9 gallon self–contained carpet extractor · 4 9 gallon self–contained carpet extractor...

Operator and Parts Manual

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9 Gallon Self–ContainedCarpet Extractor

BLUESTAR CUSTOMER SERVICE:1–800–982–7658

FAX: 1–800–678–4240 TECHNICAL SUPPORT:

1–800–522–7839 EXT. 5356

TENNANT COMPANY 701 NORTH LILAC DRIVEMINNEAPOLIS, MN 55422

MAILING ADDRESS:TENNANT COMPANYP.O. BOX 1452MINNEAPOLIS, MN 55440–1452

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Model No.: 607434-��

OPERATION

2 9 Gallon Self–Contained Carpet Extractor (04–04)

This manual is furnished with each new model. Itprovides necessary operation and maintenanceinstructions and an illustrated parts list.

Read this manual completely and understand themachine before operating or servicing it.

Use the illustrated Parts Lists to order parts. Beforeordering parts or supplies, be sure to have yourmachine model number and serial number handy.Parts and supplies may be ordered by phone or mailfrom any authorized parts and service center,distributor or from any of the manufacturer’ssubsidiaries.

This machine will provide excellent service. However,the best results will be obtained at minimum costs if:

� The machine is operated with reasonable care.

� The machine is maintained regularly - per themachine care instructions provided.

� The machine is maintained with manufacturersupplied or equivalent parts.

MACHINE DATA

Please fill out at time of installation for future reference.

Model No.-

Install. Date -

Serial No.-

�2004 Tennant Company Printed in U.S.A.

BlueStar is a registered United States trademark of Tennant Company.

OPERATION

9 Gallon Self–Contained Carpet Extractor (04–04) 3

TABLE OF CONTENTS

SAFETY PRECAUTIONS 4. . . . . . . . . . . . . . . . . . . . GROUNDING INSTRUCTIONS 5. . . . . . . . . . .

SAFETY LABEL 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

MACHINE COMPONENTS 6. . . . . . . . . . . . . . . . . . .

OPERATION OF CONTROLS 7. . . . . . . . . . . . . . . . VACUUM FAN SWITCH 7. . . . . . . . . . . . . . . . . . HAND TOOL SWITCH 7. . . . . . . . . . . . . . . . . . . BRUSH/SOLUTION LEVER(S) 7. . . . . . . . . . . . BRUSH CIRCUIT BREAKER 7. . . . . . . . . . . . . .

PRE-OPERATION 7. . . . . . . . . . . . . . . . . . . . . . . . . .

TRANSPORTING MACHINE 7. . . . . . . . . . . . . . . . .

HOW THE MACHINE WORKS 7. . . . . . . . . . . . . . .

FILLING THE SOLUTION TANK 8. . . . . . . . . . . . . .

PREPARING FLOOR FOR CLEANING 8. . . . . . . .

CLEANING CARPETS 8. . . . . . . . . . . . . . . . . . . . . .

DRAINING THE SOLUTION TANK 9. . . . . . . . . . . .

EMPTYING THE RECOVERY TANK 10. . . . . . . . . .

POST-OPERATION 11. . . . . . . . . . . . . . . . . . . . . . . . .

OPTIONAL ATTACHMENT TOOLS 11. . . . . . . . . . .

OPERATION OF ATTACHMENTS 12. . . . . . . . . . . . CARPET WAND 12. . . . . . . . . . . . . . . . . . . . . . . . . UPHOLSTERY/STAIR TOOL 12. . . . . . . . . . . . . . HARD FLOOR WAND 12. . . . . . . . . . . . . . . . . . . .

MACHINE MAINTENANCE 13. . . . . . . . . . . . . . . . . . DAILY MAINTENANCE 13. . . . . . . . . . . . . . . . . . . WEEKLY MAINTENANCE 13. . . . . . . . . . . . . . . . MONTHLY MAINTENANCE 13. . . . . . . . . . . . . . . QUARTERLY MAINTENANCE 13. . . . . . . . . . . .

SOLUTION SYSTEM 13. . . . . . . . . . . . . . . . . . . . . . . . RINSING SOLUTION SYSTEM 13. . . . . . . . . . .

SOLUTION DISPENSING NOZZLES AND VACUUM INLET 14. . . . . . . . . . . . . . . . . . . . . . .

FREEZE PROTECTION 14. . . . . . . . . . . . . . . . . . . . .

RECOMMENDED STOCK ITEMS 15. . . . . . . . . . . . .

TROUBLE SHOOTING 15. . . . . . . . . . . . . . . . . . . . . .

SPECIFICATIONS 17. . . . . . . . . . . . . . . . . . . . . . . . . .

MACHINE DIMENSIONS 17. . . . . . . . . . . . . . . . . . . .

ELECTRICAL DIAGRAM 18. . . . . . . . . . . . . . . . . . . .

PARTS LIST 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RECOVERY TANK GROUP 19. . . . . . . . . . . . . . . MAIN FRAME AND PLUMBING GROUP 20. . . SOLUTION TANK GROUP 22. . . . . . . . . . . . . . . . POWERBRUSH GROUP 24. . . . . . . . . . . . . . . . . ELECTRICAL PANEL GROUP 26. . . . . . . . . . . . PUMP MOTOR 28. . . . . . . . . . . . . . . . . . . . . . . . . . VACUUM MOTOR 29. . . . . . . . . . . . . . . . . . . . . . .

OPTIONS 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330MM (13 IN) LOW PRESSURE WAND 30. . . DELUXE POWER WAND ASSEMBLY 32. . . . . . UPHOLSTERY TOOL 34. . . . . . . . . . . . . . . . . . . . HOSE ASSEMBLY 34. . . . . . . . . . . . . . . . . . . . . . .

OPERATION


SAFETY PRECAUTIONS

This machine is intended for commercial use. It isdesigned exclusively to clean carpets andupholstery in an indoor environment and is notconstructed for any other use. Use onlyrecommended accessory tools and commerciallyavailable carpet cleaners intended for machineapplication.

All operators must read, understand and practicethe following safety precautions.

The following warning alert symbol and the “FORSAFETY” heading are used throughout this manual asindicated in their description:

WARNING: To warn of hazards or unsafepractices which could result in severe personalinjury or death.

FOR SAFETY: To identify actions which must befollowed for safe operation of equipment.

