Card Switch SW1/SW2 Settings

*Use DTE or DCE settings as appropriate

NOTE

DCD output is not supported in DCE mode.

NOTE

If configured with SW1/SW2, each +5 V is output on Pin 1 of rear DB9 connector and is independently isolated and fused with a PTC (positive temperature coefficient) resettable fuse at 320 mA at 65 °C.

Figure 10: Switch SW1/SW2 configuration for port DTE (default)

Figure 11: Switch SW1/SW2 configuration for port DCE

Port Option SW1/SW2 Switch Position

1 2 3 4 5 6 7 8 9 10

DTE (default) - see Figure 10 ON OFF ON OFF ON OFF ON OFF ON OFF

DCE - see Figure 11 - OFF OFF ON OFF ON OFF ON OFF ON

+5 V (320 mA) isolated source * ON * * * * * * * *

ON

1 3 5 7 92 4 6 8 10

ON

1 4 6 8 102 3 5 7 9



Switch SW3/SW4 configurationSwitches SW3 (for Port 2) and SW4 (for Port 1) control the signals on Pins 4 and 6 of the RS-232 port. Each switch contains four switch positions that can each be set to ON or OFF to select the appropriate function for the port option.


The switch positions are listed for:

• DTE (Pin 4 DTR Output to DCE and Pin 6 DSR Input from DCE). See Figure 12.

• DCE (Pin 4 DTR Input from DTE and Pin 6 DSR Output to DTE). See Figure 13.

• IRIG-B Enable (on Pin 4) and Ground (on Pin 6). See Figure 14.

Figure 12: Switch SW3/SW4 configuration for port DTE (default)

Figure 13: Switch SW3/SW4 configuration for port DCE

Figure 14: Switch SW3/SW4 configuration for port IRIG-B)

Function Pin 6 Signal SW3/SW4 Positions Pin 4 Signal SW3/SW4 Positions

1 2 3 4 5 6 7 8

DTE (default) DSR Input OFF OFF ON OFF DTR Output OFF ON OFF OFF

DCE DTR Output OFF ON OFF OFF DSR Input OFF OFF ON OFF

IRIG-B Enable Ground OFF OFF OFF ON IRIG-B Output ON OFF OFF OFF

1 2 3

O N

4 5 6 7 8

1 2 3

ON

4 5 6 7 8

1 2 3

ON

4 5 6 7 8



RS-485 adapter

The RS-485 Adapter (GE Item No. 520-0208LF) plugs into any serial communication slot (slots 1 through 8) on the D400. It contains two independently isolated RS-485 channels on a single terminal block TB1: Channel 1 on terminals TB1-1 through TB1-5 and Channel 2 on terminals TB1-6 through TB1-10. TB1 is a 10 position pluggable 5.08 mm pitch connector, Molex P/N 39530-0010 (GE Item No. 640-0955).See “RS-485 connections” on page 58 for typical cable connections.

Configuration optionsThe RS-485 card supports two configuration options on each channel:

• 2-wire

• 4-wire

Pull-up/pull-down and line termination selection is available for RS-422 signals.The signal mode for each channel is selectable via two sets of switches on the RS-485 card:

• Channel 1 (TB1-1 to TB1-5) is configured by switches SW2 (top side) and SW4 (bottom side).

• Channel 2 (TB1-6 to TB1-10) is configured by switches SW1 (top side) and SW3 (bottom side).

Follow instructions for setting the switches to select the appropriate functions for each channel.

Factory defaultThe factory default setting is 2-wire on each channel and without RS-422 pull-up/pull-down or line termination resistors selected.

Switch SW1/SW2 configurationSwitches SW1 (for Channel 2 on TB1-6 through TB1-10) and SW2 (for Channel 1 on TB1-1 through TB1-5) control the signal mode for each channel. Each switch contains two switch positions that can each be set to ON or OFF to select the appropriate channel option.


Channel Option SW1/SW2 Switch Positions

1 2

2-Wire (default) ON OFF

4-Wire OFF ON



Figure 15: RS-485 Adapter Top Side)

Figure 16: RS-485 Adapter Bottom Side)



Switch SW3/SW4 configurationSwitches SW3 (for Channel 2 on TB1-6 through TB1-10) and SW4 (for Channel 1 on TB1-1 through TB1-5) contain ten DIP-switches that control RS-422 pull-up and pull-down resistors for the differential data lines and provide line termination between the differential data pairs. Each DIP-switch can be set to ON or OFF to select the appropriate function for the switch. That is, if all pins are set to ON, switch is ON. If all pins are set to OFF, switch is OFF.If RS-422 termination/pull-up is selected, the TX+ and RX+ signals have a 680 ohm pull-up resistor, the TX- and RX- signals have a 680 ohm pull-down resistor, and the RX and TX signals have a 120 ohm termination.

Figure 17: RS-485 Mode - 12 KOhm (Single Unit Load))

Figure 18: RS-422 120 Ohm Line Termination on TX and RX

Figure 19: RS-422 120 Ohm Line Termination with 680 Ohm Pull-Up and Pull-Down Resistors

1 2 3

ON

4 5 6 7 8 9 0

1 2 3

ON

4 5 6 7 8 9 0

1 2 3

ON

4 5 6 7 8 9 0



Fiber optic serial adapter

The Fiber Optic Serial Adapter is available in two variants:

• Glass Optical Fiber (GOF) Serial with 820-850 nm ST connectors (GE Item No. 520-0209LF)

• Plastic Optical Fiber (POF) Serial with 660 nm Agilent Versatile Link connectors (GE Item No. 520-0210LF)

NOTE

The plastic optical fiber is limited to 38.4 kbps operation and a lower operating temperature limit of 0 °C.

The Fiber Optic Serial cards include two pairs of channels for signal transmission (TX1/TX2) and reception (RX1/RX2) through ST (GOF) or Versatile Link (POF) connectors. The cards plug into any serial communication slot (slots 1 through 8) on the D400.

Configuration optionsThe Fiber Optic Serial card supports the following configuration options for each channel:

• Standard state

• Inverted state

The state for each channel is selectable via a single two-position pin switch SW1 on the Fiber Optic Serial card.Follow instructions for setting the switch to select the appropriate state for each channel.

NOTE

The fiber optic channel settings on the D400 must match the set up of the other end of the fiber optic communications channel.

Factory defaultThe factory default setting is Standard state on each channel.

Switch SW1 configurationSwitch SW1 controls the state of each fiber optic channel. The switch contains four two-position pins that can each be set to A or B to select the appropriate state.

Table 9: Fiber Optic Serial Card Switch SW1 Settings

NOTE

In Standard state fiber is lit when a “1” is transmitted. In Inverted state fiber is lit when a “0” is transmitted.

State Option SW1 Switch Position1 2 3 4

Standard (default) B A B AInverted A B A B



Figure 20: Glass Optical Fiber Serial Adapter

Figure 21: Plastic Optical Fiber Serial Adapter

IRIG-B input adapter

The IRIG-B Input Adapter (GE part number 520-0211LF) plugs into a dedicated IRIG-B slot (slot 9) on the D400. The IRIG-B Input card accepts an IRIG-B signal in one of three input formats through a corresponding connector type:

• Modulated IRIG-B through a BNC connector J2 AM modulated input accepts B12X, however, the SBS (straight binary seconds) in B120, B124, and B127 are decoded but not used to set the time



• Pulse Width Code IRIG-B (TTL) through a terminal block TB1 (TTL) input accepts B00X and B22x, however, the SBS field is decoded but not used to set the time. The connector used is a 2 position pluggable terminal block, Molex P/N 39530-0002 (GE part number 640-0956)

• Fiber Optic through a Receive (RX) 820 to 850 nm ST connector U12

The IRIG-B signal (TTL) can be subsequently distributed to attached devices through one of the following options:

• IRIG-B Distribution Adapter (GE Item No. 520-0212LF). See “IRIG-B distribution adapter” on page 47.

• RS-232 Adapter (GE Item No. 520-0207LF). See “IRIG-B input adapter” on page 44.

See “IRIG-B connections” on page 63 for wiring instructions.

Configuration optionsThe input signal formats and output options are selectable via two switches on the IRIG-B Input card:

• IRIG-B state option is configured by switch SW1

• Input signal format is configured by switch SW2

Follow instructions for setting the switches to select the appropriate IRIG-B signal formats and functions.

Factory defaultThe factory default setting is the Standard state on each channel.

Switch SW1 configurationSwitch SW1 controls the state option for the IRIG-B Input card. It contains two switch positions that can be set to ON or OFF to select the appropriate IRIG-B state option.

Table 10: IRIG-B Input Card Switch SW1 Settings

NOTE

Leave switch SW1 in the Standard position as it is required for the D400 to properly decode and set the system time.

J2 Input Range 4.0 VP-P to 8.0 VP-P; No DC offset

Input Impedance >1 MΩ @ 1 kHz

TB1 Voltage Range High: > 3.5 VLow: < 1.5 V

Load One HCMOS load

U12 Receiver Sensitivity −25.4 dBm

IRIG-B State Option SW1 Switch Positions

1 2

Standard (default) ON OFF

Fiber TX Continuous Test Mode OFF ON



Figure 22: IRIG-B Input Adapter

Switch SW2 configurationSwitch SW2 controls the signal option for the selected state option (SW1). It contains three switch positions that can be set to ON or OFF to select the appropriate signal.

Table 11: IRIG-B Input Card Switch SW2 Settings

Input Signal Option SW2 Switch Positions

1 2 3

Fiber Optic (RX) ON OFF OFF

TTL (TB1) (default) OFF ON OFF

BNC (J2) OFF OFF ON



IRIG-B distribution adapter

The IRIG-B Distribution Adapter (GE part number 520-0212LF) is an optional IRIG-B output card to supply a pulse width coded IRIG-B (TTL) signal passed from the IRIG-B Input card to attached devices. The IRIG-B Distribution card provides four channels on a single terminal block. Each channel is capable of supplying a signal to up to four devices, for a total of 16 devices. The IRIG-B Distribution card plugs into a dedicated IRIG-B slot (slot 10) on the D400.

Output VoltageOutput as per advanced HCMOS duty cycle may vary up to ±10% from nominal when the AM modulation option is used. The connector used is a 10 position, 5.08 mm pitch pluggable connector, Molex part number 39530-0010 (GE Item No. 640-0955).See “IRIG-B connections” on page 63 for wiring instructions.

Configuration optionsThere are no selectable options on the IRIG-B Distribution card.The signal format outputted to the IRIG-B distribution adapter is dependent upon the format applied to the IRIG-B input adapter:

Figure 23: IRIG-B Distribution Adapter

IRIG-B Input Format... IRIG-B Output Format...

Pulse Width Modulated (B0xx) Pulse Width Modulated (B0xx)

Manchester (B2xx) Manchester (B2xx)

AM Modulated (B1xx) Pulse Width Modulated (B0xx)



4-Port twisted-pair ethernet switch

The 4-Port Twisted-Pair Ethernet Switch (GE Item No. 520-0213LF) is a 10/100BaseT network switch that plugs into the NET1 slot (slot 11) on the D400. It provides local area network connections for up to five Ethernet connections: four RJ-45 connectors on the rear panel and one RJ-45 connector on the front panel. The connector used is four RJ-45 connectors ganged together. The data rate is automatically detected and set to either 10 Mbps or 100 Mbps.A second Ethernet switch can be installed in the NET2 slot (slot 12). If two Ethernet switches are installed in the NET slots, the D400 may be used in a dual-IP redundancy mode. That is, each switch can be configured with a different IP address to provide a backup network connection if the primary channel fails. Use of this card in slot 12 requires installation of the dual redundant Ethernet CPU option which includes the PC/104-Plus Ethernet Module and cable (GE item 580-3410 & 977-0544).See “Network connections” on page 65 for typical cable connections.

TIP

If additional ports are required, two Ethernet switches can be connected to each other with an Ethernet cable. This increases the number of available 10/100BaseT ports to 6.

Configuration optionsThere are no selectable options on the 4-Port TP Ethernet card.

Figure 24: 4-Port Twisted-Pair Ethernet Switch Card



10Base-FL hot standby fiber optic ethernet switch

The Hot Standby Fiber Optic Ethernet Switch (GE Item No. 520-0214LF) is a 10BaseFL/100BaseSX (820 to 850 nm) network switch that supports single-IP redundancy for the D400. It provides automated fail over between two Ethernet fiber optic network connections (RX1/TX1 and RX2/TX2) that share a single MAC address. When the primary port (Fiber Optic Channel 1) receives no signal, or detects a fault signal from the remote link partner, the D400 switches to the secondary port (Fiber Optic Channel 2) if it has a valid link. The D400 reverts to the primary port if the primary link is restored or no signal is present on the secondary port. The data rate on each port is independently detected and set to 10 Mbps or 100 Mbps.The Hot Standby Fiber Optic Ethernet Switch can be installed in the NET1 or NET2 slot (slots 11 and 12) on the D400. Use of this card in slot 12 requires installation of the dual redundant Ethernet CPU option which includes the PC/104-Plus Ethernet Module and cable (GE item 580-3410 & 977-0544)See “Fiber optic serial connections” on page 62 for typical cable connections.

Configuration optionsThere are no selectable options on the Hot Standby Fiber Optic Ethernet Switch card.

Figure 25: Hot Standby Fiber Optic Ethernet Switch Card



100Base-FX hot standby fiber optic ethernet adapter

The 100Base-FX Hot Standby Fiber Optic Ethernet Adapter (GE Item No. 520-0215LF) is a 100Base-FX (1300 nm) network switch that supports single-IP redundancy for the D400. It provides automated fail over between two Ethernet fiber optic network connections (RX1/TX1 and RX2/TX2) that share a single MAC address. When the primary port (Fiber Optic Channel 1) receives no signal, or detects a fault signal from the remote link partner, the D400 switches to the secondary port (Fiber Optic Channel 2) if it has a valid link. The D400 reverts to the primary port if the primary link is restored or no signal is present on the secondary port. The data rate on each port is 100 Mbps.The Hot Standby Fiber Optic Ethernet Switch can be installed in the NET1 or NET2 slot (slots 11 and 12) on the D400. Use of this card in slot 12 requires installation of the dual redundant Ethernet CPU option which includes the PC/104-Plus Ethernet Module and cable (GE item 580-3410, 977-0549, and 977-0544).See “Fiber optic serial connections” on page 62 for typical cable connections.

NOTE

You must enable Far End Fault Indication (FEFI) or Loss Link Alert (LLA) in connected external devices for proper redundant operation.

NOTE

External switches must have Spanning Tree Protocol port settings configured to edge for proper operation of 100Base-FX connected ports.

Configuration optionsThere are no selectable options on the 100Base-FX Hot Standby Fiber Optic Ethernet Adapter card.

Figure 26: 100Base-FX Hot Standby Fiber Optic Ethernet Adapter Card



COM2 port adapter

The COM2 Port Adapter (GE Item No. 520-0219LF) provides a single DB-9 connector (P2) wired for an RS-232 DCE signal. The COM2 Port card can support serial connections for the following dial-up interfaces:

• External modem

• Point-to-point protocol (PPP) services

• Wide area network

The COM2 Port Adapter plugs into any NET slot (slots 11 and 12) of the D400.

NOTE

The COM2 Port requires an external modem to provide dial-up functionality.

See “Modem connections” on page 67 for typical cable connections.

Configuration optionsThere are no selectable options on the COM2 Port card.

Figure 27: COM2 Port Adapter



Redundant twisted-pair ethernet + COM2 port adapter

The Redundant TP Ethernet + COM2 Port card (GE Item No. 520-0218LF) provides two local area network connections with unique MAC addresses through Ethernet RJ-45 connectors. The LAN input routes to a three-port Ethernet switch and the WAN input routes to the PC/104-Plus Ethernet Module. The Ethernet switch can support a dual-redundancy network option on the D400. The data rate on the LAN port is independently detected and set to either 10 Mbps or 100 Mbps. The data rate on the WAN port is set to 100 Mbps. The LAN port can be configured to use network parameters provided by a DHCP server when the Dynamic Address option is selected for the Network Interface (NET1 when this card is installed in slot 11 and NET2 when installed in slot 12). The WAN port does not support the Dynamic Address option and should not be selected for the Network Interface (NET2 when this card is installed in slot 11 and NET3 when installed in slot 12). The card also provides an RS-232 DCE connection through a DB-9 connector. The Redundant TP Ethernet + COM2 Port card is normally installed in the NET1 slot (slot 11) on the D400. The Redundant TP Ethernet + COM2 Port card can also be installed in the NET2 slot (slot 12), but this configuration is only supported with v5.01 firmware. Refer to section: “Parallel Redundancy Protocol (PRP)” on page 131.

NOTE

Use of the Redundant TP Ethernet + COM2 Port card requires the installation of the dual redundant Ethernet D400 CPU option, which includes the PC/104-Plus Ethernet Module and cables (GE part number 580-3410, 977-0544, and 977-0549). The COM2 Port requires an external modem to provide dial-up functionality.

See “Network connections” on page 65 and “Modem connections” on page 67 for typical cable connections.



Configuration optionsThere are no selectable options on the Redundant TP Ethernet + COM2 Port card.

Figure 28: Redundant TP Ethernet + COM2 Port Adapter Card



USB KVM and audio adapter

The USB Keyboard, Video, Mouse Adapter (GE Item No. 520-0206LF) plugs into the USB KVM slot (slot 13) on the D400. The card provides connections for setting up a permanent local workstation, including:

• Three USB v1.1 compliant Type A ports (P3-P5) for keyboard, mouse or other USB device

• Single 3.5 mm audio jack (P2) for stereo audio output

• High-density D-sub 15-socket connector (J1) for video output

See “Local HMI connection” on page 69 for typical cable connections.

Configuration optionsThere are no selectable options on the USB KVM card.

Figure 29: USB KVM Adapter



Chapter 4: Connecting to Devices and Networks

Connecting to Devices and Networks

This chapter provides guidelines for making physical connections between the D400 and substation and network devices.

Connection types

The D400 can accommodate a wide range of devices and network connections through a variety of communication card options.For more information about the types of communication cards and configuration options, see Chapter 3, Setting Up Communication Cards.

SerialThe D400 can support up to 16 serial connections (up to 8 serial adapter cards with 2 ports each) to a variety of GE and other vendor devices, including:

• Protective relays

• Meters

• Programmable logic controllers (PLCs)

• Remote terminal units (RTUs)

• Monitoring equipment

• Digital fault recorders (DFRs)

• Sequence of event (SOE) recorders

• Load tap changers (LTCs)

The following types of serial connections are supported in single or multi-dropped set ups:

• RS-232

• RS-485 (2-wire or 4-wire)

• Fiber Optic Serial (glass or plastic)


CHAPTER 4: CONNECTING TO DEVICES AND NETWORKS

NetworkThe D400 can support up to eight network connections to host and network clients, including:

• SCADA master station

• Substation LAN

• Enterprise network (Corporate wide area network). The following networking connections are supported:

– Ethernet (Twisted pair or Fiber optic)

– COM2 (for dial-up)

Time synchronization

The D400 accepts a time synchronization input (IRIG-B format) from GPS receivers that can be subsequently distributed to connected devices.

Local substation computerA substation computer can be set up with the D400 through the USB KVM connections to access the local HMI.Optionally, a portable PC can be connected to the front Ethernet port to access the HMI.

Local maintenance A local PC can be directly connected to the D400 through the front serial communications port to perform system maintenance using the D400 System Utilities.



Cabling overview

The D400 provides a series of I/O adapter cards for connecting cables and wiring from substation devices and network interfaces. All physical connections are made to easily accessible connectors on the rear panel of the D400.

Figure 30: D400 Field and Network Connections

The types of communication cards included in your D400 depend on what was ordered for your substation application.For a list and detailed description of the types of communication cards available, see Chapter 3, Setting Up Communication Cards.

General cabling requirementsCabling required to make physical connections to the D400 are as follows:

High-voltage installationsTo provide higher EMC immunity and maintain CE Mark compliance, the serial cables used for permanent RS-232 and RS-485 connections must comply with the following requirements:

• Cables must be shielded

• D-type connector covers must provide EMC shielding (e.g. metallized plastic or die cast metal covers).

Slot

1

Slot

2

Slot

3

Slot

4

Slot

5

Slot

6

Slot

7

Slot

8

Slot

9

Slot

10

Slot

11

Slot

12

Slot

13


IRIG-B Input Slot


USB KVM Slot



Media Designation Cabling Connector

Fiber Optic Ethernet 10BaseFL100BaseFX

62.5/125 µm or 50/125 µm multi-mode fiber cable

ST Connectors (820 to 850 nm)

Twisted Pair Ethernet 10/100BaseT UTP– Unshielded Twisted Pair – CAT 5 or better

RJ-45

Redundant Twisted Pair Ethernet 10/100BaseT UTP– Unshielded Twisted Pair – CAT 5 or better

RJ-45

PPP Serial Over External Modem RS-232 Standard RS-232 cable DB-9



RS-232 connections

The D400 accepts connections to RS-232 type devices through the RS-232 Adapter. The RS-232 Adapter (GE Item No. 520-0207LF) is an RS-232 serial I/O adapter card that plugs into any serial communication slot (slots 1 through 8) on the D400. It contains two independently isolated RS-232 serial ports (Port 1 and Port 2) each with a DB-9 connector. The required RS-232 cable is a serial null modem, DB-9F to DB-9M cable. The cables must be shielded and DB-9S connector covers must provide EMC shielding (e.g. metallized plastic or die-cast metal covers).See “RS-232 adapter” on page 36 for configuration options.

To connect RS-232 type devices to the

RS-232 adapter

Use the cable connection shown in Figure 31

Figure 31: RS-232 cable connection

Table 12: RS-232 Port DB-9 Connector Signal Definitions

a DCD output not supported in DCE mode.

RS-485 connections

The D400 accepts connections to RS-485 2-wire and 4-wire type devices through the RS-485 Adapter. The RS-485 Adapter (GE Item No. 520-0208LF) plugs into any serial communication slot (slots 1 through 8) on the D400. It contains two independently isolated

Pin Numbers

DTE (default) DCE

Signal Acronym Signal Flow Signal Acronym Signal Flow

1 DCD IN from DCE a a

2 RXD IN from DCE RXD OUT to DTE

3 TXD OUT to DCE TXD IN from DTE

4 DTR OUT to DCE DTR IN from DTE

5 Signal GND - Signal GND -

6 DSR IN from DCE DSR OUT to DTE

7 RTS OUT to DCE RTS IN from DTE

8 CTS IN from DCE CTS OUT to DTE

9 Not connected - Not connected -

Relay

1

5

6

9

1

5

6

9

2

3

5

7

8

7

8

2

3

5



RS-485 channels on a single terminal block: Channel 1 on terminals TB1-1 through TB1-5 and Channel 2 on terminals TB1-6 through TB1-10. Terminal blocks accept a range of 24-14 AWG [0.2-2.1 mm²] Recommended wire strip length is 0.2" [5.0 mm]. Screws shall be torqued with tool setting of 4.2 in-lb [0.46 Nm]. A 3.0 to 3.5 mm flat screwdriver tip is recommended.The transceiver in 2-wire mode and the receiver in 4-wire mode present 1 unit load (UL), nominally 12 KOhm, to the external network with switches SW3/SW4 all off.See “RS-485 adapter” on page 40 for configuration options.

Cabling requirementsThe recommended total maximum length for RS-485 cables is 4000 ft [1300 m] when operating at 115 kbps. Refer to the manual of the connecting device for its recommended maximum cable length. The cables must be shielded and the shield of each RS-485 cable section should be grounded at one end only. This prevents circulating currents and can reduce surge-induced current on long communication lines.The RS-485 Adapter supports a maximum of 32 transceivers of standard unit load per channel (64 unit loads per RS-485 Adapter card).

2-Wire connections

To connect RS-485 2-wire type devices to the RS-485 Adapter

Use the following wiring connection:

NOTE

Before wiring devices, ensure that the RS-485 Adapter is configured to 2-wire mode (see “RS-485 adapter” on page 40).

Figure 32: RS-485 2-wire devices - wiring connection

Relay

RS485-

RS485+

GND-+



Table 13: RS-485 2-Wire Terminal Block Signal Definitions

NOTE

The terminal block positions are numbered from 1 to 10 starting from the bottom of the card.

4-Wire connectionsSee “RS-485 adapter” on page 40 for configuration options.

To connect RS-485 4-wire type devices to the RS-485 Adapter

Use the following wiring connection:

NOTE

Before wiring devices, ensure that the RS-485 Adapter is configured to 4-wire mode (see “RS-485 adapter” on page 40).

