Owner's Manual

CRAFTSMAN+20.0 HPELECTRIC START46" MOWERAUTOMATIC

GARDEN TRACTORModel No.917.273022

• Safety• Assembly• Operation• Maintenance

• Repair Parts

CAUTION:Read and follow allSafety Rules and Instructionsbefore operating t,_isequip-ment.

For answers to your questionsabout this product, Call:

1-800-659-5917Sears Craftsman Help Line5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty ........................... '...................... 2Safety Rules ..................... ...................... 2Product Specifications ........................... 5Assembly ................................................ 8Operation .............................................. 12Maintenance Schedule ......................... 19

Maintenance ......................................... 19Service and Adjustments ...................... 23Storage ................................................. 31Troubleshooting .................................... 32Repair Parts ......................................... 36Parts Ordering ....................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-tained, lubricated and tuned up according to the instructions in the owner's manual,Sears will repair or replace, free of charge, any parts found to be defective in material orworkmanship.This Warranty does not cover:• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.• Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructions contained inthe owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-ment proves defective in material or workmanship and our testing determines the bat-tery will not hold a charge, Sears will replace the battery at no charge. In-home warrantyservice on your Craftsman riding equipment is available at no charge for 30 days fromthe date of purchase. Please contact your nearest service center. After 30 days from thedate of purchase, warranty service is available by taking your Craftsman riding equip-ment to your nearest Sears Service Center. (In-home warranty service will still be avail-able after 30 days from the date of purchase but a standard trip charge will apply). Thiswarranty applies only while this product is in the United States. This Warranty gives youspecific legal rights, and you may also have other dghts which may vary from state tostate.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

• Read, understand, and follow all instruc-tions in the manual and on the machinebefore starting.

• Only allow responSIbleadults, who arefamiliar with the instructions,to operatethe machine.

• Clear the area of objects such as rocks,toys, wire, etc., which could be pickedup and thrown by the blade.

• Be sure the area is clear of other peoplebefore mowing. Stop machine if anyoneenters the area.

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• Never carry passengers.• Do not mow in reverse unless absolute-

ly necessary. Always look down andbehind before and while backing.

• Be aware of the mower discharge direc-tion and do not point it at anyone. Donot operate the mower without eitherthe entire grass catcher or the guard inplace.

• Slow down before turning.• Never leave a running machine unat-

tended. Always turn off blades, set park-ing brake, stop engine, and removekeys before dismounting.

• Turn off blades when not mowing.• Stop engine before removing grass

catcher or unclogging chute.• Mow only in daylight or good artificial

light.• Do not operate the machine while under

the influence of alcohol or drugs.• Watch for traffic when operating near or

crossing roadways.• Use extra care when loading or unload-

ing the machine into a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, whichcan result in severe injury or death. Allslopes require extra caution. If you cannotback up the slope or if you feel uneasy onit, do not mow it.DO:• Mow up and down slopes, not across.• Remove obstacles such as recks, tree

limbs, etc.• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tallgrass can hide obstacles.

• Use slow speed. Choose a low gear sothat you will not have to stop or shiftwhile on the slope.

• Follow the manufacturer's recommen-dations for wheel weights or counter-weights to improve stability.

• Use extra care with grass catchers orother attachments. These can changethe stability of the machine.

• Keep all movement on the slopes slowand gradual. Do not make suddenchanges in speed or direction.

• Avoidstarting or stopping on a slope. Iftires lose traction, disengage the bladesand proceed slowly straight down theslope.

DO NOT:• Do notturn on slopes unless necessary,

and then, turn slowly and graduallydownhill, if possible.'

• Do not mow near drop-offs, ditches, orembankments. The mower could sud-denly turn over if a wheel is over theedge of a cliff or ditch, or if an edgecaves in.

• Do not mow on wet grass. Reducedtraction could cause sliding.

• Do nottry to stabilize the machine byputtingyour foot on the ground.

• Do not use grass catcher on steepslopes.

CHILDREN

Tragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to themachine and the mowing activity. Neverassume that childrenwiU remain whereyou last saw them.• Keep children out of the mowing area

and under the watchful care of anotherresponsible adult.

• Be alert end tum machine off if childrenenter the area.

• Before and when backing, look behindand down for small children.

• Never carry children.They may fall offand be sedously injured or interfere withsafe machine operation.

• Never allow children to operate themachine.

• Use extra care when approaching blindcorners, shrubs, trees, or other objectsthat may obscure vision.

SERVICE• Use extia care in handling gasoline and

other fuels. They are flammable andvapors are explosive.

Use only an approved container.Never remove gas cap or add fuelwith the engine running. Allow en-gine to cool before refueling. Do notsmoke.Never refuel the machine indoors.Never store the machine or fuelcontainer inside where there is anopen flame, such as a water heater.

• Never run a machine inside a closedarea.

• Keep nuts and bolts especially bladeattachment bolts, tight and keep equip-ment in good condition. .

.Never tamper with safety devices.

Check their proper operation regularly.Keep machine free of grass, leaves, orother debris build-up. Clean oilor fuelspillage. Allow machine to coot beforestoring.Stop and inspect the equipment k youstnke an object. Repair, if necessary,before restarting.

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• Never make adjustments or repairs withthe engine running.

• Grass catcher components are subjectto wear, damage, and deterioration,which could expose moving parts orallow objects to be thrown. Frequentlycheck components and replace withmanufacturer's recommended parts,when necessary.

• Mower blades are sharp and can cut.Wrap the blade(s) or wear gloves, anduse extra caution when servicing them.

• Check brake operation frequently.Adjust and service as required.

• Be sure the area is clear of other peoplebefore mowing. Stop machine if anyoneenters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-ly necessary. Always look down andbehind before and while backing.

• Never carry children. They may fall offand be seriously injured or interfere withsafe machine operation.

• Keep children out of the mowing areaand under the watchful care of anotherresponsible adult.

• Be alert and turn machine off if childrenenter the area.

• Before and when backing, look behindand down for small children.

• Mow up and down slopes (15° Max), notacross.

• Remove obstacles such as rocks, treelimbs, etc.

• Watch for holes, ruts, or bumps. Uneventerrain could overturn the machine. Tallgrass can hide obstacles.

• Use slow speed. Choose a low gear sothat you will not have to stop or shiftwhile on the slope.

• Avoid starting or stopping on a slope. Iftires lose traction, disengage the bladesand proceed slowly straight down theslope.

• Donotturnonslopesunlessnecessary,and then, turn slowly and graduallydownhill, if possible.

_, Look for this symbol to point out impor-tant safety precautions. It means CAU-TIONl!! BECOME AWARE!I! YOUR SAFE-TY IS INVOLVED.

_,CAUTION: In order to prevent acciden-tal starting when setting up, transporting,adjusting or making repairs always discon-nect spark plug wire and place wire whereit cannot contact spark plug.

•,WARNING: The engine exhaust fromthis product contains chemicals known tothe State of Califomia to cause cancer,birth defects, or other reproductive harm.

4

PRODUCT SPECIFICATIONS

_ASOLINE 3.5 GALLONSAPACITY UNLEADED '

_,NDTYPE: REGULAR

OIL TYPE SAE 10W-30API-SF/SG/SH): (above 32°F)

SAE 5W-30

(below 32°F)

OIL CAPACITY: W/FILTER: 4.2 PINTSWIG FILTER: 3.7 PINTS

SPARK PLUG: Champion RC12YCGAP: ,040")

GROUND SPEED FORWARD: 5.13

MPH): REVERSE: 2.1TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGINGSYSTEM: 15 AMPS@ 3600 RPM

BATTERY: AMP/HR: 35MIN. CCA: 280CASE SIZE: U1R

3LADE BOLT 27-35 FT. LBS.tORQUE:

CONGRATULATIONS on your purchaseof a Craftsman Tractor. It has beendesigned, engineered and manufacturedto give you the best possible dependabilityand performance.Should you experience any problem youcannot easily remedy, please contact yournearest Sears Authorized Service Center.We have competent, well-trained techni-

'clans and the proper tools to service orrepair this tractor.Please read and retain this manual. Theinstructionswill enable you to assembleand maintain your tractor properly. Alwaysobserve the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail-able on this product. Contact your nearestSears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.• Follow a regular schedule in maintain-

ing, caring for and using your tractor.• Follow the instructionsunder "Mainte-

nance" and "Storage" sections of thisowner's manual.

_WARNING: This tractor is equippedwith an internal combustion engine andshould not be used on or near any unim-proved forest-covered, brush-covered orgrass-covered land unless the engine'sexhaust system is equipped with a sparkarrester meeting applicable local or statelaws (if any). If a spark arrester is used, itshould be maintained in effective workingorder by the operator.In the state of California the above isrequired by law (Section 4442 of theCalifornia Public Resources Code). Otherstates may have similar laws. Federallaws apply on federal lands. A sparkarrester for the muffler is available throughyour nearest Sears Authorized ServiceCenter (See REPAIR PARTS section ofthis manual).

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PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Shoulder Bolt

_1 (1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

(2) Washers_

3/16 x 3/4 x16 GaugeF -- "X_

(2) Screws - (2) Lock

#10 x_ ,i W_hem#10

(2) Weld Nuts #10 t .' .t-

(3) Retainer Spdngs(Double Loop)

f_=.._ (4) Retainer Spdngs

Parts packet separately in carton

DSeat

VideoCassette

Steering Wheel

Mulcher

_..._.--.=

Parts Bag contents not shown furl size

(2) Washers 318x 7/8 x 14 Ga.(2) Shoulder

Bolts

o®_:_ (2) Centedock

Nuts(2) Keys (2) Gauge

Wheels

Plate

i Ii i

)ii I

#i a

Manual ' Parts Bag '

_t U (2) Latch HookAssemblies

)erontu_ A._=,mu_sSteering

Wheel Insert

SteeringSleeve

SteeringSleeveExtension

iI

Slope Sheet

7

Yournewtractorhasbeenassembledat thefactorywithexceptionofthosepartsleftunassembledforshippingpurposes.To ensuresafeandproperoperationof yourtractorall partsand hardwareyouassemblemustbe tightenedsecurely.Usethe correc,t toolsas necessaryto insurepropertightness.Reviewthe videocassettebeToreyoubegin.TOOLS REQUIRED FORASSEMBLY

A socket wrench set will make assemblyeasier. Standard wrench sizes you needare listed below.(I) 9/16" wrench (I) 3/4" Socket w/(I) I12" wrench drive ratchet(1)Pliers (1) Phillips Screw-(I) Utilityknife driver(I) Tire pressure gauge

When right or left hand is mentioned inthis manual, if means, from your point ofview, when you are in the operating posi-tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROMCARTON

UNPACK CARTON• Remove all accessible loose pads and

parts boxes from shipping carton (Seepage 6).

• Cut, from top to bottom, along lines onall four comers of shipping carton, andlay panels flat.

: Remove mower and package materials.Check for any additional loose pads orboxes and remove.

BEFORE ROLUNG TRACTOR OFFSKIDATTACH STEERING WHEEL

• Remove hex bolt, lock washer and largeflat washer from steedng shaft.

• Position front wheels of the tractor sothey are pointing straight forward.

• Slide the steedng sleeve over the steer-ir_. sl'_aft.

Ahgn tabs and press steedng sleeveextension into bottom of steering wheel.Position steedng wheel so cross barsare horizontal (left to right) and slideonto steedng wheel adapter.

• Secure steedng wheel to steedng shaftwith hex bolt, lock washer and large fiatwasher previously removed. Tightensecurely.

• Snap steedng wheel insert into centerof steedng wheel.

• Remove protective materials from trac-tor hood and grill.

Wheel Insert

_.._ Hex Bolt

_.s..--Lock Washer

Large RatWasher

Steering

SteeringWheel Adapter

IMPORTANT: Check for and remove anystaples in skid that may puncture tireswhere tractor is to roll offskid.TO ROLL TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)• Press lift lever plunger and raise attach-

ment lift lever to its highest position.• Release parking brake by depressing

clutcWbrake pedal.• Place freewheel control in freewheeling

positionto disengage transmission (See"TO TRANSPORT" in the Operationsection of this manual).

• Roll tractor forward off skid.

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HOW TO SET UP YOUR TRACTOR

CHECK BATTERY• Lift hood to raised position.• If this battery is put into service after

month and year indicated on label (labellocated between terminals) charge bet-tery for minimum of one hour at 6-10amps. (See "BAI-I'ERY' in Maintenancesection of this manual for charginginstructions).

_o

INSTALL SEATAdjust seat before tightening adjustmentknob.

• • Remove cardboard packing on seatpan.

• Place seat on seat pan and assembleshoulder bolt. _ghten shoulder bellSecurely.

• Assemble adjustment knob end flatwasher loosely. Do not tighten.

• Lower seat into operating pos'dionendsit on seat.

• Slide seat until a com|ortable position isreached which allows you to pressclutch/brake pedal all the way down.

• Get off seat without moving its adjustedposition.

• Raise seat end tighten adjustment I_obsecurely.

Seat

Seat Pan

ShoulderBolt

CHECK TIRE PRESSUREThe tires on your tractor were overinflatedat the factory for shipping purposes.Correct tire pressure is important for bestcutting performance.• Reduce tire prassura to PSI shown in

=PRODUCT SPECIFICATIONS" on

page 5 of this manual.CHECK BRAKE SYSTEM

After you learn how to operate your trac-tor, check to see that the brake is properlyadjusted. See =TOADJUST BRAKE" inthe Service and Adjustments section ofthis manual.

INSTALL MOWER AND DRIVE BELTBe sure tractor is on level surface andmower suspension arms are raised withattachment liftcontrol. Engage parkingbrake.• Cut and remove ties securing anti-sway

bar and belts. Swing anti-sway bar toleft side of mower deck.

• Slide mower under tractor with dis-charge guard to right side of tractor.

A_justment _nob

Flat Washer

9

IMPORTANT: Chock belt for proper rout-ing in all mower pulley grooves. Installbelt into electric clutch pulley groove.• Install one front link in top hole of the

right hand front mower bracket and righthand front suspension bracket. ,Retainwith two single loop retainer spnngs asshown.