Failure to follow these warnings may result in:personal injury, electrocution, electrical shock,fire or explosion.

WARNING: Do Not Use Flammable Liquids OrOperate Machine In Or Near Flammable Liquids,Vapors Or Combustible Dusts.

This machine is not equipped with explosionproof motors. The electric motors will spark uponstart up and during operation which could cause aflash fire or explosion if machine is used in anarea where flammable vapors/liquids orcombustible dusts are present.

WARNING: Do Not Pick Up FlammableMaterials Or Reactive Metals.

WARNING: Do Not Operate With DamagedPower Cord. Do Not Modify Plug. Unplug powerCord Before Servicing Machine.

If the supply cord is damaged or broken, it mustbe replaced by the manufacturer or it’s serviceagent or a similarly qualified person in order toavoid a hazard.

WARNING: Do Not Use Outdoors. Do NotExpose To Rain. Store Indoors.

The following information signals potentiallydangerous conditions to the operator orequipment:

FOR SAFETY:

1. Do not operate machine:– With flammable liquids or near flammable

vapors as an explosion or flash fire mayoccur.

– Unless trained and authorized.– Unless operator manual is read and

understood.– Unless cord is properly grounded.– With damaged cord or plug.– If not in proper operating condition.– In outdoor areas.– In standing water.– With the use of an extension cord.

2. Before operating machine:– Make sure all safety devices are in place

and operate properly.– Place wet floor signs as needed.

3. When using machine:– Do not run machine over cord.– Do not pull machine by plug or cord.– Do not pull cord around sharp edges or

corners.– Do not unplug by pulling on cord.– Do not stretch cord.– Do not handle plug with wet hands.– Keep cord away from heated surfaces.– Go slow on inclines and slippery surfaces.– Use care when reversing machine.– Report machine damage or faulty

operation immediately.– Never allow children to play on or around.– Follow mixing and handling instructions

on chemical containers.

4. Before leaving or servicing machine:– Stop on level surface.– Turn off machine.– Unplug cord from wall outlet.

OPERATION


5. When servicing machine:– Unplug cord from wall outlet.– Avoid moving parts. Do not wear loose

jackets, shirts, or sleeves.– Block machine tires before jacking up.– Use hoist or jack that will support the

weight of the machine.– Use manufacturer supplied or approved

replacement parts.– All repairs must be performed by a

qualified service person.– Do not modify the machine from its

original design.

6. When transporting machine:– Turn machine off.– Get assistance when lifting machine.– Unplug cord from wall outlet.– Use a recommended ramp when

loading/unloading into/off truck or trailer.– Use tie–down straps to secure machine to

truck or trailer.

GROUNDING INSTRUCTIONS

Machine must be grounded. If it shouldmalfunction or breakdown, grounding provides apath of least resistance for electrical current toreduce the risk of electrical shock. This machineis equipped with a cord having anequipment–grounding conductor and groundingplug. The plug must be plugged into anappropriate outlet that is properly installed inaccordance with all local codes and ordinances.Do not remove ground pin; if missing, replaceplug before use.

Grounded3 Hole Outlet

Ground Pin

(120V)

SAFETY LABEL

The safety label appears on the machine in thelocation indicated. Replace label if it becomesdamaged or illegible.

OPERATION


MACHINE COMPONENTS

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A. Intake Head H. Drain HoseB. Solution Tank I. Control HandlesC. Solution Tank Cover J. Rear WheelsD. Recovery Tank K. Powerbrush HeadE. Recovery Tank Cover L. Powerbrush Storage LatchF. Power CordG. Control Panel

OPERATION


OPERATION OF CONTROLS

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A. Vacuum Fan SwitchB. Hand Tool SwitchC. Brush/Solution Lever(s)D. Brush Circuit Breaker

FIG. 1

VACUUM FAN SWITCH

Press the bottom (I) of the switch to turn on thevacuum fan. Press the top (O) of the switch to turn offthe vacuum fan.

HAND TOOL SWITCH

Press the bottom (I) of the switch to turn on the handtool. Press the top (O) of the switch to turn off thehand tool.

BRUSH/SOLUTION LEVER(S)

The machine has two levers situated under themachine handles at the top of the control panel. Thebrush/solution lever(s) turn on the scrub brush and thesolution pump. One or both of the levers can be usedto start the scrub brush and solution pump.

BRUSH CIRCUIT BREAKER

The brush circuit breaker protects the brush motorfrom overload. If the brush pressure is too high, thebrush circuit breaker will trip and the scrub brush willstop. To reset the brush circuit breaker, press thecircuit breaker reset button on the circuit breaker. Itmay be necessary to allow the circuit breaker to cooldown before resetting, or it may trip again. Reduce thebrush pressure before resuming scrubbing and checkthe brush for obstructions.

PRE-OPERATION

� Check power cord for any wear or damage. Do notoperate machine with a damaged cord.

� Check if the correct power plug is installed.

TRANSPORTING MACHINE

To move the machine from one place to another, tipthe machine back by the machine handles and pushthe machine forward.

The power cord can be wrapped around the machinehandles to keep it out of the way when moving themachine.

HOW THE MACHINE WORKS

This machine is constructed to clean carpets.The head, which pre–soaks the carpet and lifts thedirt, contains solution dispensing nozzles.The vacuum picks up the solution into the recoverytank. The solution passes through the filtration system– debris and dirt are captured and the solution isclarified. Solution is forced into the solution tank fromthe recovery tank.

OPERATION


FILLING THE SOLUTION TANK

1. Unplug the machine and move the machine nextto a water source.

FOR SAFETY: Before leaving or servicingmachine, stop on level surface and turn offmachine.


2. Remove the solution tank cover, letting it hang onthe side of the machine.

3. Using a clean bucket or hose, partially fill the tankwith water through the fill opening (Figure 2).

NOTE: The water must not be hotter than 60�C(140�F) or tank damage may occur.

NOTE: If filling with a bucket be certain that bucket isclean. This will prevent possible solution line clogs.

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A. Fill OpeningB. Solution Tank

FIG. 2

4. Add cleaning chemical. See proper dilution ratioinstructions on bottle.

FOR SAFETY: When using machine, followmixing and handling instructions on chemicalcontainers.

ATTENTION: Use only recommended detergents.Machine damage due to improper detergent usagewill void the manufacturer’s warranty. Contactyour Tennant Sales Representative for detergentrecommendations.

