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CONTE TS:

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GALVA COAT -'

I t might take years andyears for someone to trans[ate his thoughtsto actions. But when actions come to reafity you.fee[ yroud.(ja[va Coat after so nlany years of continuous effort came toreartty to te[[ the story of how great human 6eing can achieve..A [and mark in the incfustria[ area of .A6u 'Dha6i organized toyroduce a wide range of steeryroaucts using high[y soyhisticatedequiyntent and techniques. In a snort span of time(ja[va Coat 6ecame one of the reading manufacturing orga-nization not on[y in .A6u Dha6i 61ft in the entire region.

Man Bt . 'Dire tor

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, GALVA COAT

Lighting and transmission poles are manufactured by using up-to-datetechnology CNC & PLC controlled machine, with minimum manualhandling required using raw materials from first class European steel mills.Galva Coat possesses 14 meter long shear machine and 15 meter long press brake forproduction of octagonal, polygonal and conical poles, and as a standard procedure polesare delivered hot dip galvanized.

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DESGNGalva Coat has invested tremendously in sophisticated special design program to designthe most economical poles.Each project is designed according to American and British standards taking intoconsideration all related parameters such as wind speed, height and type of luminaries.

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Our Design Engineers with their experience in this industry, in conjunction with the latestspecialized software packages available, are designing Poles/ Masts and Steel Structures togive optimum performance, in line with international standards: We have an excellentblend of experienced Engineers heading the various manufacturing an supportingfunctions.

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Quality Control:

Quality is one of the most important function and performance from the early beginningstages starting from preparing the offer to customer and ending with delivery.

Step by step checking in made in order to control material and production to be inaccordance with the specifications and in line with international standards and tolerances.

Galva Coat has a big team of Quality Control Engineers and Quality Control Inspectors.

Galva Coat is maintaining a Quality Control Department with latest and updatedinstruments to monitor each stage and process, starting from' receiving of material, untildispatch, thus maintaining quality through out the execution of the job.

Qu -"ty A u r a n c e ~ Galva Coat is committed to achieve utmost Customer satisfaction by producing consistenthigh quality products that meet customer requirements and adherence to all statutory andregulatory requirements, as applicable.

Galva Coat also equally committed to adopt apro-active approach to protect its surroundings and environment, by minimizing the level of harmful emissions wherever its practicable and dispose off the waste and effluents in a safe way, in line with the regulation toprevent pollution of land, water and air by exercising proper control over its activities andoperations.

~ an outcome of our hard work, Galva Coat been successful in optioning ISO 9001-2000(Qual ity Management System) as well ISO 14001-2004 (Environmental ManagementSystem) Certification,

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IWARD'S:

SHEIKH KHALIFA I DUSTRY AWARD:

Galva Coat been awarded the GOLDEN AWARD of Sheikh Khalifa Industrial Awardthree(3) times in 1999 , 2001 & 2003 in addition to the Environment Award as arecognition of its great role in maintaining a sound and safe industrial working andsurrounding environments.

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SHEIKH KHAlI,FANV 10 ME 'T AWARD SHEI KHAL FANDUSTRY AWARD( 19,99) I( 1999 )

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AWARDS:

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SHEIKH KHAL.FA I DUSTRY AWA 0(2003 )1

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PRODUCTS:

STEEL POLES:Galva Coat produce variable types, heights, and shapes of lighting and transmissionpoles such as :

Oc agonal Li htin Poles:o

- Octagonal street lighting poles up to 14 me ers heigh in one segment.

- Octagonal street lighting po P.S Jp 0 any required length. (multi-segments).

- Round conic I reel Ii h ~ i n J poles up to 14 meters height.

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PRODUCTS:

raific Ignal P I as p r 10 -al nd int rnati nal tanrlard.

D ora ive Ie t U,I [n 'i in tree I gard t1 La, p rk and privJte roje l. .

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PRODUCTS:

MOO PO ES & HIGH MASTSA Variety of Monopoles and High masts can be produced complying to internationalspecification and standards and complete with all necessary accessories. Monopoles aredesigned and supplied to meet it's applications:

1.Antenna Monopoles:Monopoles are supplied with heights more than 40M to support transmission antennas.