RS-485 Channel Position Number 2-Wire

Function Signal Flow

Channel 1 1 TX1+ IN/OUT

2 TX1− IN/OUT

3 FGND 1 Shield

4 RX1− -

5 RX1+ -

Channel 2 6 TX2+ IN/OUT

7 TX2− IN/OUT

8 FGND 2 Shield

9 RX2− -

10 RX2+ -



Figure 33: RS-485 4-wire devices - wiring connection

Table 14: RS-485 4-Wire Terminal Block Signal Definitions

NOTE


Device 1RX+ RX- TX+ TX- GND



RX1+

RX1-

FGND1

TX1-

TX1+

RS-485 Channel Position Number 4-Wire (default)

Function Signal Flow

Channel 1 1 TX1+ OUT

2 TX1− OUT

3 FGND 1 Shield

4 RX1− IN

5 RX1+ IN

Channel 2 6 TX2+ OUT

7 TX2− OUT

8 FGND 2 Shield

9 RX2− IN

10 RX2+ IN



Fiber optic serial connections

For devices located some distance from the D400, they may be connected using glass or plastic optical fiber cables. Fiber optic cabling also offers superior performance in electrically noisy environments.

Glass optical fiberYou can use the following glass optical fiber (GOF) cabling with the D400 Glass Optical Fiber Serial adapter:

• 50/125 µm core/cladding multi-mode (gradient index) cable

• 62.5/125 µm core cladding multi-mode (gradient index) cable


• 200 m core Hard-Clad Silica (HCS) multi-mode (step index) cable

You can use the following fiber optic terminations for D400 cabling:

• ST Connectors

When calculating cable length, consider the following optical power levels:

• Glass optical fiber transmitter power is –19.0 ± 2 dBm

• Glass optical fiber receiver sensitivity is typically –31.0 dBm over life of our product.

LED transmitters are classified as IEC 60825-1 Accessible Emission Limit (AEL) Class 1M. Class 1M devices are considered eye safe to the unaided eye. Do not view directly with optical instruments.

Figure 34: D400 Glass Optical Fiber Serial adapter

Plastic optical fiberYou can use 1 mm plastic optical fiber (POF) cabling with the D400 Plastic Optical Fiber Serial adapter. The recommended termination is the Agilent Versatile Link Simplex Connector.When calculating cable length, consider the following optical power levels:

• Plastic optical fiber transmitter power is –9.0 ± 4.5 dBm

• Plastic optical fiber receiver sensitivity is typically –39 dBm




Figure 35: D400 Plastic Optical Fiber Serial adapter

NOTE

It is possible to saturate the receiver input if the cable used is too short. Inline attenuation may be required.

See “Fiber optic serial adapter” on page 43 for configuration options.

To connect fiber optic links to the Fiber Optic

adapters

Plug fiber optic cables into the corresponding TX and RX connectors.

IRIG-B connections

The D400 uses a pair of IRIG-B adapter cards, the IRIG-B Input Adapter and the IRIG-B Distribution Adapter, to accept an IRIG-B signal from a GPS receiver then distribute the signal to connected IEDs.See “IRIG-B input adapter” on page 44 and “IRIG-B distribution adapter” on page 47 for more information.

IRIG-B input adapterThe IRIG-B Input Adapter (GE Item No. 520-0211LF) plugs into a dedicated IRIG-B slot (slot 9) on the D400. The IRIG-B Input card accepts an IRIG-B signal in one of three input formats through a corresponding connector type:

• Modulated IRIG-B through a BNC connector

• Pulse width coded IRIG-B (TTL) through a terminal block

• Fiber Optic through a Receive (RX) 820-850 nm ST connector

Terminal blocks accept a range of 24 to 14 AWG [0.2 to 2.1 mm²] Recommended wire strip length is 0.2" [5.0 mm]. Screws shall be torqued with tool setting of 4.2 in-lb [0.46 Nm]. A 3.0 to 3.5 mm flat screwdriver tip is recommended.You can use the following glass optical fiber (GOF) cabling with the D400 Glass Optical Fiber Serial adapter:




• 200 m core Hard-Clad Silica (HCS) multi-mode (step index) cable


• ST Connectors


• Glass optical fiber receiver sensitivity is typically –25.4 dBm




Figure 36: IRIG-B Input Adapter

IRIG-B distribution adapterThe IRIG-B Distribution Adapter (GE Item No. 520-0212LF) is an optional IRIG-B output card to supply a pulse width coded IRIG-B (TTL) signal passed from the IRIG-B Input card to attached IEDs. The IRIG-B Distribution card provides four channels on a single terminal block. Each channel is capable of supplying a signal to up to four IEDs, for a total of 16 IEDs. The IRIG-B Distribution card plugs into a dedicated IRIG-B slot (slot 10) on the D400.Terminal blocks accept a range of 24 to 14 AWG [0.2 to 2.1 mm²] Recommended wire strip length is 0.2" [5.0 mm]. Screws shall be torqued with tool setting of 4.2 in-lb [0.46 Nm]. A 3.0 to 3.5 mm flat screwdriver tip is recommended.

Figure 37: IRIG-B Distribution Adapter

Table 15: IRIG-B Distribution Terminal Block Signal Definitions

NOTE


Channel Terminal Block Position Function Signal Flow

Channel 1 1 IRIG-B TTL OUT

2 GND -

3 FGND -


5 GND -


7 GND -

8 FGND -


10 GND -



Hot standby fiber optic connections

The Hot Standby Fiber Optic Ethernet Switches support single-IP redundancy for the D400. They provide automated fail over between two Ethernet fiber optic network connections (RX1/TX1 and RX2/TX2) that share a single MAC address. The 10-BaseFL switch (GE Item No. 520-0214LF) operates at 820-850 nm and the 100BaseFX switch (GE Item No. 520-0215LF) operates at 1300 nm.Hot Standby Fiber Optic Ethernet Switches can be installed in the NET1 or NET2 slot (slots 11 and 12) on the D400. If two Hot Standby Ethernet switches are installed in the NET slots, the system may be used in a dual-IP redundancy mode. That is, each switch can be configured with a different IP address to provide a back up network connection if the primary channel fails.You can use the following glass optical fiber (GOF) cabling with the D400 Hot Standby Fiber Optic Ethernet Switches:




• 200 µm core Hard-Clad Silica (HCS) multi-mode (step index) cable


• ST Connectors


• 100BaseFX optical transmitter power is –15.0 ± 4 dBm

• 100BaseFX optical fiber receiver sensitivity is typically –34.0 dBm

• 10BaseFL optical transmitter power is –19.0 ± 2 dBm

• 10BaseFL optical fiber receiver sensitivity is typically –31.0 dBm


Table 16: Fiber Optic Connector Signal Definitions

See “10Base-FL hot standby fiber optic ethernet switch” on page 49 or “100Base-FX hot standby fiber optic ethernet adapter” on page 50 for more information.

Network connections

The D400 supports a network interface through Ethernet connections to the 4-Port Twisted-Pair Ethernet Switch or Redundant Twisted-Pair Ethernet + COM2 Port Adapter. Within the operating system of the D400, the card in slot 11 is assigned to Ethernet interface eth0 and the card in slot 12 is assigned to Ethernet interface eth1.

Connector Function

TX1 Primary Fiber Optic Transmit Port

RX1 Primary Fiber Optic Receive Port

TX2 Hot Standby Secondary Fiber Optic Transmit Port

RX2 Hot Standby Secondary Fiber Optic Receive Port



All RJ-45 connectors have the same signal definition. However, the rear Ethernet ports are auto MDI/MDIX and can support a straight-through or crossover cable.See “4-Port twisted-pair ethernet switch” on page 48 and “Redundant twisted-pair ethernet + COM2 port adapter” on page 52 for more information.

To connect the D400 to network devices

Plug network cables into the D400 Ethernet ports.

Figure 38: D400 Ethernet ports

NOTE

If the D400 is deployed in the presence of strong RF energy in the 110 MHz to 125 MHz band, such as airport Instrument Landing System (ILS) localizers or aviation radio transmitters, it is recommended that shielded twisted-pair Ethernet cables be used.

Front network portTo access the D400 HMI, a local or portable PC can be directly connected to the network port located on the front panel of the D400.The front network port is tied to the network interface card in the NET1 slot (slot 11) (eth0 for configuration purposes in a single Ethernet configuration or eth1 for dual Ethernet configuration).

To connect a local PC to the D400

Connect the supplied straight-through Ethernet cable (GE Item No. 977-0209LF) to your computer’s network communications port and to the D400's front Ethernet port. Older computers without auto MDIX Ethernet capability may require an Ethernet cross-over cable.

Figure 39: Front network port

TIP

If your portable PC contains an older Ethernet chip and you are having difficulty connecting, try forcing the connection speed to 10 Mbps, full duplex, on your PC.

NOTE

The network interface must be configured before the network ports can be used. See “Task 4: Set up the network interface” on page 92 for more information.



Table 17: Ethernet RJ-45 Connector Signal Definitions

Table 18: Ethernet Crossover Cable (RJ-45) Pin Out

Table 19: Ethernet Straight-Through Cable (RJ-45) Pin Out

Modem connections

A COM2 port is provided on the COM2 Port Adapter or the Redundant TP Ethernet + COM2 Port Adapter. The COM2 port can support serial connections for the following dial-up interfaces:

• External modem

• Point-to-point protocol (PPP) services

• Wide area network

Position Function Signal Flow Color

1 RX+ IN White w/ Orange

2 RX− IN Orange

3 TX+ OUT White w/ Green

4 P1+ - Blue

5 P1− - White w/ Blue

6 TX− OUT Green

7 P2+ - White w/ Brown

8 P2− - Brown

Shield - -

D400 Switch/Hub

Name Pin Pin Name

TX_D1+ 1 3 RX_D2+

TX_D1− 2 6 RX_D2−RX_D2+ 3 1 TX_D1+

RX_D2− 4 2 TX_D1−BI_D3+ 5 7 BI_D4+

BI_D3− 6 8 BI_D4−BI_D4+ 7 4 BI_D3+

BI_D4− 8 5 BI_D3−

D400 PC

Name Pin Pin Name

TX_D1+ 1 1 RX_D2+

TX_D1− 2 2 RX_D2−RX_D2+ 3 3 TX_D1+

RX_D2− 4 4 TX_D1−BI_D3+ 5 5 BI_D4+

BI_D3− 6 6 BI_D4−BI_D4+ 7 7 BI_D3+

BI_D4− 8 8 BI_D3−



The COM2 port provides a single DB-9 connector wired for an RS-574 DTE signal. The COM2 Port Adapter plugs into any NET slot (slots 11 and 12) of the D400. The Redundant TP Ethernet + COM2 Port Adapter plugs into the NET1 slot (slot 11).

NOTE

The COM2 Port requires an external modem to provide dial-up functionality.

See “COM2 port adapter” on page 51 for more information.

To connect a modem to the COM2 Port

Adapter

Connect a straight-through modem cable (not supplied with the D400) to the modem and the D400 COM2 port. Connect using the settings provided below.Modem Settings:

• Baud rate: 38400 bps

• Data bits: 8

• Parity: Disabled

• Stop bit: 1

Figure 40: Modem to COM2 port 2 adapter

Table 20: COM2 Port DB-9 Connector Signal Definitions

Table 21: COM2 Port DB-9 to DB-25 Pin Out

1

13

14

25

1

5

6

9

2

3

207

22

4

56

Modem

Pin Number DTE

Signal Acronym Signal Flow

1 DCD IN from DCE

2 RXD IN from DCE

3 TXD OUT to DCE

4 DTR OUT to DCE

5 Signal GND -

6 DSR IN from DCE

7 RTS OUT to DCE

8 CTS IN from DCE

9 Not connected -

Signal Acronym DB-9 Pin # DB-25 Pin #

TD 2 3

RD 3 2



Local HMI connection

A permanent local workstation can be set up with the D400 to access the D400 Local HMI (human machine interface). The computer peripherals connect to the USB KVM Adapter located on the rear panel of the D400. The D400 supports the following peripheral connections:

• Three USB v1.1 compliant Type A ports for USB keyboard, mouse, touchscreen, or other USB device

• Single 3.5 mm audio jack for stereo audio output to speakers

• High-density D-sub 15-socket connector for video display

To connect a local substation computer

to the KVM Adapter

NOTE

Ensure the D400 is powered down before connecting devices to the USB KVM card.

1. Connect the SVGA monitor to the video port.

2. Connect the keyboard and mouse to the USB ports.

3. Connect speakers (if available) to the audio jack.

TIP

You can also connect a USB touchscreen, keyboard, and mouse to the front USB ports.

Figure 41: USB KVM adaptor

RTS 4 20

CTS 5 7

DSR 6 6

DCD 7 4

DTR 8 5

GND 9 22

Signal Acronym DB-9 Pin # DB-25 Pin #



The local HMI connection through the USB KVM card supports two simultaneous terminal sessions

• tty1 is for the HMI session

• tty2 is for the D400 command line interface

The local HMI connection defaults to the HMI session (tty1) when you log in.To switch the terminal session at the D400 command prompt

• To the command line interface (tty2) at the D400 command prompt, press Ctrl-Alt-F2.

• Back to the HMI session, press Ctrl-Alt-F1.

For information on accessing the D400 command line interface, see the Setting Up a Terminal Session topic in the D400 online help.

Front maintenance port

The serial communications port on the front panel of the D400 provides a local connection with the D400 to perform the initial setup of the D400 and to carry out maintenance and diagnostic procedures. The front maintenance port provides for a direct serial connection to a PC using a serial null modem cable (GE Item No. 977-0529), which is supplied with the D400. See “Start the D400” on page 89 for more information on setting up communications with the D400.

To connect your computer to the D400

Connect the supplied serial null modem cable (GE Item No. 977-0529) to your computer’s serial communications port and to the D400's front serial communications port.

Figure 42: Front serial port

Minimal required connectionThe minimal cable connection required to establish successful communication between your PC and the D400 is as follows:

PC Pin # 9-Pin Female D400 Pin # 9-Pin Female (w/o Converter) Signal Acronym

2 3 TXD

3 2 RXD

5 5 GND



D400 connection to DNP3 I/O modules

To configure a D400 to operate with a DNP3 I/O module.

1. Log in to the D400.

Result: The D400 HMI appears. Refer to the D400 online help for detailed information on the D400 HMI.

2. Create the Device Type:

2.1. Click the Configuration powerbar button.

2.2. Click Client Map.

2.3. Click New to create a new device map file.Result: The Map File window appears.

2.4. Select DNP and click OK.

2.5. In the left-hand pane, configure the device point settings.

2.6. In the right-hand pane, configure the device polling parameters.

2.7. Click Save.

3. Configure the DNP3 serial port parameters:

3.1. Click Connections.

3.2. Click Add Connection.Result: The New Connection window appears.

3.3. Select Serial Connection and select DNP Multidrop on the Serial Configuration Type drop-down list.

3.4. Configure the connection as required. For Map File, select the client map file you created in stepStep 2.

3.5. Click Save Configuration.Refer to Appendix B for DNP3 I/O module installation instructions.

D400 system redundancy

A redundant D400 setup allows a secondary D400 to automatically take over operations from a paired D400 unit that has failed.D400 equipment redundancy requires two D400 units and one or two RS232 switch panels. The RS232 switch panel is mandatory for Warm Standby redundancy.

NOTE

If the Hot Standby redundancy feature is available, the RS232 switch panel is optional. A pair of LEDs marked CCU A and CCU B indicate which of the D400 units is currently active. If the hardware or software of the active unit fails, it is automatically switched offline and serial connections to the field are transferred to the standby unit. A toggle switch on the RS232 switch panel can be used to switch the D400 devices between active and standby modes.

Failover sequenceIf the active D400 unit fails, the following actions occur:

1. The standby D400 unit detects the failure through the lack of a heartbeat signal on the ping cable or through a status change on the watchdog cable.



2. The standby D400 unit attempts to pull the RS232 switch panel to assume the active state.

3. The RS232 switch panel transfers all serial field connections to the standby D400, which then becomes the active D400.

Required componentsTo implement a redundant D400 system, you need the following components:

:

NOTE

The serial ports on your D400 are galvanically isolated from each other, however, when the RS232 switch panel is used, the serial common of all ports are tied together.

NOTE

Pins 4 on switch panel connectors J2 through J9 are tied together and to the panel’s power supply. Any loading from field devices on these pins, loads the RS232 panel power supply and should be taken into consideration when sizing power supplies.

NOTE

The D400 RS232 adapter card that contains the redundancy control port must use the DTE (default) switch positions. Refer to “Switch SW1/SW2 configuration” on page 38 and “Switch SW3/SW4 configuration” on page 39. This card must also be revision 08A or higher (the revision number is shown on a white label affixed to the top or bottom of the RS232 adapter card). If your card is 07C or below, please contact Customer Service.

To set up a redundant system:

It is recommended that you install and configure one standalone D400 unit to ensure that your configuration is valid and that device communications are operating properly. Once this is done, proceed with the installation of the redundant system.

1. Mount the D400 units in a rack and connect power and ground. Refer to “Power connections” on page 82.

2. Mount the RS232 switch panel.

3. Plug the connector of watchdog cable A (GE part number 977-0540) to a serial connector on the first D400 (CCU A).

4. Plug the connector of watchdog cable B (GE part number 977-0541) to a serial connector on the second D400 (CCU B). This cable must be connected to the same serial port number on both units.

5. Connect the bare leads of both watchdog cables to TB1 on the RS232 switch panel and the DB9 serial connector to either P1 or P9 as shown below.

6. Connect one end of the ping cable to the first D400 and the other end to the second D400. This ping cable must be connected to the same serial port number on both units.

Component Function GE part number

RS232 Switch Panel Communications switch. 517-0247

Power Supply Power supply to power the RS232 switch panel.Input: 85 – 264 VAC or 90 – 350 VDC.

580-0046

Watchdog Cable Assembly

Connects D400 A to the RS232 switch panel. 977-0540

Connects D400 B to the RS232 switch panel. 977-0541

Ping Cable Assembly Links both D400 units to facilitate a heartbeat message that determines the status of the active unit.

977-0146

RS232 Serial Cable Connects the D400 to the RS232 switch panel which is then connected to external field devices.

977-0145

Power/SysFail Cable Connects the RS232 switch panel to an external power supply and to the D400 SysFail terminal block.

970-0161

Ground Cable Provides a ground connection for the RS232 switch panel. 970-0182



7. Use standard RS232 cables (GE part number 977-0145) to connect the D400 serial communication ports to the serial ports on the RS232 switch panel. P2 through P8 are connected to the first D400, P10 through P16 are connected to the second D400. Connections from the switch panel to both D400 units should be made in the same order. For example, if P2 is connected to port 3 on the first D400, P10 should also be connected to port 3 on the second D400.

8. Connect field devices to J2 through J8 on the RS232 switch panel.

9. Configure the software. See section: “D400 system redundancy” on page 71.

To set up a redundant system with two

RS232 switch panels:

In cases where more than 7 serial connection ports are required, a second RS232 panel can be added to the redundancy setup.

1. Mount the D400 units in a rack and connect power and ground. Refer to “Power connections” on page 82.

2. Mount the two RS232 switch panels.

3. Plug the connector of watchdog cable A (GE part number 977-0540) to a serial connector on the first D400 (CCU A).

4. Plug the connector of watchdog cable B (GE part number 977-0541) to a serial connector on the second D400 (CCU B). This cable must be connected to the same serial port number on both units.

5. Connect the bare leads of both watchdog cables to TB1 on the master RS232 switch panel as shown below.

6. Connect TB4 pins 1 (SET) and 2 (RESET) on the master RS232 switch panel to TB2 pins 1 and 2 on the slave RS232 switch panel using the cable specified (GE part number 970-0161) or similar.

7. Remove jumpers Z1 and Z2 from the slave RS232 switch panel.

8. Connect one end of the ping cable to the first D400 and the other end to the second D400. This ping cable must be connected to the same serial port number on both units.

9. Use standard RS232 cables (GE part number 977-0145) to connect the D400 serial communication ports to the serial ports on the RS232 switch panels. P2 through P8 are connected to the first D400, P10 through P16 are connected to the second D400. Connections from the switch panel to both D400 units should be made in the same order. For example, if P2 is connected to port 3 on the first D400, P10 should also be connected to port 3 on the second D400.

10. Connect field devices to J2 through J8 on the first RS232 switch panel and to J1 through J8 on the second panel.

11. Configure the software. See section: “D400 system redundancy” on page 71.

RS232 switch panelThe RS232 switch panel has two sets of indicator LEDS:

• PWR A/PWR B: When lit , power and communications are received from the connected units. Normally, both LEDs are lit .

• CCU A/CCU B: Normally, one LED is lit , indicating which unit is active.

The active/standby switch on the front of the RS232 switch panel is used to:

• Restore a previously failed unit to active status once it has been repaired.

• Manually force a unit to active status so that routine maintenance can be performed on the other unit.



To manually operate the RS232 switch

panel:

1. Pull the active/standby switch straight out to release it from the locked position

2. Switch it up to make unit A active or down to make unit B activeThe CCU A/CCU B LED indicator indicates which unit has been activated.

Redundancy wiring diagramsThe following diagrams illustrate how to wire the D400 units and RS232 switch panels to enable system redundancy:

• Redundancy Wiring - Single RS232 Switch Panel See “Redundancy Wiring - Single RS232 Switch Panel” on page 75.

• Redundancy Wiring - Dual RS232 Switch Panel. The wiring drawing is provided in two parts: left and right.

– For the left side of the drawing, see “Redundancy Wiring - Dual RS232 Switch Panel (1 of 2)” on page 76

– For the right side of the drawing, see “Redundancy Wiring - Dual RS232 Switch Panel (2 of 2)” on page 77

This configuration is used to provide up to 15 serial connections to the redundant D400 units.

• Redundancy Wiring - Redundant RS232 Switch Panel. The wiring drawing is provided in two parts: left and right.

– For the left side of the drawing, see “Redundancy Wiring - Redundant RS232 Switch Panel (1 of 2)” on page 78

– For the left side of the drawing, see “Redundancy Wiring - Redundant RS232 Switch Panel (2 of 2)” on page 79

This configuration is used to provide RS232 panel redundancy for up to 7 serial connections.

NOTE

When connecting to more than 7 field devices, you must double the number of RS232 switch panels used. When using this configuration, follow the instructions in “To set up a redundant system with two RS232 switch panels:” on page 73.

NOTE

The D400 watchdog (control) port, heartbeat (ping) port, and serial port assignments are software configurable. Refer to section: “D400 system redundancy” on page 71.



Figure 43: Redundancy Wiring - Single RS232 Switch Panel



Figure 44: Redundancy Wiring - Dual RS232 Switch Panel (1 of 2)



Figure 45: Redundancy Wiring - Dual RS232 Switch Panel (2 of 2)



Figure 46: Redundancy Wiring - Redundant RS232 Switch Panel (1 of 2)



Figure 47: Redundancy Wiring - Redundant RS232 Switch Panel (2 of 2)



Chapter 5: Powering Up the D400

Powering Up the D400

This chapter describes the power supplies and how to make power connections.

Power supply options

The D400 supports one or two power supplies that provide 5 V to the D400 main module. The following power supplies may be provided in the Power Supply slots:

• AC-DC power supply (GE Item No. 520-0217)

• DC-DC power converter (GE Item No. 520-0216)

For information on installing power supplies, see “Replacing the power supply” on page 163.

Figure 48: Power supply module


CHAPTER 5: POWERING UP THE D400

Redundant power supplyThe D400 may be provided with an optional redundant power supply unit in Power Supply Slot 2. The second power supply provides continuous power to the D400 in the event the primary power supply unit fails. Additional protection can be provided if a secondary external power source is available. In the event the primary power source fails, an automatic switchover takes place to the redundant power source to ensure continuous power to the D400.

Power configurationsThe D400 supports the following power configurations:

• Single External AC Power Source

• Single External DC Power Source

• Two External AC Power Sources with optional redundant D400 AC-DC Power Supplies

• Two External DC Power Sources with optional redundant D400 DC-DC Power Converters

Power input rangesTable 22: AC-DC Power Supply

Table 23: DC-DC Power Supply

Applying AC voltages to a DC-DC power supply may cause irreparable damage.

Power connections

The D400 accepts power connections through two terminal blocks on the rear panel:

• Terminal block TB1 is reserved for connecting power from one or two external sources to the D400.

• Terminal block TB2 provides contact closure outputs for power supply fail and system fail alarms.