WARNING: Do Not Use Flammable Liquids OrOperate Machine In Or Near Flammable Liquids,Vapors Or Combustible Dusts.

5. Fill the solution tank with water to the desiredlevel, but never higher than to the bottom link ofthe fill chain hanging inside the tank (Figure 3).

NOTE: The water must not be hotter than 60�C(140�F) or tank damage may occur.

NOTE: If filling with a bucket be certain that bucket isclean. This will prevent possible solution line clogs.

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A. Fill ChainB. Fill Opening

FIG. 3

NOTE: If the floor to be cleaned already has puddles ofstanding water (such as swimming pool decks), DONOT COMPLETELY FILL the solution tank. Picking upexcess water will cause the solution tank to overfill andsolution may enter and damage the vacuum motor.

6. Place the solution tank cover on the solution tankand make sure the cover gasket seals the tank.

PREPARING FLOOR FOR CLEANING

1. Remove loose objects or debris as they will plugsqueegee openings and cause streaking and poorwater pickup.

2. Remove gum or other such materials stuck to thefloor with a putty knife or scraper.

CLEANING CARPETS

1. Push the machine to a place on the carpet youwant to start.

2. Plug the power cord into a grounded wall outlet.


If the supply cord is damaged or broken, it mustbe replaced by the manufacturer or it’s serviceagent or a similarly qualified person in order toavoid a hazard.

3. Unlatch powerbrush head latch and lower head tothe carpet (Figure 4).

OPERATION


A. Powerbrush HeadB. Latch

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FIG. 4

4. Press the bottom (l) of the the vacuum fan switchto turn on the vacuum. Press the top (O) of thehand tool switch for normal cleaning.

5. Pull up one of the brush/solution levers as you pullthe machine backward. Let go of thebrush/solution lever(s) when you finish thecleaning path.

NOTE: After releasing the levers, continue pulling themachine, about 500 mm (20 in), to pick up all thesolution.

WARNING: Do Not Pick Up FlammableMaterials Or Reactive Metals.

6. Tip the machine back by the machine handles.Push the machine forward to the beginning of thenext cleaning path.

7. Keep the cord out of the way of the machine whileyou are cleaning to prevent damage to the cord.Work away from the cord and wall outlets (Figure 5).

A. Power CordB. Wall Outlet

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FIG. 5

8. It is very important to watch the foaming of thecleaning solution through the solution andrecovery tank covers. Do not let the foam rise intothe fill area of the solution tank. The foam will bedrawn into the vacuum fan and can damage it(Figure 6).

A. Solution Tank CoverB. Fill Area

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FIG. 6

If the foam starts rising into the fill areas, unplugthe machine. Drain some of the solution from thetanks and/or reduce the amount of detergentbeing used. Chemical defoaming agents may beused. Follow instructions on the detergent.

DRAINING THE SOLUTION TANK

1. Unplug the machine and place the machine nextto a floor drain.


2. Unhook the drain hose from the retaining clip onthe back of the machine.

3. Loosen the drain plug by turning the drain plugknob counter–clockwise.

4. Remove the drain plug while holding the hose up.Quickly lower the hose to the floor drain, as thesolution rushes out of the drain hose. Flow ratecan be reduced by squeezing the hose (Figure 7).

A. Drain PlugB. Drain Plug KnobC. Drain Hose

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FIG. 7

OPERATION


5. Flush out the inside of the solution tank with cleanwater (Figure 8).

A. Solution TankB. Hose

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FIG. 8

NOTE: The water must not be hotter than 60�C(140�F) or tank damage may occur. Do not usesteam to clean the tank.

6. Wipe off the vacuum inlet screen at the top of thesolution tank (Figure 9).

A. Fill AreaB. Vacuum Inlet ScreenC. Cloth

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FIG. 9

7. Make sure to clean the screen filter at the bottomof the tank. Put the solution screen back in thetank (Figure 10).

FIG. 10

8. When the solution tank is completely drained andflushed, place the drain plug back into the end ofthe drain hose and turn the end of the drain plugclockwise to tighten the plug. Hang the drain hoseback onto the retaining clip on the back of themachine.

EMPTYING THE RECOVERY TANK

1. Pull the vacuum hose off the recovery tank (Figure 11).

A. Vacuum HoseB. Recovery Tank

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FIG. 11

2. Lift the recovery tank out of the machine with thehandle (Figure 12).

FIG. 12

3. Dump the solution out the recovery tank. Rinseout the recovery tank and cover baffle with cleanhot water (Figure 13).

NOTE: The water must not be hotter than 60�C(140�F) or tank damage may occur. Do not usesteam to clean the tank.

OPERATION


FIG. 13

4. Place the recovery tank back into the machine.Reconnect the vacuum hose to the recovery tank.Make sure that the tank gaskets are seatedproperly.

POST-OPERATION

Check this list of items over after operating themachine:

� Check the power cord for damage and wear. Wipecord clean and wrap around handle of machine.

� Check for and remove any string or materialwrapped around the scrub brush.

� Move the machine to an area to be kept until it isneeded again. It is suggested that both tankcovers be left slightly open for the tanks toventilate.

� Lock the powerbrush head in the UP position toprevent the brush taking a “set”. Lift thepowerbrush head from the floor and slide the latchuntil it catches (Figure 14).

A. Powerbrush HeadB. Latch

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FIG. 14

� Protect the machine from freezing if it will bestored or transported in areas where solution inthe system may freeze and damage thecomponents.

OPTIONAL ATTACHMENT TOOLS

NOTE: For all attachments the vacuum and solutionhose is connected in the same way.

1. Attach male end of solution feed hose to thefemale quick-disconnect on the machine. Push themale connector in until it stops. Pull on the hose tomake sure it is connected (Figure 15).

A. Male Quick–DisconnectB. Female Quick–Disconnect

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FIG. 15

2. Pull the vacuum hose off the recovery tank, andfirmly insert the hose cuff from the wandattachment hose into the tank (Figure 16).

