925965 pure enclosed ins 0117 - dormaproducts.dorma.com/content/download/42626/480765/925965...

Installation instructions

For Framed Pivoting Door Systems

DORMA

INTERIOR

—PURE ENCLOSE® 22CH/20CH

Glass Wall Systems

DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com

925965 01/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice

TABLE OF CONTENTS—

Overall view

PURE Enclose® 3

Technical specifi cations

General

Mounting

Maintenance 3

Pre-installation measurements and tips

Door frame alignment

Daylight opening 4

INSTALLATION INSTRUCTIONS

OPTION 1 - PURE Enclose® System: Concealed overlead closer (RTS88) & Floor Pivot (355.6)

Vertical sidelite post 'A' and vertical jamb post 'E' 5

Sidelite header assembly 'B' 6

Sidelite sill assembly 'C' 7

Install header/top pivot 'F' (RTS88) 8

Mounting bracket and I-post mounting bracket 9

Install sidelite glass panel 10

Vertical strike post/I-post 'D' 11

Install top (PT22) and bottom (PT10) patch fi ttings 12

Install fl oor pivot 'H' (355.6) 13

Install glass door panel 14

OPTION 2 - PURE Enclose® System: Free Swing: Top pivot (PT21 walking beam pivot) & Floor pivot (355.6)

Vertical sidelite post 'A' and vertical jamb post 'E' 15

Sidelite head assembly 'B' 16

Sidelite sill assembly 'C' 17

Install top pivot (PT21) 18

Mounting bracket and I-post mounting bracket 19

Install sidelite glass panel 20

Vertical strike post/I-post 'D' 21

Install top (PT20) and bottom (PT10) patch fi ttings 22

Install fl oor pivot 'H' (355.6) 23

Install glass door panel 24



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3

Overall view

A. Vertical sidelite post

B. Sidelite header assembly

C. Sidelite sill extrusion

assembly

D. Vertical strike post/I-post

E. Vertical jamb post

F. Header with closer/pivot

G. Patch fittings

H. Floor closer/floor pivot

I. Sidelite glass panel

J. Pivot door glass panel

A

BF

D

H

JI

G

E

C

G

Important safety-related information for the mounting and use of DORMA glass hardware.

(Follow these instructions in addition to the mounting and operating instructions in order to avoid damage of product and damage to person or property.)

Important: This document is intended to inform users of safety-related information and the mounting and operation instructions.

General information

1. DORMA requires use of tempered laminate or monolithic

glass.

2. DORMA glass hardware is not suitable for application in

rooms where chemicals (e.g. chlorine) are used as indoor

swimming pools, saunas or salt-water pools.

3. Never move sliding panels faster than walking speed

and always stop the door manually before it reaches end

position.

4. Do not swing doors with excessive force. Install limiting

stop to prevent door from opening too far.

Mounting

1. Only properly qualified and specially trained staff is

authorized to mount DORMA glass hardware.

2. Never use glass with conchoidal fractures and/or

damaged edges.

3. Due to crushing hazards and possible injury caused

by breakage of glass during mounting, corresponding

protective clothing (especially gloves and protective

goggles) is required.

4. Clean clamping area with alcohol-based standard

commercial cleaning agent before mounting the glass

hardware.

5. Never clamp metal glass fitting hardware directly to glass

surface.

6. Never use clamping roller carriers on self-cleaning

coatings.

7. When adjusting glass elements, always stick to the

required clearance for the respective hardware. Adjust

clearance so glass does not come in contact with any

hard surfaces such as glass, metal or concrete.

8. Do not use excessive force when installing the glass

(avoid over tightening screws).

Maintenance Check glass hardware at regular intervals for proper

positioning and smooth operation and correct

adjustment. High traffic door systems require inspection

by properly qualified staff (specialized companies or

installation firms). Immediately replace damaged glass

elements (no glass flaking and/or conchoidal fractures)!

Only use suitable cleaning and care products to clean

the surfaces.

Technical specifications

PURE Enclose®



PURE ENCLOSE®

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4

Pre-Installation Measurements and Tips

Door frame alignment

Mark a plumb line around the entire inside perimeter of the

frame.