Rated voltage range 100 to 240 VAC / 100 to 300 VDC with overvoltage protection of 110% to 150%

Rated power If the unit is… Then the rated power is…

AC 127 VA maximum

DC 135 W maximum

Inrush current at 25°C on cold start

26.5 Apeak (< 145 VAC/205 VDC)

40 Apeak (< 264 VAC/370 VDC)

Rated frequency 47 to 63 Hz (50/60 Hz)

Rated voltage range 20 to 55 VDC with overvoltage protection of 110% to 150%

Rated power 135 W maximum

Inrush current at 25 °C 35 Apeak (< 60 VDC)



Figure 49: Power supply rear panel

The label on the power supply unit lists all possible power sources. Use only the source that conforms to the specifications of the installed power supply type.

Wiring requirementsThe supply wiring for the D400 must be a minimum of 18 AWG [0.82 mm²], 3-conductor cable with an external insulation jacket, and a minimum certified voltage rating of 600 V. Consult local and national electrical wiring codes.The protective conductor must be minimum 16 AWG [1.3 mm²] wire with (green-&-yellow) insulation. Recommended conductor size is 12 AWG [3.3 mm²].The wires must be terminated with an insulated #6 Forked Terminal.The clear plastic protective barrier provided with the terminal strip connector must be in place once wiring of the mains is completed.

External power requirementsBefore connecting an external power source to the D400, ensure that the following external power requirements are met:

• An IEC 61010 qualified primary disconnect device and over current protection not exceeding 15 A must be externally provided in the AC/DC mains supply system.

• All current carrying conductors must be switched, including neutral (for AC) and negative (for DC).

• Primary disconnect device must be rated for the proper voltages (AC and/or DC), as well as inrush currents for the power supplies. “Power supply options” on page 81

• Protective earth conductor must be connected to the provided protective earth terminal before any mains power conductors.

• The primary disconnect device shall be in close proximity to the D400 equipment and easily accessed by the operator.

• The primary disconnect device shall be marked as the disconnecting device for the D400 equipment.

Protective EarthTerminal

Power SupplyConnections

Power SupplyAlarms



To connect the power source to the D400

1. Remove the terminal block TB1 protective plastic cover.

2. Connect power source as follows:

For proper connection, the recommended tool torque settings for power terminal screws are 10.8 in-lb [1.22 Nm]. A Phillips (#1) screwdriver tip is recommended.

See the wiring diagrams in Table 24.

Table 24: Power Source Configurations

If your power supply is… then…

AC Connect the AC line connection to the L connection point(s) and the AC neutral connection to the N connection point(s) on terminal block TB1

DC Connect the DC power supply, observing the correct polarity, to the +VDC and −VDC connection point(s) on terminal block TB1

Power Source Connection Wiring Diagram

Single External AC Power Source

Connected to SUPPLY1 and SUPPLY2 input terminals.

Single External DC Power Source

Connected to SUPPLY1 and SUPPLY2 input terminals.

Two External AC Power Sources with Optional Redundant D400 AC/DC Power Supply

First source connected to SUPPLY1 terminals. Second source connected to SUPPLY2 terminals.

L

N

GNDAC Power Source

Supply 1 Supply 2

DC Power Source

+

-

Supply 1 Supply 2

AC Power Source #1

L

N

GND

L

N

GND

AC Power Source #2

Supply 1 Supply 2



3. Connect protective earth wire to the Protective Earth terminal on the rear panel.

The terminal is an M5 threaded stud with M5 nut and washers. The recommended order for stacking the washers on the chassis is: flat washer, ground wire ring terminal, toothed washer, M5 nut.

For proper transient protection, the recommended tool torque settings for the M5 nut is 18.1 in-lb [2.04 Nm].

NOTE

It is recommended to terminate 12 AWG green & yellow wire with a Panduit PV10-14R or equivalent ring terminal.

4. Verify that Power LEDs on the front panel of the power supplies and the D400 main module are lit .

5. Replace the terminal block protective plastic cover.

Power supply alarms

The D400 includes connections for two alarm outputs:

• Power Fail to indicate one of the two power supplies or one of the two power feeds has failed

• System Fail to indicate system operation status

Terminal block TB2 on the rear panel of the D400 provides contact closure outputs for connection to an external circuit, for example, to connect an external LED indicator or audible alarm.The contact closure used for alarm outputs is a solid-state photo-MOS device. Contact closure output ratings at maximum ambient temperature are:

• Continuous current: 0.1 A continuous at 300 VAC / 300 VDC

• Peak current: 0.28 A peak for 10 ms

• Maximum on resistance: 35 ohm

• Dielectric isolation: 2 kVRMS

Power fail alarm The Power Fail contact closure provides for an external indication upon loss of power. The Power Fail alarm is also indicated by the Power LED on the front panel of the power supply turning off.The front panel Power indicator LED is lit when any one power supply is ON, but does not indicate that any one power supply has failed.

Two External DC Power Sources with Optional Redundant D400 DC Power Converter

First source connected to SUPPLY1 terminals. Second source connected to SUPPLY2 terminals.

Power Source Connection Wiring Diagram

DC Power Source #1

DC Power Source #2

+

-

+

-

Supply 1 Supply 2



The back panel contact closure indicator or audible alarm can be wired to operate as follows:

• Lit when a power failure has occurred

• Lit when power is present

The Power Fail contact closure provides three contacts (terminals 1, 2 and 3) on terminal block TB2.

Contact closure rated for 0.1 A @ 300 V maximum.

To connect the Power Fail contact closure

1. Remove the terminal block protective plastic cover.

2. Wire a lamp or audible alarm to terminals 1, 2 or 3 on terminal block TB2 as follows (see figure):

For proper connection, the recommended tool torque settings for power terminal screws are 10.8 in-lb [1.22 Nm]. A Phillips (#1) screwdriver tip is recommended.


Figure 50: Power Fail Alarm Connection

System fail alarmThe D400 includes a System Fail contact closure to provide an external indication of system status. The System Fail alarm is also indicated by the CPU Ready LED on the front panel of the main module turning off.The indicator or audible alarm can be wired to operate as follows:

• ON when system failure has occurred

• ON when system is functioning properly

To enable the indicator when power is… Wire the lamp between…

Absent Terminals 1 and 2

Present Terminals 2 and 3

Station Battery / Power Source

Light ONafter failure

Light ONwhen operational

Power Fail

System Fail

TB2



The System Fail contact closure provides three contacts (terminals 4, 5 and 6) on terminal block TB2.

Contact closure rated for 0.1 A @ 300 V maximum.

To connect the System Fail relay

1. Remove the terminal block protective plastic cover.

2. Wire a lamp to terminals 4, 5 and 6 on terminal block TB2 as follows:

For proper connection, the recommended tool torque settings for power terminal screws are 10.8 in-lb [1.22 Nm].


Figure 51: System Fail Alarm Connection

Powering down the D400

Powering down or shutting down the D400 without using the proper procedure could result in loss of system log data (SOE log, alarm log, user log, etc.), and could prevent the D400 from restarting properly. Follow the instructions provided to shut down the D400 safely.The D400 is like a computer and the system must be shut down properly before removing the power. For the shut down procedure, see “Shutting down the D400” on page 112.

NOTE

It may take a couple of minutes for the D400 to fully shut down and for the CPU Ready LED to go off.

Once you have completely shut down the D400, you can safely disconnect the power.

To enable the indicator when system is… Wire the lamp between…

Failed Terminals 4 and 5

Functioning properly Terminals 5 and 6

Light ONafter failure

Light ONwhen operational

Station Battery / Power Source

Power Fail

System Fail

TB2



Chapter 6: Setting Up the D400

Setting Up the D400

When you receive your D400, it is configured with default communication settings. To enable the D400 to communicate over your substation LAN you must change the settings as required by your network.Refer to the D400 online help and D400 Software Configuration Guide SWM0066 for complete information on configuring the D400.

Start the D400

The tasks performed to set up the D400 for operation are:

• “Task 1: Connect to the D400” on page 90

• “Task 2: Create user accounts” on page 91

• “Task 3: Change the root password” on page 91

• “Task 4: Set up the network interface” on page 92

• “Task 5: Create a supervisor password” on page 94

• “Task 6: Set up secure web access” on page 94

• “Task 7: Access the D400 HMI” on page 96

• “Task 8: Test the network connection” on page 96

TIP

In the following procedures, the term “enter” indicates that the menu item number is typed in and then the Enter key is pressed.


CHAPTER 6: SETTING UP THE D400

Task 1: Connect to the D400

To perform the initial set up of the D400, you need to connect your computer directly to the D400 through the front serial communications port. The front communications port provides a local connection and terminal session with the D400 and is used to perform system administrative and maintenance procedures.

Terminal session The terminal session is enabled through a terminal emulation application; for example, one of the following:

• Tera Term

• HyperTerminal (provided with Windows® XP)

• HyperACCESS (provided with Windows® 7 Commercial Edition and later)

• PuTTY

A terminal emulator application is required to set up a terminal session with the D400. This procedure is described using Tera Term, but any terminal emulation program can be used.

Procedure To connect to the D400:

1. Connect the supplied null modem cable (GE Item No. 977-0529) to your computer’s serial communications port and to the D400's front communications port. See “Front maintenance port” on page 70 for cabling information.

TIP

If your personal computer does not include a serial port and does include an available USB port, you require a USB/Serial adapter for connection to the null modem cable.

2. From the Windows start menu, select All Programs > Tera Term folder > Tera Term.

Result: The Tera Term New Connection window appears and the Tera Term VT window appears.

3. Click the Serial option, and click OK.

Result: The Tera Term New Connection window closes.

4. On the Tera Term VT window, select the Setup menu > Serial port... command

Result: The Tera Term Serial Port Setup window appears.

5. Select the communications settings:

– Port: Select the appropriate communication port (for example COM3) from the drop-down list.

– Baud rate: 19200

– Data: 8 bit

– Parity: none

– Stop: 1 bit

– Flow control: none

6. Click OK.

Result: The Tera Term Serial Port Setup window closes.

7. On the Tera Term VT window, select the Setup menu > Terminal... command

Result: The Tera Term Terminal Setup window appears.

8. Select the terminal setting:

– Terminal: VT100.

9. Click OK.

Result: The Tera Term Terminal Setup window closes.



10. In the Tera Term VT terminal window, press Enter.

Result: The D400 login prompt appears.

11. At the D400 login prompt, type the default username root and press Enter,

12. Type the default password geroot and press Enter.

When you type in the password, it does not appear on the screen.

Result: The D400#>> command prompt appears. You are now online with the D400.

Task 2: Create user accounts

Since you cannot use the root user account to access the D400 remotely, you must create administrator-level user accounts for this purpose. This must be done for the first time through the D400 front serial communications port.

Procedure To create a new administrator-level user account:

1. Connect to the front maintenance port. See “Task 4: Set up the network interface” on page 92.

2. At the D400#>> prompt, enter d400cfg.

3. Enter 1. Configure Authentication.

4. Enter 6. Administrator Group Users.

5. Complete the on screen prompts as required to create a new administrator-level user.

You may now use this user account to access the D400 remotely through TELNET or SSH.

NOTE

By default, the D400 is configured to restrict access to various command line services like TELNET and SSH to administrator-level users only. You can use the Configure Administrator Only Logins setting under Secure Access to change this parameter and allow both administrator- and supervisor-level access.

Task 3: Change the root password

Procedure To change the root password:

1. At the D400#>> prompt, type d400cfg and press Enter.


3. Enter 3. Root Administrator Settings.

4. Enter 1. Change Root Password.

5. Follow the instructions to enter a new password for the root user.

Do not share the root user's password and do not forget it; this is crucial information. No method is available to regenerate this password.



Task 4: Set up the network interface

Prerequisites The following information is required to set up the D400 network interface:

• D400’s assigned IP addresses (Maintenance and

• Subnet Mask

• Gateway address (if applicable)

This set up must be done the first time from the D400’s front serial communications port.

Procedure To configure the network interface:

1. Connect to the front maintenance port. See “Task 1: Connect to the D400” on page 90.

2. At the D400#>> prompt, enter d400cfg.

Result: The D400 Configuration Utility Menu appears.

Figure 52: D400 Configuration Utility Menu

3. Enter 3. Configure Network Interface.

Result: The Available Network Interfaces menu appears.

NOTE

In a multiple network interface configuration you are prompted to enter which device to configure (NET1 or NET2).

4. Enter 1. Net1, or enter 2. Net2.

Result: The Network Interface: Net1 or Net2 menu appears.

5. Enter 2. Static IP Address.

Result: You are prompted to enter the D400’s IP address.

6. Enter the appropriate Static IP Addresses:

6.1. Enter 1. Configure Maintenance IP Address.Note: This entry is mandatory.

Result: You are prompted to enter the D400 IP Address.



6.2. Enter 2. Configure Active IP Address (for redundancy).Note: This entry is mandatory for Redundant systems only if Hot/Warm Redundancy is configured.Configuring an Alias IP enables the D400 to be accessed through two different IP Addresses; that is, primarily through the Maintenance IP Address and secondarily through the Alias IP Address (optional).


6.3. Enter 3. Configure Alias IP Address (alternate subnet),


7. Enter the IP address of the D400, or just press Enter to accept a previously-set IP address.

Result: The default IP address appears: 192.168.168.81.

8. Enter the Subnet Mask of the D400, or press Enter to accept a previously-set subnet mask.

Result: The default Subnet Mask appears: 255.255.255.0.

Result: The Broadcast IP Address appears.

9. Do one of the following:

– Accept the settings by typing y and pressing Enter.

– Not accept the settings by typing n and pressing Enter. Repeat steps 4. to 9. to make the necessary changes.

10. Configure the Default Gateway settings. From the Available Network Interfaces menu, select Configure Default Gateway by typing 5 and pressing Enter.

Result: The Default Gateway menu appears.

10.1. Enter 1. Configure Maintenance Default Gateway.

Result: You are prompted to select the Network Interface.

10.2. Enter 2. Configure Active Default Gateway (For Redundancy).

Result: You are prompted to select the Network Interface.

11. Enter 1. Net1, or enter 2. Net2.

12. Enter in the Gateway IP address of the D400.

13. Go back to the D400 Configuration Utility Menu, and enter 17. Reboot D400.

Result: The D400 Reboot Menu appears.

14. Enter Y to confirm that the D400 is to be restarted.

The D400 restarts and is updated with the new network settings.

You can now configure the D400 using the D400 HMI over the network connection. See Chapter 8, Using the D400. You must create administrator-level user accounts before you can access the D400 remotely through TELNET or SSH.

NOTE

You may also have to modify your local network connection on your PC if you want to plug directly into the D400’s front network port. The PC connecting to the front Ethernet port of the D400 must be configured to be on the same network as Net1 (slot 11) and the host ID must be unique to the network.



Task 5: Create a supervisor password

Procedure To create a supervisor password:

1. At the D400#>> prompt, type d400cfg and press Enter.


3. Enter 4. HMI Supervisor Settings.

4. Enter 1. Change HMI Supervisor Password.

5. Follow the instructions to enter a new password for the root user. Do not share the supervisor user's password. The Supervisor user's password can be

changed in future if required. This operation can only be performed using root credentials.

Task 6: Set up secure web access

The D400 provides security features to authenticate its identity and to maintain the privacy of information between the D400 and your computer when communicating over the Internet. The D400 makes use of digital signatures and secure Web access to ensure this security.Secure Web access to the D400 is provided using the Secure Sockets Layer (SSL) protocol over a 128-bit connection. To support the D400's secure Web access features, you need to obtain and install a security certificate and a private key on the D400.

Prerequisites You need the following items to set up secure Web access for the D400:

• Approved IP address, host name and fully qualified domain name for the D400

• Security certificate and private key

Requesting a certificate

Security certificates are issued by independent certification authorities (CAs). Your Web browser must host the certificate for the CA you choose to use. Refer to your browser's configuration to find out which certification authorities are supported. Optionally, you can install a CA's certificate if it doesn't exist in your browser.To obtain a certificate, you need to create and send a Certificate Signing Request (CSR) to the CA. At the same time you create the CSR, you also create a private key. The CSR and the provided certificate and private key are supplied in individual text files, typically named server.csr, server.crt and server.key respectively.

Obtaining a security certificate and private

key

Contact a certification authority to request a certificate and to create your private key. When making your CSR request, provide the host name of the D400 (the full name that users are to enter in the Web browser to connect to the D400) for the certificate's “Common Name”, and specify a non-encrypted private key file.

TIP

When you receive your certificate and private key, you should create a back up copy and store it in a secure place other than the D400.



Installing the certificate and keyOnce you have obtained your security certificate and private key, you can install them on the D400 in two ways:

• Secure Copy - requires a PC with an installed Secure Copy Program (SCP) and a network connection to the D400

• USB Portable Memory Device - requires local access to the D400

Prerequisites Before installing the certificate and key, check that the files are named as follows and rename if necessary:

• Certificate is server.crt

• Private key is server.key

Procedures To install using Secure Copy

1. Start the Secure Copy Program.

2. Connect to and log in to the D400 using your network connection.

3. Using the Secure Copy Program, copy the server.crt and server.key files to the following directory on the D400: /mnt/usr/D400_SysConfig/Certificate

4. Reboot the D400. See “Shutting down the D400” on page 112.

To install from the USB drive

1. Copy the server.crt and server.key files to the root directory of the USB drive.

2. Insert the USB drive into one of the front USB ports on the D400.

3. Start a terminal session and log in to the D400.

4. At the D400 command prompt, enter the following commands: mkdir /mnt/usbdrive mount -t vfat /dev/sda1 /mnt/usbdrive cp /mnt/usbdrive/server.crt /mnt/usr/_SysConfig/Certificate cp /mnt/usbdrive/server.key /mnt/usr/_SysConfig/Certificate sync umount /dev/sda1

5. Remove the USB drive.

6. Reboot the D400. See “Shutting down the D400” on page 112.

TIP

Since a USB drive could be lost or stolen, it is recommended you remove the private key and certificate from the USB drive once you are done installing them on the D400.

Once you have installed and set up your security certificate, your secure Web access with the D400 is enabled. From this point on, whenever you access the D400 HMI using a Web browser, the D400 automatically sends you its Web site certificate, and your Web browser displays a lock icon on the status bar. This indicates that you have a secure connection with the D400.

NOTE

If you receive any other security warnings or do not see the secure connection icon in your Web browser, your computer and network connection may not be safe from outside intruders. Check with your IT administrator on how to proceed.



Task 7: Access the D400 HMI

Procedure To access the D400 HMI:

1. Open a Web browser.

2. Enter the IP address (assigned in Task 4) of the D400.

Result: The Log-In screen appears.

3. Enter your user name as supervisor and the newly created password.

4. Click Log In.

Result: The D400 HMI (Human Machine Interface) appears.

NOTE

Multiple D400 HMI users can be created. Each user can be assigned with different access levels.

Task 8: Test the network connection

Once you have finished setting up the D400's network interface, you may want to test the connection to ensure that your computer and the D400 are communicating properly. To test the connection, you can run the ping command at the D400's command line interface. To use the ping command your computer must be set up in the same subnet mask as the D400.

NOTE

For security reasons, the D400 does not reply to ping messages by default. D400 ping reply behavior can be modified using the d400cfg utility.

Procedure To test the network connection using ping

1. Using the front maintenance port, start a Telnet session and log into the D400.

2. At the D400#>> prompt, enter ping followed by your computer's IP address.

If you get a reply, then the communication is working between the D400 and your computer.

If you do not get a reply, check the following items:

– You entered the IP address correctly in the ping command.

– Your computer is set up in the same subnet mask as the D400.

– The network interface setup in the D400 is correct.



Chapter 7: Setting Up D400s for Redundancy

Setting Up D400s for Redundancy

This chapter describes how to:

• “Configure Warm-Standby redundancy” on page 97

• “Configure Hot-Standby redundancy” on page 100

Do not share the root user's password and do not forget it; this is crucial information.No method is available to regenerate a lost password.

Prerequisites

In order to set up two D400s for redundant operation, the following is required:

• Two D400s running Firmware R5.01 Production Build

• An SSH client: PuTTY.exe (http://en.wikipedia.org/wiki/PuTTY)

• KVM set connected to the D400s

Configure Warm-Standby redundancy

Before configuring the D400s for Warm-Standby redundancy, ensure that the listed “Prerequisites” on page 97 are on-hand.The procedure to configure Warm -Standby Redundancy in a D400 R5.01 comprises the following tasks:

• “Task 1: Warm standby - Configure the D400s for operation” on page 98

• “Task 2: Warm standby - Connect the D400s” on page 98

• “Task 3: Warm standby - Create user accounts” on page 98

• “Task 4: Warm standby - Configure the primary D400 for redundancy” on page 98

• “Task 5: Warm standby - Configure the secondary D400 for redundancy” on page 99

• “Task 6: Warm standby - Verify configuration” on page 100

• “Task 7: Warm standby - Verify redundant D400 operation” on page 100


CHAPTER 7: SETTING UP D400S FOR REDUNDANCY

Task 1: Warm standby - Configure the D400s for operation Set up both D400s for operation. Refer to section: “Start the D400” on page 89.

Task 2: Warm standby - Connect the D400sTo connect the two D400s:

1. Connect to the D400s (D400 A and D400 B) through a secure shell client.

2. Enter the root/admin login credentials.

3. Login to and start the d400cfg local D400 configuration utility. You can also use the Local HMI available to login to and start d400cfg.

Task 3: Warm standby - Create user accountsTo configure redundancy, both D400s are required to have a user account. Skip this task if a user account has already been created.

TIP

In the following procedures, the term “enter” indicates that the menu item number is typed in and then the Enter key is pressed.

To create a user account on each of the D400s:

1. At the D400#>> prompt, enter d400cfg if you are a root user. Otherwise, enter sudo d400cfg.

Result: The D400 Configuration Utility Menu appears. See Figure 52 on page 92.


Result: The D400 Configuration Utility Menu - Authentication menu appears.

3. Enter 6. Administrator Group Users.

Result: The D400 Configuration Utility Menu - Admin Group Users menu appears.

4. Enter 2. Add User.

Result: The D400 Configuration Utility Menu - Admin Group Users - Add User in Group command details appear.

5. Enter the desired user name.

6. Enter the password, conforming to the password security rules.

7. Repeat this task to add a new user in the second D400.

Task 4: Warm standby - Configure the primary D400 for redundancyTo configure a D400 for single LAN Redundancy:

1. Navigate back to the main d400cfg menu.


2. Enter 14. Redundancy.

Result: The D400 Configuration Utility Menu - Redundancy menu appears.

3. Enter 2. Enable/Disable Redundancy.

4. Enter Y to enable Redundancy.

Result: You are prompted for the redundancy type.

5. Enter 1. Warm Standby to configure the D400s in Warm-Standby mode.

6. Enter Y to confirm your selection.

7. Enter 3. Heart Beat Configuration.

Result: The D400 Redundancy Configuration Menu - Heart Beat Configuration Parameters menu appears.



8. Enter 1. Configure Heart Beat Timeout .

9. Enter a value for the Heart Beat Timeout (in milliseconds) within the suggested range (100 to 1000 milliseconds).

10. Enter 2. Configure Heart Beat Retries.

11. Enter the number of Heart Beat Retries within the suggested range (1 to 10).

12. Enter 3. Configure Heart Beat Communication Mechanism.

Result: The D400 Redundancy Configuration Menu - Heart Beat Mechanism menu appears.

13. Enter 1. Serial Only. to select the required Heart Beat Mechanism.

14. Navigate back to the D400 Configuration Utility Menu > Redundancy menu.

15. Enter 6. Configure Time Sync with Standby. (Optional)

Skip this option if both D400s are already in time-sync through other means (for example, IRIG-B or NTP).

16. Enter 8. Configure D400 A/B Designation. (Applicable if the switch panel is not configured through the Remote HMI).

Result: The D400 Redundancy Configuration Menu > Redundancy D400 Designation (A/B) Configuration menu appears.

17. Follow the provided instructions and enter 1. D400_A.

18. Enter 10. Configure Switch Panel Type. (Applicable if switch panel is not configured through the Remote HMI)

Skip this step if the Switch Panel serial connection is not configured. Otherwise, go through the instructions provided and make your selection.

19. Navigate back to the main menu.

Result: The D400 Configuration Utility Menu appears.

20. Enter 17. Reboot D400 and wait for a minute.

Result: This command:

– Restarts all the applications and runs them in Warm-Standby mode.

– Starts the ACTIVE D400 in Warm Standby Mode.

After the first D400 is configured, it enters into the Active mode.

21. Login to the peer D400 and execute d400cfg.

22. Repeat the steps of Task 4 to configure the peer D400.

Task 5: Warm standby - Configure the secondary D400 for redundancy

To configure the secondary D400:





3. Enter 8. D400 A/B Designation.

Result: The D400 Redundancy Configuration Menu - Redundancy D400 Designation (A/B) Configuration menu appears.