A. Wand Attachment HoseB. Recovery Tank

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FIG. 16

3. Attach the other ends of the solution and vacuumhoses to the selected attachment tool in the sameway (Figure 17).

OPERATION


A. Solution Hose Quick–DisconnectB. Vacuum HoseC. Valve HandleD. Selected Attachment

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FIG. 17

4. Press the bottom (l) of the hand tool switch. Pressthe bottom (l) of the vacuum switch.

5. To disconnect the attachment, reverse the abovesteps.

OPERATION OF ATTACHMENTS

The attachments only work properly by pulling themtoward you, not pushing. Set the vacuum end of thetool on the surface to be cleaned and squeeze thevalve lever. Immediately begin pulling the tool towardyou, spraying the surface with detergent andimmediately vacuuming up the solution.

CARPET WAND

The carpet wand can be used for more inaccessibleplaces (Figure 18).

FIG. 18

UPHOLSTERY/STAIR TOOL

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A. Upholstery ToolB. Valve Handle

FIG. 19

HARD FLOOR WAND

To scrub with the hard floor wand, flip the cleaning toolso the brush is facing down (Figure 20).

A. Cleaning ToolB. Brush

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FIG. 20

To vacuum up the solution with the hard floor wand,flip the cleaning tool so the squeegee side is facingdown. Push and/or pull the tool across the floor topickup the solution (Figure 21).

A. Cleaning ToolB. Squeegee

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FIG. 21

OPERATION


If the hard floor wand is difficult to push or does notpickup the solution properly, adjust the roller wheels onthe tool by turning the black adjustment knob (Figure 22).

A. Adjustment KnobB. Roller Wheels

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FIG. 22

The wheels are properly adjusted when the squeegeeblades deflect slightly while the tool is pushed backand forth.

MACHINE MAINTENANCE

To keep machine in good working condition, simplyfollow machine’s daily, weekly and monthlymaintenance procedures.



DAILY MAINTENANCE(Every 4 Hours of Use)

1. Perform all duties listed under PRE-OPERATIONand POST-OPERATION Sections

2. If machine is to be transported or stored underfreezing conditions, machine (and any options)must be freeze protected (see FREEZEPROTECTION).

WEEKLY MAINTENANCE(Every 20 Hours of Use)

1. Remove and flush out the solution dispensingnozzles in the intake head and powerbrush head.

2. Clean and flush out the vacuum intake nozzle inthe intake head at the front of the machine.

MONTHLY MAINTENANCE(Every 80 Hours of Use)

1. Flush the solution system of alkaline residue withdiluted vinegar solution (see SOLUTIONSYSTEM).

2. Lubricate brush housing pivot pins/bearings withlight oil.

3. Check and tighten all fasteners/hardware.

QUARTERLY MAINTENANCE(Every 250 Hours of Use)

1. Drive belt inspection/replacement.

2. Scrub brush replacement (if required). Replace thebrush when the remaining bristles measure 10mm(0.38 in) or less in length.

3. Brush bearing and seal inspection/replacement.

4. Check motor(s) for carbon brush wear, replacebrushes if worn to a length of 10mm (0.38 in) orless.

Contact your Authorized Service Center for carbonbrush inspection.

FOR SAFETY: When servicing machine all repairsmust be performed by a qualified service person.

SOLUTION SYSTEM

The solution system can accumulate an alkalinebuildup. The pumping/nozzle system should beflushed monthly, or more often if hard water is used.

RINSING SOLUTION SYSTEM

1. Mix a solution of 1 L (0.26 gal) white vinegar to 8 L(2.1 gal) water.

2. Pour the solution into the solution tank. Positionthe machine over a floor drain.

3. Plug in the power cord and press the bottom (l) ofthe hand tool switch. The pump will start andspray through the nozzles to the floor.

4. Run the pump until all solution has beendispensed through system.

5. Rinse the solution system again with 8 L of wateronly. Check the solution dispensing nozzles forplugging.

OPERATION


SOLUTION DISPENSING NOZZLES AND VACUUM INLET

The intake head contains four solution dispensingnozzles. There is also one dispensing nozzlecontained in the powerbrush head. Remove and rinsethese nozzles every week, or if they are plugged.Remove any debris caught in the vacuum inlet andflush with water.

ATTENTION: Plugged nozzle(s) can causestreaking of carpets, and create a back-pressurethat can damage the solution pump. Alwaysremove and clean nozzles as soon as pluggingoccurs.

To clean nozzles and vacuum inlet:

1. Unplug the power cord from the wall outlet.



2. Empty the solution and recovery tanks.

3. Tip the machine back, or on its side (Figure 23).

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A. Intake HeadB. Vacum InletC. NozzlesD. Scrub BrushE. Powerbrush Head

FIG. 23

4. Turn the dispensing nozzle to the left to remove itfrom the outlet port. Rinse the nozzle under water.Be careful not to lose the rubber gasket mountedinside the nozzle.

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A. NozzleB. GasketC. Filter ScreenD. Spray Tip

FIG. 24

5. Place the dispensing nozzle back on the outletport and turn the nozzle to the right to tighten it.Remove any debris caught in the vacuum inlet andflush with water.

FREEZE PROTECTION

Freeze protection of the machine is necessary toprevent damage to components of the solution systemif the machine is going to be exposed to freezingtemperatures.

ATTENTION: Freezing temperatures can severelydamage components. Do not store or transportmachine in areas where freezing of solutioncontents could occur, unless machine is freezeprotected. Failure of components due to lack offreeze protection voids the warranty on suchcomponents.

To protect machine from freezing:

1. Move machine over floor drain and plug the powercord into an outlet. Drain both tanks.

2. Pour 2 L (0.53 gal) of pre-mixed automotive-typewindshield washer solution into solution tank.

ATTENTION: Do not use cooling systemanti-freeze such as ethylene glycol.

3. Press the bottom (l) of the hand tool switch. Thepump will start and spray through the nozzles tothe floor. Run the pump until all solution has beendispensed through system.

ATTENTION: Machines and attachments that havebeen freeze protected must be flushed completelyprior to normal use. Follow directions for theappropriate cleaning process, but run yourselected cleaning solution through the system topurge all anti-freeze before starting the cleaningprocess.

OPERATION


RECOMMENDED STOCK ITEMS

Refer to the Parts List section for recommended stockitems. Stock Items are clearly identified with a bulletpreceding the parts description. See example below:

TROUBLE SHOOTING

PROBLEM CAUSE SOLUTION

Machine does not operate. Power cord not plugged in. Plug in to proper circuit.

Building circuit breaker tripped. Reset breaker.

Electrical malfunction. Contact service center.