• Install second front link In left handfront suspension bracket only andretain with single loop retainer spring asshown.

• Turn height adjustment knob counter-clockwise until it stops.

• Lower mower linkage with attachmentlift control.

• Place the left hand suspension arm oninward pointing dock pin. If necessary,rock and raise front otmower to aligndock pin with the hole in suspensionarm. Retain with double loop retainerspring with loops down as shown.

• Slide left side of mower back and installthe unattached front link in top hole ofthe left hand front mower bracket.Retain with single loop retainer springas shown.

• Place the dght hand suspension arm oninward pointing deck pin. If necessary,rock and raise front otmower to aligndeck pin with the hole in suspensionarm. Retain with double loop retainerspring with loops down as shown.

ShoulderBolt

Double LoopRetainer Spring

Chassis (Inward pointingdeck pins)Bracket

• Connect anti-sway bar to chassis brack-et under left footrest and retain withdouble loop retainer spring.

• Turn height adjustment knob clockwiseto remove slack from mower suspen-sion.

• Raise mower to highest position.Assemble gauge wheels (See "TOADJUST GAUGE WHEELS" in theOperation section of this manual).

CHECK MOWER LEVELNESS

For best cutting results, mower should bepropedy leveled. See "TO LEVELMOWER HOUSING in the Service andAdjustments section of this manual.

CHECK FOR PROPER POSITION OFALL BELTS

See the figures that are shown for replac-ing motion, mower drive, and mower bladedrive belts in the Service and Adjustmentssection of this manual. Verify that thebelts are routed correctly.INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plateusing screw, washer, lock washer, andweld nut as shown.

SuspensionArms Suspension

Front Mower

GaugeWheel

3/8 Washer 3/8-16CenterLocknut

Use Pliers forRetainer Springs

Double LoopRetainer Sp_ng

Anti-SwayBar

IdlerPulley

Retainer Springs

Discharge Guard

10

NOTE:Pre-assembleweldnut to latchhookbyinsertingweld nut fromthetopwithhookpointingdown.Tightenhard-waresecurely.

• Raise and hold deflector shield inup-right position.

• Place front of mulcher plate over front ofmower deck opening and slide intoplace, as shown.

• Hook front latch into hole on front ofmower deck.

• Hook rear latch into hole on back of

ower deck. .CAUTION: Do not remove discharge

guard from mower. Raise and hold guardwhen attaching mulcher plate and allow itto rest on plate while in operation.

TO CONVERT TO BAGGING ORDISCHARGING

Simply remove mulcher plate and store ina safe place. Your mower is now ready fordischarging or installation of optionalgrass catcher accessory.

NOTE: It is not necessary to changeblades. The mulcher blades are designedfor discharging and bagging also.

Weld Nutfrom th Hook Points

LockWasher

LatchWeldNut

Latch

LockWasher

r

DeflectorShield

v"CHECKLIST

Please review the followingchecklist:,/ All assembly instructionshave been

completed.,/No remaining loose parts in carton.,/Battery is properly prepared and

charged. (Minimum I hour at 6 amps).,/Seat is adjusted comfortably and tight-

ened securely.•/ All tires are propedy inflated. (For ship-

ping purposes, the tires were ovednflat-ed at the factory).

,/Be sure mower deck is properly leveledside-to-side/front-to-rear for best cuttingresults. (Tires must be prepedy inflatedfor leveling).

/ Check mower and drive belts. Be sure

they are muted properly around pulleysand inside all holt keepers.

•/ Check wiring. See that all connectionsare stillsecure and wires are properlyclamped.

/ Before ddving tractor, be sure freewheelcontrol is in drive position.

While leaming how to use your tractor,pay extra attention to the following impor-tant items:•/ Engine oil is at proper level.4' Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.4' Become familiar with all controls - their

location and function. Operate thembefore you start the engine.

4' Be sure brake system is in safe operat-ing condition.

,/It is important to purge the transmissionbefore operating your tractor for the firsttime. Follow proper starling and trans-missionpurging instructions(See "TOSTART ENGINE" and =PURGE TRANS-MISSION" in the Operation section ofthis manual).

LatchHooks

11

Thesesymbolsmayappearon your tractor or in literature supplied with the product.Learn and understand their meaning.

BATTERY CAUT]ON OR REVERSE FORWARD FAST SLOWWARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP '_LIGHT !

FUEL CI'K)KE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER UFTLOCKED

R N H LATrACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAYFREEWHEEL

(AutomaticModelsonly)

12

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOURTRACTORCompare the illustrationswith your tractor to familiarize yourself with the locations ofvarious controls and adjustments. Save this manual for future reference.

IgnitionSwitch

Light SwitchPosition

Ammeter

AttachmentClutch Switch

Throttle Control

Clutch/Brake

Lift LeverPlunger

LiftLever

ChokeControl

- Parking Brake

HeightAdjustmentKnob

Free Wheel

MotionControlLever

Our tractors conform to the safety standards of the AmericanNational Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other at-tachments mounted to your tractor.LIGHT SWITCH: Turns the headlights onand off.THROTTLE CONTROL: Used to controlengine speed.CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor andstarting the engine.CHOKE CONTROL: Used when starting acold engine.HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height.IGNITION SWITCH: Used for starting andstopping the engine.

ATTACHMENT LIFT LEVER: Used toraise and lower the mower deck or otherattachments mounted to your tractor.LIFT LEVER PLUNGER: Used to releaseattachment lift lever when changing itsposition.AMMETER: Indicates battery charging (+)or discharging (-).PARKING BRAKE: Locks clutch/brakeinto the brake position.MOTION CONTROL LEVER - Selects thespeed and direction of the tractor.FREEWHEEL CONTROL - Disengagestransmission for pushing or slowly towingthe tractor with the engine off.

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The operation of any tractor can result in foreign objects thrown into theeyes, which can result in severe eye damage. Always wear safety glassesor eye shields while operating your tractor or performing any adjustments orrepairs. We recommend a wide vision safety mask over spectacles, or stan-dard safety glasses.

HOW TO USE YOUR TRACTOR

Your tractor is equipped with an operatorpresence Sensing switch. When engine isrunning, any attempt by the operator toleave the seat without first setting theparking brake will shut off the engine.

TO SET PARKING BRAKE

• Depress clutch/brake pedal into full=BRAKE" position and hold.

• Place parking brake lever in =EN-GAGED" position and release pressurefrom clutch/brake pedal. Pedal shouldremain in =BRAKE" position. Make sureparking brake will hold tractor secure.

Throttle Push-In to Attachment Clutch

Control "Disengaged" Switch Pull Out To_'-__ Engage'\

Clutch/_ake .n;_=_=n=_,"Parking BrakePedal=Drive . pC_'_ -_'" =Engaged"Position Position

STOPPINGMOWER BLADES -

• To stop mower blades, move attach-ment clutch switch to "DISENGAGED"position.

GROUND DRIVE -

• To stop ground drive, depressclutch/brake pedal into full "BRAKE"position.

• Move motion control lever to neutral (N)position.

IMPORTANT: The motion control leverdoes not return to neutral (N) positionwhen the clutch/brake pedal is depressed.ENGINE -

• Move throttle control to slow :ppsition.NOTE: Failure to move throttle control toslow position and allowing engine to idlebefore stopping may cause engine to"backfire'.

Turn ignition key to =OFF" position andremove key. Always remove key whenleaving tractor to prevent unauthorizedUse.

• Never use choke to stop engine.IMPORTANT: Leaving the ignition switchin any position other than "OFF" will causethe battery to be dishcarged (dead).NOTE: Under certain conditions whentractor is standing idle with the engine run-ning, hot engine exhaust gases maycause "browning" of grass. To eliminatethis possibility, always stop engine whenstopping tractor on grass areas.

_, CAUTION: Always stop tractor com-pletely, as described above, before leavingthe operator's position; to empty grasscatcher, etc.THROTTLE CONTROL

Always operate engine at full throttle.• Operating engine at less than full throt-

tle reduces the battery charging rate.• Full throttle offers the best bagging and

mower performance.CHOKE CONTROL

Use choke control whenever you are start-ing a cold engine. Do not use to start awarm engine.• To engage choke control, pull knob out.

Slowly push knob in to disengage.TO MOVE FORWARD AND BACKWARD

The direction and speed of movement iscontrolled by the motion control lever.• Start tractor with motion control lever in

neutral (N) position.• Release parking brake and clutch/brake

pedal.• Slowly move motion control lever to

desired position.TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by tum-ing the height adjustment knob indesired direction.• Turn knob clockwise (G) to raise cutting

height. .•Tum KnOD counterclockwise (_)to

lower cutting height.The cutting height range is approximately1-1/2" to 4-1/2". The heights are mea-sured from the ground to the blade tip withthe engine not running. These heights are

14

approximate and may vary dependingupon soil conditions, height of grass andtypes of grass being mowed.• The average lawn should be cut to

approximately 2-1/2 inches dudng thecool season and to over 3 inches duringhot months. For healthier and betterlooking lawns, mow often and aftermoderate growth.

• For best cutting performance, grassover 6 inches in height should bemowed twice. Make the first cut rela-tively high; the second to desired height.

TO ADJUST GAUGE WHEELSGauge wheels are propedy adjustedwhen they are slightly off the ground whenmower is at the desired cutting height inoperating position. Gauge wheels thenkeep the deck in proper position to helpprevent scalping in most terrain condi-tions.• Adjust gauge wheels with tractor on a

flat level surface.• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTINGHEIGHT" inthe Operation section ofthis manual).

• With mower in desired height of cut po-sition, gauge wheels should be assem-bled so they are slightly off the ground.Install gauge wheel in appropriate holewith shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.

° Repeat for opposite side installinggauge wheel in same adjustment hole.

GaugeMounffng_Bracket

_,CAUTION: Do not operate the mowerwithout either the entire grass catcher, onmowers so equipped, or the dischargeguard in place.TO OPERATE ON HILLS_,CAUTION: Do not ddve up or downhills with slopes greater than 15° and donot drive across any slope. Use the slopeguide provided at the back of this manual.• Choose the slowest speed before start-

ing up or down hills. .• Avoid atopp|ng or changing speed on

hills.• If slowing is necessary, move throttle

control lever to slower position.

i f stopping is absolutely necessary, pushclutch/brake pedal quickly to brake posi-tion and engage parking brake.Move motion control lever to neutral (N)position.

IMPORTANT: The motion control leverdoes not return to neutral (N) positionwhen the clutch/brake pedal is depressed.• To restart movement, slowly release

parking brake and clutch/brake pedal.• Slowly move motion control lever to

slowest setting.• Make all tums slowly.

Attachment ClutchSwitch Pull Out To

"Engage" _

Push In To _ "_"

"Disengage" "-_) )_

Attachment Lift LeverHigh Position

/ Low.#"Positlon

,:.'_.:"Discharge;\ Guard

3/8-16LoCi.nut Shoulder Bolt

-3/8 Washer Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operatorpresence sensing switch. Any attempt bythe operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine.• Select desired height of cut.• Lower mower with attachment lift con-

trol.• Start mower blades by engaging attach-

ment clutch control.• TOSTOP MOWER BLADES - disen-

gage attachment clutch control

TO TRANSPORT

When pushing or towing your tractor, besure to disengage transmission by placingfreewheel control in freewheeling posi-tion. Freewheel control is located at therear drawbar of tractor.• Raise attachment lift to highest position

with attachment lift control.• Remove retainer spring from freewheel

control rod.• Push control rod in to disengage trans-

mission and reinsert retainer sp.dng intocontrol rod hole now on back side of thebracket.

• 0o not push or tow tractor at more thantwo (2) MPR.

• To reengage transmission, reverseabove procedure.

15

NOTE: To protect hood from damagewhen transporting your tractor on a truckor a trailer, be sure hoed is closed andsecured to tractor. Use an appropriatemeans of tying hood to tractor (rope, cord,etc.).TOWING CARTS AND OTHERATTACHMENTS

Tow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of your tractor. Usecommon sense when towing. Too heavy ofa load, while on a slope, is dangerous.Tires can lose traction with the ground andcause you to lose control of your tractor.

BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVEL• The engine in your tractor has been

shipped, from the factory, already filledwith summer weight oil.

• Check engine oilwith tractor on levelground.

• Unthread and remove oil filloap/dip-stick;wipe oil off. Reinsert the dipstickinto the tube and rest oil fill cap on thetube. Do not thread the cap onto thetube. Remove and read oil level. If nec-essary, add oil until =FULL"mark ondipstick is reached. Do not overfill.

• For cold weather operation you shouldchange oil for easier starting (See "OILVISCOSITY CHART" in the CustomerResponsibilitiessection of this manual).

• To change engine oil, see the CustomerResponsibilitiessection in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regularunleaded gasoline with a minimum of 87octane. (Use o,f leaded gasoline willincrease carbon and lead oxidedeposits and reduce valve life). Do notmix oil with gasoline. Purchase fuel in_u_antities that can be used within 30

ays tb assure fuel freshness.

IMPORTANT: When operating in tempera-tures below 32°F(0°C), use fresh, cleanwinter grade gasoline to help insure good,_d weather starting.

WARNING: Experience indicates thatalcohol blended fuels (called gasohol orusing ethanol or methanol) can attractmoisture which leads to separation andformation of acids during storage. Acidicgas can damage the fuel system of anengine while in storage. To avoid engineproblems, the fuel system should be emp-tied before storage of 30 days or longer.Drain the gas tank, start the engine and letit run untilthe fuel lines and carburetor areempty. Use fresh fuel next season. SeeStorage Instructionsfor additionalinformation. Never use engine orcarburetor cleaner products inthe fuel_k or permanent damage may occur.

CAUTION: Fill to bottom of gas tankfiller neck. Do not overfill. Wipe off anyspilled oil or fuel. Do not store, spill or usegasoline near an open flame.TO START ENGINE

When starting the engine for the first timeor if the engine has run out of fuel, it willtake extra cranking time to move fuel fromthe tank to the engine.• Be sure freewheel control is in the

transmission engaged position.• Sit on seat in operating position,

depress clutch/brake pedal and setparking brake.

• Place motion control lever in neutral (N)position.