2 Electric Transmission Monopoles:Steel transmission monopoles are used allover the world to carry Electrical Transmissionlines up to 415 KV. They are used in many areas replacing Steel Towers (Lattice Towers)due to many advantages such as:

a. Less area of land requiredb. Less and quick erection timec. Bettershaped. Easy maintenance and less maintenance cost.

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3. High Masts with Raising & Lowering Gear:High Masts are designed & Supplied with heights up to SOM and equipped with Raising andLowering Gear systcm that is lowered and raised electrically for maintenancc of Luminaries

4. Stadiun Lighting High Masts.These High Masts are designed with head framc to carry big numbcrs of flood lights which areused in stadiums, Parks, Public areas, etc.

High Masts with Raising & Stadium Lighting High MastsLowering Gear

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We ar,e a'iso pro,d to introd ce he fol'lowing new facmtiesThe biggest FOLDING MACHINES in the world with the below mentioned capacity:

Folding Length 15 meters. Maximum thickness of 50mm steel plates Variable Punch, Die Setting & Bending

New Press Break Machine

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CNC Punch Machine: For Perforation & Decoration, Cable Management System (Tray/Laser /Trucking, etc)

MVS 6/31 shearing MLC

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laser Cutfng Machine:For Laser cutti ng servi ces (flat bars / tubes, etc)

ew Laser Mach ine

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SPECIFICATIONS:Calva Coat is producing guard rails with different beam center to center lengths varying from3.00m clc to 4.00m cle.Specifications of guard rail components are as follows:

GALVA COAT STANDARD PRODUCTSBEAM SPACEROST BOLTS& NUTSEL [mmjTYPE AL [mmj PL SLH Ipw l PT SHlswlsT

I M 16 x 30 HOG516 350C 3200 3200 00150x75x5 150x75x5:.,0C 3810 3810 4126 M 16 x 30 HOG5000mm mm3C 4000 4000 4316 350 M 16x 30 HOG3

* OTHER SIZES ARE ALSO AVAILABLE FOR 'BEAM & POST'HOT DIP GALVANIZED WASHER

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MATERIALSBeams: Beams are manufactured from high quality hot rolled coils from European mills withany required steel grade and as per international standards: AASHTO M183, or AASHTO M180. Beams are automatically formed and punched using continuous forming and punchingline. The sheet width of the beam is 480mm, thickness of sheet is variable from 2.7 mm, 2.75mm and 3.43 mm or any other thickness required.Posts and Spacers: Posts and spacers are made as well from top quality hot rolled coils formedto any required dimensions and thickness of using the same technique of cold forming process.

Fixing Bolts and Nuts: All fixing bolts, nuts and washers are of grade 8.8 Hot Dip Galvanized toASTM A 153 and "Galva (oat" at the head of the bolt.

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HOT D'IP GALVANIZING:Galvanizing Procedure:Steel materials to be galvanized pass through the following procedures:

1- De-greasing: Where the material is immersed into degreasing path to remove grease, paintand oi l from the surface.2-, Rinsing: Rinsing with water to remove degreasing materials,3 Picking: The steel materials is immersed into HCL solution tank for approximately 1 to 2hours to remove all rust from steel surface. Rin ing: Rinsing with water one mOre time to rinse the HCL.

5- Flu ing The clean steel is immersed in a flux tank consisting of zinc ammonium chloridessolution to wet the steel surface and prevent oxidation before galvanizing process.6- Oryi g: The steel material is then placed in a hot air oven to dry the flux and make a thin filmof flux over the steel surface.7 Dippi:ng, in Molten Zin : This is the most important step: the steel material is dipped inmolten zinc bath at a temp. of 450 degrees C. for a measured time to form the required zinc ironally thickness that varies depending on the steel material specifications,8- Qu n hOng: The galvanized materials are either air cooled or quenched into water bath9- Pass' it : The galvanized materials are dipped in the passivity tank whenever required toprevent wet storage stains or white rust.

A Igalvanized pr du tare p cked and b.ndled with wooden spa er,before delivery to cu:stome s.

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