Brush does not run. Circuit breaker is tripped. Reset circuit breaker.

Brush belt broken. Replace belt.


Brush runs but does not scrubcarpet.

Powerbrush head locked up. Release powerbrush head latch.

Brush bristles worn. Replace brush.

Vacuum motor does not run. Vacuum switch in OFF position. Turn to ON.


Pump does not dispensesolution (triggers/valveoperated).

Tank low or empty. Refill tank(s).

Nozzle feed hose or accessory hosenot connected to quick disconnect.

Connect properly.

Pump inlet filter clogged. Clean filter.

Nozzles and/or feed lines plugged. Clean.

Pump or electrical malfunction. Contact service center.

Solution flow does not stopwhen triggers are released.

Hand tool switch is set in the WANDposition.

Set hand tool switch to TOP position.

Machine leaves streaks oncarpet.

Solution low or empty. Refill tank(s).

Nozzle(s) and solution tank screenplugged.

Clean.

Operation too fast on dirty carpet. Slow down cleaning speed.

Improper chemical or mixture. Use proper chemical and dilution.

OPERATION


TROUBLE SHOOTING – CONTINUED

PROBLEM CAUSE SOLUTION

Carpet too wet – machinedoes not recover enoughwater solution.

Hose loose at vacuum head or tank. Install hose tightly.

Tank cover(s) improperly installed. Reposition.

Tank cover gaskets leak. Inspect/replace.

Recovery tank not seated properlyagainst solution tank gaskets.

Reposition tank properly.

Operation too fast on dirty carpet. Slow down cleaning process.

Could be normal – different carpetsrelease solution differently.

Test on different carpet.

Foam in recovery tankoverflows.

Recovery tank overfilled. Empty recovery tank.

Too much or wrong chemical. Reduce dilution/change to properchemical.

Soap residue in carpet from previouscleanings.

Reduce chemical dilution or rinsecarpet with clean water first. Considerusing chemical defoamer in recoverysystem.

Foam exits vacuum motorcover at rear of machine.

System overfilled. Reduce solution level.

Too much or wrong chemical. Reduce dilution/change to properchemical.

Solution leaks from machine. Loose clamps/fittings. Tighten/replace.

Broken hoses/components. Inspect/repair/replace.

Components damaged from freezing.Follow freeze protection procedures infuture.

Inspect/repair/replace.

OPERATION


SPECIFICATIONS

Model 9–Gallon Self–Contained Carpet ExtractorLENGTH 762 mm (30 in.)

WIDTH 508 mm (20 in.)

HEIGHT 889 mm (35 in.)

WEIGHT 49.89 Kg (110 lb.)

SOLUTION TANK CAPACITY 34 L (9 gal.)

RECOVERY TANK CAPACITY 19 L (5 gal.)

CLEANING PATH WIDTH 430 mm (17 in.)

MAXIMUM CLEANING RATE 185.8 m2 (2000 sq. ft.) per hour

BRUSH SPEED 3000 rpm (no load)

POWER CORD 14/3 X 12 M (40 ft.) –120V

3X1.5MM2X15 M (49 ft.) – 230V, 240V EMC

MACHINE DIMENSIONS

889 mm(35 in.)

508 mm(20 in.)

762 mm(30 in.)

ELECTRICAL DIAGRAMS

9 Gallon Self–Contained Carpet Extractor (04–04)18

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WIRE DIAGRAM

PARTS LIST


RECOVERY TANK GROUP

11

10

5 6

1

43

2

78

12

13

9

REF PART # DESCRIPTION QTY.