• Move attachment clutch to "DISEN-GAGED" position.

• Move throttle control to fast position• Pull choke control out for a cold engine

start attempL For a warm engine startattempt the choke control may not beneeded.

NOTE: Before starting, read the warm andcold starting procedures below.

• Insert key into ignition and tum keyclockwise to "START" position andrelease key as soon as engine starts.Do not run starter continuously for morethan fifteen seconds per minute. If theengine does not start after severalattempts, push choke control in, wait afew minutes and try again. If engine stilldoes not start, pull the choke control outand retry.

16

WARMWEATHERSTARTING(50° FAND ABOVE)

• When engine starts, slowly push chokecontrol in (Jntil the engine begins to runsmoothly. If the engine starts to runroughly, pull the choke control out slight-ly for a few seconds and then continueto push the control in slowly.

• The attachments and ground drive cannow be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minute usingthe choke as described above.

COLD WEATHER STARTING (50 ° F ANDBELOW)

• When engine starts, slowly push chokecontrol in until the engine begins to runsmoothly. Continue to push the chokecontrol in small steps allowing theengine to accept small changes inspeed and load, until the choke controlis fully in. If the engine starts to runroughly, pull the choke control out slight-ly for a few seconds and then continueto push the control in slowly. This mayrequire an engine warm-up period fromseveral seconds to several minutes,depending on the temperature.

AUTOMATIC TRANSMISSION WARM-UP

• Before driving the unit in cold weather,the transmission should be warmed upas follows:

• Be sure the tractor is on level ground.• Place the motion control lever in neu-

tral. Release the parking brake andlet the clutch/brake slowly retum tooperating position.

• Allow one minute for transmission to

warm up. This can be done during theengine warm up period.

• The_t(achments can be used duringthe engine warm-up period after thetransmission has been warmed up andmay require the choke control be pulledout slightly.

NOTE: A high altitude (above 3000 feet)or in cold temperatures (below 32 F) thecarburetor fuel mixture may need to beadjusted for best engine performance.See "TO ADJUST CARBURETOR" in theService and Adjustments section of thismanual.

PURGE TRANSMISSION

ACAUTION: Never engage or disen-gage freewheel lever while the engine isrunning.To ensure proper operation andperfor-mance, it is recommended that the trans-mission be purged before operating tractorfor the first time. This procedure willremove any trapped air inside the trans-mission which may have developed duringshipping of your tractor.IMPORTANT: Should your transmissionrequire removeal for service or replace-ment, it should be purged after reinstalla-tion before operating the tractor.• Place tractor safely on level surface with

engine off and parking brake set.• Disengage transmission b_/placing free-

wheel control in freewheel,ng position(See "TO TRANSPORT" in this sectionof manual).

• Sitting in the tractor seat, start engine.After the engine is running, move throt-tle control to slow position. With motioncontrol lever in neutral (N) position,slowly disengage clutch/brake pedal.

• Move motion control lever to full forward_osition and hold for five (5) seconds.

ove lever to full reverseposition andhold for five (5) seconds. Repeat th,sprocedure three (3) times.

NOTE: Dudng this procedure there will beno movement of dnve wheels. The air isbeing removed from hydraulic drive sys-tem.

• Move motion control lever to neutral (N)position. Shut off engine and set perkingbrake.

• Engage transmission by placing free-whee/control in ddving position (See"TO TRANSPORT" in this section ofmanual).

• Sitting in the tractor seat, start engine.After the engine is running, move throt-tle control to half (1/2) speed. Withmotion control lever in neutral (N)posi-tion, slowly disengage clutch/brakepedal.

• Slowly move motion control lever for-ward; after the tractor moves approxi-mately five (5) feet, slowly move motioncontrol lever to reverse position. Afterthe tractor moves approximately five (5)feet retum the motion control lever tothe neutral (N) position. Repeat this pro-cedure with the motion control leverthree (3) times.

• Your tractor is now purged and nowready for normal operation.

17

MOWING TIPS• Tirechainscannotbe usedwhenthe

mowerhousingis attachedto tractor.• Mower should be properly leveled for

best mowing performance. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.

• The left hand side of mower should be

used for trimming.• Ddve so that clippings are discharged

onto the area that has been cut. Have

the cut area to the dght of the tractor.This will result in a more even distribu-

tion of clippings and more uniform cut-ting.

• When mowing large areas, start by turn-ing to the right so that clippings will dis-charge away from shrubs, fences, drive-ways, etc. After one or two rounds, mowin the opposite direction making lefthand turns until finished.

• If grass is extremely tall, it should bemowed twice to reduce load and possi-ble fire hazard from dried clippings.Make first cut relatively high; the secondto the desired height.

• Do not mow grass when it is wet. Wetgrass will plug mower and leave unde-sirable clumps. Allow grass to drybefore mowing.

• Always operate engine at full throttlewhen mowing to assure better mowingperformance and proper discharge ofmaterial. Regulate ground speed by se-lecting a low enough gear to give themower the best cutting performance aswell as the quality of cut desired.

• When operating attachments, select aground speed that will suit the terrainand gLve best performance of the at-tachment being used.

, J

MULCHING MOWING TIPSIMPORTANT: For best performance, keepmower housing free of built-up grass andtrash. Clean after each use.• The special mulching blade will recur

the grass clippings many times andreduce them in size so that as they fallonto the lawn they will disperse into thegrass and not be noticed. Also, themulched grass will biedegrade quicklyto provide nutrients for the lawn. Alwaysmulch with your highest engine (blade)speed as this will provide the best recut-ting action of the blades.

• Avoid cutting your lawn when it is wet.Wet grass tends to form clumps andinterferes with the mulching action. Thebest time to mow your lawn is the earlyaftemoon. At this time the grass hasdried and the newly cut area will not beexposed to the direct sun.

• For best results, adjust the mower cut-ting height so that the mower cuts offonly the top one-third of the grassblades. For extremely heavy mulching,reduce your width of cut on each passand mow slowly.

• Certain types of grass and grass condi-tions may require that an area bemulched a second time to completelyhide the clippings. When doing a sec-ond cut, mow across or perpendicular tothe first cut path.

• Change your cutting pattem from weekto week. Mow north to south one week

then change to east to west the nextweek. This will help prevent matting andgraining of the lawn.

18

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE _ S_tCE/'DRLL IN DATESAS YOU COMPLETE _ At , _ _J_ _ €.j

REGULAR SERVICE ATES

CheckBrakeOpera5on _l,_ _

T i v,_tockSy=em :V'R CheckforLoo_ Fastermrs IV_ YP, t/

0 Check _e_ Level _R Cneane_e_yandTern_ I_ I_

Check T_ Cooling

Adjust Blade Belt(s) Tension t_' s

Adjust Motion Drive Bett(s) Tension I_,

E aean Air F'_er II_'=

N aean Nr Screen V*=

G Ir_ct a._r/sp=_ _tor i V'Re;daceOil Rlter(ffequipped) I_.=

N ck_,nF.n¢_ CooangRnsRepaceSparkP_g _'= l/

Replace Air Filter Paper Cartddge I#/=

RedaceFurlFiter

1- Chm_gemornonenwhenopera_9 u_dermhemy Ioed_ kl highan'_bnt temperaluma. S - IIoqulppedwllh adjm_d_e wsten_

GENERAL RECOMMENDATIONSThe warranty on this tractor does not coveritems that have been subjected to operatorabuse or negligence. To receive full valuefrom the warranty, operator must maintaintractor as instructed in this manual. Someadjustments will need to be made periodi-cally to properly maintain your tractor.All adjustments in the Service andAdjustments section of this manual shouldbe checked at least once each season.• Once a year you should replace the

spark plug, clean or replace air filter, andcheck blades and belts for wear. A newspark plug and clean air filter assureproper air-fuel mixture and help yourengine run better and last longer.

BEFORE EACH USE

: Check engine oil level.Check brake operation.

7. Timm_ a=dopk_tbo_= = _-_. r_va=_

LUBRICATION CHARTo_e Rod Ball Joints

OSpindleWheeleFmnt-------_Beadng Zerk-:1,_-t_-_ _ '-I-U_.J_r_eSplndleWheeleFrontBeadngZerk

eSteedng// I "l_erk

GS_tearO_eeth_ eEngine

OSpray Silicone lubriant(Move Bootsto Lubricate)eGeneral Purpose GreaseeRefer to Customer Responsibilities=ENGINE"Section

i Check tire pressure. IMPORTANT: Do not oil or grease the pivot pointsCheck operator presence and interlock which have special nylon bearings. Viscous lubri-cants will attract dust and dirt that will shorten thesystems for proper operation, life of the self-lubdcsting bearings. If you feel theyCh_eckfor loose fasteners, must be lubricated, use only=a dry, powdered

graphite type lubricantsparing|y:

19

TRACTORAlwaysobsewesafety ruleswhen per-forminganymaintenance.BRAKEOPERATIONIf tractorrequirosmorethansix (6) feetstoppingdistanceat highspeedinhighestgear,thenbrakemust be adjusted. (See"TO ADJUST BRAKE" in the Service andAdjustments section of this manual).

TIRES• Maintain proper air pressure in all tiros

(See "PRODUCT SPECIFICATIONS"on page 5 of this manual).

• Keep tires free of gasoline, oil, or insectcontrol chemicals which can harm rub-ber.

• Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.

NOTE: To seal tire punctures and preventflat tires dueto slow leaks, tire sealantmay be purchesed from your local padsdealer. Tire sealant also prevents tire dryrot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlocksystems are working properly. If your trac-tor does not function as descdbed below,repair the problem immediately.• The engine should not start unless the• clutch/brake pedal is fully depressed

and attachment clutch control is in the

disengaged position.• When the engine is running, any

attempt by the operator to leave theseat without first setting the parkingbrake should shut off the engine.

• When the engine is running and theattachment clutch is engaged, anyattempt by the operator to leave theseat should shut off the engine.

• The affachment clutch should never

operate unless the operator is in theseat.

BLADE CAREFor best results mower blades must bekept sharp. Replace bent or damagedblades.

BLADE REMOVAL• Raise mower to highest position to allow

access to blades.• Remove hex bqit, lock washer and flat

washer secudng blade.• Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly,center hole in blade must align with staron mandrel assembly.• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.• Tighten bolt securely (27-35 Ft. Lbs.

torque).IMPORTANT: Blade bolt is Grade 8 heattreated.

Trailing Edge Up Mandrel

Flat "_ CenterHole _F_ emblyWasher_/

8)* _ L_ckWasher_-_.._

*A Grade 8 heat treated bolt can beidentifiedby six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpeningblade, but if you do, be sure the blade isbalanced.

Care should be taken to keep the bladebalanced. An unbalanced blade will cause

excessive vibration and eventual damageto mower and engine.• The blade can be sharpened with a file

or on a gdnding wheel. Do not attemptto sharpen while it is on the mower.

• To check blade balance, you will need a5/8" diameter steel belt, pin, or a conebalancer. (When using a cone balancer,follow the instructions supplied with bal-ancer).

NOTE: Do not use a nail for balancingblade. The lobes of the center hole mayappear to be centered, but are not.• Slide blade onto an unthroaded portion

of the steel bolt or pin and hold the boltor pin parallel with the ground. If bladeis balanced, it should remain in a hod-zontal position. If either end of the blademoves downward, sharpen the heavyend until the blade is balanced.

Center Hole

5/8"

Blade

BATTERY

Your tractor has a battery charging systemwhich is sufficient for normal use.However, periodic charging of the batterywith an automotive charger will extend itslife.

2O

_Keep battery and terminals clean.Keep battery bolts tight.Keep small vent holes open.Recharge at 6-10 amperes for I hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and ter-minals can cause the battery to "leak"power.• Remove terminal guard.• Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor.

• Rinse the battery with plain water anddry.

• Clean terminals and battery cable endswith wire brush until bright.

• Coat terminals with grease or petroleumjelly.

• Reinstall battery (See "REPLACINGBATTERY" in the SERVICE ANDADJUSTMENTS section of this manu-

al).V-BELTSCheck V-belts for deterioration and wear

after 100 hours of operation and replace ifnecessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.TRANSAXLE COOLING

The transmission fan and cooling finsshould be kept clean to assure propercooling.Do not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot.

• Inspect cooling fan to be sure fanblades are intact and clean.

• Inspect cooling fins for dirt, grass clippings and other materials. To preventdamage to seals, do not use com-pressed air or high pressure sprayer toclean-cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle. Should thetransaxle ever leak or require servicing,contact your nearest authorized servicecenter/department.ENGINE

LUBRICATION

Only use high quality detergent oil ratedwith API service classification SF, SG, orSH. Select the oil's SAE viscosity gradeaccording to your expected operating tem-perature.

L TIEMP_qA'ru_ _ _r_A'ilED EFO_E i,l_cr o_ _4NGE

Change the oil after every 50 hours ofoperation or at least once a year if thetractor is not used for 50 hours in one

year.Check the crankcase oil level before start-

ing the engine and after each eight (8)hours of operation. Tighten oil fill cap/dipstick securely each time you check the oillevel.

TO CHANGE ENGINE OIL

Determine temperature range expectedbefore oil change. All oil must meet APIservice classification SF, SG, or SH.• Be sure tractor is on level surface.

• Oil will drain more freely when warm.• Catch oil in a suitable container.• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the enginewhen changing oil.

• Remove drain plug.• After oil has drained completely, replace

oil drain plug and tighten securely.• Refill engine with oil through oil fill dip

stick tube. Pour slowly. Do not overfill.For approximate capacity see "PROD-UCT SPECIFICATIONS" on page 5 ofthis manual.

• Use gauge on oil fill cap/dipstick forchecking level. Insert dipstick into thetube and rest the oil fill cap on the tube.Do not thread the cap onto the tubewhen taking reading. Keep oil at"FULL" line on dipstick. Tighten caponto the tube securely when finished.

AirScreen

Oil Drain

Oil FillCap/Dipstick

CLEAN AIR SCREEN

Air screen must be kept free of dirt andchaff to prevent engine damage from over-heating. Clean with a wire brush or com-pressed air to remove dirt and stubborndried gum fibers.