4. Enter 2. D400_B. (Applicable if switch panel is not configured in Remote HMI).

5. Enter the remaining configuration settings to be identical to the primary D400. See “Task 4: Warm standby - Configure the primary D400 for redundancy” on page 98.




Result: All of the D400 applications are restarted and run in Warm-Standby mode.

This D400 (D400_B) communicates to the peer D400 (D400_A) and declares itself to be the Standby D400 since the peer D400 is already in Active mode.

Task 6: Warm standby - Verify configurationTo verify that the configuration is correct:

1. At the command prompt of the primary D400, enter d400cfg.


3. Enter 1. Current Configuration.

4. Repeat the steps of this task for the secondary D400.

5. Compare the primary and secondary configurations.

Task 7: Warm standby - Verify redundant D400 operationTo verify that the D400s are operating as redundant devices:

1. Login to D400 remote-HMI and enter credentials.

2. Click Point Summary button.

3. Click the Application tab.

4. Click Redundancy Manager Details.


6. Compare the configurations.

7. Confirm that the State of peer D400 pseudo point is Standby.

Configure Hot-Standby redundancy

Before configuring the D400s for Warm-Standby redundancy, ensure that the listed “Prerequisites” on page 97 are on-hand.The procedure to configure Warm -Standby Redundancy in a D400 R5.01 comprises the following tasks:

• “Task 1: Hot standby - Configure the D400s for operation” on page 100

• “Task 2: Hot standby - Connect the D400s” on page 101

• “Task 3: Hot standby - Create user accounts” on page 101

• “Task 4: Hot standby - Configure the primary D400 for redundancy” on page 101

• “Task 5: Hot standby - Configure the secondary D400 for redundancy” on page 102

• “Task 6: Hot standby - Verify configuration” on page 103

• “Task 7: Hot standby - Verify redundant D400 operation” on page 103

Task 1: Hot standby - Configure the D400s for operation Set up both D400s for operation. Refer to section: “Start the D400” on page 89.



Task 2: Hot standby - Connect the D400sTo connect the two D400s:

1. Connect to the D400s (D400 A and D400 B) through a secure shell client.

2. Enter the root/admin login credentials.

3. Login to and start the d400cfg local D400 configuration utility. You can also use the Local HMI available to login to and start d400cfg.

Task 3: Hot standby - Create user accountsCreation of user accounts follows the same procedure whether it is for hot standby or warm standby redundancy. See the procedure for “Task 3: Warm standby - Create user accounts” on page 98.

Task 4: Hot standby - Configure the primary D400 for redundancyTo configure a D400 for single LAN Redundancy:





3. Enter 2. Enable/Disable Redundancy.

4. Enter Y to enable Redundancy.

Result: You are prompted for the redundancy type.

5. Enter 2. Hot Standby to configure the D400s in Hot-Standby mode.

6. Enter Y to confirm your selection.

7. Enter 3. Heart Beat Configuration.

Result: The D400 Redundancy Configuration Menu - Heart Beat Configuration Parameters menu appears.

8. Enter 1. Configure Heart Beat Timeout .

9. Enter a value for the Heart Beat Timeout (in milliseconds) within the suggested range (100 to 1000 milliseconds).

10. Enter 2. Configure Heart Beat Retries.

11. Enter the number of Heart Beat Retries within the suggested range (1 to 10).

12. Enter 3. Configure Heart Beat Communication Mechanism.

Result: The D400 Redundancy Configuration Menu - Heart Beat Mechanism menu appears.

13. Enter 1. Single LAN (the default value).

14. Navigate back to the Redundancy menu.

15. Enter 4. Configure IP Address of PEER D400.

16. Enter 1. Configure/Update Peer IP Address.

17. Enter the new Primary address of the peer D400.

18. If a secondary IP for the peer D400 is available, enter the new secondary address.

19. Confirm the primary and secondary IP address changes by entering Y.

20. Enter 5. UserName of PEER D400.

21. Enter the user name defined by you earlier in the peer D400.



22. Enter 6. Configure Time Sync with Standby. (Optional)

Skip this option if both D400s are already in time-sync through other means (for example, IRIG-B or NTP).

23. Enter 7. Configure Enable/Disable DTAs in Standby.

Result: The D400 Redundancy Configuration Menu - Enable/Disable DTAs on Standby menu appears.

Skip this option if DTA applications (that is, automation applications such as LogicLinx, Calculator, Enhanced Automation) on the Standby D400 are to run (default option).

24. Enter 8. Configure D400 A/B Designation.


25. Follow the provided instructions and enter 1. D400_A.

26. Enter 9. Setup Public Key Authentication with Peer D400.

26.1. Enter Y to copy the public key of this D400 to peer the D400.

26.2. Enter the password of the user defined in the peer D400. This option exchanges the public and private keys.

27. Enter 10. Configure Switch Panel Type.

Skip this step if the Switch Panel serial connection is not configured. Otherwise, go through the instructions provided and make your selection.

28. Enter 11. Enable/Disable Non-Sync mode.

29. Default option: The D400 in Hot-Standby mode runs with Non-Sync Mode Enabled. You can disable this mode.

30. Enter either:

– Y to disable Non-Sync Mode.

– N to continue operation with the default option (Non-Sync mode enabled).

31. Navigate back to the main menu.


33. Result: This:

– Restarts all of the applications and runs them in Hot-Standby mode.

– Starts the ACTIVE D400 in Hot Standby Mode.

Result: After the first D400 is configured, it enters into the Active mode.

34. Login to the peer D400 and execute d400cfg.

35. Repeat the steps of Task 4 to configure the peer D400.

Task 5: Hot standby - Configure the secondary D400 for redundancyTo configure the secondary D400:





3. Enter 4. Peer IP Address (IP of Active D400).

Result: The D400 Redundancy Configuration Menu - Peer IP Configuration menu appears.

4. Specify the Peer IP address.



5. Enter 8. D400 A/B Designation.


6. Enter 2. D400_B.

7. Enter the remainder of the configuration settings identical to the primary D400. See “Task 4: Hot standby - Configure the primary D400 for redundancy” on page 101.


Result: All of the D400 applications are restarted and run in Hot-Standby mode.

This D400 (D400_B) communicates to the peer D400 (D400_A) and declares itself to be the Standby D400 since the peer D400 is already in Active mode.

Task 6: Hot standby - Verify configurationTo verify that the configuration is correct:

1. At the command prompt of the primary D400, enter d400cfg.


3. Enter 1. Current Configuration.


5. Compare the primary and secondary configurations.

Task 7: Hot standby - Verify redundant D400 operationTo verify that the D400s are operating as redundant devices:

1. Login to D400 remote-HMI and enter credentials.

2. Click Point Summary button.

3. Click the Application tab.

4. Click Redundancy Manager Details.


6. If the State of peer D400 point is Non Sync, then synchronize the configuration by entering the DirectOperate -> PulseOn command on the SyncConfig point.

7. Compare the configurations.

8. Confirm that the State of peer D400 pseudo point is Standby.



Chapter 8: Using the D400

Using the D400

This chapter describes the user interfaces available with the D400. The:

• Front panel LEDs allow you to view the operational status of the D400.

• D400 HMI allows you to view and configure the operational status of the D400.

• System Utilities allow you to manage the D400 system setup.

Front panel LEDs

Once the D400 is powered up, the LED indicators on the front panel of the D400 become active. The indicators provide status information on the operation of the D400.

Figure 53: D400 Front LEDs


CHAPTER 8: USING THE D400

System status LEDsThe System Status LEDs indicate the unit’s operational status:

NOTE

The NET2 ACT/LINK LEDs on the front panel may not be properly driven on the D400 Main Module with FPGA revision V1.4 and earlier when using the Redundant TP Ethernet + COM2 Port card (GE Item No. 520-0218LF). To check the FPGA revision, enter dmesg -s 16392 | grep -i FPGA at the D400 command prompt and search for FPGA in the output.

Serial port status LEDsThe Serial Port Status LEDs provide a visual indication of the status for each serial communication port. For a given serial communication port:

NOTE

If a pair of LEDs is not lit , it does not indicate a problem, only that the connected device is not active at that moment.

NOTE

If a serial communication card slot is empty, (that is, no card is installed) the serial Receive (RXD) LED may be lit .

Substation HMI

The D400 includes a built-in HMI (human machine interface). The HMI is your window into the D400. Through the HMI you can monitor the status of your substation network, view data, execute control commands, configure devices and SCADA masters, and change the system set-up.

LED Display Status Description

Power is correctly supplied to the unit (+5 V present on the D400 Main Board).

Initialization (boot-up and self-diagnostics) of the D400 is complete and the unit is ready to process data.

IRIG-B signal is being correctly processed. This LED flashes at a 2 Hz rate.

Link integrity for the Ethernet Switch in NET1 and NET2 slots. See note below.

Transmission activity for the Ethernet Switch in NET1 and NET2 slots. See note below.

LED Display Status Description

TXD Serial transmission activity on the serial port

RXD Serial reception activity on the serial port



The HMI includes the following components:

• Runtime HMI to view and control the operation of the power network. An optional One Line Viewer is available for viewing one-line diagrams. Power bar buttons give access to D400 display screens and utilities.

• Configuration tool to manage configuration settings directly on the D400. Includes One Line Designer for creating/editing one-line diagrams. Accessed from the Configuration Power bar button.

• Command line interface to configure platform level components. Accessed from the Utilities Power bar button.

The D400, depending on how it is configured, is protected by a secure HTTPS or standard HTTP access that requires a user name and password. Your HMI user access level determines which D400 HMI features you have access to and what your privileges are in the run-time and configuration tools.For more information on the D400 HMI, refer to the online Help once you have logged in.The D400, when equipped with a 1.0 GHz or 1.6 GHz CPU, also includes a Local HMI that offers all the features of the D400 HMI through a local connection. A feature-reduced version of the Local HMI is available for D400 units containing a 650 MHz CPU.

D400 HMIYou can use a network connection and your computer's Web browser to access the D400 HMI.

TIP

The D400 HMI Login screen may not appear correctly if you are using Internet Explorer 8 with the Security level set to High. To see the entire Login screen, set the Security level to Medium: go to Tools > Internet Options > Security > Local Intranet > Custom Level > Reset to.

The D400 supports a network connection over the LAN or through a connection to the D400’s front network port. For network connection setup information, see “Network connections” on page 65”.The D400 HMI is based on the web-based programming language Java. The Web browser must be equipped with a plug-in that supports Java. The D400 is designed to operate with version 6.0 (or later) of the Internet Explorer®. You must have JRE Version 6.0 or 7.0 installed and enabled on your PC to operate the D400 HMI. When you log into the D400, the D400 automatically detects if your Web browser has the JRE installed. If not, the JVM Detection window gives choices for installing the JRE.

To access the D400 HMI over a network

connection

1. Open your Web browser and enter the URL (in the form of http://aaa.bbb.ccc.ddd) of the D400. The Log In screen displays. The default IP address is http://192.168.168.81.

2. Type your HMI Supervisor user name and password. The default user name is supervisor and the default password is super123$.

3. Click Log In.

Result: If your login is successful, the D400 Home page appears.

http://192.168.168.81



Local HMIThe access to the Local HMI is through a keyboard, monitor, and mouse connected to the USB KVM card on the rear panel of the D400. For KVM setup information, see “Local HMI connection” on page 69.The D400’s Local HMI is presented within an X Windows environment running on the Linux operating system. It provides limited functionality from the standard HMI. You cannot configure the D400 through the Local HMI.

To access the Local HMI from a local

substation computer

1. If not already on, turn on the video display monitor.

If you just powered up the D400, wait for the start up messages to complete and the D400 login prompt to appear.

2. At the D400 login prompt, enter your D400 administrator user name (default is root) and your administrator password (default is geroot). Leave the IP address at 127.0.0.1.

3. Click Connect . X Windows starts and the Local HMI main screen displays.

X Windows functions The Local HMI is an application with a title bar. Once the user has logged in the application window may be minimized, moved, or closed through the controls on the right hand side of the title bar. An application toolbar displays across the bottom of the screen. Click the D400 button on the toolbar and select an option from the shortcut menu. The following functions are available:

• Operator Interface – opens an additional HMI session

• X Terminal – displays the D400#>> command prompt in a pop-up window from which you can run the D400 system utilities

• Quit – closes the HMI session and X Windows and returns you to the D400#>> prompt. To restart windows, enter startx.

• Restart – restarts the windows manager without ending the HMI session.



Log out The local HMI does not have a session timeout. So you must log out of the HMI and the D400 command line interface to fully exit and secure the system.

To log out from the local HMI

1. Click X on the title bar.

2. At the D400#>> prompt, type logout and press Enter.

Result: The D400 login prompt displays.

TIP

The monitor is set to go into standby mode when not used for a few minutes. Touch the keyboard or mouse to wake it up.

If the keyboard stops responding during use, simply unplug and re-connect the keyboard cable.

System utilities

The D400 includes on-board utilities for managing the D400 system setup, such as network settings, passwords, system time, and advanced configuration and diagnostic tools. The System Utilities are accessed at the command line interface using a terminal session.You can access the command line interface in a few ways:

• Local terminal session through the front maintenance port

• Local substation computer connected to the KVM adapter

• Telnet/SSH terminal session through a network connection

For more information see section: “System utilities” on page 109.

From the front maintenance portTo access the D400 utilities through the front maintenance port

• See “Start the D400” on page 89.

From the local substation computerTo access the D400 utilities through the local substation computer

• See “To access the Local HMI from a local substation computer” on page 108.

Over a network connectionOnce you have completed the initial network interface setup, you can initiate a Telnet/SSH session through one of the D400 network connections to access the System utilities. You need terminal emulation software (e.g., Tera Term) that supports the Telnet and SSH protocols. You cannot use the root user account to access your D400 remotely. You must use an Administrator-level user account (or a Supervisor-level user account, if so configured). Refer to “Start the D400” on page 89 for more information.You can also initiate a Telnet/SSH session by clicking the Utilities button on the Power bar in the D400 HMI.

TIP

When accessing the D400 with an Administrator-level user account, you may not have sufficient security privileges to execute the all commands listed in the user documentation. If this occurs, type “sudo” before of each command.



To access the D400 utilities through a

Telnet session in Windows

1. From the Windows Start menu, select Run.

2. In the Run dialog box, enter telnet <your D400's IP Address> and click OK.

The command prompt window displays.


To access the D400 utilities through a SSH

session

1. Open the terminal emulator program.

2. Enter the D400’s IP address and use SSH port number 22.


File transfer

The D400 contains two CompactFlash cards on the main board to store software and data:

• System CompactFlash card stores system firmware

• User CompactFlash card is accessible from the front panel and stores system data such as event logs

To copy files from the CompactFlash cards you can use an ftp session through the D400’s command line interface or a portable memory device connected to the D400’s front USB port.

To copy files using ftp: 1. Connect and log in to the D400 using a terminal session.

2. At the D400 command prompt, type ftp.

3. Enter one of the following commands to go to the file directories:

– cd /mnt/hmiSystem directory where firmware is located

– cd /home/ConfigureConfiguration directory where configuration files are located

USB portable memory deviceThe D400 accepts a USB portable memory device from the front USB port. The USB port does not currently auto detect the memory device so you need to manually mount it .

To connect a USB portable memory

device:

1. Insert the USB drive in the top front USB port.

2. Connect and log in to the D400 using terminal session.

3. At the D400 command prompt, enter mkdir /mnt/frontusb1.

4. Enter mount –t vfat /dev/sda1 /mnt/frontusb1 –o shortname=win95.



System status points

You can obtain status information about your D400 through several system points. These points can be viewed through the Application tab on the Point Summary window.

Table 25: D400 System Status Points

NOTE

FPGA Version 1.10 or above is required to provide system status points for the power supplies and 100BASE-FX card. In previous FPGA versions, these points appear as offline regardless of their actual status. If your FPGA version is 1.09 or less, please contact Product Support.

Name Data Type Description

Power Supply 1 Good Digital Input Value is 1 when a failure has occurred or the power supply is not installed. Because this point remains online even when the power supply is not installed, you can force the point for the missing supply to the offline state or you can apply a tag indicating that the unit is not installed.

Power Supply 2 Good Digital Input

IRIG-B Enabled Digital Input Value is 1 when enabled

IRIG-B Watchdog Expired Digital Input Value is 1 when expired

Front Port Link Good Digital Input Value is 1 when true

Note that “Active” is not the same as “Activity”. It is used in the same sense as Active and Standby for redundant Ethernet configurations. The point does not flicker on and off in the same way that the activity LED does for an Ethernet port.

The actual number of ports available depend on the configured options of the D400 unit. Points associated with unavailable ports are made offline and invalid.

NET1 Port 1 Link Good Digital Input

NET1 Port 1 Active Digital Input















System PLD Revision Analog Input A string that describes the revision or ID number of the specified component.

Main Board ID Analog Input

Mid-Plane ID Analog Input

NET1 Card ID Analog Input

NET2 Card ID Analog Input

USB KVM Card ID Analog Input



Shutting down the D400

Powering down or shutting down the D400 without using the proper procedure could result in loss of system log data (SOE log, alarm log, user log, etc.), and could prevent the D400 from restarting properly. Follow the instructions provided to shut down the D400 safely.

Like a computer, you should shut down the D400 before removing power or to perform a complete system reboot. Shutting down the D400 ensures that all applications are properly terminated, settings are saved, and the CPU is safely turned off. It also helps for a smoother restart. The shut down command is run at the D400's command line interface and can be performed locally or remotely using a terminal session. You have the option to completely halt operation of the D400 or to stop and then restart it .

To shut down the D400 before powering

down

1. Log in to the D400 system. See “System utilities” on page 109.

2. At the D400 command prompt, type shutdown -h now and press Enter.

The D400 shuts down. If you are performing the shut down locally, you can verify that the CPU Ready LED on the D400 front panel turns off and the System Fail power supply alarm is set (if wired). You can now safely disconnect the power.

NOTE

It may take a couple of minutes for the D400 to fully shut down and for the CPU Ready LED to go off.

To reboot the D400 1. Log in to the D400 system. See “System utilities” on page 109.

2. At the D400 command prompt, type shutdown -r now and press Enter.

The D400 software shuts down and then restarts automatically. Once the restart is complete, you can log back into the D400.



Chapter 9: About the D400 Applications

About the D400 Applications

The D400 is a SCADA gateway device that encompasses the functionality of several typical substation devices in one. It can carry out a variety of functions, including:

• Data concentration - collect data from intelligent electronic devices (IEDs) installed in the substation

• Data presentation - present collected data to a Supervisory Control and Data Acquisition (SCADA) system

• Digital Event Manager - monitor devices for alarm conditions and issue alarms to the operator for action

• Substation HMI - visually present the substation in one-line diagrams and display communications data to a system operator to monitor, control and operate the substation locally, or remotely over a network

• Terminal server - provide transparent access (also known as pass-through) to connected devices using vendor-supplied PC programs

How the D400 works

Figure 54 provides an functional overview of the D400, showing the input and output through the HMI. The primary function of the D400 is to concentrate substation data by polling and receiving information from connected IEDs (Intelligent Electronic Devices). Each device communicates data to the D400 through a serial or Ethernet network connection using a selected protocol. The D400 retrieves point information from and sends control requests to each communicating device.The D400 can manipulate the data from devices to produce additional local/pseudo data points. The real data collected from devices and the calculated data are stored in a database in the D400 and are available to pass on to SCADA master stations and/or HMI (Human-Machine Interface) applications.The D400 is able to accomplish these tasks through the use of embedded software applications. You configure these software applications to set up the D400 to operate as your system requires.


CHAPTER 9: ABOUT THE D400 APPLICATIONS

Figure 54: D400 HMI overview

Types of applications

The D400 makes use of three types of embedded software applications to collect, present and manipulate data. These are called client, server and automation applications respectively. The input and output data of these applications is stored in a real-time database, commonly referred to as the System Point Database.

Client applicationThis type of application typically interfaces with a substation device over a communications channel, and collects data points from it. The client application writes input point values to the real-time database and may process control requests. Known previously within GE embedded devices as a Data Collection Application (DCA).

RTDB

mSQL

ConfigurationFiles

Digital Event Manager

rSysLog

Alarm Acknowledgement

I/O Traffic Repository

Access Manager

Login Credentials Authorization Request with Session TicketLogout Request with Session Ticket

Telnet Server

SSH Server

File System

Login Request with credentials

Firmware and application version list

Login Status, Authorization

Response with Session Ticket

Point data, Digital Control Status, Tagging/ Inhibit Status, Force

Value Status, Statistics

Operator Notes and SOEs / PRFs, Historical Alarm data and initial set

of Active Alarms

Configuration Information, Point Mappings and One Line drawing, Home Page Configuration, Email Configuration

and Point Group details

Newly generated active alarms, active alarm resets and alarm

archive indications

Login Request with credentials

System Logs (HMI Event Log)

System Logs (System Event Log, Diagnostic Log, Command

Log, HMI Event Log)

D400 HMI



Server applicationThis type of application typically allows the D400 to communicate with a master station or host computer over a communications channel. The server application reads input point values from the real-time database and sends control requests to it . Known previously within GE embedded devices as a Data Presentation Application (DPA).

Automation applicationThis type of application manipulates data within the real-time database. The automation application has the ability to examine the status and values of input points in the real-time database and accept control requests from server applications or other automation applications. The automation application is able to process this data and then update the values of the input points owned by the automation application or output points belonging to another application. Known previously within GE embedded devices as a Data Translation Application (DTA).

System point databaseInformation collected by the D400 is stored in a central database on the D400 called the System Point Database. The database is a SQL Server database and includes all types of system information, including communication statistics, present values, peak values and event records. The real-time database is dynamically updated for all the D400 system inputs/outputs as substation events take place and information is exchanged between applications. Figure 2 illustrates a simplified relationship between the three application types and the system point database within the D400.

Figure 55: Data applications within the D400

Device(s)Server

Application (DPA)

Client Application

(DCA)

System Point Database

Automation Application

(DTA)

Master Station



D400 applications

This section lists the configurable applications that may be available for your D400. The applications available to you depend on your D400 firmware version and configuration. You set up and run the applications using a variety of tools and utilities that are provided with the D400.

Applications available with D400 redundant operationTable 26 lists the D400 applications that are available with the:

• Warm Standby redundancy mode

• Hot Standby redundancy mode.

Not all protocols are supported in the Hot Standby Redundancy mode. Carefully review product documentation and configure Redundancy accordingly.

Table 26: Redundant D400 operation - available applications

Application Name Redundancy Mode License required

Warm Standby Hot Standby

Client Application (DCA)

DNP3

Generic ASCII Not Available

IEC® 60870-5-101+104 Not Available

IEC 60870-5-103 Not Available

IEC 61850 Yes

Hydran® Not Available

SEL Binary Not Available

MODBUS®

D.20 Network Client

SNMP Not Available

Server Application (DPA)

IEC 60870-5-101+104 Not Available

DNP3

MODBUS® Not Available

Automation Application (DTA)

Alarm

Calculator

Data Logger Not Available

System Point Manager

LogicLinx® Yes

ARRM (Automated Record Retrieval Manager) Not Available Yes

Load Shed and Curtailment Not Available

Analog Reports Not Available

Tools/Utilities

Runtime HMI

Online Configuration Tool

Offline Configuration Tool



About the DNP3 software

The DNP3 (Distributed Network Protocol) software in the D400 is layered to be consistent with the International Electrotechnical Commission (IEC) Enhanced Protocol Architecture (EPA); see Figure 56. The protocol software comprises a Physical Layer, Data Link Layer and Application Layer. Both the DNP3 client and server applications implement the Application Layer and Data Link Layer and support the serial Physical Layers. The Ethernet layer is implemented using separate software, the DNP3 Transport Layer application.

Figure 56: EPA Layers for the DNP3 software

System Utilities

System Point Database

HMI Access Manager

User Management

One-Line Designer & Viewer Yes

IEC 61850 Loader Yes

Secure Enterprise Connectivity

Application Name Redundancy Mode License required

Warm Standby Hot Standby

Application Layer DNP3 client and server

Data Link Layer

Physical Layer

D400 System Point Database

DNP3 client and server

DNP3 Transport applications (client and server)



Chapter 10: Introducing the D400 Configuration

Introducing the D400 Configuration

To get the D400 up and running in your substation automation system, you need to configure it for device communications, SCADA master communications, and substation monitoring and control functions. In particular, you may want to customize the following aspects of the D400:

• Communication connections

• Device data collection

• Master Station data presentation

• Alarm annunciation

• Data calculation

• Data logging

• Operational (one-line) diagrams (optional)

• User management

• HMI preferences

• E-mail notification

The D400 includes a variety of tools to help you set up the D400 to operate in your substation automation system, including:

• D400 Online Configuration Tool

• One-Line Designer

• IEC 61850 Loader and LogicLinx (optional)

• D400 System Utilities

This chapter provides an overview of each tool and the basic steps to configuring the D400.