NOTE: Ensure walls, floor and ceiling mounting surfaces are plumb and level.

1.1 Measure your clear opening [full height].

Daylight opening

Legend:

plumbline

Inside of

all frame

mounting

surfaces

Inside of

all frame

mounting

surfaces

Inside of

all frame

mounting

surfaces

Inside of all frame

mounting surfaces

DISCLAIMER: Plumb line should be used at installer's discretion, as either the center-line, edge-line, or base line for installing all parts of this system.



PURE ENCLOSE®

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5

Vertical sidelite post 'A' & Vertical jamb post 'E'

PIVOT DOOR

SIDE LITE

E

FB

A D

C H

Vertical sidelite

extrusion

Vertical sidelite

glazing pocket

Vertical jamb

extrusion

Vertical jamb flat

panel cover

1

1.1 Measure and cut channel at full height.

1.2 Disassemble post parts.

1.3 Pre-drill holes.

NOTE: Offset screws from glazing pocket.

NOTE: Add fill foam where necessary.

1.4 Align channel with plumb line.

1.5 Secure channel to frame.

Vertical sidelite post 'A':

1.6 Trim Dri-fit® gaskets.

1.7 Snap glazing pocket into extrusion.

Vertical jamb post 'E':

1.8 Snap on flat panel cover.

Top side of extrusion tube(s).

Fill foam: Keep close to edge of extrusion.

Vertical

sidelite

extrusion

Vertical

sidelite

glazing

pocket

Vertical

jamb

extrusion

Vertical jamb flat

panel cover

Offset

screws

from

glazing

pocket

OPTION 1 - PURE Enclose® System:Concealed Overhead Closer (RTS88) & Floor Pivot (355.6)

Fill foam



PURE ENCLOSE®

—

6

2.1 Measure and cut sidelite header:

Sidelite header length = (extrusion to extrusion) - (clear opening + 1-3/4")

Example for a 36" wide door: Sidelite header length = (Extrusion to Extrustion) - 37-3/4"

2.2 Disassemble sidelite header parts.


OPTION 1 - Concealed Overhead Closer & Floor Pivot



2.4 Align sidelite header extrusion with plumb line.

2.5 Secure sidelite header to frame.

2.6 Trim Dri-fit gaskets.


Sidelite header

extrusion

Sidelite header

glazing pocket

PIVOT DOOR

SIDE LITE

E

FB

A D

C H

2



Sidelite header

extrusion

Offset

screws

from

glazing

pocket

37-3/4"[959]

Extrusion to Extrusion

Example only:

Sidelite header assembly 'B'

Fill foam



PURE ENCLOSE®

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7

3.1 Measure and cut sidelite sill extrusion.

Sill extrusion length = (extrusion to extrusion) - (clear opening + 1-3/4")

Example for a 36" wide door: Sill extrusion length = (Extrusion to Extrustion) - 37-3/4"

3.2 Disassemble sidelite sill extrusion parts.




3.4 Align sidelite bottom extrusion with plumb line.

3.5 Secure bottom extrusion to frame.



3.8 Slide setting blocks into glazing pocket.

NOTE: If using tempered laminated glass, remove one gasket.

Sidelite sill assembly 'C'

PIVOT DOOR

SIDE LITE

E

FB

A D

C H

Sidelite bottom

extrusionSidelite bottom

glazing pocket

3



Sidelite bottom

extrusion

37-3/4"[959]

Example only:


Fill foam



PURE ENCLOSE®

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8

Install header/top pivot 'F' (RTS88)

(consult DORMA for other options)

PIVOT DOOR

SIDE LITE

E

FB

A D

C H

Header

4

4.1 Remove cover and closer from RTS header tube and pre-

drill holes for installation. See image for hole locations.

4.2 Apply fill foam if necessary.

4.3 Secure header using appropriate fasteners.

NOTE: Always ensure the proper fastener and adequate number of fixing points for your specific field conditions.

4.4 Secure closer inside header tube using included

fasteners.

NOTE: Ensure closer is plumb and level.

NOTE: Secure mounting screws to header prior to securing it to overhead structure.