21

CLEAN AIR INTAKE/COOLING AREASTo insure proper cooling, make sure thegrass screen, cooling fins, and otherextemal surfaces of the engine are keptclean at all times.Every 100 hours of operation (more oftenunder extremely dusty, dirty conditions),remove the blower housing and othercooling shrouds. Clean the cooling finsand external surfaces as necessary. Makesure the cooling shrouds are reinstalled.NOTE: Operating the engine with ablocked grass screen, dirty or pluggedcooling fins, and/or cooling shrouds re-moved will cause engine damage due tooverheating.

AIR FILTER

Your engine will not run properly using adirty air filter. Clean the foam pre-cleanerafter every 25 hours of operation or everyseason. Service paper cartridge every100 hours of operation or every season,whichever occurs first.

Service air cleaner more often under dustyconditions.• Loosen knob and remove cover.TO SERVICE PRE-CLEANER• Slide foam pre-cleaner off cartridge.• Wash it in liquiddetergent and water.• Squeeze it dry in a clean cloth. Allow it

to dry.• Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze toremove excess oil.

TO SERVICE CARTRIDGE• Replace a dirty, bent, or damaged car-

tridge.

CartridgeFoamPre-cleaner

CartridgePlate

RubberSe_

Knob

NOTE: Do not wash the paper cartridgeor use pressurized air, as this will damagethe cartridge.• Remove nut and cartridge plate.• Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.• Check rubber seal for damage and

proper position around stud. Replace ifnecessary.

• Reassemble air cleaner, cartridge plate,and nut.

• Reinstall air cleaner cover and secureby tightening knob.

ENGINE OIL FILTER

Replace the engine oil filter every seasonor with every second oil change if the trac-tor is used more than 100 hours in oneyear.

MUFFLER

Inspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate a fire hazard and/or damage.SPARK PLUGS

Replace spark plugs at the beginning ofeach mowing season or after every 100hours of operation, whichever occurs first.Spark plug type and gap setting areshown in=PRODUCT SPECIFICATIONS"on page 5 of this manual.IN-LINE FUEL FILTERThe fuel filter should be replaced onceeach season. If fuel filter becomesclogged, obstructing fuel flow to carbure-tor, replacement is required.• With engine cool, remove filter and plug

fuel line sections.• Place new fuel filter in position in fuel

line with arrow pointing towards carbu-retor.

• Be sure there are no fuel line leaks andclamps are propedy positioned.

• Immediately wipe up any spilled gaso-line.

22

CLEANING• Clean en_]ine, battery, seat, finish, etc.

of all foreign matter.• Keep finished surfaces and wheels free

of all gasoline, oil, etc.• Protect painted surfaces with automo-

tive type wax.

Wosedo not recommend using a gardene to clean your tractor unless the elec-

trical system, muffler, air filter and carbure-tor are covered to keep water out. Waterin engine can result in a shortened enginelife.

,_CAUTION: Before performing any service or adjustments:• Depress clutch/brake pedal fully and set parking brake.• Place motion control lever in neutral (N) position.• Place attachment clutch in =DISENGAGED" position.

Turn ignition key =OFF" and remove key.i ake sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot comein contact with plug.

TRACTOR

TO REMOVE MOWER• Place attachment clutch in =DISEN-

GAGED" position.• Tum height adjustment knob to lowest

setting.• Lower mower to its lowest position.• Remove retainer spdng holding anti-

swaybar to chassis bracket and disen-gage anti-swaybar from bracket.

• Hemove retainer springs from suspen-sion arms at deck and disengage armsfrom deck.

• Raise attachment lift to its highest posi-tion.

Chassis

Suspension UftAdjustment LinksNuts

• Remove two retainer springs from eachfront link and remove links.

• Slide mower forward and remove beltfrom electric clutch pulley.

• Slide mower out from under right side oftractor.

IMPORTANT: If an attachment other thanthe mower deck is to be mounted on thetractor, remove the front links.

TO INSTALL MOWER

Follow procedure described in "INSTALLMOWER AND DRIVE BELl" in theAssembly section of this manual.

Front MowerBracket

FrontSuspensionBracket

RetainerSprings

RetainerSpring

Bracket

Anti-SwayBar

Spdngs

23

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parkedon level ground or driveway. Make sure

tires arepropedy inflated (See =PROD-UCT SPECIFICATIONS ). If tires areover or underinflated, you will not properlyadjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.Measure height from bottom of deckcud to ground level at front comers ofmower. Distance =A" on both sides ofmower should be the same.

• If adjustment is necessary, make adjust-ment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen liftlink adjustment nut on that side.

NOTE: Each full tum of adjustment nutwill change mower height about 3/16".

• Recheck measurements after adjusting.

Bottom Bottom

of Cud_ t Cud

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-

side. If the following front-to-back adjust-megt is necessary, be sure to adjust bothfront links equally so mower will stay levelside-to-side.

To obtain the best cutting results, themower housing should be adjusted so thefront is approximately 1/8" to 1/2" lowerthan the rear when the mower is in itshighest position.Cl'L=ck adjustment on dght side of tractor.Measure distance =P directly in front ofan_ behind the mandrel at bottom edge ofmower housing as shown.• Before making any necessary adjust-

ments, check that both front links areequal in length.

• If links are not equal in length, adjustone link to same length as other link.

• To lower front of mower housing, loosennut "G" on both front links an equalnumber of turns.

• When distance =P is 1/8" to 1/2" lowerat front than rear, tighten nut "H" againsttrunnion on both front links.

• To raise front of mower housing, loosennut "H" from trunnion on both front links.Tighten nut =G" on both front links an

equal number of turns..• When distance P is 1/8 to 1/2" lower

at front than roar, tighten nut "H"against trunnion on both front links.

NOTE: Each full tum of nut =G" willchange dim. =P by approximately 3/8".

• Recheck side-to-side adjustment.

Mandrel

Both F_ Length .

FrontUnks

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

• Park tractor on a level surface. Engageparking brake.

• Remove screws from left hand mandrelcover and remove cover.

• Roll belt over the top of left hand man-drel pulley.

• Remove belt from electric clutch pulley.

• Remove belt from idler pulleys.Remove any dirt or grass clippingswhich may have accumulated aroundmandrels and entire upper deck sur-face.

Check primary idler arm and two idlersto see that they rotate freely.Be sure spring is securely hooked to pd-mary idler arm and bolt in mower hous-ing.

24

• Check primary idler arm and two idlersto see that they. rotate freely.

• Be sure spring 0ssecurely hooked to pd-mary idler arm and bolt in mower hous-ing.

MOWER DRIVE BELT INSTALLATION• Install belt in both idlers. Make sure belt

is in both belt keepers at the idlers asshown.

Screws

Left HandMandrel

cill rH_

• Install new belt onto electric clutch pul-ley.

• Roll belt into upper groove of left handmandrel pulley.

• Carefully check belt routing making surebelt is in the grooves correctly andinside belt keepers.

• Reassemble left hand mandrel cover.

ElectricClutchPulley

IdlerPulleys

PdmanjIdler Arm

Keepers

TO REPLACE MOWER BLADE DRIVEBELT

Park the tractor on level surface. Engageparking brake.• Remove mower drive belt (See =TO

REPLACE MOWER DRIVE BELT" inthis section of this manual).

• Remove mower (See =TO REMOVEMOWER in this section of this manual).

• Remove screws from right hand man-drel cover and remove cover. Unhookspring from bolt on mower housing.

• Carefully roll belt off right hand mandrelpulley.

• Remove belt from center mandrel pul-ley, idler pulley, and left hand mandrelpulley.

• Remove any dirt or grass which mayhave accumulated around mandrels andentire-upper deck surface.

i heck secondary idler arm and idler to

see that they rotate freely.Be sure spring is hooked in secondaryidler arm end sway-bar bracket.Install new belt on lower groove of lefthand mandrel pulley, idler pulley, andcenter mandrel pulley as shown.

i oll belt over dght hand mandrel pulley.Make sure belt is in all grooves properly.Reconnect spring to bolt in mowerhousing and reinstall right hand mandrelcover.

• Reinstall mower to tractor (See"INSTALL MOWER AND DRIVE BELT"in the Assembly section of this manual).

• Reassemble mower drive belt (See =TOREPLACE MOWER DRIVE BELT" inthis section of this manual).

25

LeftHand

Idler Arm

Spring

Anti-Sway-BarBracket

Pulley

Right HandMandrelCover

TO ADJUST ATTACHMENT CLUTCH

The electric clutch should provide years ofservice. The clutch has a built-in brakethat stops the pulley within 5 seconds.Eventually, the internal brake will wearwhich may cause the mower blades to notengage, or, to not stop as required.Adjustments should be made by yournearest authorized service center/depart-ment.* Make sure attachment clutch and igni-

tion switches are in "OFF" position.• Adjust the three nylon Iocknuts until

space between clutch plate and rotormeasures .012" at all three slot loca-tions cut in the side of brake plate.

Clutch Plate

.012"

Slot(3)

Brake PlateNylon Locknut

NOTE: After installing a new electricclutch, run tractor at full throttle andengage and disengage electric clutch 10cycles to Wear in clutch plate.TO ADJUST BRAKE

Your tractor is equipped with an adjustablebrake system which is mounted on theside of the transaxle.If tractor requires more than six (6) feetstopping distance at high speed jn high-est gear, then brake must be adjusted.• Depress clutch/brake pedal and engage

parking brake.• Measure distance between brake oper-

ating arm and nut "A" on brake rod.• If distance is other than 1-1/2", loosen

jam nut and turn nut "A" until distancebecomes-l-I/2". Retighten jam nutagainst nut "A".

• Road test tractor for proper stopping ,,distance as stated above. Readjust if ""necessary. If stopping distance is still9reater than six (6)feet in highest gear,further maintenance is necessary.Contact your nearest authorizedser-vice center/department.

With Parking Brake "Engaged"

Jam Nut

)peratingArm

\

/

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engageparking brake. For ease of service thereis a belt installation guide decal on bottomof left footrest.• Remove mower (See "TO REMOVE

MOWER" in this section of this manual.)BELT REMOVAL-• Engage parking brake (creates slack in

belt).• Remove belt from clutching and fan

idler pulleys.• Loosen belt keeper above transaxle pul-

ley.• Remove belt from transaxle pulley.• Remove belt from engine pulley and

front V-idler pulley.• Pull belt out of all belt keepers and

remove from tractor.

26

BELT INSTALLATION -• Place V part of belt intogrooves on

engine pulley and front V-idler, makingsure to route belt inside of all bolt keepers.

• Route bolt on dght side, coming from V-idler, towards back of tractor, abovemidspan belt keeper and to top oftransaxle pulley.

• Route belt on left side, coming fromengine pulley, towards back of tractorand through loop in midspan belt keep-er.

• Place V part of belt into grooves ontransaxle and fan idler pulleys, makingsure to route belt inside of all belt keepers.

• Retighten bolt keeper above transaxlepulley.

• Place belt around clutching idlers asshown, making sure to route belt insideof all belt keepers.

• Check to be sure belt is positioned cor-rectly and is on proper side of all beltkeepers.

• Reinstall mower.IMPORTANT: Check brake adjustment.

Tractor V-Belt Ddve SchematicViewed from L.H. Side of Tractor

Belt TransaxleKeeperEngine

Pulley Clutching

Belt Keepers

Belt Fan

Keeper Idler

V-Idler

As Viewed from Bottom "

TO ADJUST MOTION CONTROL LEVER

The motion control lever has been presetat the factory and adjustment should notbe necessary.If for any reason the motion control leverwill not hold its position while at a selectedspeed, it may be adjusted at the fdctionpack located on the right side of chassis.• Park tractor on level sudace. Stop trac-

tor by turning ignition key to =OFF" posi-tion and engage parking brake.

• Place motion control lever in neutral (N)position.While holding Iocknut, loosen jam nut

•" Tighten Iocknut 114 turn.

• While holding Iocknut, tighten jam nutsdcurety.

NOTE: If for any reason the effort to •move the motion control lever becomestoo excessive, reverse the above adjust-ment procedure by loosening Iocknut 1/4turn.Road test tractor after adjustment andrepeat procedure if necessary.TRANSMISSION REMOVAL/REPLACE-MENT

Should your transmission require removalfor service or replacement, it should bepurged after reinstallation and before oper-ating the tractor. See "PURGE TRANS-MISSION" in the Operation section of thismanual.

Locknut

Nut

TO ADJUST STEERING WHEEL AUGN-MENT

If steedngwheel crossbars are not hod-zontal (left to dght) when wheels are posi-tioned straight forward, remove st.eenn_lwheel and reassemble per mstructmnsmthe Assembly section of this manual.FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for propersteedng operation. Toe-in was set at thefactory and adjustment should not be nec-essary. If parts in the front axle or steedngmechanism have been replaced or dam-aged, check toe-in and adjust if necessary.TO CHECK TOE-IN

• Position front wheels straight ahead.• Measure distance between wheels at

front and rear of tires (dimensions "A"and "B").

• Front dimension "A" should be 1/8" to1/4" less than rear dimension =B'.

TO ADJUST TOE-IN

• Loosen jam nuts at adjustment sleeveson tie rod.

• Adjust tie rod until dimension =A" is 1/8"to 1/4" less than dimension =B".

• Tighten jam nuts securely.FRONT WHEEL CAMBER

The front wheel camber is not adjustableon your tractor. If damage has occurred toaffect the front wheel camber, contact yournearest authorized service center/depad-ment.

27

Sleeves

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL

• Block up axle securely.• Remove axle cover, retaining ring and

washers to allow wheel removal.• Repair tire and reassemble.• Replace washers and snap retaining

ring securely in axle groove.• Replace axle cover.

REAR WHEEL -

• Block rear axle securely.• Remove five (5) hub bolts to allow

wheel removal.• Repair tire and reassemble. Replace

and tighten hub bolts securely.NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.

Washers

Ring

Axle_Cover _'

TO START ENGINE WITH A WEAKBATTERY

_,CAUTION: Lead-acid batteries gener-ate explosive gases. Keep sparks, flameand smoking materials away from batter-ies. Always wear eye protection whenaround battedes.

