82c-74e-i table of contentsmarutistorage.blob.core.windows.net/marutisuzukipdf/gypsy.pdf ·...

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82C-74E-I

TABLE OF CONTENTS MAINTENANCE SERVICE RECORD 1

WARRANTY POLICY 2

BEFORE DRIVING 3

STEERING COLUMN CONTROLS 4

INSTRUMENT PANEL 5

OTHER CONTROLS AND EQUIPMENT 6

OPERATING YOUR VEHICLE 7

DRIVING TIPS AND SAFE DRIVING 8

INSPECTION AND MAINTENANCE 9

EMERGENCY SERVICE 10

BODY WORK CARE 11

GENERAL INFORMATION 12

SPECIFICATIONS 13

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FOREWORDMARUTI SUZUKI INDIA LIMITED believes inconservation and protection of Earth’s naturalresources.To that end, we encourage every vehicleowner to recycle, trade in, or properly disposeof, as appropriate, used motor oil, coolant,and other fluids; batteries; and tyres.

MARUTI SUZUKI INDIA LIMITED

All information in this manual isbased on the latest productinformation available at the time ofpublication. Due to improvements orother changes, there may bediscrepancies between information inthis manual and your vehicle. MarutiSuzuki reserves the right to makechanges at any time without notice.

This vehicle may not comply withstandards or regulations of othercountries. Before attempting toregister this vehicle in any othercountry, check all applicableregulations and make any necessarymodifications.

IMPORTANTThis manual is an essential part of yourvehicle and should be kept with the vehicleat all times. Please read this manual carefullyand review it from time to time. It containsimportant information on safety, operation, andmaintenance. It is especially important that thismanual remain with the vehicle at the timeof resale. The next owner will need thisinformation also.You are invited to avail the three freeinspection services as described in thismanual. Three free inspection coupons areattached to this manual. Please show thismanual to your dealer when you take yourvehicle for any Service.To prolong the life of your vehicle and reducemaintenance costs, the periodic maintenancemust be carried out according to the"PERIODIC MAINTENANCE SCHEDULE"described in “INSPECTION ANDMAINTENANCE” section of this manual.Periodic maintenance is essential forpreventing trouble and accidents to ensureyour satisfaction and safety.Daily Inspection and Care as per "DAILYINSPECTION CHECKLIST" described in the"INSPECTION AND MAINTENANCE" sectionof this Manual is essential for prolonging theoperating life of the vehicle and for safedriving.

WARNING/CAUTION/NOTEPlease read this manual and follow itsinstructions carefully. To emphasise specialinformation, the words WARNING, CAUTION,and NOTE have special meanings.Information following these signal wordsshould be carefully reviewed.

The personal safety of the driver,passengers, or bystanders may beinvolved. Disregarding this informationcould result in their injury or death.

These instructions point out specialservice procedures or precautions thatmust be followed to avoid damagingthe vehicle.

NOTE:This provides special information to makemaintenance easier or important instructionsclearer.

wwwwwWARNING

CAUTION

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82C-74E-I

wwwwwWARNINGImproper installation of mobilecommunication equipment such ascellular telephones or CB (Citizen’sBand) radios may cause electronicinterference with your vehicle’signition system, resulting in vehicleperformance problems. Consult yourMARUTI SUZUKI dealer or qualifiedservice technician for advice oninstalling such mobile communicationequipment.

MODIFICATION WARNING

Do not modify this vehicle.Modification could adversely affectsafety, handling, performance, ordurability and may contraveneregulations. In addition, damage orperformance problems resulting frommodification may not be covered underwarranty.

CAUTION

Copying, quoting or reproduction of any partof this manual is not permitted withoutexplicit approval by MARUTI SUZUKI INDIALIMITED.

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VEHICLE DETAILS

DATE OF ODOMETER BATTERYMODEL CHASSIS NO. ENGINE NO. KEY NO. DELIVERY READING (KM) MAKE SR. NO/BATCH CODE

OWNER’S NAME & ADDRESS _______________________________________________________________________________

_______________________________________________________________________ TEL. NO. ________________________

ADDRESS/STAMP OF SELLING DEALER SELLING DEALER CODE

SHOWROOM

WORKSHOP

IMPORTANT INFORMATION TO CUSTOMER

Dear CustomerFor any assistance with regard to our product, please contactGeneral Manager/Works Manager at any of our Dealer orAuthorised Service Station. For additional enquiry you maycontact our Regional Office or Service Department. TheAddresses and Phone nos. are given in Service NetworkBooklet provided along with vehicle.