1 575220000 HANDLE, TANK 1

2 575029000 SCREW, M8X1.25X20 PANPHL 2

3 200313012 WASHER, M8.4 FLAT 2

4 575524000 WASHER, .39X.62X.26 NYLON 2

∇ 575393000 ASSEMBLY, COVER, REC. TANK 1

� 5 575223000 �COVER, REC. TANK 1

� 6 578032000 �KNOB, FILL COVER 1

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� ��

� ��


� 7 25183.4 WASHER, 1/4 NEOPRENE 1

� 8 573268 SCREW, 1/4–20X3/4 PANPHL 1

� 9 575600 WASHER, .25X1.06 NEOPRENE 1

� 10 600729 �GASKET, COVER 1

11 614186 TANK, RECOVERY, NAVY BLUE 1

12 575531000 SPACER 2

13 575569000 SCREW, M5X0.8X16 PANPHL 2

PARTS LIST


MAIN FRAME AND PLUMBING GROUP

23

4

56

78

9

1

10

11

15

16

17

18

19202122

23

24

26

27

28

29

30

31

32

33

37

715

51

16

27

40 39

4142

12

25

1314

1413

4344

45 46

36

38

34

3549

48

47

50

52

To PowerBrush Base

53

34

PARTS LIST


MAIN FRAME AND PLUMBING GROUP


1 575718 FRAME 1

2 103025 WHEEL 2

3 575252000 SPACER, WHEEL 2

4 575417 GROMMET 1

5 180103 �PUMP, SOLUTION 1

6 150538 FITTING, PLSTC, STR, PM06/BM06 1

7 54333 CLAMP, HOSE, WORM, 0.31–0.88 2

8 575501000 HOSE, BRAIDED (8”) 1

9 575505000 GROMMET 1

10 575036 FITTING, E90, PM06/BM08 1

11 575504000 HOSE, BLACK .470M 1

12 575732 SCREW, M5X0.8X40 HXHDCP 4

13 09739 NUT, HEX, M5X0.8 NYLCK 8

14 200315016 WASHER, M5.3 FLAT 8

15 150415 FITTING, PLSTC, E90, PM04/BM06 2

16 140305 CLAMP, HOSE, 7/32–5/8 2

17 575278000 �MANIFOLD 1

18 575236000 SHOE, WATER PICKUP 1

19 575281000 �BODY, QUICKJET 4

20 575276000 �GASKET, QUICKJET 4

21 575282000 �CAP, QUICKJET 4

22 200960 �FITTING, SPRAY TIP 110015 4

23 575239000 �GLIDE, VAC SHOE 2

24 150420 FITTING, BRS, E90, PM06/PF06 1

25 08709 NUT, HEX LOCK, M8X1.25 NL 2

26 150300 FITTING, BRS, STR, PF04/PF04 1

27 140301 CLAMP, HOSE, 5/8 EAR 2

28 575318000 FITTING, PLSTC, STR, PM04 PLUG 1

29 575521000 �FITTING, BRS, QD, BM06 PLUG 1

30 608292 �QUICK CONN. FEMALE 3/8X1/4 1

31 575265000 ANGLE, COUPLING MOUNT 1

32 575235000 HOSE, VACUUM 1

� RECOMMENDED STOCK ITEMS


33 560497 HOSE, BRAIDED (6”) 1

34 200313012 WASHER, M8.4 FLAT 4

35 575544000 SCREW, M8X1.25X80 HXHDCP 2

36 140018 WASHER, #10 LOCK 4

37 575719 COVER, FRAME 1

38 039706105 SCREW, #10X1/2 S–TAP 4

39 19066 WASHER, #10 FLAT 2

40 200031436 SCREW, M6X1.0X16 HXHDCP 2

41 575522000 FITTING, BRS, STR, PF06/BM06 1

42 575217000 �VALVE, CHECK 1

43 200313012 WASHER, M8.4 FLAT 4

44 140015 WASHER, 5/16 LOCK 4

45 09010 SCREW, M8X1.25X25 HEXHD 4

46 575037 CLIP, WIRE 1

47 08708 NUT, M6 HXLCK 2

48 32491 WASHER, 5/16 FLAT 4

49 200031486 SCREW, M8X1.25X16 HXHDCP 4

50 200370019 WASHER, M8.4 LOCK 4

51 575039 CLAMP, HOSE, 9/16 EAR 1

52 575557000 GROMMET 1


rvt

Text Box

1038395

rvt

Cross-Out

PARTS LIST


SOLUTION TANK GROUP

2

3

56

4

7

9

10

1

11

12

16

17

18

22

23

24

25

26

27

2829

30

31

32

34

33

35

36

47

39

40 41

55

44

3749

48

19

51 21

45

56 20

38

4342

13

1320

4614

15

20

5352

59

5758

60618

54

50

8

PARTS LIST


SOLUTION TANK GROUP


1 614188 TANK, SOLUTION, NAVY BLUE 1

2 607081 DECAL, ”BLUESTAR” 2

3 621277000 FITTING, PVC, STR,1–1/4MX1–1/2H

1

4 575055 �FILTER, SCREEN, 100 MESH 1

5 150420 FITTING, BRS, E90, PM06/PF06 1

6 150617 FITTING, BRS, STR, PM06 NIPPLE 1

7 575250000 �GASKET, TANK CONNECTION 1

8 140023 WASHER, #8 LOCK 2


10 140308 CLAMP, HOSE, 1–5/16 TO 2–1/4 1

11 578031000 �HOSE, DRAIN 1

12 575243000 �MOTOR, VACUUM (120V) 1

190161 �BRUSH, CARBON 2/PK 1

130487 COVER, FAN MOTOR 1

13 608322 SCREW, M6X1.0X16 TRSPHL 6

14 575245000 COVER, VACUUM MOTOR 1

15 130096 TERMINAL 2

16 575329000 CLAMP, WIRE 1

17 575701 BRACKET, VAC MOTOR 1

18 575411000 ELBOW, INLET 1

19 578300000 WASHER, .22 X .44 FLAT 2

20 200662017 WASHER, M6.4 LOCK 9

21 578302000 SCREW, M5X0.8X20 PANPHL 2

22 621324 �PLUG, EXPANSION 1

23 578441 �STRAP, HOSE DRAIN 1

24 575538000 SPACING LINK 1

25 575049 CHAIN, BALL, .162M 1

26 222793 CLIP, HOSE DRAIN 1

27 575246000 FILTER, SCREEN, 20 MESH 1

28 575511000 BAFFLE, TANK 1

29 575536 COUPLING, END 1

∇ ��

� ��

� ��


∇ 30 575598 ASM., TANK COVER 1

� 31 604322 �GASKET, COVER 1

� 32 578032000 �KNOB, FILL COVER 1

� 33 575104 DECAL, FILLING INST. 1

� 34 613283 DECAL, WARNING 1

� 35 575600 WASHER, .25X1.06 NEOPRENE 1

� 36 25183.4 WASHER, 1/4 NEOPRENE 1

� 37 573268 SCREW, .25–20X0.75 PANPHL 1


39 575247000 FOAM, SOUND 1