If your battery is too weak to start theengine, it should be recharged. (See"BA'I-I'ERY" in the MAINTENANCE sec-tion of this manual).

If "jumper cables" are used for emergencystarting, follow this procedure:

IMPORTANT: Your tractor Is equiped with

a 12 volt negative grounded system. Theother vehical must also be a 12 volt nega-tive grounded system. Do not use yourtractor battery to start other vehicals.

TO ATTACH JUMPER CABLES -• Connect each end of the RED cable to

the POSITIVE (+) terminal of each bat-tery, taking care not to short againstchassis.

• Connect one end of the BLACK cable tothe NEGATIVE (-) terminal of fullycharged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND,away from fuel tank and battery.

TO REMOVE CABLES, REVERSEORDER -• BLACK cable first from chassis and

then from the fully charged battery.• RED cable last from both batteries.

"Positive" (+) "Negative" (-)L.H. Panel r_-_ .

Bolt

REPLACING BATI'ERY

,&CAUTION: Do not short battery termi-nals by allowing a wrench or any otherobject to contact both terminals at thesame time. Before connecting battery,remove metal bracelets, wdstwatchbands,rings,etc.Positive terminal must be connected first

to prevent sparking from accidentalgrounding.• Lift hood to raised position.• Remove terminal guard.• Disconnect BLACK battery cable then

RED battery cable and carefully removebattery from tractor.

• Install new battery with terminals insame position as old battery.

• Reinstall terminal guard.• First connect RED battery cable to posi-

tive (+) battery terminal with hex bolt,keps nut as shown. Tighten securely.

• Connect BLACK grounding cable tonegative (-) battery terminal withremaining hex bolt, keps nut. Tighten

• securely.• Close terminal access doors., Close hood.

28

TerminalAccess

Keps Nut Hex Bolt

Positive(Red) Cable

Terminal Negative (Black)Guard Cable

TO REPLACE HEADLIGHT BULB• Raise hood.• Pull bulb holder out of the hole in the

backside of the grill.• Replace bulb inholder and push bulb

holder securely back into the hole in thebackside of the grill.

• Close hood.INTERLOCKS AND RELAYSLoose or damaged wiring may cause yourtractor to run poorly, stop running, or pre-vent it from starting.• Check wiring. See electrical wiring dia-

gram in the Repair Parts section.TO REPLACE FUSEReplace with 30 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind the dash.TO REMOVE HOOD AND GRILLASSEMBLY• Raise hood.

Unsnap headlight wire connector."* Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off oftractor.

• To replace, reverse above procedure.

ENGINEMaintenance, repair, or replacement of theemission control devices and systems,which are being done at the customersexpense, may be performed by any non-road engine repair establishment or indi-vidual. Warranty repairs must be per-formed by an authorized engine manufac-turer's service outlet.TO ADJUST THROTTLE CONTROLCABLEThe throttle control has been preset at thefactory and adjustment should not be nec-essary. Check adjustment as describedbelow before loosening cable. If adjust-ment is necessary, proceed as lollows:• With engine not running, move throttle

control lever to fast position.• Check that speed control lever is

against stop screw. If it is not, loosencasing clamp screw and pull throttlecable until lever is against screw.Tighten clamp screw securely.

Idle FuelAdjusting Idle SpeedNeedle Adjusting Screw

ControlCable

Hood

HeadlightWireConnector

Sto_

Clamp ScrewChoke Control Cable

29

TOADJUSTCHOKECONTROLThechokecontrolhasbeenpresetatthefactoryand adjustmentshouldnot benec-essary,checkadjustmentas descdbedbelow before loosening cable. If adjust-ment is necessary, proceed as follows:• With engine not running, move choke

control (located on dash panel) to fullchoke position.

• Remove air cleaner cover, filter and car-tridge plate to expose carburetor choke(See _AIR FILTER" in the Customer Re-sponsibilitiessection of this manual).

• Choke should be closed. If it is not,loosen casing clamp screw and movechoke cable until choke is completelyclosed. Tighten casing clamp screw se-curely.

• Reassemble air cleaner.TO ADJUST CARBURETORThe carburetor has boon present at thefactory and adjustment should not be nec-essary. However, minor adjustment maybe required to compensate for differencesin fuel, temperature, altitude or load. If thecarburetor does need adjustment, proceedas follows:

In general, turning the adjusting needlesin (clockwise) decreases the supply of fuelto the engine giving a leaner fuel/air mix-ture. Tuming the adjusting needles out(counterclockwise) increases the supply offuel to the engine giving a richer fuel/airmixture.

IMPORTANT: Damage to the needlesand the seats in carburetor may result ifscrew is turned in too tight.

Closed for Full.Choke

PRELIMINARY SETTING -

• Be sure you have a clean air filter, andthe throttle control cable is adjustedproperly (see "TO ADJUST THROTTLECONTROL CABLE" in the Service and

Adjustments section of this manual).• With engine off turn idle fuel adjusting

needle In (clockwise) closing it fingertight and then tum out (countemlock-wise) 1 turn.

FINAL SETTING -

• Start engine and allow to warm for fiveminutes. Make final adjustments withengine running and shift/motion controllever in neutral (N) position.

• The high idle is set at the factory andcannot be adjusted.

• Idle soeed setting - With throttle controllever in slow position, engine shouldidle at 1200 RPM. If engine idles tooslow or fast, rum idle speed adjustingscrew in or out until correct idle isattained.

• Idle fuel needle setting - With throttlecontrol lever in slow position, turn idlefuel adjusting needle in (clockwise) untilengine speed decreases and then turnout (counterclockwise) approximately3/4 tum to obtain the best low speedperformance.

• Recheck idle speed. Readjust if neces-sery.

ACCELERATION TEST -

• Move throttle control lever from slow tofast position. If engine hesitates or dies,turn idle fuel adjusting needle out(counterclockwise) 1/8 turn. Repeat testand continue to adjust, if necessary,until engine accelerates smoothly.

High speed stop is factory adjusted. Donot adjust-damage may result.IMPORTANT: Never tamper with theengine governor, which is factory set forproper engine speed. Overspooding theengine above the facory high speed set-ting can be dangerous. If you think theengine-governed high speed needsadjusting, contact your nearest authodzedservice center/department, which hasproper equipment and experience to makeany necessary adjustments.

3O

Immediatelyprepare your tractor for stor-age at the end of the season or if the trac-tor will not be used for 30 days or more.

A, CAUTION: Never store the tractor with

gasoline in the tank inside a buildingwhere fumes may reach an open flame orspark, Allow the engine to cool before stor-ing in any enclosure.

TRACTORRemove mower from tractor for winterstorage. This will allow you to clean it thor-oughly. Remove all dirt, grease, leaves,etc. Store in a clean, dry area.• Clean entire tractor (See =CLEANING"

in the Maintenance section ol this man-ual).

• Inspect and replace belts, if necessary(See belt replacement instructionsin theService and Adjustments section of thismanual).

• Lubricate as shown in the Maintenancesection of this manual.

• Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.

• Touch up all rusted or chipped paint sur-faces; sand lightly before painting.

BATTERY• Fully charge the battery for storage.• After a pedod of time in storage, battery

may require recharging.• To help prevent corrosion and power

leakage during long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see"TO CLEAN BATI'ERY AND TERMI-

• _. NALS" in the Maintenance section ofthis rnanual).

• After cleaning, leave cables disconnect-ed and place cables where they cannotcome in contact with battery terminals.

• If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.

ENGINEFUEL SYSTEMIMPORTANT: It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor, fuelfilter,-fuel-hose, or tahk during storage.

Also, experience indicates that alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation ofacids during storage. Acidic gas can dam-age the fuel system of an engine while instorage.• Drain the fuel tank.• Start the engine and let it run untilthe

fuel lines and carburetor are empty.• Never use engine or carburetor cleaner

products in the fuel tank or permanentdamage may occur.

• Use fresh fuel next season.NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Add sta-bilizer to gasoline in fuel tank or storagecontainer. Always followthe mix ratiofound on stabilizer container. Run engineat least 10 minutes after adding stabilizerto allow the stabilizer to reach the carbure-tor. Do not drain the gas tank and carbure-tor if usingfuel stabilizer.

ENGINE OILDrain oil (with engine warm) and replacewith clean engine oil. (See "ENGINIE ' inthe Maintenance section of this manual).

CYLINDER(S)• Remove spark plug(s).• Pour one ounce of oil through spark plug

hole(s) into cylinder(s).• Turn ignition key to =START" position for

a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one seasonto another.

• Replace your gasoline can if it starts torust. Rust and/or dirt in your gasoline willcause problems.

• if possible, store your tractor indoorsand cover it to give protection from dustand dirt.

• Cover your tractor with a suitable protec-tive cover that does not retain moisture.Do not use plastic. Plastic cannotbreathe, which allows condensation toform and cause your tractor to rust.

IMPORTANT: Never cover tractor whileengine and exhaust areas are stillwarm.

31

TROUBLESHOOTING CHART

PROBLEM

Will not start

Hardtostart

Engine will not rumover

Engine dicks but will •not start •

CAUSE CORRECTION

• Out of fuel.

• Engine not "CHOKED" prop-edy.

• Engine flooded.

• Bad spark plug.• Dirty air filler.• Dirty fuel filter.• Water in fuel.

Loose or damaged wiring. •Carburetor out of adjustment. •

• Engine valves out of adjust-ment.

• Dirty air filter.• Bad spark ping.• Weak or dead battery.• Dirty fuel filter.• Stale or dirty fuel.

• Loose or damaged widng.• Carburetor out of adjustment. -

• Engine valves out of adjust-ment.

• Clutch/brake pedal notdepressed.

• Attachment dutch is engaged. •• Weak or dead battery.• Blown fuse. •

• Corroded battery terminals.• Looee or damaged widng.• Faulty ignition switch.• Faulty solenoid or starter. •

• Faulty operator presenceswitch(es).

Weak or dead battery.Corroded battery terminals.

Loose or damaged widng.Faulty solenoid or starter.

• Fill fuel tank.• See "TO START ENGINE" in

Operation section.• Wait several minutes before

attempting to start.• Replace spark plug.• Clean/replace air filter.• Replace fuel filter.• Drain fuel tank and carburetor,

refill tank with fresh

gasoline and replace fuel filler.Check all widng.See "To Adjust Carburetor" inService and Adjustmentssection.

• Contact an authorized servicecenter.

• Clean/replace air filter.• Replace spark plug.• Recharge or replace battery.• Replace fuel filter.• Drain fuel tank and refillwith

fresh gasoline.Check all widng.See "To Adjust Carburetor" inService and Adjustmentssection.

• Contactan authorized servicecenter.

• Depress dutch/brake pedal.

Disengage attachment dutch.Recharge or replace battery.Replace fuse.

Clean battery terminals.Check all widng.Check/replace igni_onswitch.Check/replece solenoidorstarter.Contact an authorized servicecenter.

• Recharge or replace battery.• Clean battery terminals.

Check all widng.Check/replace solenoid orstarter.

32

TROUBLESHOOTING CHART

PROBLEMLossofpower

CAUSE

• Cutting too much grass/toofast.

• Throttle in"CHOKE" position.• Build-up of grass, leaves and

trash under mower.

• Dirty air filter.• Low oil level/dirty oil.• Faulty spark plug.

Excessive vibration

Engine continues torun when operatorleaves seat with attachmant clutch

engaged

Poor cut: uneven

Mower blades will notrotate

• Dirty fuel tilter. , •• Stale or dirty fuel.

• Water in fuel. •

• Spark plug wire loose. -

• Dirty engine air screen/tins. •• Dirty/clngged muffler.• Loose or damaged widng. •• Carburetor out of edjuslment. -

• Engine valves out of adjust- •menL

• Worn, bent or loose blade. •

• Bent blade mandrel. •• Loose/damaged part(s).

• Faulty operator-safety pres- •ence control system.

• Worn, bent or loose blade. •

• Mower deck not level. •

• Buildup of grass, leaves, and •trash under mower.

• Bent blade mandrel.• Clogged mower deck vent •

holes from buildup ofgrass, leaves, and trasharound mandrels.

• Obstruction in clutch mecha-nism.

• Wom/damaged mower drivebelt.

CORRECTION

• Set in "Higher Cut" posi-tion/reduce speed.

• Adjust throfflecontrol.• Clean underside of mower hous-

ing.• Clean/replace air filter.• Check oil level/change oil.• Clean and regap or change

spark plug.Replace fuel tilter.Drain fuel tank and refillwithfresh gasoline.Drain fuel tank and carburetor,refill tank with fresh gasoline andreplace fuel tilter.Connect and tighten spark plugwire.Clean engine air screen/fins.Clean/replace muffler.Check all wiring.See "ToAdjust Carburetor" inService and Adjustmentssection.Contact an anthodzed servicecenter.

Replace blade. "13ghtenbladeboll

Replace blade mandrel."l]ghtanloose part(s). Replacedamaged parts.

Check widng, switches and con-nections. If notcorrected, cordact an authodzedservice center/department.

Replace blade. "13ghtenbladeholt.Level mower deck.Clean underside of mower hous-ing.Replace blade mandrel.Clean around mandrels to openvent holes.

• Remove obstruction.

• Replace mower ddve belt.

33

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Mower blades will not • Frozen idler pulley. • Replace idler pulley.rotate (cont'd) • Frozen blade mandrel. • Replace blade mandrel.

Poor grass discharge • Engine speed too slow.

Head ght(s) not work •ing (if so equipped) •

Battery will not charge •I*

Loc,s of ddve *

:ngine "backfires" •_hen turningengine"OFF"

• Travel speed too fast.• Wet grass.

• Mower deck not level.

• Low/uneven tire air pressure.

• Worn, bent or loose blade.

• Buildup of grass, leaves andtrash under mower.

• Mower drive belt worn.

Blades improperly installed.

Improper blades used.

Clogged mower deck ventholes from buildup ofgrass, leaves, and trasharound mandrels.

Switch is "OFF".

Bulb(s) bumed ouLFaulty lightswitch.Loose or damaged wiring.Blown fuse.

