87573670 hydraulic circuits
TRANSCRIPT
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HYDRAULIC CIRCUITS
BYP.T.GANGADHARAN
11MP64
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FLUID POWER:
Fluid power Technology is a mean to convert , transmit and control the
fluid energy to perform useful work.
Fluid may be either liquid or gas.
Hydraulic system - Pressurised liquid Pneumatic system - Compressed Air
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PASCALS LAW
Pressure generated at any point in a confined liquid acts equally in alldirections.
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ELEMENTS OF HYDRAULIC SYSTEMS
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PUMPS
It is a device which convert mechanical energy into hydraulic energy.
Principle:
To create partial vaccum at inlet which permits atmospherics pressure to
force the fluid through the inlet line and into the pump.
Types of Pump:
1. Hydrodynamic or Non Positive displacement pumps
2. Hydrostatic or Positive displacement pumps
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Hydrodynamic or Non Positive displacement pumps
Examples : Centrifugal and Propeller pumps
Normally it provides smooth continuous flow.
If resistance inside the circuit increases then flow will get reduce.
It is possible to completely block off the outlet to stop all flow even thepump is running at design speed. since there is great deal of clearancebetween the rotating and stationary elements.
Thus the flow rate is not only depends on rational speed but also onresistance on the external system.
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Hydrostatic or Positive displacement pumps
It always deliver a fixed quantity of fluid per revolution of pump shaft.
The pump outlet is constant and is not dependent on system pressure.
It must be protected against overpressure (extremely rapid build up ofpressure even though it has no place to go)
Classification:
1. Gear Pumps
a. External gear pumps
b. Internal gear pumps
c. Lobe pumps
d. Screw pumps
2. Vane Pumps
a. Unbalanced vane pumps
b. Balanced vane pumps
3.Piston Pumps
a. Axial Design
b. Radial Design
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Hydrostatic or Positive displacement pumps
Classification:
1. Gear Pumps
a. External gear pumps
b. Internal gear pumps
c. Lobe pumps
d. Screw pumps2. Vane Pumps
a. Unbalanced vane pumps
b. Balanced vane pumps
3.Piston Pumps
a. Axial Design
b. Radial Design
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PUMPS
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CONTROL VALVES
Pressure control valves (PCV)
To control the liquid pressure.
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CONTROL VALVES
Flow Control Valves (FCV)
To control the liquid flow rate.
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Direction Control Valve (DCV)
To control the direction of flow of liquid.
CONTROL VALVES
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ACTUATORS
It is used to sift the DCV into different positions.
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HYDRAULIC MOTOR
It is used where rotary motion is desire.
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HYDRAULIC CYLINDER
It is used where linear motion is desire.
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HYDRAULIC CIRCUITS
SYNCHRONISING CIRCUITS:
SERIES PIPING.
MATCHING PUMPS.
SYNCHRONISING WITH FLOW CONTROL VALVES
AUTOMATIC CYLINDER RECIPROCATING CIRCUIT.
SEQUENCE OPERATION BY USE OF CAM VALVE.
TWO HAND SAFTY CONTROL CIRCUIT.
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SERIES PIPING
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MATCHING PUMPS:
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SYNCHRONISING WITH FLOW CONTROL VALVES
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AUTOMATIC CYLINDER RECIPROCATING CIRCUIT
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SEQUENCE OPERATION BY USE OF USE OF CAM VALVE
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TWO HAND SAFTY CIRCUITTWO HAND SAFTY CONTROL CIRCUIT
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APPLICATIONS:
Construction: Earth-Moving Equipment, concrete Mixing
equipment
Ships : Controllable pitch propellers
Aviation : Hydraulic retractable landing wheels.
Defense : Missile launch system, navigation controls.
Transportation: Hydraulic presses for metal forming,
pneumatic hand tools, injection molding
machine etc.,
Material handling: Hydraulic jacks, hydraulic rams, conveyor
system etc.,
Automation :Hydraulic operated machine tools, Robots etc.,