CHAPTER 10: INTRODUCING THE D400 CONFIGURATION

D400 online configuration tool

The D400 Online Configuration Tool is used to create, edit and update the software configuration of the D400 while it is in operation. The Online Configuration Tool is a component of the D400 HMI.

Figure 57: D400 configuration tool interface

You use the D400 Online Configuration Tool to:

• Set up D400 communications to devices and masters (serial or network connections)

• Select and/or create point maps (for devices and masters)

• Configure alarms

• Create custom data calculations

• Set system preferences

• Manage user accounts

• Create one-line diagrams

Although you are configuring the D400 while it is online, your configuration changes do not take effect until you “commit” the changes. Once a configuration is committed, it is validated and copied to the system disk and the D400 applications are restarted.

One-Line designerThe One-Line Designer is a specialized drawing tool for creating substation one-line diagrams and forms, such as a Digital Event Manager panel. The One-Line Designer is accessed from within the D400 Online Configuration Tool. To start the online configuration tool:

• Log into the D400 HMI and click the Configuration button on the Power bar.

You must have Supervisor privileges to access the configuration tool. Only one Supervisor user at a time can be logged in to perform configuration functions. This manual provides detailed information on the configurable settings in the D400, and how to configure the D400 to work with different aspects of the substation system.For more information about using the D400 Online Configuration Tool, functions and screens refer to the D400 online Help.

Invoke Configuration Tool

Configuration Data

Configuration Files

Configuration Data

HMIPower Bar

Configuration Tool GUI



IEC 61850 Loader (optional)

The IEC 61850 Loader (referred to as the Loader) is a PC-based software program that is specifically designed to configure the D400 to communicate to IEC 61850 compliant server devices using the D400's IEC 61850 client application. The Loader makes use of the self-description capabilities of the IEC 61850 protocol and device information files provided by most devices to simplify and speed up configuration of the IEC 61850 client application.The IEC 61850 Loader within D400 Utilities / SGConfig is then used to configure and upload the IEC 61850 client application to the D400.If D400 Utilities v3.0 is used, then you must import the schema package into D400 Utilities v3.0 before you can use the IEC 61850 Loader to create configurations for a D400 with v3.20 firmware:

1. Retrieve the D400 Utilities v3.0 D400 schema package for the D400 V3.20 firmware from the Customer Service web site and save it to a local drive or network share.

2. Run D400 Utilities.

3. Click on the Application Menu or Home button and select the Import Package option.

4. When prompted, browse to the location where you saved the schema package in the first step and select it .

Result: A confirmation message is displayed, indicating that the schema package has been successfully imported.

After following these steps, you have the option to select firmware version 3.10 when creating new devices in D400 Utilities v3.0.For more information on using the IEC 61850 Loader, see the Loader online Help.

LogicLinx (optional)

LogicLinx is a tool that enables you to create automation applications that have traditionally been too costly or difficult to implement - all without hard-wiring. Using any or all of the IEC 61131-3 programming languages, you can create automation routines that run on your D400.LogicLinx automation routines are created using the LogicLinx editor. The LogicLinx Wizard within D400 Utilities / SGConfig is then used to configure and upload the LogicLinx application to your D400.If D400 Utilities v3.0 is used, then you must import the schema package into D400 Utilities v3.0 before you can use LogicLinx to create automation routines for a D400 with v3.20 firmware

1. Retrieve the LogicLinx D400 schema package for the D400 V3.20 firmware from the Customer Service web site and save it to a local drive or network share.

2. Run D400 Utilities.

3. Click on the Application Menu or Home button and select the Import Package option.

4. When prompted, browse to the location where you saved the schema package in the first step and select it .

Result: A confirmation message is displayed, indicating that the schema package has been successfully imported

For more information on using LogicLinx, refer to the LogicLinx on D400 Quick Start Guide (SWM0069).



D400 system redundancy

The D400 redundancy solution uses two D400s connected through serial and/or network links - one in active mode and one in standby mode. If the active unit fails, the standby unit becomes active and takes over system operation.Three redundancy modes are available:

• Warm Standby redundancy.

Two D400 units are connected using a RS-232 switch panel and a single dedicated serial link. Data synchronization is minimal, restricted to field Accumulator points, local command quality, and configurations. See the D400 online help Data Synchronization book > Warm Standby topic.

• Hot Standby redundancy.

Two D400 units are connected using network and optional primary and backup serial links. In Hot standby redundancy, two D400 units are kept in constant synchronization with respect to their real time databases. Connection to an RS-232 switch panel is optional.

• No redundancy (Default)

D400 system (Warm and Hot Standby) redundancy is configured and enabled through several software applications that run on each redundant D400 unit. Hardware configuration` is required; refer to the D400 online help D400 Redundancy Manager book.

D400 system utilities

Configuration information related to the D400 system is changed using utility programs that are installed on the D400 platform. You can access these system utilities directly at the D400 command prompt through the local maintenance port or remotely through the Utilities Power bar button in the D400 HMI.The D400 system utilities are typically used during the initial setup of the D400 and for changing the basic configuration of the system, including the network connections, system date and time, and administrator passwords.For more information on using the D400 System Utilities, see the Miscellaneous Utilities book in the D400 online Help.

Configuration steps

The typical sequence of steps to configure the D400 to operate in a substation automation system is as follows:

1. Set up network and system settings using the D400 System Utilities.

2. Create and/or edit Client (device) maps using the configuration tool.

3. Set up device (serial and network) connections, including protocol-specific settings.

4. Program Automation applications.

5. Create Server maps.

6. Set up master station connections, including protocol-specific settings.



7. Create substation one-line diagrams using the One-Line Designer.

8. Save the configuration file.9.Run the configuration file on the D400 by committing the changes.

Configuration file format

Configuration information for an individual D400 is stored as a set of configuration files. The configuration files are labeled with the D400 device name and saved to the User CompactFlash disk on the D400 main board. The configuration files contain the following information:

• Device and master point maps

• Application settings

• HMI settings

Configuration information for each application, is also contained in the configuration files, including the application version, configuration settings, default settings and saved user settings.System configuration information that is modified using the system utilities is stored in separate system configuration files stored on the D400. The system configuration files are updated each time changes are made.

Configuration management

While you are creating and editing the D400 configuration using the D400 configuration tool, your settings are saved in a temporary file and location. When you are ready to run the new configuration in the D400, you “commit” the changes. The configuration tool validates your changes and reports any errors. Once a configuration is validated and committed, the previous configuration file is archived, the new file is copied to the system disk and the D400 applications are restarted.The D400 online Help describes how to configure the D400 for various substation applications.



Timestamps and time zones on your D400

All timestamps on the D400 are stored in UTC (coordinated universal time). Table 27 explains how time zones are handled by various components of the D400 and how this behavior can be configured.

Table 27: Time configuration

NOTE

The IEC 60870-5-103 Client and IEC 60870-5-101+104 client applications are not available in this release.

NOTE

The IEC 60870-5-101+104 application uses a slightly different concept for local to UTC time conversion in order to be consistent with the D2x product family. If the master is in a different time zone, you should set the Time Mode field to Set local/use local time. When the master time synchronizes the application, the application calculates the difference between the internal D400 UTC clock and the master's time. The application then applies this difference to the UTC timestamps it reports to the master. In effect, it automatically calculates the time offset.

Component Time zone handling Configuration Method

D400 system clock For all of the time zone features described in this document to work properly, the D400 hardware clock must be set to UTC using the appropriate D400 BIOS setting.

Configured using the d400cfg utility. > “Set System Clock” on page 144

Device and master station internal clocks

Can be set to local time or UTC, as desired.

Refer to the user documentation provided with the device or master station. If the device’s clock is offset from UTC, the same offset should be configured in the corresponding client map file (see below).

Time-stamped data communicated to the D400

The timestamp is converted to UTC from the configured offset or is left unmodified if no offset is configured.

Defined by the Time Offset field in the client map files. Refer to D400 Online Help > DNP3 Client topic, IEC 60870-5-103 with D400 Master Application topic, or IEC 60870-5-101+104 with D400 Master Application topic, See notes below table).

Time-stamped data communicated from the D400

The timestamp is converted from UTC to the configured offset or is left at UTC if no offset is configured.

Defined by the Time Offset field. See the D400 Online Help > DNP Server topic.

Local console (including local HMI) and command line via TELNET/SSH

All time-stamped data is shown to you using the configured D400 time zone setting.

Configured using the d400cfg utility. > “Set Time Zone” on page 144

D400 web-based HMI All time-stamped data is shown to you using the time zone configured on the remote PC.

Refer to the user documentation provided with the operating system installed on the remote PC.



Example System ConfigurationFigure _ shows an example system configuration.

Figure 58: Sample system configuration

NOTE

†This field is configured in minutes, so the value entered in the configuration tool would be -420 and -300 respectively. However, hours are shown in the diagram above for clarity.

Remote access via web-based HMI

Local access to command line via RS232 port

Even though the D400 device is located in the local time zone of UTC -7, the D400 system clock is set to UTC time.

Local device with clock set to UTC -7

Remote client with clock set to UTC -5

PC clock is set to local time zone (-8)

No configuration necessary

d400cfg System Clock: UTC time d400cfg Time Zone: -7

DNP Client Map File Time Offset: -7†

DNP Server Application Parameters Time Offset: -5†

If an event occurs at 13:00 UTC…

Event timestamp is displayed as 05:00

Event timestamp is displayed as 06:00

The D400 system database records the event timestamp as 13:00

Local device reports the event at 06:00

Remote client receives the event timestamp as 08:00



Chapter 11: Introducing the D400 Features

Introducing the D400 Features

The D400 features are available to system administrators and operators through the D400 HMI; see section “Substation HMI” on page 106.The D400 features are:• System security• One-line designer• One-line viewer• Digital event management• Viewing data• Executing commands• Operator Notes• Analog reports• System utilities• Internationalization• Hybrid model - redundancy• Operator Notes

System security

The D400 employs several security measures to ensure the safety of the D400 system from unauthorized users, including:

• Log in using password security and authentication

• Ability to use Radius and TACACS+ remote authentication servers

• Secure session for Web connection (optional)

• Secure Web access using security certificates

• User access levels to limit access to D400 functions

• User authentication before executing control commands

• Secure shell (SSH) log in for terminal session (optional)

• Automatic logout

• TLS/SSL-based encryption and identity verification on serial and Ethernet connections


CHAPTER 11: INTRODUCING THE D400 FEATURES

One-line designer

One-Line Designer allows you to create a two dimensional diagram of your electrical grid, which can be accessed by D400 users through the One-Line Viewer.

One-line viewer

One-Line Viewer displays simplified schematic diagrams during runtime that represent the interconnections in a substation, including devices and the real-time values and/or state of selected ports and points. The schematic drawings displayed, are those created in One-Line Designer. One-line diagrams contain two types of objects:

• Static objects that do not change during runtime. Examples of static objects are buttons, labels, lines and other shapes used to lay out the drawing.

• Dynamic objects that represent a data source and are updated continually as new information becomes available. Examples of dynamic objects are circuit breakers, switches and value boxes.

Digital event management

In the substation-monitoring environment, alarms are used to indicate the occurrence of an event that requires attention, for example, the opening of a breaker due to an over-current condition.The D400 monitors a given set of digital input points for alarm conditions. Upon detecting an alarm condition on a source point or a group of points, the D400 creates a record in the database and presents the alarm to the operator on the D400 Active Alarms page for further action.



Viewing data

The real-time database (RTDB) acts as a central container for all data that is collected and may need to be exchanged between D400 applications. The real-time database stores the value of all input/output data collected by the D400 in the form of point data, as well as the occurrence of events that take place (for example, disturbance or fault records). The D400 can manipulate the data from devices to produce additional local/pseudo data points. The real-time database is commonly referred to as the system point database.The following general types of information are stored:• Point data and values• Analog set point status• Digital control status• Tagging/Inhibit status• Force value status• Statistics

Executing commands

Commands executed from D400 HMI lists the commands which can be manually executed from the D400 HMI:

Table 28: Commands executed from D400 HMI

Command Allows you to . . . .

Analog output interface . . . manually acknowledge an individual alarm, selected alarms or a group of alarms.

Analog setpoint interface . . . view point status and execute a setpoint command on an analog set point object's output point.

Digital control interface . . . view point status and execute a control command on a digital control object's output point.

Digital output interface . . . issue control requests on digital output points.

Point forcing interface . . . view the point status and manually enter (force) the value of any type of data point.

Raise/lower control interface . . . view point status and execute a raise or lower command on a raise/lower control object's output point. Raise/Lower control is available on configured buttons and transformer objects.

Tag/inhibit interface . . . view the point status and tag or inhibit the value of any type of data point.

Global Controls Disable . . . prevent any and all control commands from being executed.

Control Lockout Feature . . . ensure that only a single master station can access a group of controls at one time, and can lock out groups of controls to allow for safer local maintenance.



Operator Notes

Operator Notes can be:

• Added, deleted and viewed by operators and supervisors.

• Viewed by observers.

Analog reports

The Analog Report feature allows you to view online and offline analog reports. Periodic logging of the analog parameters information is required for records, periodic maintenance and preventive maintenance of the substation equipment. The Analog Report application allows you to record the Analog Data of various devices connected to the D400. It allows you to configure the D400 to capture the configured Analog Input values with quality attributes at regular intervals of time and format.

System utilities

System utilities comprise software tools installed on your D400 device. For security reasons, some advanced D400 configuration and system administration functions are available only at the D400 command line interface. Utilities are accessed through a Secure Shell (SSH) login to establish a remote terminal session with the D400.

Internationalization

The D400 HMI is:

• Internationalized to adapt to different languages and regional settings.

• Ready to be localized to reflect regional languages, number formats, and date/time formats.



Hybrid model - redundancy

NOTE

This feature is only available with D400 v5.01 firmware.

The D400 allows the user to select the system redundancy mode; that is, either:

• Hot Standby or

• Warm Standby/Standalone.

When system redundancy is set to Hot Standby mode, the user can only configure and run a specific list of applications. The D400 Configuration Tool (d400cfg) provides an option to select the system redundancy mode as Hot Standby or Warm Standby/Standalone. Accordingly, the D400 Configuration HMI tool only displays the applications that are supported to run in Hot Standby mode.When system redundancy is set to Warm Standby/Standalone mode, the user can configure and run all of the D400 applications in Warm Standby or Standalone mode.

Parallel Redundancy Protocol (PRP)

NOTE

Parallel Redundancy Protocol functionality is available with D400 firmware version 5.01.

The D400 provides the user with an option to Enable PRP on a per-VLAN basis.The D400 simultaneously supports VLANs with PRP, and VLANs without PRP.The D400 is able to communicate with the following LAN types:

• IEDs with Dual LAN (two MACs, two IPs)

• IEDs with Redundant LAN (single MAC, single IP)

• IEDs on VLAN with PRP enabled

• IEDs on VLAN without PRP enabled

The D400 supports PRP on the following network interface cards (NICs):

• 100BASEFX

• 4-Port Ethernet Switch

The following hardware is required to support PRP scenarios which require the third Ethernet option:

• D400 1.6GHz main board (520-0232LF)

• Dual Ethernet kit

– PC/104-PLUS 10/100/1000BASE-TX Dual Ethernet card (GE part number 580-3410)*

– Ethernet card to main board cable assemblies (GE part number 977-0544 and 977-0549)

• Network card installed in the First network slot (Slot 11 - refer to Figure 6):

– 4-Port twisted-pair Ethernet switch (GE part number 520-0213LF refer to section: “4-Port twisted-pair ethernet switch” on page 48),

OR

– 100Base-FX Hot Standby Fiber Optic Ethernet Adapter (GE part number 520-0215LF refer to section: “100Base-FX hot standby fiber optic ethernet adapter” on page 50).



• Redundant twisted-pair Ethernet + COM2 port adapter (GE part number 520-0218LF refer to page 52) network card installed in the Second Network slot (Slot 12 - refer to Figure 6)

For details on PRP scenarios, refer to the D400 Online Help Networking in D400 book > Network LAN Scenarios topic)

NOTE

PRP is not supported with the previous generation PC/104-Plus 10/100BaseT Ethernet Module card (GE part number 580-2717). A replacement can be ordered from the D400 Upgrade Kits, available through the GE Digital Energy Online store.

NOTE

NET 3 LEDs are not connected to the D400 Front panel LED cluster, but the NET 3 LINK Good status can be monitored remotely from the System Status Manager - Digital Input Points (refer to the D400 Online Help > Application Pseudo Points book > System Status Manager topic).



Chapter 12: Using the D400 Local Configuration Utility

Using the D400 Local Configuration Utility

The D400 Configuration Utility (d400cfg) is used to configure system level settings on the D400. Using the D400 Configuration Utility, you can perform the following actions:

• Control user authentication mode

• Configure network and network interface settings

• Configure secure access

• Configure host names

• Configure time synchronization

• View the size of system logs, mSQL database tables, and the NVRAM or reset them to delete the information stored within

• Reset NVRAM and File Persistence

• Configure local HMI settings

• Configure the Sync Manager to copy files to a remote directory

• Delete retrieved records, temp files, and cache files created by the ARRM utility.

• Configure system redundancy settings

• Modify power supply fail alarm settings

• Delete ARRM records

• Reboot the D400

Most of the configuration changes made through d400cfg are only saved after a reboot (d400cfg option 17) or after committing changes using the Local or Web HMI. After making a configuration change, you are advised to follow the instructions provided in the d400cfg. Also, while performing d400cfg session, all unsaved configuration changes may be lost if the d400cfg session is forcibly terminated or if the D400 device is improperly shut down.

There is a difference between the local Configuration Utility and the D400 Configuration Tool in the D400 HMI:

• The d400cfg Local Configuration Utility directly modifies Linux system configuration files.

• The D400 Configuration Tool in the D400 HMI generates XML configuration files.


CHAPTER 12: USING THE D400 LOCAL CONFIGURATION UTILITY

Start the D400 configuration utility

To start the D400 configuration utility:

1. At the D400#>> command prompt, type d400cfg.

2. Press the Enter key.

Result: The D400 Configuration Utility menu appears.

3. Type a function number. The Configuration Utility menu items are described in the following sections:– 1. Configure Authorization; see “Configure Authentication” on page 136– 2. Configure Network Settings; see “Configure network settings” on page 137– 3. Configure Network Interfaces; see “Configure network interfaces” on

page 138– 4. Configure Secure Access; see “Configure Secure Access” on page 140– 5. Configure Firewall; see “Configure Firewall Settings” on page 141– 6. Configure Host Names; see “Configure Host Names” on page 143– 7. Configure Time & Time Sync; see “Configure Time and time synchronization”

on page 144– 8. Reset System Logs; see “Reset System Logs” on page 145– 9. Reset mSQL Database Tables; see “Reset mSQL database tables” on

page 145– 10. Reset NVRAM; see “Reset NVRAM” on page 146– 11. Rest File Persistence Data; see “Reset File Persistence Data” on page 146– 12. Local HMI; see “Local HMI” on page 147– 13. Configure Sync Manager; see “Configure Sync Manager” on page 148– 14. Redundancy; see “Redundancy” on page 150– 15. Power Supply; see “Power Supply” on page 152– 16. ARRM; see “Automatic record retrieval manager” on page 153– 17. Reboot D400


Result: A sub-menu for the selected function appears.

Figure 59 shows the Configuration Utility navigation structure.



Figure 59: Configuration utility navigation structure



Configure Authentication

From the Authentication menu, you can select the authentication mode and change the system access settings.

Local Authentication modeLocal authentication makes use of files stored locally to control user authentication, as opposed to connecting to a remote server to obtain user name and password information.The D400 has two types of administrative users.• Root - Full privileges to view and modify all system settings in the D400 and run

commands through the local D400 command line interface. The root user cannot log into remote command-line services or the D400 HMI.The default user name is root and the default password is geroot. Only the password can be modified (see “Root Administrator Settings” on page 137).

• Administrator - Supervisor-level access to all configuration, runtime, operation, and system administration screens in the Online D400 HMI as well as full access to run commands at the D400 command line interface when the sudo command is used (see the Setting up a Terminal Session topic in the D400 online help). If you are using local authentication, Administrator-level users can be created using the D400 configuration utility (see “Administrator Group Users” on page 137).

TIP

If you enable local authentication mode, be sure to create at least one administrator-level user before exiting from the D400 configuration utility. If you log out of the system without creating any new administrator users, you are not able to log into the D400 remotely.

Remote authentication modeThe D400 supports two remote authentication modes:• RADIUS• Cisco® TACACS+RADIUS remote authentication mode requires the following settings:• RADIUS server address - valid IPV4 address• “Shared secret” as provided by the RADIUS administrator - 6 or more charactersCisco TACACS+ remote authentication mode requires the following settings:• TACACS+ server address - valid IPV4 address• TACACS+ secondary server address (if enabled) - valid IPV4 address. If the primary

server does not respond, the D400 automatically attempts to connect to the server at this address instead.

• Encryption - select whether to enable or disable encryption for the connection between the D400 and the TACACS+ server

• Shared secret (if enabled) - as provided by TACACS+ server administrator• Enable reporting of remote host IP address - if enabled, the D400 reports the IP

address of the D400 to the authentication server. Only enable this if you are using an authentication server that supports this feature.

NOTE

When the mode is changed from local to remote or vice versa, you need to reconfigure the peer username and set up public key authentication under the redundancy settings for the peer D400 again (see “Redundancy” on page 150).

Refer to Cisco TACACS+ topic in the D400 online help for information on configuring your TACACS+ server.



Root Administrator SettingsUse this function to change the password associated with the system root user account.

HMI Supervisor SettingsHMI supervisors are allowed full privileges to access to all configuration, runtime, operation and system administration screens in the D400 HMI. One default supervisor account with the username supervisor is always available on the D400. You can set the password of this account using the D400 configuration utility. This setting is not available if you are using remote authentication mode.

Pass-Through AuthenticationUse this function to enable or disable pass-through authentication. When authentication is enabled, a valid username and password is required to access client applications through pass-through ports. Enabled by default.

Administrator Group UsersUse this function to create administrator-level users (if you are using local authentication mode) and to change details associated with existing administrator user accounts.

Configure network settings

The Network Settings menu includes optional settings for the D400 network interface.

NOTE

The D400 must be rebooted to activate changed network settings.

Current SettingsUse this function to view the current state of the D400 network settings.

Enable IP ForwardingUse this function to allow a device on the D400's first network interface (eth0) to communicate with devices coming in on a second network interface (eth1) or a dial up connection. This configuration is only possible if the D400 has two Ethernet interfaces and/or uses PPP dial-in.

NOTE

You cannot enable this feature when the D400 firewall is enabled.

Enable ICMP EchoUse this function to enable the ICMP echo (ping) feature which helps secure and test the D400. By default the ICMP is disabled, so that the D400 cannot be pinged on any interface. ICMP can be enabled by the administrator.



Configure Machine Host NameUse this function to assign a (host) name to the D400 unit. Within the network that the D400 is connected to, the name must be unique to this D400. The name can only contain alphanumeric characters (- [hyphen] is supported); e.g., D400_B or D400_WestLondon.

Configure network interfaces

The Configure Network Interfaces menu includes settings for the D400's network connections.

NOTE

The D400 must be rebooted to activate any changed network settings.

Net1

Current Configuration Use this function to view the current state of the available D400 network interfaces.

Static IP Address Use this function to configure the D400 to use manually defined network parameters. Configurable addresses include:

• Maintenance: Also referred to as the static address, this is the primary IP address, subnet mask, and default gateway for use by this D400.

NOTE

In a non-redundant system, the maintenance address is used as the network address of the device.

• Active: Used for D400 system redundancy. Whichever redundant D400 is active at the time assumes this IP address; the standby unit reverts to its own maintenance IP address. The active address settings should be the same on both redundant units.

• Alias: An alternate address that can be configured to allow a secondary communications link with the D400. This is typically used for redundant LAN D25s. When used within a redundant D400 system setup, the alias address settings should be the same on both redundant units. The alias addresses must be on a different subnet mask than the maintenance and active addresses.

If your D400 contains a second Ethernet card, you can configure secondary maintenance, active, and alias IP addresses.

Dynamic Address Configure the D400 to use network parameters that are provided by a DHCP server. This requires a DHCP server to be on the same network as the D400.

NOTE

Dynamic addressing is not compatible with D400 system redundancy or redundant LAN D25s as the active and alias addresses are not provided by DHCP.

Network Zone By default, all network interfaces except Net 1 are set to the External firewall mode, which restricts the type of traffic permitted. You can change the selected network interface to the Internal mode with this option. For more information on the D400 firewall, refer to section “Configure Firewall Settings” on page 141.