Bad battery cell(s).Poor cable coonec'dons.Faulty regulator (if soequipped).Faulty alternator.

Freewheel control in "disen-gaged"posi_n.Motion drive belt worn, dam-aged or broken.Air trapped in transmissionduring shipmentor servicing.

Engine throttle control not setat =SLOW* position for 30 sec-onds before stopping engine.

• Place throttle control in=FAST"position.

• Shift to slower speed.• Allow grass to dry before mow-

ing.• Level mower deck.

• Check tires for proper air pres-sure.

• Raplace/sharpen blade. "Rghtenblade boll

• Clean underside of mowerhousing.

• Replace mower drive belt.• Reinstall blades sharp edge

down.• Replace with blades listed in

this manual.

• Clean around mandrels to openvent holes.

J• Turn switch=ON".

• Replace bulb(s).! • Check/rsplace lightswitch.• Check widng and connections.

J• Replace fuse.

• Replace battery.• Check/dean all connections.• Replace regulator.

• Replace alternator.

• Place freewheel control in"engaged" position.

• Replace motiondrive belt.

• Purge transmission.

• Move throttlecontrol to "SLOW_positionand allow to idle for 30seconds before stoppingengine.

34

TRACTOR - - MODEL NUMBER 917_73022

SCHEMATIC

35

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.273022

24

83

22

I

33

11

i

25.I

26

36

ELECTRICALTRACTOR - - MODEL NUMBER 917.273022

KEY

NO.

PART

NO. DESCRIPTION

1 144927 Batter/2 74760412 Bolt Hex Head 114-20x 3/4

8 7603J Tray,Battery10 145211 Bolt 1/4.20 x 7.5 Zinc

11 150109 Hold downBatter/Dash Mount12 145769 Nut Push Nylon 1/4"16 153664 Switch InterlockPush-In19 STD551125 Washer,Lock 1/420 73350400 Nut, Jam Hex 1/4.2021 161785 Hamess So_et I.Ight W/4152J22 4152J Bulb Light24 4014J Cable, Batter/25 146686 Cable, Battery26 108824X Fuse27 73510400 Nut Keps Hex 1/4-20 Unc28 157899 Cable, Ground29 160784 Swltch, Plunger30 163968 Switch, Ign33 140403 Key,40 164069 Itamess Ign.41 17720408 Screw 1/4-20 x 1/242 131563 Cover, Terminal43 145673 Solenoid45 122822X Ammetm50 154963 Switch.PTO52 141940 Prntec_onWire Loop81 109748X Rekiy Asm.83 163996 BulbholderAsrn IncandescentSV

NOTE:AJ corrko_entdirn_,sions_ven inU.S. Inches1 inch= 25.4 mm

37

TRACTOR - - MODEL NUMBER 917.273022

_ASSIS AND ENCLOSURES

! 17

19 100

86

52

17

56

38

TRACTOR - - MODEL NUMBER 917.273022

CHASSIS AND ENCLOSURES

KEY PART KEY PART

r,JO. NO. DESCRIPTION NO. NO.

1 150253 Rail, Frame RH 52 736805002 140506 Drawbar, Gt 56 1549144 73800700 Nut, Lock Hex 7/16 Unc 58 1371135 163976 Dash YTGT 2 Cyl 60 174906206 157882 Dash, LowerVgt One Piece 63 191316147 17720408 Screw, Thd Cut 1/4-20 x 1/2 68 174905088 145166 Support,Battery 70 137159

14 161023X558 Hood Asm., PntYTGT 84 14299215 160568 Lens Asm Headlight Bar 86 7476071616 121794X Cover,Access 90 1105060017 17490612 Scraw, Thdrol 3/6-16x3/4 91 15658618 160564X558 Grille 95 105531X19 19131312 Washer 13/32x 13/16x12Ga. 98 140503

20 74760616 Bolt, Fin Hex 3/6-16 x 1 99 14087121 73680600 Nut Crownlock 3/8-16 Unc 100 124236X23 17490616 ScrewThdrol 3/8-16 x 1 Ty-Tt 101 1749062824 145243X558 Footrest, RH 102 STD62.400328 145244X558 Footrest,LH 103 14227330 145052 Saddle, Hydro 106 13877631 161419 Brace, Supt 1-pcVGTSteedng 120 1913161632 161327 Bracket, Pivot Chassis Lh 122 16146433 161326 Bracket, Pivot Chassis Rh 130 1752131234 142131 Bracket, Engine Support Rear 138 163975X42835 19111116 Washer 11/32 x 11/16x 16Ga. 139 16133036 74780512 Bolt, FinHex 5/16-18x3/4 140 16380637 163982X558 FenderPnt 141 16380539 136961 Bracket'Axle Front 142 16189740 156111 Bracket,SupportAode/Engine 144 16190042 72140608 Bolt, Carriage 3/8-16 x 1 145 16397543 136939 Bracket, Spnsn Front I.I1 147 16296744 136940 Bracket, Spasn Front Rh 148 16465545 154913 BracketAsm., Susp Chassis Rh 150 16123747 17490608 ScrewThdroL 3/8-16xl/2

50 152726 Bracket, Chassis Front NOTE:

DESCRIPTION

Nut, Crovmkx_ 5/16-18 UncBracketAsm., Susp Chassis LhBracketAsm., FenderScrew Thdrol. 3/8-16 x 1-1/4Washer 13/32 x I x 14 Ga.ScrawTIxIrol. 5/16-18x 1/2

Guide, BeltMid SpanStop,Over Cer_terMowerBoltFin Hex 7/16-14 UNC x 1Washer,Lock Ext. Tooth 3/8Rail, FrameLhPUshNut, NylonBracket SkidChassisRod By PassCap By Pass RodScrew Thdrol3/6-16 x %3/4Retainer,SpringLock,By PassBolt 5/16-181-rWashar 13/32 x 1 x 16Ga.Screw Hex WslxI 6-18 x 7/8Screw Sltd H Hd WKIn WasherCup HolderBoltShoulder5/16-181-rMagnetYTGTStrikerRate YTGTBracket Dash RhBracketDash LhCupholderFastener Nut PalExtrusionBumpersDuct Heat Hood

Allcomponentdimensionsgiven in U.S. inches1 inch= 25.4 mm

39

TRACTOR - - MODEL NUMBER 917.273022

GROUND DRIVE

42

81

46

61

69

722

lS

4_S4

47

,101112

100

40

TRACTOR - - MODEL NUMBER 917.273022

GROUND DRIVE

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO.

2 7070E Key 1/4 x 2.5 72 STD5414313 7563R Washer, Thrust,Axle 73 744905485 STD541437 Nut, Crownlock 3/6-16 74 1424326 STD561210 Pin, Cotter 76 1404817 140507 Wheel, HubAssembiy 77 747607169 140080 Bolt,Hub 79 72116505

15 STD551037 Waheer 13F32x13/16x16Ga. 80 14048417 140921 Spdng 81 1749061220 73940800 Nut Hex Jam Toplock1/2-20 82 15058622 156103 ArmAsmShtft 83 14047923 130564 Knob 84 14049028 STD541237 Nut 85 17541(_029 140494 Brake, Rod 86 14046230 19131616 Washer 13/32x lx16Ga. 87 14049133 12000053 Ring E 88 16159234 124236X Cap, Plunger 89 7368070035 137648 Rod, ParkingBrake 90 14048936 149412 Spring, Drive Ground 91 1749064437 121749X Washer 25/32 x 1-1/4 x 16 Ga. 92 74760520

38 150035 Nyliner 93 14050239 74321016 Screw, Fin. #10-24 x I 94 13383540 5304J Actuator,InterlockSwitch 96 14110341 73661000 Locknut #10-24 98 14100442 8883R Cover, Pedal 99 1749062446 145170 Retainer,Spdng 100 126881X47 138228 ClutchRod 101 156106

48 72110612 Bolt, Caniage 3/8-16 x 1-1/2 104 140480Gr. 5 105 17580408

50 131494 Pulley, Idler,Flat 106 14291851 STD541437 Nut, Crownlock 3/8-16 UNC 107 15473952 139123 Pulley,Idler,Grooved 108 14291753 207J Washer,Hardened54 161590 Clutch,ArmAssembly 109 14092955 105706X Beadng, Idler 111 15624056 140218 V-Bolt 112 15610458 74760724 BoltFin Hex 7/16-14 x1-1/2 113 73220700

61 140488 Pulley,Transaxle 115 123405X64 154752 Shaft, Clutch/BrokePedal 116 7390050065 67609 Bolt, Shoulder 117 7390060066 140296 Washer, Hardened - - 16319867 19131312 Washer, Flat68 5142H Pin, Roll69 123800X Washer70 164892 ConsoleAutomaticY'r/GT71 151179 Plate Console Shift

DESCRIPTION

Nut, Crowniock5/16-18Bolt Hex Flghd 5/16-18 x 3 Gr5Screw He](Wsh. Hi-Lo 1/4-1/2BracketTransaxlaBolt Rn Hex 7116-14x 1Bolt Carriage 5/16-18 x 5/8BracketTorqueRHScrew Thdrol3/6-16 x 3!4BracketMountTerrque/FanStrapTOrqueMidSpacerScrew #10-24 x 1-1/4

Fan 7"HydroAdapter FanPulley IdlerNutCrowrdock7/16-14 Unc

Keeper BeltScrewThdrol3/8-16 x 2-3/4BoltFin Hex 5/16-18 x 1.25Link Shift AsmFastenerChristmasTreeWasher Nickel PlatedBracketShiftScrew Thdrol3/8-16 x 1-1/2

Washer CompressionWasher BellvilleBracketIdlerScrew Tap 1/4-20 x 1/2O-Ring Asm HydroGear 70110Line Fuel Hydro 15" VGTCap Asm Vent HydroGear70109Spdng Retain BrakeSpacer Shift Lever VGTHWasher Nylon HighTempNut-Hex ASF 7/16-14 UNCKeeper Belt T/AGnd DrNutLock Hex Range 5/16-18Nut, Lock Fig. 3/8-16Transaxle

NOTE: All componentdimenelanegiven inU.S. Inches1 inch= 25.4 mm

41

TRACTOR - - MODEL NUMBER 917.273022

STEERING ASSEMBLY

22

34

326

27

4228

19

//'/I/ •

\\\

"\

14

42

TRACTOR - - MODEL NUMBER 917.273022

STEERING ASSEMBLY

KEY PARTNO. NO. DESCRIPTION

1 159944X4282 1370943 6855M4 1618495 1618486 6266H7 121748X8 120000299 121232X

10 7478104411 13651812 7390100013 121749X14 STD55113715 STD541537t6 14510317 13734718 13715519 15601120 16388721 15994522 15510523 15292725 7478061626 159946X42827 3366R28 1749061229 104239X30 1200003431 13813632 1911161033 STD55113134 7476051235 13805936 13715637 7336O6OO38 109850X39 7370060040 109851X41 15524642 1749050844 16013545 19132411

Wheel, StcedngAxleAsm., FrontFit_ng,GreaseSpindleAsm, LHSpindleAsm., RHBearing,Race l_rust HardenWasher 25/32 x 1-5/8 x 16 Ga.

Ring,Klip#T5304-75Cap, SpindleBolt, FinHax 5/8-11 x 2-3/4Spacer BearingAxle FrontNut, Lock Flange 5/8-11 UncWasher 25/32 x 1-1/4 x 16 Ga.

Washer, LockHvy Hlcl Spr 3/8Nut, LockCenter 3/8-24 UNFShaftAsm., SteedngRod Asm., _e Ball J Ball Vgt (Inc. Key No. 36-40)Draglink,Ball JointSolid VgtSupportAsm., Steedng VgtBoot, SteeringAdapter,Wheel SteeringBushing,Strg. BIkScrew

Bolt,Fin Hax 3/8-16x I Gr. 5Cap, Wheel SteeringBeadng, Col. Strg.Screw,Thrdrol 3/6-16 x 3/4Bearing,FlangeRing, KlipTruaro#5304-75Bushing,NylinerSnapWasher 11/32xl x 10Ga.

Washer, Lock Hvy Hlcl Spr 5/16Belt, Hex Hd 5/16-18 x 3/4Gear, SectorSteeringTie RodJam Nut RH ThreadJointAsm. Ball RH ThreadJam Nut LH ThreadJointAsm. Ball LH ThreadBracketSwitch InterlockVGT 97Screw Thdrol 5/16-18 x 1_ TytExtension,SteeringWasher 13/32 x 1-1/20 x 11Ga.

NOTE: Allcomponentdimensionsgiven in U.S. inches1 inch = 25.4 mm

43

ENGINETRACTOR - - MODEL NUMBER 917.273022

25

21_ 20

18 15 17 47-_

10

4O

_169

_19 7

38

29

\J SPARK ARRESTER KIT J

44

ENGINETRACTOR - - MODEL NUMBER 917.273022

KEY PARTNO. NO. DESCRIPTION

1 ......

2 1610625 132OO3O07 1513968 121361X9 150828

10 105432X11 14092312 14399615 15134616 109227X17 106082X18 16149319 1329030020 16406721 1752131222 16441524 STD55123725 7392060026 3645J27 13927728 7834R29 13292033 STD54143735 1001050037 123487X38 7478062439 1749063640 1749066441 126197X42 STD55114343 15028045 12886147 14204048 1913200751 16123054 1913141455 1328033665 1913161469 24-041-0274 16229576 1749061280 M73030800

Engine (See Breakdown)KohlarModel No. CV20S-65551Muffler Side 1-1/8" 98

ElbowSTD 90 Degree 3/8 - 18 NPTMufflerAsm GuardPulleyV-IdlerKeeperAsm. Belt EngineBushingClutchElectric

PulleyEngine VGT ElectClutchTank Fuel Rear 3.50 Yt/Gt 96

Pad SpacerPad SpacerCap Asm Fuel W/GaugePlugOil Drain (Order FromEngine Manufacturer)Control"l_rottleScrew SLTD Hex HD W/Pin WasherControlChokeWasher Ext Tooth3/8

Nut Keps 3/8 - 24 UNFBushingStem Tank FuelFuel Line

Spark Attester KitNut LockHex w/Ins. 3i8 - 16Washer SplitClamp HoseBolt Fin Hex 3/8 - 16 x 1-1/2Screw'l-r 3/8-16 x 2-1/4 UNCScrew 17" 3/8-16 x 4 UNCWasher 1-1/20D X 15/32 ID X .250Washer Lock 7/16Bolt Hex 7/16 - 20 X 4 -1/4 Ga 5Nut Range 1/4-20 Starter NutSpacer EngineWasher 13/32 x 1-1/4 x 7 Ga.