Inside of header tube (with RTS88)

Top of header tube (with RTS88)

Fill foam:

Keep close

to end of

header

Header

tube

RTS88

4"

[102]




PURE ENCLOSE®

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9

5.1 Disassemble I-post.

5.2 Measure and cut post at full height.


5.4 Align and plumb I-post in place.

5.5 Align mounting bracket and I-post bottom bracket to

strike-side of I-post. See Figure A & B above for proper

orientation.

5.6 Secure brackets to I-post ONLY with self-tapping screws,

provided.

5.7 Pre-drill holes through:

Mounting bracket into header

I-post bottom bracket into floor mounting surface.

5.8 Remove I-post [with brackets attached]. (To be installed

permanently in later step.)

Mounting bracket and I-post mounting bracket

PIVOT DOOR

SIDE LITE

E

FB

A D

C H

I-post

5

Mounting

bracket

Header

extrusion

I-post

bottom

bracket

Mounting bracket

I-post bottom bracket

Wider side against header.

Wider side against I-post.

I-post

Header

Figure A

Figure B

Floor

mounting

surface




PURE ENCLOSE®

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10

6.1 Spray inside of each extrusion with glass cleaner:

Sidelite header

Vertical sidelite post

Sidelite sill extrusion

6.2 Lift glass into sidelite header and down into sill

extrusion.

6.3 Slide glass into vertical sidelite post.

NOTE: If using tempered laminated glass, gently press glass

panel against gasket and dispense silicone along full length of

non-gasket side of sill extrusion.

Install sidelite glass panel

PIVOT DOOR

SIDE LITE

E

FB

A D

C HSidelite

glass

Sidelite

header

Vertical

sidelite

post

Sidelite

sill

extrusion

6




PURE ENCLOSE®

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11

7.1 Snap glazing pocket into I-post.


7.3 Spray Dri-fit gaskets for ease of installing onto glass

sidelite.

7.4 Secure I-post bottom bracket to floor surface, with

appropriate screws and anchors for the specific

application.

7.5 Secure mounting bracket into header extrusion.

7.6 Snap on I-post strike/flat cover.

7.7 Snap cover cap and header flat cover cap into place.

Vertical strike post/I-post 'D'

PIVOT DOOR

SIDE LITE

E

FB

A D

C H

I-post

I-post

bottom

bracket

Mounting

bracketHeader

extrusion

Flat

cover

Cover

cap

7

I-post strike/flat

cover

Sill mounting

bracket




PURE ENCLOSE®

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12

8.1 Completely separate patch fitting parts.

Disgard spacer blocks.

Remove backing tape from gaskets.

8.2 Secure gasket to inside of each patch fitting.

8.3 Place rubber bushing inside hole cut-out in glass panel.

Install top (PT22) and bottom (PT10) patch fittings (consult Dorma for other options)

Patch

fitting

covers Patch

fittingsPatch

fitting

gaskets

Top/

bottom

insert

Rubber

bushing

Patch fitting screws:

M6x27 FH screw

Rubber

bushing

Install patch fittings

Install inserts

Inserts screws:

M6x20 FH screw

Example: PT22 355.41

insert

Example: PT10 319.1

insert8

8.4

8.6

Secure patch fittings:

8.4 Properly align and level patch fitting on door.

8.5 Secure with included fasteners through glass.

PT10/PT22 fittings: Use an 5mm hex key and 11 ft lbs

(15Nm) of force.

Secure patch fitting inserts:

8.6 Install inserts into patch fittings.

8.7 Secure insert with included fasteners, alternating while

tightening.

PT22 insert: Use an 5 mm hex key and 11 ft lbs (15Nm)

of force. DO NOT ATTACH BACKER PLATE YET.

PT10 insert: Use an 5 mm hex key and 8 ft lbs (12Nm)

of force.

NOTE: Ensure center line of pivot is 2-5/8" from edge of patch fitting.

Hex key size:PT10/PT22 = 5mm

Torque value:PT10/PT22 ftg = 11ft lbs

[15Nm]

PT10 insert = 8ft lbs

[12Nm]




PURE ENCLOSE®

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13

9.1 Using an appropriate plumbing tool, align the floor pivot

with the location of the RTS spindle.