VLAN It is common to use a VLAN when connecting D400 and D.20 RIO Distributed I/O Controller devices over a network. By assigning your D.20 RIO to a VLAN, you can ensure higher prioritization for data transmitted from it and you can reduce the amount of extraneous information the D.20 RIO receives from other devices on the network.



Figure 60: Sample D.20 RIO VLAN configuration

In Figure 60 a VLAN has been created on the NET1 interface on the D400. NET1 is connected to a third party switch, which is also connected to another third party switch. These connections are called the trunks, since they carry the VLAN data as well as all other data transmitted on the interface.The switch B is also configured to support a VLAN on a certain network port, which is connected to the D.20 RIO. Since this port is dedicated to the VLAN, only information flagged for the VLAN is transmitted to the D.20 RIO. As well, information sent on this VLAN from the D.20 RIO device can be classified with a higher priority, which ensures a higher likelihood of transmission during times of network congestion.You can configure the following options on each VLAN you create:• IP address, subnet mast, and default gateway: You can assign static values or obtain

dynamic values via DHCP. Once you have configured these values, you can use them to access your VLAN.

• Network zone: Assign the VLAN to either the internal or external network zone. For more information on network zones, refer to section “Configure Firewall Settings” on page 141.

NOTE

You can always assign a VLAN to the external network zone. However, you can only assign it to the internal zone when the associated physical interface is also configured to the internal zone.

• EGRESS priority mapping: Set the QoS priority level for data transmitted on this VLAN. Priority levels range from 0 to 7 with 7 being the highest priority. If a QoS-enabled device receives packets transmitted on this VLAN, it should apply prioritization based on the level you specify.

• Ethernet reorder flag header: This option is reserved for use by GE Digital Energy staff for customer support tasks.

Remove Configuration

Use this command to remove the current Network Interface settings. All configured Maintenance IP Addresses, Active IP Addresses, Alias IP Addresses, Network Zones and VLANs are removed.This command also allows you to backup the current configuration.

Enable Parallel Redundancy ProtocolUse this command to enable or disable the PRP on the D400 network ports.Enabling PRP:• Removes the existing Network Interface settings.

• Uses the PRP LANID and PRP Supervision Frame Interval.

• Moves the network interface to internal zone of the firewall.

NET1

LAN A


D.20 RIO

Switch A

Switch B

VLAN



Point -to-Point (PPP)The D400 supports a PPP dial-in connection from a host computer using a Telnet or Secure Shell terminal session. To establish a PPP connection, the D400 must have a COM2 adapter card installed and configured for DTE communications.You must configure an IPv4 address for the D400 device as well as the remote device. You can also use the configuration menu to enable or disable the PPP service or to change the network zone of the interface.After you have configured the PPP interface on the D400, set up the host computer for a basic dial-up connection and use the D400 administrator user name and password.

Default GatewayUse this command to set the Default Gateway IP Address (optional). The IP Address of the Gateway can be configured for both of the Network Interfaces.If redundancy is configured, you are advised to configure the Active Gateway IP Address.

Configure Secure Access

SECURITY NOTICE: HTTP, FTP and TELNET services are considered unsecure. It is strongly recommended that the user employ secure services HTTPS, SFTP, and SSH.

The SFTP, and SSH services are automatically configured by default.

The HTTPS service is not enabled by default. It is the user's responsibility to install a server certificate and enable HTTPS.

The user assumes all responsibility for associated security risks when enabling unsecured services (i.e., HTTP, FTP, and TELNET) onto an unprotected network.

The Configure Secure Access menu allows you to configure the modes through which users can access the D400.

Current ConfigurationUse this function to view the current state of the D400 secure access settings.

Configure SSH ServiceUse this function to enable or disable access to the D400 through the SSH protocol

Configure SFTP ServiceUse this function to enable or disable access to the D400 through the Secure FTP protocol

NOTE

When transferring files to and from the D400, you may receive file permission errors. Disable “permission change error reporting” in your file transfer utility to prevent these messages from appearing.

Configure Web ModeSelect the mode used to access the D400 web interface. That is, either:

• Through an HTTP connection, or

• Redirected to an HTTPS connection.



Configure Emergency Access PortsBy default, the root user cannot access the D400 remotely. Instead, this account can only be used to access the D400 locally through one of the configured emergency access ports.

Configure TELNET ServiceUse this function to enable or disable access to the D400 through the TELNET protocol

Configure FTP ServiceUse this function to enable or disable access to the D400 through the FTP protocol

NOTE

When transferring files to and from the D400, you may receive file permission errors. Disable “permission change error reporting” in your file transfer utility to prevent these messages from appearing.

Configure Firewall Settings

The D400 contains a firewall capable of stateful packet inspection to protect your device from unauthorized access. By default, network interfaces on the D400 drop packets that are determined to be invalidly routed or unsolicited.

SECURITY NOTICE: The D400 firewall is intended only to protect itself and does not extend protection to other devices on the network. As such, it does not replace the need for a network firewall which offers deep packet inspection and detailed configuration capabilities.

The D400 firewall is automatically configured by default to its most secure setting. The user assumes all responsibility for associated security risks if the firewall configuration is manually changed.

It is the user's responsibility to connect Internal zone interfaces to networks that are protected from unauthorized use.

The D400 firewall is intended only to protect itself and does not extend protection to other devices on the network. As such, it does not replace the need for a network firewall which offers deep packet inspection and detailed configuration capabilities.Network interfaces can operate in one of two modes: • Internal

The Internal mode permits traffic from known protocols and should only be enabled on interfaces connected to known devices only. The Internal mode is the default mode for Net1 and would typically be used when the interface is connected to the substation LAN.

• ExternalThe External mode offers a stricter set of rules and is the default mode for all interfaces except Net 1. The External mode would typically be used when the interface is connected to a WAN.

By default, the firewall allows outbound traffic on internal interfaces and blocks all outbound traffic except outbound SSH on external interfaces. If you want the firewall to allow outbound traffic for a particular protocol on an external interface you must create a “custom” rule. See section: “Add/Edit/Remove Custom Rules” on page 143.By default, the firewall blocks inbound traffic on both internal and external interfaces. The D400 automatically generates rules allowing inbound traffic on internal interfaces for all configured services. If you want the firewall to allow inbound traffic on an external



interface, you may modify the associated “generated” rule to allow the traffic on ALL interfaces rather than only the “Internal” interface. See section: “Add/Edit/Remove Custom Rules” on page 143.

Table 29: Service traffic through the firewall

The default firewall rules should be sufficient for most users. However, you may create a set of custom rules if you desire more granular permissions for the protocols you are accessing.Additional notes on the D400 firewall:• In a redundant setup, the same firewall rules above apply to both the active and

standby device.

• When the firewall is active, you cannot perform IP routing between an external and internal interface. The only way to pass through the firewall is by using a secure SSL/TLS connection or the proxy.

Configure the settings of the firewall through the Firewall menu.

Service Name Notes External Mode Internal Mode

Modbus/TCP Server (Inbound) Deny Allow

DNP/UDP Server (Inbound) Deny Allow

DNP/TCP Server (Inbound) Deny Allow

DNP/TCP Client (Inbound) Dual Endpoint Enabled Deny Allow

DNP/UDP Client (Inbound) Deny Allow

IEC 60870-5-104 Server (Inbound) Deny Allow

Terminal Server (Inbound) SSL/TLS Disabled Deny Allow

DCA Pass-Through (Inbound) SSL/TLS Disabled Deny Allow

Secure Connection Relay (Inbound) Allow Allow

Secure DCA Pass-Through (Inbound) SSL/TLS Enabled Allow Allow

Secure Terminal Server (Inbound) SSL/TLS Enabled Allow Allow

SNMP Client (Inbound) Deny Allow

LogicLinx Executor (Inbound) Deny Allow

HTTP (Inbound) When enabled in d400cfg Deny Allow

HTTPS (Inbound) When enabled in d400cfg, see note below

Deny Allow

DHCP Client (Inbound) When enabled in d400cfg Deny Allow

Telnet Server (Inbound) When enabled in d400cfg Deny Allow

FTP Client/Server (Active & Passive, Inbound)

When enabled in d400cfg Deny Allow

SSH/SFTP/SCP Server (Inbound) When enabled in d400cfg, see note below

Deny Allow

TFTP Client (Inbound) When enabled in d400cfg Deny Allow

NTP Client (Inbound) When enabled in d400cfg Deny Allow

NTP Server (Inbound) When enabled in d400cfg Deny Allow

SSH/SFTP/SCP (Outbound) When enabled in d400cfg Allow Allow

All other services (Outbound) Don't Care Deny Allow

All other services (Inbound) Don't Care Deny Deny

Note: By default, HTTPS and SSH do not provide strong client authentication since only a password is required to access the system. Therefore, these protocols are not considered secure enough for use over external interfaces. They can be considered secure if you employ a remote authentication server that provides two-factor authentication. In that case, you may opt to modify the firewall rule and allow HTTPS and SSH on external interfaces.



Current ConfigurationUse this function to view the status of the firewall and the rules currently being enforced.

Enable/Disable FirewallUse this function to turn the firewall feature on or off. By default, the firewall is enabled when the D400 is received from the factory. If you disable the firewall, incoming traffic is not filtered.

Edit Generated RulesWhen the firewall is active, rules are generated for the services in use on your D400 based on the parameters specified in the table above. Use this option to modify these generated rules.

Add/Edit/Remove Custom RulesUse this option to create a custom firewall rule that is applied in addition to the system generated rules.

Configure Host Names

The Configure Host Names menu allows you to assign a host name to your D400 and to view, add, and delete entries in the hosts file.

NOTE

The D400 only allows you to enter IPV4 addresses.

Add a New HostUse this function to add a host name and IP address to the hosts file.

Delete a HostUse this function to view a list of configured hosts. Select an item number to delete the associated host entry.

Modify a HostUse this function to view a list of configured hosts. Select an item number to modify the associated host name and IP address. Press Enter to use the previously entered value.

Delete All HostsUse this function to remove all entries from the hosts file.

View All HostsUse this function to view a list of configured hosts.



Configure Time and time synchronization

The Configure Time Synchronization menu allows you set the D400's internal date and time as well as modify options associated with time synchronization.

Show Time and Current SettingsUse this function to display the time, time zone, and synchronization settings currently configured.

Set System ClockUse this function to configure the current calendar date and time of day.

NOTE

The D400 system time is automatically set to the firmware build time whenever the D400 reboots and the system time is less than the firmware build time.

Set Time ZoneUse this function to enter the time zone of the D400.

NOTE

The D400 uses the IEEE POSIX® standard for time zone naming. POSIX uses the time zone offset to get GMT from the local time (that is, GMT - local time) instead of the more common format (local time - GMT). For example, Eastern Standard Time in North America, which is 5 hours behind GMT, is listed as “GMT+5”, and not “GMT-5”.

Time Sync InputConfigures the D400 to use either IRIG-B or NTP to calibrate the system clock.

• IRIG-B: Enter the IRIG-B format, options are TTL (pulse width code), Sine wave (amplitude modulated), and Manchester.

Ensure SW2 of the IRIG-B Input Adapter is configured for the proper input type: Fiber Optic or TTL for TTL and Manchester, BNC for Sine wave.

• NTP: Enter the IP address of the NTP server. The D400 verifies if the source is accessible by pinging the address.

When configuring a D.20 RIO, refer to the D.20 RIO Hardware User's Manual (994-0141) section: Time Synchronization Strategies.

Time Sync OutputUse this function to configure the D400 to operate as an NTP time server.



Reset System Logs

Use the Reset System Logs menu to clear various system logs that are stored in the D400.

Check Size of Archived LogsActive system logs are automatically archived when they reach a size of 256 KB. Up to 10 archives are kept within the D400, with newer logs overwriting older stored logs. Check Size of Archived Logs lets you view the amount of disk space occupied by these archived log files. The value is shown in KB.

Check Size of Current Application LogsUse this function to view the amount of disk space occupied by the current application logs. The value is shown in KB.

Delete Archived LogsUse this function to permanently delete archived logs from the D400.

Delete Current LogsUse this function to permanently delete current application logs from the D400.

Reset mSQL database tables

Modify tables in the mSQL database through the Reset mSQL Database Tables menu.

TIP

Use the DB Exporter tool on the Utilities page of the D400 HMI to save a backup of the mSQL database tables before deleting them.

Delete Digital Event DataUse this command to clear or delete the Digital Event Data from the mSQL database of the D400.

• This action stops all running applications and permanently deletes entries from the digital events database.

• If NVRAM based persistence is configured for SOE and Alarm records, also reset NVRAM using d400cfg.

Delete Quality RecordsUse this command to clear or delete the Quality Data from the mSQL database of the D400.The quality status and quality attributes (also referred to as the quality flags) are stored in the D400 mSQL database along with the point or object, and are updated as the status or value of the point or object changes.



Delete PRF Event RecordsUse this command to clear or delete the Protective Relay Faults (PRF) stored in the mSQL database of the D400.All PRF fields including the Event ID, Trip Description, Fault code etc. are deleted permanently from the mSQL database of the D400.

Delete Operator RecordsUse this command to delete the operator notes that have been entered by users and stored in the mSQL database of the D400.Each Operator Note record entered in the mSQL database of the D400 contains a custom Note/Text message entered by an operator. This record also contains the last modified record date and time details.

Delete Accumulator RecordsUse this command to clear or delete the Accumulator records from the mSQL database of the D400.

Reset NVRAM

You can reset the data being held in NVRAM through the Reset NVRAM menu.

Delete NVRAM DataPermanently delete data stored in the NVRAM of the D400.

NOTE

After you have reset the NVRAM, you must restart the processes running on the D400.

To restart the processes on the D400:

1. Exit the D400 Configuration Utility.

2. Type go at the command line.


Reset File Persistence Data

Use this command to reset the data being stored by the File Based Persistence application in the D400 mSQL database. This command permanently deletes data stored in the Persistence Files of the D400.After you have reset the data stored in the Persistence Files, you must restart the D400. It is advised to restart the File Based Persistence application when the d400cfg prompts for user action.



Local HMI

You can configure the settings of the local KVM monitor output through the Local HMI menu.

Current SettingsUse this command to view the existing Local HMI Settings.

Desktop ModeUse this function to enable or disable “kiosk” mode. Kiosk mode displays the local HMI in a full screen rather than within a Window.

MonitorUse this function to enter the horizontal and vertical refresh rates, in Hertz.

Never exceed the maximum refresh rates of your monitor as damage may occur. Refer to the manual that came with your monitor for more information.

DPMSUse this function to enable or disable DPMS (Display Power Management Signaling). These settings determine how much time must pass without user interaction before your monitor is put into a reduced power mode. A setting of “00” prevents the D400 from triggering the power mode.The following modes are available:

• Stand-by: Monitor blanks but power supply remains on; screen restores in approximately one second when reactivated by keyboard or mouse input by user.

• Suspend: Monitor power supply shuts off; screen restores in approximately 2-3 seconds

• Turned off: Monitor is fully powered down except for an auxiliary circuit to detect a wake-up signal; screen restores in approximately 8-10 seconds

NOTE

Refer to the manual that came with your monitor for more information on how it receives and responds to DPMS signals.

Screen ResolutionUse this function to select one of three output resolutions:

• 1280 x 1024

• 1024 x 786

• 800 x 600

Never exceed the maximum resolution of your monitor as damage may occur. Refer to the manual that came with your monitor for more information.



Monitor TypeSelect the type of monitor:

• Standard

• EL0 1379L

• Fanuc IMpact

• eGalax Touch

Volume ControlSet the volume of the D400. Range: 0 to 100.To mute the D400, set the volume to 0.

Configure Sync Manager

The Configure Sync Manager utility can be used to securely copy files from a location on your D400 device to a specified directory on a remote device. The utility monitors the specified local directory for changed or added files. To reduce bandwidth demands on your network, only files found to have been changed or created since the last synchronization are transferred. This utility employs the Linux-based rsnyc command to perform this function.You can configure the settings of the Sync Manager through the Sync Manager menu.

Enable Sync ManagerUse this command to enable the Sync Manager application. This command deletes the old pair of Public-Private Keys and generates a new pair of Public-Private Keys.The existing/newly generated keys are available at:

/mnt/datalog/SSHKeys/SyncMgr/id_rsa.This command provides an option to configure the “sync set” through the “rsync” feature. Rsync is a software utility and network protocol for Unix-like systems (with a port to Microsoft Windows) that synchronizes files and directories between one location and another location while minimizing data transfer. It also includes the option to provide encrypted transfer by using the SSH.

Generate SSH Authentication KeysFiles from the D400 are securely copied to the remote device over an SSH connection. To facilitate authentication on this link, a private/public key pair must be generated and transferred to the remote device.When a key set is generated, the files are stored in /mnt/datalog/SSHKeys/SyncMgr/. You should copy the public key file (id_rsa.pub) from this location and store it in the appropriate location on the remote device. Refer to the user documentation provided with your remote device to determine where this location is. Do not remove the private key from this location since the Sync Manager will not be able to establish a secure connection.You must copy the public key (or host fingerprint) from any remote device you are connecting to into the /mnt/datalog/SSHKeys/SyncMgr/known_hosts/ folder on your D400. This file likely has a “.pub” extension; refer to the user documentation provided with your remote device to determine where the key can be obtained.



Configure Sync SetsUp to 8 sync sets can be created at any time. Table 30 lists the settings can be configured for each set:

Table 30: Settings for each sync set

NOTE

The Sync Manager only copies files to the remote device. Files are not deleted from the remote device if they are deleted from the D400 after synchronization. Instead, they are recreated during the next sync operation.

NOTE

A forced rsync is performed upon each startup of your D400 device.

Setting Description Range

Sync Set ID A unique number used by the system to identify the sync set. Not editable; automatically assigned.

Auto-incremented from 1. Once a number has been assigned, it is never reused.

Destination IP Address

The IP address of the remote device where the files are to be copied.

Valid IPv4 address

Destination User Name

The username used for SSH authentication on the remote system.

1 to 128 ASCII characters

Source Path Name The absolute directory pathname that is synched to the remote device.

2 to 120 ASCII characters pointing to a valid location on the D400 file system

Destination Path Name

The absolute directory pathname that the files are to be copied to

2 to 120 ASCII characters pointing to a valid location on the remote device's file system

Check and rsync Interval

The amount of time, in seconds, that the Sync Manager waits before checking the source path for changes. If changed or created files are detected, an rsync operation is triggered.

60 to 86400 seconds

Forced rsync Interval

The amount of time, in seconds, that the Sync Manager waits before a forced rsync operation is triggered, regardless of detected changes.This recreates files that have been deleted from the remote device as well as forcing the transfer of files whose changes may not have been detected due to MD5 collision, an extremely rare occurrence.

60 to 86400 seconds



Redundancy

If you are configuring your D400 for use within a redundant setup, you can configure redundancy application settings through the Redundancy menu.

Current ConfigurationUse this command to view the current redundancy configuration.

Enable/Disable RedundancyUse this function to enable or disable redundancy functionality within the D400.

Redundancy Type The available types of redundancy that can be configured are:1. Warm Standby2. Hot Standby (Default)

NOTE

This configuration parameter must be set to the same value on both D400s.

Heart Beat Configuration

Configure Heart Beat Timeout

The interval within which the D400 must receive at least one message or heartbeat from the other D400. The valid range is 100 to 1000 msec; the default is 300 msec.

NOTE


Configure heart Beat retries

Use this function to set the number of times the D400 re-transmits a heartbeat message before assuming that the other D400 has failed. The valid range is 1 to 10; the default is 3.

NOTE


Configure Heart Beat Communication

Mechanism

Select the heartbeat communication option:

• 1. Single LAN (Default)

• 2. LAN1 and LAN2

• 3. LAN and Serial

• 4. LAN1, LAN2 and Serial

NOTE


NOTE

This parameter is only applicable for Hot Standby redundancy. If the heartbeat communication option includes a serial link, then a primary and an optional backup serial port must be configured on the Connection configuration page of online HMI.In the case of Warm Standby redundancy, the heartbeat communication option is fixed to serial only.



Configure IP Address of PEER D400Use this function to set the unique IP address of the other D400 device configured within the redundant system. If the PEER D400 has a second Ethernet interface, you can configure it as well.The maintenance IP addresses of the PEER D400 must be entered here (see the Ethernet Connections topic in the D400 online help.

Username of PEER D400Use this function to enter the username of an administrator user account on the peer D400 unit (see Administrator Group Users). This parameter value should be the same on both D400 units. This setting is used in conjunction with the authentication mechanism defined in section: “Configure Authentication” on page 136.

NOTE

Both D400s must be configured with the same authentication mode (i.e., either Local or Remote). The peer username should be reconfigured when the authentication mode changes from local to remote and vice versa.

Configure Time Sync with StandbyUse this function to enable or disable time synchronization of the standby D400 from the active D400. This option should be enabled only if the standby D400 does not have an IRIG-B or NTP/SNTP based time synchronization mechanism.

NOTE


Configure Enable/disable DTAs in StandbyUse this function to enable DTA applications to run normally on the standby D400.If set to False, DTA applications suspend processing on the standby D400.This setting is applicable to LogicLinx, Calculator, and Load Shed DTAs only.

NOTE


Configure D400 A/B DesignationUse this function to configure the A/B designation of the D400. This parameter is only used if a switch panel is not configured. If a switch panel is configured, the D400 A/B Designation is read from the switch panel and this parameter is not used.This parameter is only applicable to Hot Standby redundancy, since a switch panel is optional in this redundancy mode. The switch panel is mandatory for Warm Standby redundancy.

Configure Switch Panel TypeUse this function to configure the type of switch panel:

• MASTER: A change-over can be initiated from the switch panel. The switch panel is also used to route serial connections to the active unit.

• SLAVE: The switch panel is only used to route serial connections to the active unit.



NOTE

This parameter is only applicable to Hot Standby Redundancy. This parameter is only used, if switch panel is configured (see section Redundancy Switch Panel).

In Warm Standby redundancy mode, this parameter is ignored since the switch panel is always MASTER.

NOTE


Enable/Disable Non-sync ModeIf Non-Sync mode is disabled, then the standby D400 does not enter into non-sync mode at startup, even if the firmware or configurations are not the same on both D400s (see the Non-Sync Mode topic in the D400 online help).

NOTE


Power Supply

The D400 provides a hard wired power supply failure alarm circuit as well as power supply failure pseudo points through the system status manager. By default, the power supply failure alarm is triggered whenever one or both supplies fail (single PSU alarm mode). However, you can configure the D400 to only trigger an alarm when both supplies have failed (redundant PSU alarm mode).

Configure Power Supply Failure Alarm ModeUse this function to display the power fail alarm mode that is configured. You then have the option of switching to the alternate alarm mode (see Table 31) for the Power Supply Unit (PSU).

Table 31: Power supply operation - alternate alarm modes

NOTE

You must have FPGA version 2.0 or greater installed for this feature to work. To check the FPGA version, enter dmesg -s 16392 | grep -i FPGA at the D400 command prompt and search for FPGA in the output.

Power Supply Unit Operation Alarm Mode

Redundant PSU Single PSU

Both supplies failed Alarm triggered Alarm triggered

Single supply failed Alarm triggered No alarm

Both supplies operating No alarm No alarm



Automatic record retrieval manager

The Automated Record Retrieval Manager (ARRM) retrieves and stores record files from devices connected to the D400.ARRM uses the Distributed Network Protocol (DNP) and the IEC 61850 protocol to communicate with a variety of devices and uses the Trivial File Transfer Protocol (TFTP) or MMS to transmit the files from the IED to the device over a local area network (LAN) or serial connection.Retrieved files are stored on the D400 file system in the folder /mnt/datalog/arrm/ with the structure Company > Station > Device.

Delete RecordsYou can use the ARRM menu to delete the contents of these folder structures, as well as temp and cache files, while leaving the directory structure intact for future downloads.You can also retrieve downloaded records from the D400 using any FTP/SCP/SFTP client as needed or on a scheduled basis

Figure 61: ARRM connections



Chapter 13: Servicing the D400

Servicing the D400

The D400 does not require any scheduled maintenance. However, you may need to replace the following parts occasionally:• System battery• CompactFlash cardA periodic inspection is also suggested to ensure that:• Unit has sustained no accidental physical damage• Airflow is not obstructed• Connectors and cables are intact and firmly attached• Battery condition is goodOnly trained personnel should perform maintenance on the D400.

Removing the D400 main module

You need to remove the D400 main module from the chassis to access the system battery and the main CompactFlash card for maintenance.