ManifoldPipe VGTCV 1-1/8"Washer Flat 13/32 x 7./8x 14 Ga.Nipple Pipe 4-I/2Washer 13/32 x I x 14 Ga.Gasket KohlerCVI 8-CV26Elbow Street Brass

Screw Thdrol3/8-16 x 3/4 Ty-l-rNut Range M8-1.25 Non-Lk Zink

NOTE: Allcomponentdimensionsgiven inU.S. inches1 inch = 25.4 mm

45

TRACTOR - - MODEL NUMBER 917.273022SEAT ASSEMBLY

KEY PARTNO. NO.

1 1401242 1405513 1406754 127018)(5 1450066 STD5414377 124181X8 150176

10 15592512 121246X13 121248X

KEY PARTDESCRIPTION NO. NO.

Seat 14 72050412Bracket, Pivot Seat 15 121249XStrap, Fender 16 123740XBolt,Shoulder 5/16-18x.62 17 123976XClip, Push In, Hinged 18 19171912Nut, Crowniock 3/B-16 UncSpring,SeatCprsn 19 120068XBolt 5/16-18Uncx3/4w/Serns 20 124238XPan, Seat 21 153236Bracket, MotmUngSwitch 22 s'rD541431Bushing,Snap

DESCRIPTION

Bolt, Cardage 1/4-20 X 1ol/2Spacer, SplitSpdng, CprsnNut, Lock 1/4 Lge Rg Gr. 5Washer 17/32 x 1-3/16 x 12Ga.Knob, Seat 1/2-13 UncCap, SpringSeatBolt, Shoulder 5/16-18Nut, Crownlock 5/16-18 Unc

NOTE: All componentdimensions given in U.S. inches1 inch= 25.4 mm

46"

DECALS

TRACTOR - - MODEL NUMBER 917.273022

18 173

4 17 10

9

KEYNO.

12

34567

89

101112

PARTNO.

164094149516

16391616391714O837133644164757

1648841632O41564394900J146790

11

16

KEY PARTDESCRIPTION NO. NO.

Decal, Dash 14 160397Decal, Battery DNGR/PSN 16 163203ENG Asm 17 163265Decal, Hood, Craftsman, RH 18 164065Decal, Hood, Craftsman, LH 19 138047Decal, Brake Paddng Saddle 22 142342Decal, Maintenance 23 106202XDecal, Eng LrgSrs Koh Pro 20 25 163230Tw -- 138311Decal, Blower HsngKohlDecal, Fender,Craftsm;_n -- 157199Decal, Fender Danger - - 166200Decal, Clutch/Brake . - 166201Decal, V-BeNDriveSchematic

--23

1

12

DESCRIPTION

Decal, V-Belt Schema_cDecal, Mower EZ3Decal, Dash PanelDecal, Insert StrgDecal, BatteryDecal, DrawberCNTRLReflector,TaillightDecal, FendAuto Tram;Decal, Handle LftHeightA_ust(LiftHandle)Pad, FootrestManual, Owner's (Eng)Manual, Owner's (Span)

WHEELS & TIRES

3

74

10

59

8

KEY PARTNO. NO. DESCRIPTION

1 59192 Cap, Valve, Tira2 65139 Stern,Valve3 106228X427 RimAssen',My,Front

11 10627"/X427 RimAssembly, Rear4 813411 Tube, Front (Service Item Only)

10 7154J Tube, Rear (Service Item Only)5 106230X Tire, Front9 105588X Tire, Rear6 2781-1 Fitting,Grease (Front Wheel

orgy)12 6856M Fitting,Grease7 9040H Bearing,Range (FrontWheel

Only)6 104757X Cap, Axle (FrontWheel Only)

-- 144334 Sealant, Tire (10 oz. Tube)

NOTE: Allcomponentdimensionsgiven inU.S. inches1 irish= 25.4 mm

47

TRACTOR - - MODEL NUMBER 917.273022

LIFT ASSEMBLY

4O

39

43

42

3835 17

34

3132

4B

TRACTOR - - MODEL NUMBER 917.273022

LIFT ASSEMBLY

KEY PARTNO. NO. DESCRIPTION

1 121006X RodAsm., Lever2 159187 ShaftAsm., LiftVgt3 159189 LeverAsm., Uft Rh4 12000022 E-Ring Truam #5133-875 19292016 Washer 29,_32x1-1/4x16Ga.6 74780624 Bult, FinHex 3/8-16x1-1/27 125631X Gdp, Handle Ruted8 122365X Button,Plunger9 122364X Plunger,Button

10 2876H Spdng 2-1/8"11 146704 Link Lift12 163552 Retainer,Spdng13 139868 Arm, SuspensionVgt14 140302 Bearing15 STD541437 Nut, Crownlock 3/8-16 Unc16 674A247 SpringAsm., AssistLift17 STD541237 Nut, Hex Jam 3/8-16 Unc18 143363 Bracket, SpringAssist19 STD551037 Washer 13/32x13/16x16Ga.

20 5328J Bolt,AdjustSpringAssJst21 STD523710 Bolt,FinHex 3/8-16xl22 127218 Unk, Front23 STD624008 Retainer,Spdng24 73350800 Nut,Jam He)( 1/2-13 Unc25 130171 Trunnion26 73680800 NUtCrownlock1/2-13 Unc29 150233 Trunnion,InfinHeight3O 110807X Nut, Special31 19131016 Washer 13/32x5/8x16Ga.32 137150 Spdng,CompressionInf I-Igt33 STD560907 Pin, Cotter 3/32 x 1/234 137167 Rod,Adj Lift.35 138057 Knob, Inf 3/8-16 Unc38 155097 Pointer,Height Indicator39 123935X Plug, Hole40 17490512 Screw Hex Wsh5/16-18 x 3/441 73540600 Nut, Crowrdock 3/8-2442 19112410 Washer 11/32 x 1-1/2 x 10 Ga.

43 123934X Scale, IndicatorHeight70 145212 NUtHex Flange Lock72 110452X Nut Push Phos & Oi_

NOTE: All componentdimensionsgiven inU.S. inches1 inch= 25A mm

49

TRACTOR - - MODEL NUMBER 917.273022

MOWER DECK

4649 41

116 117[

3 118

19

21

21

10310 _

18 106--_ I / _--'_ 104 105

105 '

l_J 103 106

101_ _102

50

TRACTOR - - MODEL NUMBER 917.273022

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 164210 DeckWeldment 36 STD5510373 138457 BracketAsm., Sway Bar 37 1314945 STD624008 RetainerSpdng 38 1560866 130832 Arm, Suspension, Rear (Sway 39 144917

Bar) 40 1372738 850857 Bolt, Patched 3/8-24 x 1-1/4 41 17490620

Gro8 42 122052X9 STD551137 Washer, LookHvy., 43 144949

Unplated 3/8 44 13394310 140296 Washer, Hard Blade, Mower 45 145059

Vented 46 13772911 163819 Blade,46" 3-in-1 47 14495912 129895 Beadng, Ball, Mandrel #6204 48 14876313 137553 ShaftAsm. w/LowerBeadng 49 STD541437

(IncludesKey NO.12) 50 7211061214 137152 Housing,Mandrel15 110485X Bearing, Ball,Mandrel 51 153390

52 15649316 140329 Stripper,Mower Round 72 1913161618 72140505 Bolt,Cardage 5/16-18x5/8 101 14557919 132827 Bait, Hex Head, Shoulder 102 71161010

5/16-18103 STD551110

20 145055 Baffle, VortexMower 46" 104 1906121621 STD541431 Nut, Crownleck 5/16-18 UNC 105 16079322 134753 Stiffener,Bracket 106 2029J23 131267 Bracket, Deflector 116 13764424 105304X Cap, Sleeve 117 13395725 149287 Spring, Torsion,Deflector 118 7393060026 110452X Nut, Push 119 1912141427 157788 Shield, DeflectorMower 126 14494828 19111016 Washer 11/32x 5/8 x 16 Ga.

127 14676329 131491 Rod, Hinge 128 1913220330 157722 Screw, Tnd RollingWasher

Head - - 166222

31 129963 Washer, Spacer Mower Vented

32 153531 Pulley, Mandrel -- 14365133 137266 Nut, FIg.Top Lock Cntr. 9/1634 144945 Anchor,SpdngDeck 46"35 17490628 Screw, Threadrolling

3/8-16 x 1-3/4 Tytt

DESCRIPTION

Wesher 13/32 x 13/16 x 16 Ga.Pulley,Idler,RatKeeper,Belt, IdlerPulley, Idler,DdvenSpdng,Secondary44/46/50 VentScrew, "rndroll3/8-16 x 1-1/4 TyltSpacer,RetainerArm, IdlerSecondaryWasher,HardenedCover,Mandrel DeckScrew, ThdrolL 114-20x 5/8V-Belt, Mower, SecondaryV-Belt, Mower, PrimaryNut, Crowrdock 3/8-16 UNCBolt, Carriage 3/8-16 x 1-1/2 Gr. 5Washer FeltPulleyIdler46" Prim.DdveWasher 13/32 x 1 x 16 Ga.

Cover, MulchingScrewWasher,Lock #10Washer

LatchAsm. BaggerNut, Wek:lBolt, ShoulderGauge WheelNut, Centedock 3/8-16 UNCWasher 3/8 x 7/8 x 14 Ga.

Arm, Idler,Pdmanj Deck 46"Pulley, Idler,V-GrooveDim. 4.25Washer 13/3_ x 1-3/8 x 3 Ga.Mower Sewice 46" (StandardDeck- Order separatelymulol'dngcompo-nentsKey Nes. 101-106)MandrelAsm 44/50 Se_ce(IncludesKey Nos. 8-10, 12-15, 31and 33)

NOTE: Allcomponentdimensionsgiven inU.Soinches1 inch= 25.4 mm

51

TRACTOR - - MODEL NUMBER 917.273022

TRANSAXLE MODLE NO. 222-3010L

103

'20

(2)

52

TRACTOR - - MODEL NUMBER 917.273022

TRANSAXLE MODLE NO. 222-3010L

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 164591 Assembly,Housing,LH 72 153767 Loclo_ut,Hex 5/16-182 164592 Assembly,Housing,RH 73 142904 Bolt,Hea 5/16-18 x 1-1/27 153765 Oil Seal .984 x 1.5 x .25

74 142905 HexCapScraw 5/16-18xl16 142876 Brake Shaft Assembly 76 142907 ShoulderBolt20 142877 AxleMounltngHomAssembly 77 142908 Freawhe_ActuatlngArm21 142878 Washer 1.0 x 1.63 x .08

78 142909 Oil Seal .625 x 1.0 x .2522 142879 Washer 1.0x2.06x.0933 142929 BrakeYoke Assembly 79 153768 Grease (10 oz.Tube)35 142880 BrakeArm 81 142910 Bolt,Hex 5/16-18xl-3/4

82 142911 Bolt 5/16-18x4-1/236 142882 Puck Plate

89 142912 Filter,Spin On37 142883 Brake Puck91 153769 Pump, BDU-10L-12238 142884 Washer 7/80.O.x7/16x.06095 142914 Plug, StraightThraad

39 142885 Nut, Castle 5/16-2496 153770 60° 7/18SAExs/16F_ng40 142886 Cotter Pin

103 142916 Washer41 142887 Brake ActuatingPin 104 142917 Vent Cap Assembly42 142888 HiProKey 106 142918 F'dtingO-RingAseembly43 142889 Spacer 108 142919 ControlArm45 142890 Brake Disc

109 142920 Set Screw46 142891 Bolt 1/4-20x1-1/2

110 142921 FilterHead47 142892 Bolt 1/4-20 x 1

111 150820 Hose 1/2"49 153766 DifferentialAssembly63 142894 Dowel Pin 112 150823 _, 1/2"Beaded 90" 7/8

SAE64 150818 ReductionGear, 113 150821 Fiffiug,1/2"Beaded 60" 9/16

14 Teeth to 38 Teeth 117 150822 Fitting, 1/2"Beaded 90* 9/1665 142897 Final Drive PinionAssembly 123 150824 0 Ring67 142898 Jackshaft 124 150825 PinchClamp68 142899 O-Ring 129 153771 Spring,Long69 142900 Washer 5/8 X 1-5/3270 142901 Washer 7/8X1-1/2

71 142902 Bolt, Hex 5/16-18x3.5 NOTE: Allcomponentdimensionsgiven in U.S.inchea1 inch= 25.4 mm

53

TRACTOR - - MODEL NUMBER 917.273022

TRANSAXLE - PUMP - MODEL NUMBER BU-10L-122

54

TRACTOR - - MODEL NUMBER 917.273022

TRANSAXLE - PUMP- MODEL NUMBER BU-10L-122

KEY PARTNO. NO. DESCRIPTION

1 144569 Shaft, Pump2 122716X Ring,Retaining3 122745X Beadng, Ball4 122715X Spacer5 122700X Seal, Lip6 122699X Ring, Retaining8 122767X Bearing,Cradle

12 122717X Seal, Up13 122748X Ann, Trunnion14 122749X Guide,Slot15 144571 HousingKit,Transmission17 122T/0X Beadng,Thrust,Ball19 153801 Center SectionKit21 122722X Seal, Lip22 144573 Shaft, Motor23 142978 Washer, BlockThrust25 127148X Swashplate,Variable32 142938 BlockAsearrtoly37 122786X Pin, Stainless,Headless38 122718X Gasket,Center Sectlen42 144578 Check Valve Kit43 144578 Check Valve Kit44 144579 Charge Relief Wit47 122752X Screw, Socket Head, Cap53 127153X BypassValve I_t60 142977 BlockSpdng62 144581 O-Ring63 144582 Charge PumpKit64 144583 GerotorAssembly67 144584 Screw, Socket Head, Cap-- 153769 Pump Assembly,Complete