9.2 Bore a 1" [25mm] diameter hole 3/8" [10mm] deep.

Install floor pivot 'H' (355.6 adjustable floor pivot)(consult Dorma for other options)

9.3 Secure floor pivot to floor using appropriate screws and

anchors for the specific application.

PIVOT DOOR

SIDE LITE

E

FB

A D

C HExample: Floor

pivot (355.6)

9

OPTION 1: Concealed Overhead Closer & Floor Pivot



PURE ENCLOSE®

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14

Install door onto 355.6 floor pivot:

10.1 Place bottom patch fitting onto floor pivot spindle.

OPTION 1: Install door into concealed overhead closer (non-hold open):(For ease of loading door.)

10.2 Close both valves on RTS88 closer.

10.3 Using a wrench, rotate spindle towards swing of the door

(fully open) until it stops.

10.4 Tip glass up and onto header spindle.

NOTE: Ensure door is in proper orientation.

10.5 Secure PT22 (355.41) backer plate with provided

fasteners; first tighten screws snug against spindle, then

fully tighten alternating each.

Use a 6mm hex key and 15 ft lbs [20Nm] force.

Ensure backer plate is flush against spindle.

Install glass door panel

PT22 355.41 insert backer plate

Backer plate screws:

M8x27 FH screw

Top/Bottom patch

fitting covers

Floor pivot (355.6)

Floor pivot set screw

10

RTS88

closer valves

Tools needed:355.6 pivot = 15/16" wrench

355.6 pivot = 2mm hex key

Backer plate = 6mm hex key

Torque value:PT22 backer plate =

15ft lbs [20Nm]

SpindleRTS88

Adjust door height:10.6 Adjust floor pivot spindle to adjust for door height.

Spin adjustable floor pivot (355.6) spindle up or down

until, using 15/16" wrench, until correct door height is

met.

Tighten set screw, using 2mm hex key, to secure spindle

in position.

NOTE: Ensure set screw is fully engaged with spindle. If set screw is tightened properly, spindle should NOT rotate.

Secure floor pivot cover with included fastener.

10.7 Snap covers onto both sides of patch fittings.

OPTION 2: Install door into concealed overhead closer (hold open):(For ease of loading door.)

10.2 Close both valves on RTS88 closer.

10.3 Open door to preset hold open position.

10.4 Tip glass up and onto header spindle.

10.5 Secure PT22 (355.41) backer plate with provided

fasteners; first tighten screws snug against spindle, then

fully tighten alternating each.

Use a 6mm hex key and 15 ft lbs [20Nm] force.

Ensure backer plate is flush against spindle.

OPTION 1: Concealed Overhead Closer & Floor Pivot



PURE ENCLOSE®

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15

Vertical sidelite post 'A' & Vertical jamb post 'E'

PIVOT DOOR

SIDE LITE

E

FB

A D

C H

Vertical sidelite

extrusion

Vertical sidelite

glazing pocket

Vertical jamb

extrusion

Vertical jamb flat

panel cover

1

1.1 Measure and cut channel at full height.

1.2 Disassemble post parts.




1.4 Align channel with plumb line.

1.5 Secure channel to frame.

Vertical sidelite post 'A':

1.6 Trim Dri-fit® gaskets.


Vertical jamb post 'E':

1.8 Snap on flat panel cover.



Vertical

sidelite

extrusion

Vertical

sidelite

glazing

pocket

Vertical

jamb

extrusion

Vertical jamb flat

panel cover

Offset

screws

from

glazing

pocket

OPTION 2 - PURE Enclose® System: Free Swing: Top Pivot (PT21 Walking Beam Pivot) & Floor Pivot (355.6)

Fill foam



PURE ENCLOSE®

—

16

2.1 Measure and cut sidelite header:

Sidelite header length = (extrusion to extrusion) - (clear opening + 1-3/4")

Example for a 36" wide door: Sidelite header length = (Extrusion to Extrustion) - 37-3/4"