Figure 62: D400 Main Module


CHAPTER 13: SERVICING THE D400

To remove and re-insert the D400 main

module

1. Power down the D400.

2. Hand-loosen the two screws on the front panel of the D400 main module.

3. Grasping the two handles, pull out the D400 main module.

4. Make the necessary changes.

5. Slide the main module back into the chassis. Push firmly to ensure the connectors at the rear of the main board are fully seated.

6. While pressing the main module panel right against the chassis frame, hand-tighten the two screws on the front panel.

7. Power up the D400 and verify that the Power LED is illuminated.

Replacing the battery

The lithium battery maintains power to the D400's NVRAM if there is a power disconnect. The D400 is supplied with a 1/2AA 3.6 V 0.9 Ah Lithium battery that you must insert on the D400 main board when the D400 is installed. To ensure the battery is good, it is recommended you check the battery voltage before installation and replace the battery every five years. You can access the battery compartment by removing the D400 main module from the chassis. The battery holder BT1 is located near the front corner of the board, behind the two rows of Serial Port Status LEDs.

Figure 63: D400 Battery Location

BT1



Before you remove the battery…Note the following items before you begin battery replacement:

• Disconnect power to the D400 before changing the battery.

• Avoid exposure to high temperatures, such as soldering or spot-welding

• Avoid excessive force to terminals

• Use extreme caution and proper procedures for servicing electrostatically sensitive components. Electrostatically sensitive components are located near the battery.

NOTE

Removing the battery causes the internal clock to reset and the non-volatile RAM to be erased.

Supported battery typesThe D400 is supplied with a 1/2AA 3.6 V 0.9 Ah Lithium Thionyl Chloride non-rechargeable battery (GE Item No. 980-0038). The following battery types may be used as a replacement.

Table 32: Supported Battery Types

To insert or replace the D400 batteryEnsure that all hazardous live circuits are isolated or disconnected before attempting battery replacement.


2. Remove the D400 main module from the chassis. See “Removing the D400 main module” on page 155.

3. Using a plastic or other non-conductive tool, pry the black plastic clip holding the battery cover away from the battery holder BT1. When free, the battery and clip can be removed together.

4. Remove the cover from the battery holder and keep it .

5. Place the new battery into the battery holder, ensuring polarity is correct.

6. Replace the cover and press down until the clips click into the retaining notches of the battery holder.

7. Replace the D400 main module.

8. Power up the D400 and verify that the Power LED is illuminated.

Manufacturer Manufacturer part number.

Tadiran® TL-2150

Tadiran TL-4902

Tadiran TL-5101

Tadiran TL-5902

Toshiba® ER3V

Toshiba ER4V

Saft® LS-14250

Saft LS-14250C

Sonnenschein® SL-350

Sonnenschein SL-750

Maxell® ER3

XENO Energy XL-050F



Checking voltageTo check battery voltage, use a meter or other measuring device that has a high input impedance (10 Mohm or higher).

Cleaning and handling Lithium batteries• Wear gloves or finger caps when handling batteries to keep them clean.

• Use non-conductive cleaning solution to prevent deterioration of battery performance

• Dry batteries at a temperature below 85 °C to prevent seal deterioration that may, in turn, result in leakage

Recycling of batteriesThe D400 Lithium battery is recyclable and does not contain mercury, cadmium, or lead in levels above those regulated by the European Union. Recycle the battery according to local waste management regulations.

In accordance with European Directive 2006/66/EC, batteries are marked with the crossed out wheeled bin, which indicates that they cannot be disposed of as unsorted municipal waste in the European Union. Users of batteries must use the collection points available to customers for the return, recycling, and treatment of batteries. Customer participation is

important to minimize the negative effects of batteries to the environment and sustain available natural resources. For more information see www.weeerohsinfo.com.

Battery lifeIf the battery is disconnected, or if the D400 is never powered down, the life of the battery should exceed five years. The life of the battery is severely shortened if the battery is left connected while the D400 is powered down for extended periods or stored.For long-term storage:

• Remove the battery

• Keep the equipment at temperatures and humidity below normal

• Avoid shorting or loading while stored



Dual ethernet upgrade kit with card 580-3410

The D400 Dual Ethernet Upgrade Kit allows you to upgrade your existing D400 device to support dual Ethernet network connections. This upgrade kit contains the following components:

• PC/104-PLUS 10/100/1000BASE-TX Dual Ethernet card (GE part number 580-3410)

• Ethernet card to main board cable assemblies (GE part numbers 977-0544 and 977-0549)

• Phillips screws (4 pieces)

• Hexagonal standoffs (4 pieces)

• Hexagonal nuts (4 pieces)

Valid combinationsThis upgrade can be performed using the following components:

Perform this procedure on an ESD-safe surface to prevent damage to the D400 device and its components.

Installing the 580-3410 dual ethernet card

NOTE

The 580-3410 dual ethernet card only works in conjunction with the 1.0 GHz or 1.6 GHz CPU.

To install the Dual Ethernet Upgrade Kit:

1. Power down your D400 device.


3. Locate the four mounting holes in the D400 main module PCB board noted below. Attach the hexagonal standoffs to the top of the main board and secure the standoffs using the four provided hexagonal nuts.

D400 Main Board Ethernet Module Card Network Cards

GE part # 520-0205LF [1.0 GHz]GE part # 520-0232LF [1.6 GHz]

GE part # 580-3410 GE part # 520-0218LF [NET1 slot]GE part # 520-0213LF [NET2 slot]GE part # 520-0214LF [NET2 slot]GE part # 520-0215LF [NET2 slot]GE part # 520-0218LF [NET2 slot]** This configuration is only supported with firmware v5.01 configured for PRP.



Figure 64: Dual Ethernet upgrade kit - four mounting holes

4. Plug the first provided cable assembly (GE part number 977-0544) into connector LAN2 and LED2 on PC/104 card and connector P3 on the main board.

5. Plug the second provided cable assembly (GE part number 975-0549) into connector LAN1 and LED1 on PC/104 card and connector J7 on the main board.

6. Confirm all shunts on: JP1 are in position 2-3; JP2 are not installed; JP3 are in position 1-2; JP4 are not installed. Figure 65 shows the shunt positions on the 580-3410 card.

Figure 65: Dual Ethernet upgrade card 580-3410 - jumper settings



NOTE

The proper orientation of the LED1/2 connector is for the polarity tab keying feature to be facing out towards the card edge), and for the LAN1/2 connector polarity tab keying feature to be facing in from the card edge.

7. Attach the Ethernet Module card to the expansion slot and secure using the four provided Philips screws.

Figure 66: Dual Ethernet upgrade kit with card 580-3410 - attach Ethernet module card

8. Re-insert the D400 main module.

9. Power up the D400 and configure the network connections as required using d400cfg. Refer to chapter: “Using the D400 Local Configuration Utility” on page 133 for more information.



Changing the CompactFlash

CompactFlash cards are designed with flash technology, a non-volatile storage solution that can retain data indefinitely without a battery. The cards are solid state, meaning they contain no moving parts, and provide much greater protection of data than conventional magnetic disk drives.The D400 contains two CompactFlash cards on the main board to store software and data:

• Main CompactFlash card located at connector P2 stores system firmware

• User CompactFlash card located at connector P1 is accessible from the front panel and stores system data such as event logs

650 MHz and 1.0 GHz D400 main processors

Use the following Industrial Temp CompactFlash cards for 650 MHz and 1.0 GHz D400 main processors:

• GE part number: 160-0125 (1 GB Industrial Temp CompactFlash) for the Main or User CompactFlash. (Used on 520-0204/520-0205/520-0205LF/520-0232LF main boards)

• GE part number: 160-0124 (16 GB Industrial Temp CompactFlash) for the User CompactFlash

CompactFlash cards from a D400 1.0 GHz main board are not compatible with a D400 1.6 GHz main board,D400 1.0 GHz CompactFlash cards can be identified by the absence of “1.6GHz+” text on the CompactFlash label.

1.6 GHz D400 main processor

Use the following Industrial Temp CompactFlash cards for the 1.6 GHz D400 main processor:

• GE part number: 160-0141 (1 GB Industrial Temp CompactFlash, DMA Access) for the Main or User CompactFlash (Used on 520-0232LF - RoHS compliant main board)

• GE part number: 160-0142 (16 GB Industrial Temp CompactFlash, DMA Access) for the User CompactFlash (Used on 520-0232LF - RoHS compliant main board)

CompactFlash cards from a D400 1.6 GHz main module are not compatible with a D400 1.0 GHz main module.D400 1.6 GHz CompactFlash cards can be identified by the “1.6GHz+” text on the CompactFlash label.

To change the Main CompactFlash card



If your D400 contains the Redundant Twisted-Pair Ethernet + COM2 Port Adapter:

2.1. Unscrew the four Philips screws attaching the PC/104-Plus Ethernet Module card to the expansion slot.

2.2. Lift the card straight up to detach and move it aside. Do not disconnect the ribbon cable from the main module.

3. At connector P2, press the Eject button to eject the CompactFlash card.

4. Insert the new CompactFlash card.

– Reattach the Ethernet Module to the expansion slot and replace the four screws.

5. Replace the D400 main module.

6. Power up the D400.



Figure 67: Replace the main CompactFlash card

To change the User CompactFlash card


2. Using a Phillips Screwdriver, remove the screws from the CompactFlash slot cover located on the front panel of the D400 main module.

3. Press the Eject button to eject the CompactFlash card.

4. Insert the new CompactFlash card into the slot.

5. Replace the CompactFlash slot cover and secure it with the screws.

6. Power up the D400.

Figure 68: Change the user CompactFlash card

Replacing the power supply

The D400 may contain one or two power supplies (AC-DC and/or DC/DC) in the power supply slots. The D400 may be supplied with an optional redundant power supply (in Slot 2) to provide dual hot swappable power supplies. The power supply module is accessible and easily replaced from the D400 front panel.

Eject button

Connector P2

PC/104-Plus Ethernet Module



If the D400 contains dual power supplies, you can replace one power supply unit without having to power down the D400, as long as the other power supply unit is operational.

NOTE

The D400 power supplies do not contain user replaceable fuses. The entire power supply module must be replaced if the fuse has failed.

Figure 69: D400 Power Supply Unit

Before You Remove the Power Supply…

Note the following items before you begin power supply replacement.

• Ensure the other power supply unit (if available) is functioning (the green Power LED is illuminated) to ensure that the D400 doesn’t power down during replacement.

• Make sure that the unit is wired in accordance with “Power connections” on page 82.

Dangerous voltages may be present after the power supply chassis has been removed from the D400. Wait 10 seconds for stored energy to dissipate.

To replace D400 power supply units

1. If only a single power supply unit is installed (in Slot 1), power down the D400. If dual power supplies are installed (in Slot 1 and Slot 2), ensure that the secondary unit is functioning.

2. Hand-loosen the two screws on the front panel of the power supply unit.

3. Pulling on the handle, slide the power supply unit out of the chassis.

4. Slide the new power supply unit into the chassis.

5. While pressing the power supply module panel right against the chassis frame, hand-tighten the two screws on the front panel.

6. Verify that the Power LED is illuminated on the replaced power supply unit.

ower SupplySlot 1

Power SupplySlot 2



Chapter 14: Removing Configuration Data from the D400

Removing Configuration Data from the D400

In the event that it is necessary to remove the configuration data and sensitive information from the D400 (for example, the D400 is being disposed of or being returned for maintenance [i.e., RMA]), this chapter provides the data removal procedure. It may also be necessary to remove data from a PC that has run ConfigPro or SGConfig for the purpose of configuring a D400. Again, this chapter provides the data removal procedure.

Remove configuration data and sensitive information from the D400

To remove configuration data and sensitive information from the D400:

1. Remove the D400 user compact flash card (also known as the secondary flash card) located at the front of the unit.

2. Destroy the user compact flash card in order to prevent access to the user flash card content.

GE recommends that you destroy the device (i.e., shred, disintegrate, pulverize, or incinerate by burning the device in a licensed incinerator) as per Draft NIST Special Publication 800-88 Revision 1, Guidelines for Media Sanitization, Recommendations of the National Institute of Standards and Technology:

(http://csrc.nist.gov/publications/drafts/800-88-rev1/sp800_88_r1_draft.pdf).

The primary flash card contains other useful D400 information. The primary flash card can also be destroyed to prevent access to the device firmware.


CHAPTER 14: REMOVING CONFIGURATION DATA FROM THE D400

Removing configuration data on a PC

If SGConfig has been used to configure the D400, configuration data resides on the data storage media (e.g., hard drives, memory cards, etc.) of the PC running SGConfig. The D400 configuration data can be removed from the PC by either:

• Recommended: Physically removing and destroying the data storage media, or

• Using a program to securely wipe (that is, completely erase) the data storage media (that is, not just reformat or remove the names of the files from the file allocation table).



Appendix A: Standards & Protection

Standards & Protection

This Appendix lists the standards with which the D400 has been tested for compliance.

Compliance standards

Compliance standards are listed for the following categories:

• Emission standards; see Table 33

• Immunity standards; see Table 34

• Safety publications; see Table 35

• Environmental standards; see Table 36

• Communication Standards; see Table 37

Table 33: Emission standards

1 To comply, all RS232 cables must be double shielded (that is, foil shield plus braid).

Standard Name Description Test Specification

EN55011 (CISPR 11)1 ISM RF equipment – Electromagnetic disturbance characteristics

Radiated Emissions 30 MHz to 1 GHzConducted Emissions 150 kHz to 30 MHz

IEC 60255-25 Electromagnetic emission tests for measuring relays and protection equipment

IEC 61000-3-2 Limits for harmonic current emissions (equipment input current <= 16 A per phase)

IEC 61000-3-3 Limitation of voltage changes, voltage fluctuations and flicker in public low-voltage supply systems, for equipment with input current <= 16 A per phase and not subject to conditional connection


APPENDIX A: STANDARDS & PROTECTION

Table 34: Immunity standards

Table 35: Safety publications


IEC 61000-4-2IEC 60255-22-2IEEE® C37.90.3

Electrostatic discharge (ESD) immunity test

IEC 61000-4-3 IEC 60255-22-3 IEEE C37.90.2 (10 V/m)

Radiated, radio-frequency electromagnetic field immunity test

IEC 61000-4-4 IEC 60255-22-4 IEEE C37.90.1

Electrical fast transient/burst immunity test

IEC 61000-4-5 Surge immunity test

IEC 61000-4-6IEC 60255-22-6

Immunity to conducted disturbances, induced by radio-frequency fields

IEC 60255-22-1 1 MHz burst immunity test

IEC 61000-4-8 Power frequency magnetic field immunity test

IEC 61000-4-12 Ring wave immunity test

IEC 60255-22-1Ontario Hydro A-28M-82

Damped Oscillatory and Ring wave

IEEE C37.90.1 Oscillatory SWC Waveform Immunity

IEEE C37.90.1 Temperature Testing: Operational Test

IEEE C37.90.1 Temperature Testing: Non-operational Test

IEC 61000-4-11 Voltage dips, short interruptions and voltage variations immunity tests

IEC 61000-4-16 Test for immunity to conducted, common mode disturbances in the frequency range 0 Hz to 150 kHz

IEC 61000-4-17 Ripple on DC input power port immunity test

IEC 61000-4-18 Damped oscillatory wave immunity test

IEC 61000-4-29+ Voltage dips, short interruptions and voltage variations on DC input power port immunity test This standard only applies when using high voltage DC as the source (100 VDC to 300 VDC).

IEC 60255-11 Interruptions to and alternating component (ripple) in DC auxiliary energizing quantity of measuring relays


IEC 61010-1 Safety requirements for electrical equipment for measurement, control and laboratory use - General requirements

IEC 60255-5 Insulation coordination for measuring relays and protection equipment- Requirements and tests



Table 36: Environmental standards

Table 37: Communication standards


IEC 60068-2-1 Cold 2 hours non powered, soak at −40 °C, then warm to −20 °C and leave powered for 16 hours

IEC 60068-2-2 Dry Heat 16 hours powered at +65 °C

IEC 60068-2-6IEC 60255-21-1

Vibration (sinusoidal) A logarithmic sweep from 10 Hz to 150 Hz to 10 Hz at 1 oct/min for 1 sweep cycle in the 3 orthogonal axes.Acceleration level 1 g

IEC 60068-2-27 Shock - Operating Response TestShock - Non-Operating Withstand Test

Pulse shape: Half sine Pulse duration: 11 mS- Operating Response Test: Acceleration level: 5 g's- Non-Operating Withstand Test: Acceleration level: 15 g's3 pulses per polarity per axis for a total of 18 pulses

IEC 60068-2-29 Bump – Non operating test Pulse shape: Half sine Pulse duration: 11 mS Acceleration level: 10 g's1000 pulses per polarity per axis for a total of 6000 pulses

IEC 60068-2-30 Damp heat, cyclic (12 h + 12 h cycle)

IEC 60068-2-31 Drop and topple Dropping on each face Dropping on each corner Toppling (or pushover)For a total of 12 drops

IEC 60068-2-78 Humidity Testing 96 hours steady state humidity at 40 °C & 93% RH

IEC 60255-21-2 Shock and bump tests

IEEE 1613, Section 4.1.1

Power Supply Temperature Testing Operational

Temperature range:−20 °C to +65 °C

IEEE 1613, Section 4.1.1

Power Supply Temperature Testing Non-operational

Temperature range:−40 °C to +85 °C


IEEE 802.3 CSMA/CD Access Method (and physical layer specifications)

IEC 61850-3 Communication networks and systems in substation – General requirements

IEEE 802.3 CSMA/CD Access Method (and physical layer specifications)

D400 SUBSTATION GATEWAY USER’S MANUAL GE INFORMATION 171


Appendix B: Installing and Connecting DNP3 I/O Modules

Installing and Connecting DNP3 I/O Modules

This Appendix describes how to install and connect DNP3 I/O modules, and connect to the D400.

For more details on the DNP3 I/O module, refer to the 994-0085 Installation and Maintenance Guide.

Overall procedure to install and connect DNP3 I/O modules

To install and connect DNP3 I/O modules:

1. Configure the DNP3 I/O module from the D400 HMI.

Refer to section “D400 connection to DNP3 I/O modules” on page 71 for the procedure to configure the D400.

2. Physically locate and mount DNP3 I/O module in a 19 inch rack or cabinet.

Refer to section “Installing DNP3 I/O modules in a rack”.

3. Connect the DNP3 I/O module to site ground.

Refer to section “Connecting to protective ground” on page 172.

4. Interconnect the DNP3 I/O modules and connect power:

– For low voltage DNP3 I/O, refer to section “Connecting DNP3 I/O modules (Low Voltage)” on page 174.

– For high voltage DNP3 I/O where connection is made to an external power supply, refer to section “Connecting DNP3 I/O modules (High Voltage)” on page 175.

5. Turn power on to the module, and test it to make sure it is functioning properly.

It is recommended that you complete the above procedure before connecting and testing your field wiring.

172 GE INFORMATION D400 SUBSTATION GATEWAY USER’S MANUAL

INSTALLING DNP3 I/O MODULES IN A RACK APPENDIX B INSTALLING AND CONNECTING DNP3 I/O MODULES

Installing DNP3 I/O modules in a rack

Rack spacingWhen mounting multiple DNP3 I/O modules in a rack, or when mounting DNP3 I/O modules in a rack with other equipment, verify that there is at least one rack unit (RU) of space above and below the DNP03 I/O module to allow for cooling air flow and cable routing (1 RU = 1.75 inches or 44.5 mm).

Required clearancesThe exterior dimensions of the DNP3 I/O module are:

Allow about 14 inches (356 mm) of total cabinet depth, to provide clearance for cables and maintenance access.

Rack mounting procedureTo mount the DNP3 I/O module in a rack:

1. Determine the location of the DNP3 I/O module in a 19-inch mounting rack.

2. Install, but do not tighten the top two mounting screws.

NOTE

Install the DNP3 I/O module with the LEDs visible from the front of the rack.

3. Slide the DNP3 I/O module over the top mounting screws and drop down into position.

4. Insert the bottom mounting screws.

5. Tighten all four mounting screws.

You are now ready to connect ground to the DNP I/O module. See “Connecting to protective ground” on page 172.

Connecting to protective ground

Connect your DNP3 I/O module to site ground, using a separate 2.05 mm (12 AWG) Yellow/Green wire.

Each type of DNP I/O Module has a different ground point, as shown in the examples of Table 38.

The location of the protective ground terminal varies between WESTERM I/O module types. Refer to Module Layout drawing of your module for detailed information. For example, see Table 38.

Dimension Measurement

Width 19 inches (483 mm)Height 5.25 inches (133.4 mm)Depth 2.5 inches (63.5 mm)

APPENDIX B: INSTALLING AND CONNECTING DNP3 I/O MODULES CONNECTING TO PROTECTIVE GROUND


Table 38: Site ground connection examples

After site ground has been connected, you are now ready to connect power, and DNP3 link cabling to the DNP I/O module. See “Connecting DNP3 I/O modules (Low Voltage)” on page 174 or “Connecting DNP3 I/O modules (High Voltage)” on page 175.

Module Type Site Ground Connection

DC Analog Input Module

Digital Input Module

Control Output Module

Combination Input Output Module

12 AWGGND Wire

Site

100

47

97

48 49 50

98 99TB1

2.05 mm (12 AWG) green wire

Site Ground

12 AWGGRN GND

Site

132

63

129

64 65 66

130 131TB1


Site Ground

12 AWGGRN GND

Site

106

50

103

51 52 53

104 105TB1


Site Ground

Site

100

47

97

48 49 50

98 99 TB1

12 AWGGreen Wire


Site Ground


CONNECTING DNP3 I/O MODULES (LOW VOLTAGE) APPENDIX B INSTALLING AND CONNECTING DNP3 I/O MODULES

Connecting DNP3 I/O modules (Low Voltage)

For a Low Voltage (LV) DNP3 I/O module, connect the:

• Interconnect cabling between each DNP3 I/O module, and

• Power to the last DNP3 I/O module of the chain.

DNP3 I/O module (LV) interconnect cablingThe DNP3 I/O module interconnect cabling is shown in Figure 70.

Figure 70: Interconnect cabling between each DNP3 I/O module and power (LV)

After DNP3 I/O modules have been interconnected, you are now ready to connect power to the DNP3 I/O modules. See “DNP3 I/O module (LV) connection to the Power Source” on page 174.

DNP3 I/O module (LV) connection to the Power Source Connect the power supply to the last DNP3 I/O module in the chain.

The cable from J2 on the last DNP3 I/O module to the power source (GE part number 977-0500) provides the connections shown in the wiring diagram of Figure 71.

First DNP I/OModule

Second DNP I/OModule

J1

To Field Equipment

To Field Equipment

J1

J2

J2

Daisy-chainedto other DNP I/O

Modules

Last DNP I/OModule

To Field Equipment

J1J2

Pin

14567

Other

Function

GND+DC1-DC1TX/RX2TX/RX2Not Used

To RTU Master

To Power Source

Standard CablesDB9 male to

977-0089)

RTU Master

Cable

GE PartNumber

IP-Server 977-0503

Cable: GE Part Number977-0500

J1

J2

DB9 male(GE part number

Cable: D400 (RTU Master)GE Part Number: 977-0503

To D400 (RTU Master)

To Field Equipment

To Field Equipment

To Field Equipment

To Power Source

J1

J2

J1

J2

J1

J2

APPENDIX B: INSTALLING AND CONNECTING DNP3 I/O MODULES CONNECTING DNP3 I/O MODULES (HIGH VOLTAGE)


Figure 71: Power cable 977-0500 wiring diagram

Connecting DNP3 I/O modules (High Voltage)

For a High-Voltage (HV) DNP I/O Module, for example: WESTERM D20SZ (517-0249-ML):

1. Interconnect the DNP3 link cabling between each DNP3 I/O module.

2. Connect pins 1 and 2 (and also pins 3 and 4 if a redundant power supply is used) on TB2 to an External Power Supply (40 to 150 VDC) as shown in Figure 72.

Figure 72: Interconnect cabling between each DNP3 I/O module and power (HV)

NOTE

The location of the External (Ext) Power Supply terminal varies between WESTERM I/O module types.

1 2 3

4 5

6 7

9 8

Not Connected

+ DC

- DC

+ V

- V

Not Connected

Power SupplyDB9 Male

To D400 (RTU Master)

To Field Equipment

To Field Equipment

To Field Equipment

To Ext Power

To Ext Power

To Ext Power

To Ext PowerCable: D400 (RTU Master)GE Part Number: 977-0503

External DNP 3 I/O Module Power Supply


CONNECTING DNP3 I/O MODULES (HIGH VOLTAGE) APPENDIX B INSTALLING AND CONNECTING DNP3 I/O MODULES

Connecting to a D400 When connecting the DNP3 I/O modules to the D400, configure the D400 port for 2-wire mode. Refer to section: “RS-485 connections” on page 58 which indicates the corresponding cable connections.