40 575248000 FOAM, SOUND 1

41 575249000 FOAM, SOUND 1

42 200315016 WASHER, M5.3 FLAT 1

43 200051384 SCREW, M5X0.8X14 PANSLT 1

44 100038 �GASKET, VAC MOTOR 1

45 07785 NUT, M6X1.0 HEX 3

46 579210 WASHER, M6.4 FLAT 4

47 575561000 O–RING 1

48 575541000 WASHER, M5.3 FLAT 2

49 200613384 SCREW, M5X0.8X14 FLTSLT 2

50 140310 CLAMP, HOSE 1

51 200655016 WASHER, M5.1 LOCK 2

52 130040 WIRE TIE 1

53 140340 SCREW, #10–24X5/8 PANPHL 4

54 02850 NUT, M4X0.7 HXLCK 1

55 25183.4 WASHER, 1/4 NEOPRENE 3

56 059650283 WASHER, M6.4 FLAT 3

57 575414 WIRE ASSY. 1

58 140018 WASHER, #10 LOCK 1

59 140897 SCREW, #10–32X1/4 HEX SLOT 1

60 579259 SCREW, M4X0.7X12 PANPHL 1

61 575415 WIRE ASSY. 1

PARTS LIST


POWERBRUSH GROUP

2

11

14

25

27

28

26

29

1

313038

34

39

40

41

4243

44

45

46

47

50

4948

8

5

16

1718

20

7

24

2

13

3332

3335

36

37

32

9

3 4

21

2223

2122

23

15

12

19

363

10

51

52

5354

To Spray Bar

55

5657

5657

PARTS LIST


POWERBRUSH GROUP


∇ 1 614190 BASE, BRUSH, NAVY BLUE 1

� 2 575542000 BEARING, FLANGE 2

3 200304017 WASHER, M6 FLAT 3


5 575314000 ANGLE, HEAD LIFT 1

6 08708 NUT, M6 HXLCK 1

7 575570000 SPRING, EXTENSION 1

8 575316000 SPACER 1

9 578241000 SCREW, M5X0.8X20 FLTPHL 2

10 575546000 SCREW, 5/16–18 X 2–1/2 HXHDCP 1

11 630095 BEARING, FLANGE 2

12 630470 SCREW, 5/16–18 SHOULDER 2

13 611065 STRAIN RELIEF 1

14 575304000 HARNESS, WIRE 1


16 150415 FITTING, PLSTC, E90, PM04/BM06 1

17 140305 CLAMP, HOSE, 7/32–5/8 1

18 575515000 HOSE, BLACK .190M 1

19 140546 NUT, 5/16–18 NYLK 1

20 575268000 STRAP, BEARING RETAINER 1

21 200785014 WASHER, M4.3 FLAT 10

22 140023 WASHER, #8 LOCK 10

23 49697 SCREW, M4X0.7X10 10

24 575530000 CAP, PLUG 1

25 575281000 �BODY, QUICKJET 1

26 575276000 �GASKET, QUICKJET 1

27 575571000 �CAP, QUICKJET 1

28 575568000 �FITTING, TIP 15002 1

29 575254000 �MOTOR, BRUSH (120V) 1

575375000 BRUSH CARD, 2/PK 1

575373000 ARMATURE W/ BEARINGS 1

30 575259000 �PULLEY, MOTOR 1

∇ ��

� ��

� ��


31 575261000 �BELT 1

32 575380 NUT, #10–32 HEX 4

33 19066 WASHER, #10 FLAT 6

34 575256000 ANGLE, MOTOR MOUNT 1

35 32982 WASHER, 1/4 INT LOCK 2

36 200031433 SCREW, M6 X 1.0 X 12 HXHDCP 2

37 09739 NUT, M5X0.8 NYLCK 1

38 130304 �RECTIFIER, BRIDGE 1

∇ 575383000 ASM., BASE PLATE 1

� 39 575272000 PLATE, BASE 1

� 40 575273000 GASKET, FLOOR PLATE 1

∇ 575392000 �ASM., BRUSH PULLEY 1

� 41 575260000 �PULLEY, BRUSH 1

� 42 575266000 �SEAL, BRUSH 1

� 43 140125 �BEARING, BRUSH 1

� 44 575264000 �BLOCK, BRUSH BEARING 1

� 45 575269000 CAPLUG, BEARING SEAT 1

46 575267000 WASHER, WAVE SPRING 2

∇ 575387000 ASM., BRUSH NYLON 1

� 47 575262000 BRUSH, NYLON (STANDARD) 1�

578322 BRUSH, GRIT (OPTIONAL) 1

� 48 140125 �BEARING, BRUSH 1

� 49 575266000 �SEAL, BRUSH 1

� 50 575264000 �BLOCK, BRUSH BEARING 1

51 130097 TERMINAL, .25 FM 2

52 200070340 SCREW, M4 X .7 X 8 PANPHL 1

53 140023 WASHER, #8 LOCK 1

54 02850 NUT, M4X0.7 HXLCK 1

55 069762005 WASHER, #10 FLAT 2

56 140018 WASHER, #10 LOCK 2

57 140297 NUT, M5X0.8 HEX 2

PARTS LIST


ELECTRICAL PANEL GROUP

1 2

3

45

13

14

27

16

18

19

2021

25

2628

29

3031

22

23

24

678

109

1517

3233

34

11

12

PARTS LIST


ELECTRICAL PANEL GROUP


1 575577 CONTROL BOX, TRIGGER W/O METER

1

2 575300000 �SWITCH, ROCKER 1

3 578005000 SWITCH, ROCKER 1

4 578002000 ARM, TRIGGER 2

5 578082000 SPACER, TRIGGER 2

6 578186000 WASHER, M4 FLAT 2

7 200662012 WASHER, M3 LOCK 2

8 069764190 SCREW, M3X.5X16 HXHDCP 2

9 578008000 SCREW, M5X0.8X30 PANPHL 3

10 140018 WASHER, #10 LOCK 3

11 130167 �STRAIN RELIEF, CORD GRIP 1

12 578023000 CORD, 14/3X40’ YELLOW (120V) 1

13 578013000 BLOCK, TERMINAL, 07 POSITION 1

14 578259000 WIRE, JUMPER 2

15 578011000 SCREW, #6 SELF TAP 2

16 575513000 GROUND WIRE ASSY 1

17 140897 SCREW, #10–32X1/4 HEX SLOT 1

∇ ��

� ��

� ��



19 575303000 HARNESS, WIRE 1

20 578009000 GROMMET, 0.50” I.D. 1

21 578080000 GROMMET, 0.18” I.D. 1

22 575101 DECAL, CONSOLE 1

23 578007000 BLOCK, TERMINAL, 3–POS 1

24 578011000 SCREW, #6 SELF TAP 2

25 578004000 �CIRCUIT BREAKER, 3A (120V) 1

26 130712 �SWITCH, PUSH, 250VAC, 15A 1

27 575576000 GASKET, CONSOLE 1

28 575305000 WIRE ASSY, CONSOLE 1

29 578029000 WIRE ASSY, ACC SW 1

30 575308000 WIRE ASSY, VAC SW 1

31 575309000 WIRE ASSY, VAC MTR 1

32 140823 SCREW, #10–24X5/8 TRSPHL 1