55

TRACTOR - - MODEL NUMBER 917.273022

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

CYLINDER HEAD, VALVE ANO BREATHER

4

1\ @

I2t

CRANCASE__J

$--

_,.,J I

17

vf

v t

o--ll

56

TRACTOR - - MODEL NUMBER 917.273022

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

HEADNALVEfBREATHER

KEY PARTNO. NO. DESCRIPTION

1 24-033-03

2 24-041-233 24-096-154 M-0645020

5 X-75-236 12-351-_27 24-755-668 24-411-059 24-O41-08

10 24-318-1211 26-186-0112 24-599-0113 M-0640034

14 12-086-16

15 24-755-74

16 24-153-1617 24-086-3218 24445-0119 24-016-01

24-016-0220 24-017-01

24-017-0221 24-032-0522 23501123 24-089-0224 12-173-0125 12-755-0326 24-318-1127 24-755-76

28 26-313-0229 24-755-57

30 M_016

31 24445-_32 24-126-4433 24-112-1234 24-294-0635 24-326-1336 24-326-1437 X-426-9

KiLbreathercover w/gasket(Includss2,3)Gasket, breatherCover, breatherScrew, hex. flange M6xl.0x20(4)Plug, allen hd. 1/8"Lifter,valve (4)Kit, valve train(Includes8,11,12)Rod, push(4)Gasket, cylinderhead (2)Head assembly, #2 cylinderArm, rocker (4)Pivot' rocker arm (4)Screw, hex. flange M6x1.0x34(4)Screw, hex. flange M10x1.5x90(8)Kit, valvecover- plain(Includes16,17)O-RingScrew, shoulder(4)Strap,I_angValve,exhaust(Std.)(2)Valve,ext_aust(.25) (2)va_, intake(Std.)(2)Valve,intake(.25) (2)Seal, valve stem (2)Retainer, spring(4)Spdng, valve (4)Cap, valve spdng(4)K'_ retainer(4)Head assembly,#1 cylinderKit, valvecover- breather(Incl. 16,17,28)Grommet, rubberKit,breatherseparator(Includes28,30-33)Screw, hey. flange MSx0.8x16(2)Strop, breatherBracket, breatherseparatorSpacerF_ngHose, breatherHeae, breatherClamp, hose (2)

CRANKCASE

KEY PARTNO. NO. DESCRIPTION

1 24-032-01 Seal, oilfront2 Crankcase

(USE: Miniblock24 782 05)3 24-294-13 Fitting4 12-380-17 Pin,dowel locating(6)5 24-067-13 ConnecUngRod (Std.) (2)

24-067-14 ConnectingRod (.25) (2)6 24-874-01 Pistonw/Ring Set (Std.) (2)

(Includes7,8)24-874-02 Pistonw/Ring Set (.25) (2)24-874-03 Pistonw/Ring Set (.50) (2)

7. 24-108-01 Ring Set (Std.) (2)24-106-02 Ring Sat (.25) (2)24-108-03 Ring Set (.50) (2)

8 24-018-01 Retainer,pistonpin (4)9 12-422-09 Shire,camshaft (A.R.)

12-422-13 Shim, camshaft (A.R.)12-422-07 Shim, camshaft (A.R.)12-422-08 Shire,camshaft (A.R.)12-422-10 Shim, camshaft12-422-11 Shim, camshaft (A.R.)12-422-12 Shim, camshaft (A.R.)

10 24-010-03 Camshaft (Includes11)11 24-089-21 Spdng,actuating(ACR)12 52-139-09 Plug, cup13 M-0545010 Screw, hex. flange M5x0.8xlO

(2)14 24-018-04 Retainer,reed (2)15 24.402.-05 Reed, breather (2)16 12-153-01 O-Ring, loweroil filltube17 24-126-19 Bracket'oilfilltube18 12-123-04 Tube, oilfill19 M-0545016 Screw, hex. flange M5x0.8x1620 12-153-02 O-Ring, upperoilfigtube21 24-038-04 Dipstickassembly(Incktdes

22,23)22 24-755-46 Kit,oil fillcap (Includss23)23 12-153-03 O-Ring, dipstick24 12-380-04 Pin, hitch25 M-0631005 Washer,plain 6 mm26 12-032-01 Seal, governorcrossshaft27 X-26-102 Washer,plain 1/4"28 24-144-01 Shaft,go_iemorcross

57"

TRACTOR - - MODEL NUMBER 917.273022

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

IGN ITION/ELECTRICAL I

1--

O

' '_AIR INTAKE I

BLOWER HOUSING AND BAFFLES I

12/L_ J

a_2

/

%--4

Q---3

8/0

\13

11

9

3

58

TRACTOR - - MODEL NUMBER 917.273022

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

IGNITION/CHARGING

KEY PARTNO. NO.

BLOWER HOUSING & BAFFLES

1 54-755-15

2 M-O4030253 X-25-924 24-112-045 25-086-476 24-157-037 12-086-148 12-468-039 X-42-15

10 24-025-0411 25-403-0312 X-25-9213 24-086-1814 23660215 54-755-(_

16 12-132-0617 M-054802518 23517319 48-154-0220 X-25-6321 24-584-0122 M-0545020

NOT ILLUSTRATED24-126-71X-22-1124-176-12

26-518-2824-113-1812-454-01

KEY PARTDESCRIPTION NO. NO. DESCRIPTION

Kit,grass screen 1 54-027-g5(Includes2-4,and 24 113 18)Screw, hex. cap M4_d}.7x25(4) 2 24-100-(_Washer, plain5/16" (4) 3 M-0545020Spacer,gross screen (4)Bolt, shoulder (4) 4 M-0545016FanScrew, hex. flange M10x1.5x46 5 M-0551016Washer, plain3/8_. 6 M-0645016KeyFlywheel 7 24-146-02ReclJfier-rngulator 8 24-146-08Washer, plain3/16" (2) 9 24-063-20Screw, phillipshd. 11-16x7/8 (2) 10 24-063-14Connector (3 contact) 11 24-063-30Kit, 15 amp stator 12 24-06o3-23(Includes24 12671) 13 M-O545010Spark Ping (2)Screw, hex. cap M5x0.8x25 (2) NOT ILLUSTRATEDClip, cable 24-063-36Clip, cable M-0545010Washer, plain 1/4"

N/AModule, ignition(2) 24-086-06Screw, hex. flange M5x0.8x20(4)

Bracket, statorwireWasher, lock1/4"Harness, wiringLead, black (rect.-reg.4" - 18gaugeinsulatedgripbarreleyelets)Decal, grassscreenTie, wire

Housing,blower(Incl. M-0545010 & 24 063 36)Nut,p_st_(2)Screw, hex. flange M5xO.Sx20(2)Screw,hex. flange M5x0.8x16(5)Screw, hex. flange M5x0.Sx16Screw, hex. flange M6x1.0x16(6)Plate,bacldng- # 2 sidePlate,bacldng- # 1 sideBaffle,cylinderbarrel-# 2 sideBaffle, vallay - #2 sideBaffle,cylinderbarrel-# 1 sideBaffle, valley - #1 sideScrew, hex. flange M5x0.8xl0(2)

Baffle, blower housingScrew, hex. flange M5xO.8xl0(2)Cover,controlScrew, phillipshd. 11-16x3/4" (2)

AIR INTAKE/FILTRATION

KEY PARTNO. NO. DESCRIPTION

12

3456789

1011121314

1516

24-164-06M-0651055

24.O41-0124-041-1424-094-1324-041-1324-109-0524-083-0524-083-0323004624-096-0112-100-0124-096-6554-755-01

24-153-1525-341-0_

Manifold, intakeScrew, hex. flange M6xl.0x55(4)Gasket, intakemanifold(2)Gasket,air cleaner bassBase, air cleanerGasket, fuel spi_ack cupCup, fuelspitbackPredeener, elementElement, air cleanerSeal, breatherCover, innerair claanerWing NutCover,air cleanerKit, knobwithseal(Includes15 & 16)O-RingKnob, cover

59

TRACTOR - - MODEL NUMBER 917.273022

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

STARTING SYSTEM I

<,

7m

m

0

oO

ENGINE CONTROLS

'_'! Ir--$ 1 24

_.L L ,1/"_,_2

16 ._,.ll

,._'__\_ ,.

OIL PAN I LUBRICAllON

I1,_ ; .4

00-,"_ /2

10_*_ q_""-11

60

TRACTOR - - MODEL NUMBER 917.273022

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

STARTING SYSTEM

KEY PARTNO. NO.

1 M-08390702 24-095-053 M-08390804 12468-015 25-098-056 12-221-017 12-227-138 12-211-019 12-755-54

10 12-227-0611 12-170-05

ENGINE CON'nROLS

KEY PARTNO. NO.

1 SM-06420252 24-090-143 M-06410604 24-089-015 25-158-066 24-079-047 25-158-118 M-05470509 24-089-03

10 24-126-5611 M-0645016

12 12-237-0113 M-0545016

14 24-090-0715 24-468-0116 24-089-1817 M-044603018 24-090-1319 M-054502020 24089-3821 24090-0522 41-4680323 M-040302524 24-079-05

DESCRIPTION

Screw, hex. flange M8x1.25x70Cover, pinionScrew, hex. flange M8x1.25x80Washer, plain 11/32" (3)Starter, (Includes5-11)Kit, brushCapBolt, thru (2)Kit, driveCap, driveArmature

DESCRIPTION

Screw, hex. flange M6x1.0x25Lever, governorNut, hex. flange M6xl.0Spring, linkageBushing,linkage retainingLinkage, throttleBushing,lhrot_elinkageNut, hex. lockMSxO.8Spdng, throltioBracket, controlScrew, hex. flange M6xl.0x16(4)Clamp, cable (2)Screw, hex. flange M5_0.Sx16(3)Lever, thort_ actuatorWasher, plain5.5 mm (3)Spring, governorNut, hex M4x0.7Lever, throttlecontrolScrew, hex. flange M5xO.8x20Spring,throttleHmiterLever, chokeWasher,spring 1/4"Screw, hex. cap M4x0.7x25linkage, choke

OiL PAN/LUBRICATION

KEY PARTNO. NO. DESCRIPTION

1

23

4567

89

1011121314151617

18

M-063100524-199-07

24-393-O824-123-0524-162-2624-043-12

12-380-0152-448-0_12-144-0224-153-08X-75-3224-136-0152-O50-0252-O32-0824-085-1724-086-16

X-75-10

Screw, hex. flange M6x1.0x25(2)Washer, plain 6 mm (2)Pan,o, assembly(IndudesI_, s 4-1o)o, pumpassembly(Indudes5)Tube, oll pid<upScreen, o_Kit,governorgear w_in(Indu_s 8)Pin, governorregulatingTab, ioddngShaft, governorgearO-RingPlug, hex. ctsk. 3/8"Nipple, oilfilterFilter,oilSeal, oit (PTO end)Screw, hex. flange M8x1.25x45Screw, hex. flange M8x1.25x45(9)Plug, sq. hd. solid3/8" N.P.T.R

61

TRACTOR - - MODEL NUMBER 917.273022

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

CRANKSHAFT I

FUEL SYSTEM I

ml

EXHAUST I

/1

2

t4

62

TRACTOR - - MODEL NUMBER 917.273022

KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551

CRANKSHAFT

KEY PARTNO. NO.

1 24-014-722 52-139-09

EXHAUST

KEY PARTNO. NO.

1 24-041-(_2 25-072-04

24-522-1624-7_-0524-755-03-

FUEL SYSTEM

KEY PARTDESCRIPTION NO. NO.

Crankshaft (Includes2) 1 24-853-25Plug, cup

2 24-041-153

DES_ 4 24-041-145 M-0629095

Gasket, exhaust (2) 6 M-0641060Stud, M8x1.25x33 (4) 7 47-154-01

8 24-353-039 X-426-9

10 24-086-1211 24-393-04

Short Block 12 24-100-01Miniblock 13 25353-03Gasket Set 14 24-050-0_

NOT II.t.USTRATED24-757-1824757-1924-757-2024-757-22

DESCRIPTION

Kit, carburetorw/gaskets(Indudes 2-4)Gasket,carburetorCarburetoressembly(For Informationonly notavailableseparately)(Indudes 24 757 18, 24-053-25,24-757-19, 24-757-20, 24-757-22)Gasket, air cleaner bese

Stud, M6x1.0x95 (2)Nut, hex. flange M6xl.0 (2)Clip, cableUne, fuel 10-5/8" (2)c_amp,ho6e(6)Screw, hex. cap. M6xl.7x18 (2)Pump, fuel - pulseNut, plas_ (2)Line, fuel 13-1/2"Filter,fuel

F,_,ove_nauJw/gaskasK_ chokerepe_w/gesketsK_,gasketK,, solenoidrepk_eme_w/ges-kets

63

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

,,.,,,

SIGHTINGGUIDE

ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL

Operate your Tractor up and down the face of slopes (notgreater than 15"), never across the face. Make turns gradu-ally to prevent tipping or loss of control. Exercise extremecaution when changing direction on slopes.

65

66

67

For the repair or replacement parts you needdelivered directly to your homeCall 7 am - 7 pm, 7 days a week1-800-366-PART(1-800-366-7278)Para ordenar piezas con entrega adomicilio - 1-800-659-7084

For in-house major brand repair serviceCall 24 hours a day, 7 days a week

1-800-4-REPAIR(1-800-473-7274)Para pedir servicio de reparaci6n adomicilio - 1-800-676-5811

For the location of a Sears Parts and

Repair Center in your areaCall 24 hours a day, 7 days a week

1-800-488-1222

For information on pumhasing a SearsMaintenance Agreement or to inquireabout an existing AgreementCall 9 am - 5 pm, Monday-Saturday

1-800-827-6655

mmmmm||mmm

Wher_ requesting service or orderingparts, always provide the followinginformation:• Product Type • Part Number• Model Number • Part Description

SEARSAmerica's Flepa_r Specia/ists

166200 Rev. 1 9.17.98 JH Printed in U.S.A.