Appendix C: List of Acronyms

List of Acronyms

Acronym Definitions

This Appendix lists and defines the acronyms used in this manual.

Acronym Definition

A Amperes, unit of measure

AEL Accessible Emission Limit

ANSI American National Standards Institute

AWG American Wire Gauge, unit of measure

bps Bits per second, unit of measure

CCU Central Control Unit

CE Mark Mandatory conformity mark for products placed on the market in the European Economic Area (EEA)

CISPR Special international committee on radio interference

CMOS Complementary Metal Oxide Semiconductor

COM1/COM2 Communications port

CPU Central Processing Unit

CSR Certificate Signing Request

dBm Decibel-milliwatt, unit of measure - an electrical power unit in decibel (dB)

DCD Data Carrier Detect

DCE Data Communications Equipment

DFR Digital Fault Recorders

DPMS Display Power Management Signaling

DTE Data Terminal Equipment

EIA Electronic Industries Alliance

EMC Electromagnetic Capability

EMI Electromagnetic Interference

EPUP Environmental Protection Use Period

ESD ElectroStatic Discharge


APPENDIX C: LIST OF ACRONYMS

EU European Union

FDIR Fault Detection, Isolation, and Restoration

FPGA Field-Programmable Gate Array

GE General Electric

GUI Graphical User Interface (also called Human Machine Interface – HMI)

HCMOS High-speed CMOS

HCS Hard Clad Silica

HMI Human Machine Interface (also called Graphical User Interface – GUI)

HTTP HyperText Transfer Protocol

HTTPS Designated the use of HTTP but with a different default port and an additional encryption/authentication layer between HTTP and TCP

Hz Hertz, unit of measure for frequency

IEC International Electrotechnical Commission Standards

IED Intelligent Electronic Device

ILS Instrument Landing System

in-lb Inch-pound, unit of measure for energy

IRIG-B Inter Range Instrumentation Group (IRIG) - an American standardized network time code format

JRE JAVA Runtime Environment

JVM Java Virtual Machine

Kbps Kilo bits per second, unit of measure

KVM Keyboard, Video, Mouse

kVRMS kilo Volts (root mean square), unit of measure

LAN Local Area Network

lb Pound, unit of measure for weight

LED Light Emitting Diode

LTC Load Tap Changer

Mb Mega bits, unit of measure

MB Mega bytes, unit of measure

Mbps Mega bits per second, unit of measure

MBps Mega bytes per second, unit of measure

MCV Maximum concentration values

MDI Medium Dependent Interface

MDIX Medium Dependent Interface, Crossover

MOS Metal oxide semiconductor

ms milliseconds, unit of measure

NIC Network Interface Card

Nm Newton-meter, measure of energy

NTP Network Time Protocol

NVRAM Non-Volatile Random Access Memory

PC Personal Computer

PLC Programmable Logic Controllers

POF Plastic Optical Fiber

PPP Point-to-point protocol

PRF Protective Relay Faults

PRP Parallel Redundancy Protocol

PSU Power Supply Unit

Acronym Definition



PTC Positive Temperature Coefficient

RMA Return Merchandise Authorization

RoHS Restriction of Hazardous Substances

RTU Remote terminal unit

Rx Receive

SCADA Supervisory Control and Data Acquisition

SCP Secure Copy Program (SCP

SNTP Standard Network Time Protocol

SOE Sequence of Events

SQL™ Structured Query Language

SSH Secure Shell

SSL Secure Sockets Layer

SVGA Super Video Graphics Array

TIA Telecommunication Industries Association

TCP/IP Transmission Control Protocol - Internet Protocol

TLS Transport Sockets Layer

TTL Transistor-Transistor Logic

Tx Transmit

UNC Unified coarse thread

UNF Unified fine thread

URL Universal Resource Locator

USB Universal Serial Bus

UTP Unshielded Twisted Pair

VA Volt Amps, unit of measure

VAC Volts, Alternating Current, unit of measure

VDC Volts, Direct Current, unit of measure

Acronym Definition



Appendix D: Miscellaneous

Miscellaneous

This appendix provides the warranty and revision history.

Warranty

For products shipped as of 1 October 2013, GE Digital Energy warrants most of its GE manufactured products for 10 years. For warranty details including any limitations and disclaimers, see the GE Digital Energy Terms and Conditions at https://www.gedigitalenergy.com/multilin/warranty.htm

For products shipped before 1 October 2013, the standard 24-month warranty applies.

Revision history

Version Revision Date Change Description

1.00 0 July 12, 2006 Document created

1 Nov. 17, 2006 Deleted Supported Devices sections.Moved signal definitions to Chapter 4 and added more connections information.Added Chapter “Setting Up the D400.”

2 Feb. 28, 2007 Added RoHS and recycling info, updated RS-485 channel numbering order

3 July 31, 2007 Added chapter 7, updated network interface setup, updated ordering guide. General editing for commercial release.

4 Sept. 12, 2007 Updates to hardware platform

5 Sept. 29, 2007 Revised power/system alarms sections & Local HMI function

6 Nov. 29, 2007 Updated required JVM version from 5.0 to 6.0

7 June 16, 2008 Added 1.0 GHz CPU information

8 Sept. 10, 2008 Added 100Base-FX Hot Standby Fiber Optic Ethernet Adapter

https://www.gedigitalenergy.com/multilin/warranty.htm

https://www.gedigitalenergy.com/multilin/warranty.htm


APPENDIX D: MISCELLANEOUS

1.10 0 Nov. 6, 2008 Added system redundancy and system status manager

1 Nov. 10, 2008 Revised system redundancy wiring diagrams and procedure

2 Dec. 3, 2008 Added minor notes to redundancy section

3 Jul. 21, 2009 Added modem settings and redundant power feed in redundant serial panel diagram

1.20 0 Apr. 6, 2010 Changed RS-485 adapter card default setting to 2-wire.

1.30 0 Jan 27, 2012 Added content for Hot Standby configuration.

1 Feb 17, 2012 Added GE part numbers for CompactFlash to the Changing the CompactFlash section.

2 Mar 20, 2012 Added Appendix C: List of Acronyms

3 Jun 29, 2012 Updated the RoHS Material Declaration.

4 Aug 31, 2012 Added Dual ethernet upgrade kit for card 580-3410

5 May 7, 2013 Added product disclaimer.

6 Aug 15, 2013 Removed product disclaimer.Updated the RoHS Material Declaration Data Content by Assembly table.Updated IRIG-B input adapter section; removed SW3.Corrected the Power Fail Alarm section.Updated the Changing the Compact Flash section.

7 Oct 18, 2013 Added note for 580-3410 dual ethernet card; not used with 1 GHz CPU.Replaced 501-0612 part number with D400-DE-UPGRADE.Added Battery Removal section.

8 Nov 6, 2013 Added Service Pack & Service Updates information for firmware to Chapter 2.

9 Nov 29 2013 Added Product Specifications > Environmental > Operating Temperature notes.

10 Jan 14 2014 Corrected Glass optical fiber receiver sensitivity in Glass Optic Fiber section.

11 Apr 30, 2014 Added SW1/SW2 settings for RS-232 adapter card configuration options. Corrected RS-485 4-wire devices - Wiring Connection drawing for RX1+ and RX1-.

12 May 7, 2014 Added reference to module layout 520-0207 for the RS-232 adapter card configuration options.

1.40 0 Jul 25, 2014 Added 1.6 GHz CPU (520-0232LF) Added connection from D400 to DNP 3 I/O Modules

2.00 0 Nov 24, 2014 Moved some content to this manual from the D400 Software Configuration Guide V3.20 /V4.10 (SWM0066). Added 1.6 GHz CPU. Updated D400 Configuration Utility.Changed RS-232 Adapter - Switch SW1/SW2 content.

1 Feb 20, 2015 Updated Figure: RS-232 adapter top side.Added NOTICES to section: Changing the CompactFlash. Added D400 firmware version and JRE support table.Replaced D400 firmware version 5.00 with 5.01.

2 March 20, 2015 Corrected D400 firmware and CPU compatibility table to show that FW v5.01 is compatible with a 1.0 GHz CPU.Corrected link to order Upgrade Kit.

Version Revision Date Change Description



Index

Numerics10BASE-FL HOT STANDBY FIBER OPTIC ETHERNET SWITCH

4910BASE-FX HOT STANDBY FIBER OPTIC ETHERNET ADAPTER

................................................................................................................... 502-WIRE CONNECTIONS ......................................................................... 594-PORT TWISTED-PAIR ETHERNET SWITCH ............................... 48

configuration options ......................................................................... 484-WIRE CONNECTIONS ......................................................................... 60

AACCESS HMI ................................................................................................ 96ACCOUNTS

create user ............................................................................................... 91ADAPTER

IRIG-B distribution ................................................................................64IRIG-B input .............................................................................................. 63

ALARMpower fail .................................................................................................. 85power supply .......................................................................................... 85system fail ................................................................................................ 86

APPLICATIONS ......................................................................................... 116automation ........................................................................................... 115client ........................................................................................................ 114redundant operation ........................................................................ 116server ....................................................................................................... 115system point db .................................................................................. 115types ........................................................................................................ 114

AUTHENTICATION, CONFIGURE .................................................... 136AUTOMATIC RECORD RETRIEVAL MANAGER ......................... 153AUTOMATION APPLICATIONS ......................................................... 115

BBATTERY

check voltage .......................................................................................158cleaning and handling .....................................................................158insert ........................................................................................................157installation ................................................................................................33life .......................................................................................................28, 158recycling .................................................................................................158replace ..........................................................................................156, 157types supported ..................................................................................157

CCABLING

overview ....................................................................................................57requirements ...........................................................................................59

CARD SETTINGS .........................................................................................36CARDS, COMMUNICATION ...................................................................35CHANGE ...............................................................................................36, 181CHANGE THE COMPACTFLASH ......................................................162CHECK BATTERY VOLTAGE ...............................................................158CLEAN AND HANDLE BATTERY ......................................................158CLIENT APPLICATIONS ........................................................................114COM2 PORT ADAPTER ............................................................................51

configuration options ..........................................................................51COMMUNICATION CARDS ............................................................ 35, 47

10base-fl hot standby fiber optic ethernet switch ................4910base-fx hot standby fiber optic ethernet adapter ...........504-port twisted-pair ethernet switch .............................................48change settings .....................................................................................36com2 port adapter ...............................................................................51fiber optic serial adapter ...................................................................43IRIG-B input adapter ............................................................................44redundant twisted pair ethernet + com2 port adapter ......52RS-232 adapter ......................................................................................36RS-485 adapter ......................................................................................40types ............................................................................................................36USB KVM & audio adapter ................................................................54

COMPLIANCE, STANDARDS AND PROTECTION .....................167CONFIGURATION


INDEX

fiber optic serial adapter switch sw1 ..........................................43file format .............................................................................................. 123IRIG-B input adapter switch sw1 ...................................................45IRIG-B input adapter switch sw2 ...................................................46management ....................................................................................... 123RS-232 adapter switch sw1/sw2 ...................................................38RS-232 adapter switch sw3/sw4 ...................................................39RS-485 adapter switch sw1/sw2 ...................................................40RS-485 adapter switch sw3/sw4 ...................................................42steps ......................................................................................................... 122tool ............................................................................................................ 120

CONFIGURATION DATAremoval from D400 ........................................................................... 165removal from PC ................................................................................ 166

CONFIGURATION OPTIONS10base-fl hot standby fiber optic ethernet switch ................4910base-fx hot standby fiber optic ethernet adapter ...........504-port twisted-pair ethernet switch .............................................48com2 port adapter ...............................................................................51fiber optic serial adapter ...................................................................43IRIG-B distribution adapter ..............................................................47IRIG-B input adapter ............................................................................45redundant twisted pair ethernet + com2 port adapter ......53RS-232 adapter ......................................................................................37RS-485 adapter ......................................................................................40USB KVM & audio adapter ................................................................54

CONFIGURATION UTILITY, START .................................................. 134CONFIGURE

authentication ..................................................................................... 136connection to DNP 3 I/O modules ................................................71firewall settings ................................................................................... 141host names ........................................................................................... 143hot standby redundancy ................................................................ 100network interfaces ............................................................................ 138network settings ................................................................................. 137power .........................................................................................................82redundancy .......................................................................................... 150secure access ...................................................................................... 140sync manager ..................................................................................... 148time .......................................................................................................... 144time synchronization ....................................................................... 144warm standby redundancy .............................................................97

CONNECTION2-wire .........................................................................................................594-wire .........................................................................................................60DNP 3 I/O modules ............................................................................ 171fiber optic serial .....................................................................................62front maintenance port .....................................................................70glass optical fiber ..................................................................................62hot standby fiber optic .......................................................................65IRIG-B ..........................................................................................................63local HMI ...................................................................................................69modem ......................................................................................................67network .............................................................................................. 56, 65plastic optical fiber ...............................................................................62power .........................................................................................................82RS-232 ........................................................................................................58RS-485 ........................................................................................................58

serial ............................................................................................................55test the network .....................................................................................96types ............................................................................................................55

CREATEsupervisor password ...........................................................................94user accounts .........................................................................................91

DD400 HMI ...................................................................................................107DATA, VIEWING .......................................................................................129DIGITAL EVENT MANAGEMENT ......................................................128DNP 3 I/O MODULES

connection configuration ..................................................................71high voltage connection .................................................................175install in rack ........................................................................................172low voltage connection ...................................................................174protective ground ..............................................................................172

DNP3 SOFTWARE ...................................................................................117DOCUMENTATION

additional ..................................................................................................13audience ....................................................................................................13conventions .............................................................................................14

DUAL ETHERNET UPGRADE KITcard 580-3410 .....................................................................................159change the compactflash ..............................................................162valid combinations ............................................................................159

EEXECUTING COMMANDS ...................................................................129EXTERNAL POWER REQUIREMENTS ...............................................83

FFACTORY DEFAULT

fiber optic serial adapter ...................................................................43IRIG-B input adapter ............................................................................45RS-232 adapter ......................................................................................37RS-485 adapter ......................................................................................40

FAILOVER SEQUENCE .............................................................................71FEATURES ......................................................................................................22FIBER OPTIC SERIAL ADAPTER ...........................................................43

configuration options ..........................................................................43factory default ........................................................................................43switch sw1 configuration ..................................................................43

FIBER OPTIC SERIAL CONNECTIONS ..............................................62FILE TRANSFER ........................................................................................110FIRMWARE, UPGRADE ............................................................................12FRONT

maintenance port ...................................................................... 70, 109network port ............................................................................................66panel ...........................................................................................................31panel LEDs .............................................................................................105

FUNCTIONAL OVERVIEW ........................................................... 20, 113

INDEX


GGENERAL CABLING REQUIREMENTS ............................................. 57GLASS OPTICAL FIBER ............................................................................ 62GUARANTEE ............................................................................................. 181GUIDE, HOW TO USE .............................................................................. 14

HHARDWARE OVERVIEW ........................................................................ 22HIGH-VOLTAGE INSTALLATIONS ..................................................... 57HMI

D400 ......................................................................................................... 107local .......................................................................................................... 108substation ............................................................................................. 106

HOST NAMES ........................................................................................... 143HOT STANDBY ......................................................................................... 116

fiber optic connections ...................................................................... 65redundancy .......................................................................................... 100

HYBRID MODEL ....................................................................................... 131

IIDENTIFICATION NUMBER, PRODUCT ........................................... 24IEC 61850 LOADER ............................................................................... 121INPUT RANGES, POWER ........................................................................ 82INSERT, BATTERY ................................................................................... 157INSTALL

DNP 3 I/O modules ............................................................................ 171DNP 3 I/O modules in rack ............................................................ 172

INSTALL CERTIFICATE AND KEYsecure web access ............................................................................... 95

INSTALLATIONbattery ....................................................................................................... 33first look ..................................................................................................... 31high voltage ............................................................................................ 57panel mount ............................................................................................ 33physical ..................................................................................................... 32rack mounting ........................................................................................ 32steps ........................................................................................................... 29

INTERNATIONALIZATION ................................................................... 130IRIG-B

connections ............................................................................................. 63distribution adapter ......................................................................47, 64distribution adapter configuration options ..............................47

IRIG-B INPUT ADAPTER ..................................................................44, 63configuration options ......................................................................... 45factory default ........................................................................................ 45switch sw1 configuration .................................................................. 45switch sw2 configuration .................................................................. 46

LLEDS

front panel ............................................................................................ 105serial port status ................................................................................ 106

LOCALHMI ..................................................................................................108, 147HMI connections ....................................................................................69maintenance ...........................................................................................56substation computer .................................................................56, 109

LOG ................................................................................................................181LOGICLINX .................................................................................................121

MMAIN MODULE, REMOVE ...................................................................155MAINTENANCE PORT, FRONT ..........................................................109MODEM CONNECTIONS ........................................................................67MSQL DATABASE TABLES ..................................................................145

NNETWORK

connection .............................................................................56, 65, 109connection port .....................................................................................66interface, setting up .............................................................................92settings ...................................................................................................137

NVRAM, RESET .........................................................................................146

OONE-LINE

designer ..................................................................................................128viewer ......................................................................................................128

OPERATOR NOTES .................................................................................130OPTIONS, POWER SUPPLY ...................................................................81ORDERING GUIDE, PRODUCT .............................................................23OVERVIEW

cabling ........................................................................................................57features ......................................................................................................22functional ........................................................................................20, 113hardware ..................................................................................................22product ......................................................................................................20

PPANEL

front .............................................................................................................31mount .........................................................................................................33rear ..............................................................................................................31

PARALLEL REDUNDANCY PROTOCOL ........................................131PASSWORD

create supervisor ..................................................................................94PHYSICAL INSTALLATION .....................................................................32PLASTIC OPTICAL FIBER ........................................................................62POWER

configurations ........................................................................................82connections .............................................................................................82fail alarm ...................................................................................................85input ranges ............................................................................................82

POWER SUPPLY ......................................................................................152


INDEX

alarms ........................................................................................................85options .......................................................................................................81redundant .................................................................................................82replace .................................................................................................... 163

POWERING DOWN THE D400 ...........................................................87PRECAUTIONS

safety ..........................................................................................................17warning symbols ...................................................................................18

PREREQUISITESconfigure redundancy ........................................................................97remove the battery ........................................................................... 157secure web access ....................................................................... 94, 95

PRODUCTdocuments ...............................................................................................12firmware upgrade ................................................................................12identification number .........................................................................24ordering guide ........................................................................................23overview ....................................................................................................20return ..........................................................................................................12specifications ..........................................................................................25

PRODUCT SPECIFICATIONScommunications ...................................................................................25electrical ....................................................................................................26environmental ........................................................................................27physical ......................................................................................................26software ....................................................................................................27system ........................................................................................................25

RRACK MOUNTING .....................................................................................32REAR PANEL ................................................................................................31RECOMMENDATIONS

battery life ................................................................................................28storage .......................................................................................................28storage conditions ...............................................................................28

RECYCLE BATTERY ................................................................................. 158REDUNDANCY ......................................................................................... 150

failover sequence .................................................................................71hot standby .......................................................................................... 100hybrid model ........................................................................................ 131power supply ..........................................................................................82required components .........................................................................72RS-232 switch panel ............................................................................73system ..............................................................................................71, 122warm standby ........................................................................................97wiring diagrams ....................................................................................74

REDUNDANT OPERATIONapplications .......................................................................................... 116Hot Standby .......................................................................................... 116Warm Standby .................................................................................... 116

REDUNDANT TWISTED PAIR ETHERNET + COM2 PORT ADAPTER .............................................................................................52

configuration options .........................................................................53REGULATORY COMPLIANCE ...............................................................18

CE mark .....................................................................................................18RoHS ............................................................................................................19

REMOVEbattery .....................................................................................................157main module ........................................................................................155

REMOVE CONFIGURATION DATAfrom D400 ..............................................................................................165from PC ...................................................................................................166

REPAIR ..........................................................................................................181REPLACE

battery ...........................................................................................156, 157power supply ........................................................................................163

REQUESTING A CERTIFICATEsecure web access ...............................................................................94

REQUIREDcomponents .............................................................................................72tools .............................................................................................................30

REQUIREMENTScabling ........................................................................................................57external power .......................................................................................83RS-232 cabling .......................................................................................59wiring ..........................................................................................................83

RESETmSQL DB tables ..................................................................................145NVRAM .....................................................................................................146system logs ...........................................................................................145

RETURN PRODUCT ...................................................................................12REVISION HISTORY ................................................................................181ROHS COMPLIANCE .................................................................................19RS-232

connections .............................................................................................58switch panel ............................................................................................73

RS-232 ADAPTER .......................................................................................36configuration options ..........................................................................37factory default ........................................................................................37switch sw1/sw2 configuration ........................................................38switch sw3/sw4 configuration ........................................................39

RS-485 ADAPTER .......................................................................................40configuration options ..........................................................................40factory default ........................................................................................40switch sw1/sw2 configuration ........................................................40switch sw3/sw4 configuration ........................................................42

RS-485 CONNECTIONS ..........................................................................58

SSAFETY PRECAUTIONS ...........................................................................17SECURE ACCESS .....................................................................................140SECURE WEB ACCESS

install certificate and key ..................................................................95prerequisites .................................................................................... 94, 95requesting a certificate ......................................................................94setting up ..................................................................................................94

SECURITY, SYSTEM ................................................................................127SERIAL

connection ................................................................................................55port status LEDs ..................................................................................106

SERVER APPLICATIONS .......................................................................115SETTING UP

INDEX


network interface ................................................................................. 92secure web access ............................................................................... 94

SHUTTING DOWN THE D400 .......................................................... 112SPECIFICATIONS

communications ................................................................................... 25electrical .................................................................................................... 26environmental ........................................................................................ 27physical ..................................................................................................... 26product ...................................................................................................... 25software .................................................................................................... 27system ........................................................................................................ 25

STANDARDS AND PROTECTION, COMPLIANCE .................... 167START CONFIGURATION UTILITY .................................................. 134STORAGE

conditions ................................................................................................. 28recommendations ................................................................................28

SUBSTATION HMI .................................................................................. 106SUPPORT

contact ....................................................................................................... 11llbrary ......................................................................................................... 11

SUPPORTED BATTERY TYPES ........................................................... 157SWITCH SW1 CONFIGURATION

fiber optic serial adapter ................................................................... 43IRIG-B input adapter ........................................................................... 45

SWITCH SW1/SW2 CONFIGURATIONRS-232 adapter ...................................................................................... 38RS-485 adapter ...................................................................................... 40

SWITCH SW2 CONFIGURATIONIRIG-B input adapter ........................................................................... 46

SWITCH SW3/SW4 CONFIGURATIONRS-232 adapter ...................................................................................... 39RS-485 adapter ...................................................................................... 42

SYNC MANAGER ..................................................................................... 148SYSTEM

fail alarm ................................................................................................... 86redundancy ...................................................................................71, 122reset logs ............................................................................................... 145security ................................................................................................... 127status points ........................................................................................ 111utilities ..................................................................................................... 122

SYSTEM POINT DB APPLICATIONS ............................................... 115SYSTEM UTILITIES ........................................................................ 109, 130

from a front maintenance port ................................................... 109from a local substation computer ............................................. 109over a network connection ........................................................... 109

TTECHNICAL SUPPORT

contact ....................................................................................................... 11GE Digital Energy web site ................................................................ 11library ......................................................................................................... 11

TEST NETWORK CONNECTION .......................................................... 96TIME .............................................................................................................. 144

show settings ....................................................................................... 144stamps .................................................................................................... 124sync input .............................................................................................. 144

synch output ........................................................................................144synchronization ..................................................................................144system clock .........................................................................................144zone ..........................................................................................................144zones ........................................................................................................124

TIME SYNCHRONIZATION .....................................................................56local maintenance ................................................................................56local substation computer ................................................................56

TOOLS, REQUIRED ....................................................................................30TRANSFER FILE ........................................................................................110TYPES

battery .....................................................................................................157connections .............................................................................................55

UUNPACKING THE D400 ..........................................................................30UPGRADE FIRMWARE .............................................................................12UPGRADE KIT

dual ethernet card 580-3410 .......................................................159USB KVM & AUDIO ADAPTER ..............................................................54

configuration options ..........................................................................54USB PORTABLE MEMORY DEVICE .................................................110UTILITIES .....................................................................................................122

system .....................................................................................................109

VVIEWING DATA ........................................................................................129

WWARM STANDBY ....................................................................................116

redundancy ..............................................................................................97WARNING SYMBOLS ...............................................................................18WARRANTY ................................................................................................181WIRING REQUIREMENTS .......................................................................83


INDEX