33 140519 NUT, #10–24 KEP 2

34 140031 WASHER, #10 LOCK 1

PARTS LIST


PUMP MOTOR

1

2

4

5

6

3


1 180103 �PUMP, SOLUTION, 100PSI, 120V 1

2 190129 �KIT, PRESSURE SWITCH 1

190172 �KIT, PRESSURE SWITCH (VITON) 1

190134 �KIT, DIAPHRAGM ONLY 1

∇ ��

� ��

� ��


3 190128 �KIT, UPPER PUMP HOUSING 1

190124 �KIT, CHECK VALVE ONLY 1

4 190171 �KIT, VALVE (VITON) 1

5 190131 �KIT, SERVICE 1

6 190130 �KIT, LOWER PUMP HOUSING 1

PARTS LIST


VACUUM MOTOR

1

2

3

4

5


∇ 575243000 ASSEMBLY, VAC FAN (120V) 1

� 1 130487 COVER, FAN MOTOR 1

� 2 190161 BRUSH, CARBON, 2/PK (120V) 1

∇ ��

� ��


� 3 100038 GASKET, FOAM 1

� 4 130096 TERMINAL 2

� 5 130040 WIRE TIE 1

OPTIONS


330mm (13 in) LOW PRESSURE WAND GROUP

6 1

2

7

3

5

8

10

119

14

12

13

15

4

16

17

18

16

19

20

21

22

23

24

25

OPTIONS


330mm (13 in) LOW PRESSURE WAND GROUP


∇ 609502 �ASM., WAND LOW PRESSURE 1

� 1 600446.BK TOOL, FLOOR 330MM (13 IN) 1

� 2 120846 DECAL, LOW PRESSURE TOOL 1

� 3 200939 �SHOE, 330MM (13 IN) FLR TOOL 2

�∇ 4 200927 GRIP, HAND ADJ. COMPLETE 1

� 5 140259 SCREW, .25–20X.62 HEXHD 2

� 6 200912 GRIP, HANDLE FOAM 1

� 7 140834 SCREW, .25–20X.62 FLTPHL 2

� 8 200809 SLEEVE, HANDLE 1

� 9 200902 HANDLE, VALVE 1

� 10 140605 PIN, HANDLE 1

� 11 140520 NUT, 1/4 PUSH BLK 2

� 12 150403 FITTING, BRS, E45, PM04/PF04 1

� 13 578091000 �FITTING, BRS, QDC, PM04 1

∇ ��

� ��

� ��


�∇14 210150 �VALVE, FLOW CONTROL 1

�15 190603 �KIT, VALVE PIN AND SPRING 1

� 16 602634 ASM, HOSE LOW PRESSURE 1

� 17 150606 FITTING, BRS, STR, PM04 X 1.38 1

� 18 140058 WASHER, .543X.875X.062 WAND 1

�∇ 700062 ASM., SPRAYBAR WO/TIPS 1

�19 150700 CROSS, 1/4 FPTXFTPXFTPXFTP 1

�20 150600 FITTING, 1/4MX2” NIPPLE 2

�21 150401 FITTING, BRS, E90, PF04/PF04 2

�22 200993 SPRAY BODY, 1/4” MALE 3

� 23 200996 �FILTER, SCREEN 100 MESH 3

� 24 200964 �FITTING, TIP 11003 T–JET 3

� 25 200994 �CAP, NOZZLE, SPRAY 3

OPTIONS


DELUXE POWER WAND ASSEMBLY

1

3

4

5

67

8

9

10

11

12

1314

15

16 1718

19

20

22

2324

25

26

21

2

27

37

36

3433

35

31 3234

28 29 30

38

OPTIONS


DELUXE POWER WAND ASSEMBLY


∇ 578905000 �WAND ASM., DELUXE, POWER 1

� 1 578060000 WAND, DOUBLE BEND 1

� 2 578077000 BRACKET, VALVE MOUNTING 1

� 3 578061000 ADAPTER, HEAD/WAND 2

� 4 578214000 FITTING, 1/8MX1/4H ELBOW 90 1

� 5 579112 FITTING, SPRAY NOZZLE ADAPTER

1

� 6 579198 RIVET, POP 2

� 7 578066000 �FITTING TIP 75, 1/8K JET 1

� 8 578073000 �BRUSH, DECK, POLYPRO BLOCK 1

� 9 578063000 HEAD, WAND 1

� 10 578078000 RETAINER, SQUEEGEE WAND 2

� 11 578074000 �BLADE, SQUEEGEE WAND 2

� 12 578124000 BRACKET, AXLE 1

� 13 578439 NUT, M6X1.0 THUMB 1

� 14 613732 SPRING, COMP, CONICAL 1

� 15 578143000 SCREW, M6X1.0X40 SET 1

� 16 578126000 AXLE, WAND 1

� 17 578125000 �WHEEL, GUIDE, WAND 2

� 18 578123000 BRACKET, AXLE 1

∇ ��

� ��

� ��


� 19 578155000 WELDMENT, HANDLE 1

� 20 578154000 BRACKET, HANDLE 1

� 21 578091000 �FITTING, 1/4M QD CPLR 1

� 22 578164000 GROMMET 1

� 23 578821000 �HOSE, 1/4ID X 1.220M 1

� 24 578161000 CLAMP, HOSE 8–11MM 1

� 25 578094000 FITTING, 1/4H X 1/4NPT BARB 1

� 26 578064000 �VALVE, WATER CONTROL 1

� 27 150208 FITTING, 1/8M PLUG 1

� 28 20399 BOLT, 1/4–20X0.75 CARRIAGE 2

� 29 200304017 WASHER, M6.4 FLAT 2

� 30 41169 NUT, .25–20 HXLCK 2

� 31 07785 NUT, M06X1.0 HEX 1

� 32 578144000 SCREW, M5X0.8X16 PANPHL 4

� 33 578141000 SCREW, M5X0.8X10 PANPHL 4

� 34 140018 WASHER, #10 LOCK 8

� 35 140885 SCREW, 1/4–20X1/2 TRSPHL 2

� 36 578566 SCREW, M4X30 FLTPHL 2

� 37 140288 NUT, M4X0.7 NYLCK 2

38 65582 �BRUSH, SCRUB ABRASIVE NTRL NYLON 80GRIT (OPTIONAL)

1

OPTIONS


UPHOLSTERY TOOL

1

2


∇ 575584 �ASM., UPHOLSTERY TOOL 1

� 1 575298000 TOOL, UPHOLSTERY 1�

578064000 VALVE, WATER 1

575519000 NOZZLE 1

∇ ��

� ��

� ��


� 2 578091000 �FITTING, BRS, QDC, PMO4 1

HOSE ASSEMBLY

12

3

4

5

62

3

4

7


∇ 578903000 �ASM., HOSE 1

� 1 578318000 FITTING, STL, QDC, PM06/BM04 1

� 2 140325 CLAMP, HOSE, 1/2 EAR 2

� 3 578820000 HOSE, SOLUTION 1

∇ ��

� ��

� ��


� 4 578072000 CUFF, SWIVEL, 1–1/2 2

� 5 578276000 HOSE, VACUUM, 1.5D X 10FT. L 1

� 6 578071000 QUICK CONN, FEM, 1/4X1/4H 1

� 7 231031 SLEEVE, 1–1/2 X 5” 1

9 gallon self–contained carpet extractor · 4 9 gallon self–contained carpet extractor...

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