2.2 Disassemble sidelite header parts.


OPTION 2 - Free Swing: Top Pivot & Floor Pivot



2.4 Align sidelite header extrusion with plumb line.

2.5 Secure sidelite header to frame.



Sidelite header

extrusion

Sidelite header

glazing pocket

PIVOT DOOR

SIDE LITE

E

FB

A D

C H

2



Sidelite header

extrusion

Offset

screws

from

glazing

pocket

37-3/4"[959]

Extrusion to Extrusion

Example only:

Sidelite header assembly 'B'

Fill foam



PURE ENCLOSE®

—

17

3.1 Measure and cut sidelite sill extrusion.

Sill extrusion length = (extrusion to extrusion) - (clear opening + 1-3/4")

Example for a 36" wide door: Sill extrusion length = (Extrusion to Extrustion) - 37-3/4"

3.2 Disassemble sidelite sill extrusion parts.




3.4 Align sidelite bottom extrusion with plumb line.

3.5 Secure bottom extrusion to frame.



3.8 Slide setting blocks into glazing pocket.

NOTE: If using tempered laminated glass, remove one gasket.

Sidelite sill assembly 'C'

PIVOT DOOR

SIDE LITE

E

FB

A D

C H

Sidelite bottom

extrusionSidelite bottom

glazing pocket

3



Sidelite bottom

extrusion

37-3/4"[959]

Example only:


Fill foam



PURE ENCLOSE®

—

18


Install top pivot (PT21)

(consult DORMA for other options)

4.1 Remove cover from header tube and pre-drill holes for

installation. See image for hole locations.

4.2 Apply fill foam if necessary.

4.3 Secure header using appropriate fasteners.

NOTE: Always ensure the proper fastener and adequate number of fixing points for your specific field conditions.

4.4 Raise walk ing beam pivot spindle up completely by

rotating spindle adjustment screw.

NOTE: Ensure closer is plumb and level.

4

Inside of header tube (with PT21 walking beam pivot)

Top of header tube (with PT21 walking beam pivot)

PT21

Spindle

adjustment screw Spindle

Fill foam:

Keep close

to edge of

header.

PIVOT DOOR

SIDE LITE

E

FB

A D

C H

PT21



PURE ENCLOSE®

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19

5.1 Disassemble I-post.

5.2 Measure and cut post at full height.


5.4 Align and plumb I-post in place.

5.5 Align mounting bracket and I-post bottom bracket to

strike-side of I-post. See Figure A & B above for proper

orientation.

5.6 Secure brackets to I-post ONLY with self-tapping screws,

provided.

5.7 Pre-drill holes through:

Mounting bracket into header

I-post bottom bracket into floor mounting surface.

5.8 Remove I-post [with brackets attached]. (To be installed

permanently in later step.)

Mounting bracket and I-post mounting bracket

PIVOT DOOR

SIDE LITE

E

FB

A D

C H

I-post

5

Mounting

bracket

Header

extrusion

I-post

bottom

bracket

Mounting bracket

I-post bottom bracket

Wider side against header.

Wider side against I-post.

I-post

Header

Figure A

Figure B

Floor

mounting

surface




PURE ENCLOSE®

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20

6.1 Spray inside of each extrusion with glass cleaner:

Sidelite header

Vertical sidelite post

Sidelite sill extrusion

6.2 Lift glass into sidelite header and down into sill

extrusion.

6.3 Slide glass into vertical sidelite post.

NOTE: If using tempered laminated glass, gently press glass

panel against gasket and dispense silicone along full length of

non-gasket side of sill extrusion.

Install sidelite glass panel

PIVOT DOOR

SIDE LITE

E

FB

A D

C HSidelite

glass

Sidelite

header

Vertical

sidelite

post

Sidelite

sill

extrusion

6




PURE ENCLOSE®

—

21

7.1 Snap glazing pocket into I-post.


7.3 Spray Dri-fit gaskets for ease of installing onto glass

sidelite.

7.4 Secure I-post bottom bracket to floor surface, with

appropriate screws and anchors forthe specific

application.

7.5 Secure mounting bracket into header extrusion.

7.6 Snap on I-post strike/flat cover.

7.7 Snap cover cap and header flat cover cap into place.

Vertical strike post/I-post 'D'

PIVOT DOOR

SIDE LITE

E

FB

A D

C H

I-post

I-post

bottom

bracket

Mounting

bracketHeader

extrusion

Flat

cover

Cover

cap

7

I-post strike/flat

cover

Sill mounting

bracket




PURE ENCLOSE®

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22

OPTION 2: Free Swing: Top Pivot & Floor PivotInstall top (PT20) and bottom (PT10) patch fittings (consult DORMA for other options)

8.1 Completely separate patch fitting parts.

Throw away spacer blocks.

Remove backing tape from gaskets.

8.2 Secure gasket to inside of each patch fitting.

8.3 Place rubber bushing inside hole cut-out in glass panel.

Patch

fitting

covers Patch

fittingsPatch

fitting

gaskets

Rubber

bushing

Patch fitting screws:

M6x27 FH screw

Rubber

bushing

Install patch fittings

Install inserts

319.1 insert screws:

M6x20 FH screw

PT20 319.2 insert

8

NOTE: Ensure center line of pivot is 2-5/8" from edge of patch fitting.

319.2 insert screws:

M6x15 screw

8.4

8.6

NOTE: Fasteners toward inside of glass

PT10 319.1 insert

Hex key size:PT10/PT20 = 5mm

Torque value:PT10/PT20 ftg = 11ft lbs

[15Nm]

PT10 insert = 8ft lbs

[12Nm]

Secure patch fitting inserts:8.6 Install inserts into patch fittings.

8.7 Secure insert with included fasteners, alternating while

tightening.

PT20 insert: Use a 5 mm hex key and 11 ft lbs (15Nm) of

force.

PT10 insert: Use a 5 mm hex key and 8 ft lbs (12Nm) of

force.

Secure patch fittings:

8.4 Properly align and level patch fitting on door.

8.5 Secure with included fasteners through glass.

PT10/PT20 fittings: Use a 5mm hex key and 11 ft lbs

(15Nm) of force.



PURE ENCLOSE®

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23

9.1 Using an appropriate plumbing tool, align the PT21

walking beam pivot spindle with the location of the

bottom pivot.

Install floor pivot 'H' (355.6 adjustable floor pivot)(consult Dorma for other options)

9.2 Bore a 1" [25mm] diameter hole 3/8" [10mm] deep.

9.3 Secure floor pivot to floor using appropriate screws and

anchors for the specific application.

PIVOT DOOR

SIDE LITE

E

FB

A D

C HExample: Floor

pivot (355.6)

9

OPTION 2: Free Swing: Top Pivot & Floor Pivot



PURE ENCLOSE®

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24

Install door onto 355.6 floor pivot:

10.1 Place bottom patch fitting onto floor pivot spindle.

Install door into top pivot (PT21 walking beam pivot):

10.2 Tip glass up vertically in line with pivot spindle.

10.3 Rotate PT21 pin down into patch fitting insert by

rotating the pin adjustment screw.

Install glass door panel

Top/Bottom patch

fitting covers

Floor pivot (355.6)

Floor pivot set screw

10

Tools needed:355.6 pivot = 15/16" wrench

355.6 pivot = 2mm hex key

Adjust door height:

10.4 Adjust floor pivot spindle to adjust for door height.

Spin adjustable floor pivot (355.6) spindle up or down,

using 15/16" wrench, until correct door height is met.

Tighten set screw, using 2mm hex key, to secure spindle

in position.

NOTE: Ensure set screw is fully engaged with spindle. If set screw is tightened properly, spindle should NOT rotate.

Secure floor pivot cover with included fastener.

10.5 Snap covers onto both sides of patch fittings.

OPTION 2: Free Swing: Top Pivot & Floor Pivot

PT21

Spindle adjustment

screw

Spindle

Floor pivot

(355.6)

Top pivot (PT21 walking

beam pivot)

9259

65

01

/2017,

Subje

ct

to c

hange w

ithout

notice

DORMA USA, INC.

DORMA DRIVE, DRAWER AC

REAMSTOWN, PA 17567

TOLL-FREE: 800-523-8483

FAX: 800-274-9724

WWW.DORMA.COM

925965 pure enclosed ins 0117 - dormaproducts.dorma.com/content/download/42626/480765/925965...

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