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DESCRIPTION OF JOBJOB CARD

NO.NAME OF SERVICING

DEALER/MASS

F....Free Service P....Paid Service W....Warranty. A....Accident

DATE OFSERVICE

KIND OFSERVICE

MILEAGEKM

MECHANIC’SSIGNATURE

MAINTENANCE SERVICE RECORD

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WARRANTY POLICY(4) Limitation:

This warranty shall not apply to:(a) normal maintenance service required other than the three free

services, including without limitation, oil and fluid changes,headlight aiming, fastener retightening, wheel balancing,wheelalignment and tyre rotation, cleaning of injectors,adjustments of carburetor, ignition timing, clutch and valveclearance.

(b) the replacement of normal wear parts including withoutlimitation, bulbs, tyres and tubes, spark plugs, belts, hoses,filters, wiper blades, brushes, contact points, fuses, clutchdisc, brake shoes, brake pads, cable and all rubber parts(except oil seal and glass run).

(c) any vehicle which has been uses for competition or racing.(d) any repairs or replacement required as a result of accidents

or collision.(e) any defects causes by misuse, negligence, abnormal use or

insufficient care.(f) any vehicle which has been modified or altered, including

without limitation, the installation of performance accessories.(g) any vehicle on which parts or accessories not approved by

Maruti Suzuki have been used.(h) any vehicle which has not been operated in accordance with

the operating instructions in the Maruti Suzuki Owner’sManual.

(i) any vehicle which has not received, during the warranty term,the service inspections prescribed in the Maruti SuzukiOwner’s Manual.

(j) any vehicle which has been assembled, disassembled,adjusted or repaired by other than an Maruti Suzuki

Maruti Suzuki India Limited (hereinafter called “Maruti Suzuki”),warrants that each new Maruti Suzuki vehicle distributed in India byMaruti Suzuki and sold by an authorised Maruti Suzuki dealer will befree, under normal use and service, from any defects in material andworkmanship at the time of manufacture SUBJECT TO THEFOLLOWING TERMS AND CONDITIONS:

(1) Qualification:

To qualify for this warranty:

(a) The Maruti Suzuki vehicle must be delivered by MarutiSuzuki authorised dealer and set-up, serviced by MarutiSuzuki authorised dealer/service station.

(b) The warranty registration card in respect of each vehiclemust be completed by the dealer at the time of delivery ofthe vehicle and dealer should retain the same.

(2) Term:The term of the warranty shall be twenty four (24) monthsor 40,000 kilometers (whichever occurs first) from the dateof delivery to the first owner.

(3) Maruti Suzuki’s Warranty Obligation:If any defect(s) should be found in a Maruti Suzuki vehicle withinthe term stipulated above, Maruti Suzuki’s only obligation is torepair or replace at its sole discretion any part shown to bedefective, with a new part or the equivalent at no cost to theowner for parts or labour, when Maruti Suzuki acknowledges thatsuch a defect is attributable to faulty material or workmanshipat the time of manufacture. The owner is responsible of any repairor replacements which are not covered by this warranty.

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WARRANTY POLICY

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(k) any vehicle which has been used for purposes other thanwhat it was designed for.

(l) any damage or deterioration caused by industrial pollution andbird droppings.

(m) insignificant defects which do not affect the function of thevehicle including without limitation, sound, vibration and fluidseep.

(n) any natural wear and tear including without limitation, aging etc.(o) Installation and usage of domestic LPG gas/LPG Cylinder.(p) V-belts, hoses and gas leaks (For Maruti Suzuki AC vehicle).(q) Any vehicle retrofitted with LPG/CNG kits.

(5) Extent of Warranty:This warranty is the entire written warranty given by Maruti Suzukifor Maruti Suzuki vehicles and no dealer or its or his agent oremployee is authorised to extend or enlarge this warranty andno dealer or its or his agent or employee is authorised to makeany oral warranty on Maruti Suzuki’s behalf.

Maruti Suzuki reserves the right to add any improvements orchange the design of any model at any time with no obligation tomake the same changes on units previously sold.

(6) Warranty Service:To obtain warranty service, the complete vehicle must bepresented at the owner’s expenses to any authorised Maruti Suzukidealer.

(7) Owner’s Warranty Responsibilities:It is responsibility of each owner to:

(a) make certain that the warranty registration/PDI card wascompleted at the time of delivery of the vehicle;

(b) have performed, at his own expenses, by an Maruti Suzukiauthorised dealer/service station all the service inspectionsspecified in the Maruti Suzuki “Owner’s Manual and ServiceBooklet” and maintain adequate proof that such serviceinspections have been performed.

(c) make certain that the Maruti Suzuki authorised dealer/servicestation performing the service inspection has certified the workon the “Maintenance Service Record” page in the “Owner’sManual and Service Booklet” and

(d) present the Maruti Suzuki “Owner’s Manual and ServiceBooklet” to the authorised Maruti Suzuki dealer wheneverrequesting service inspections or warranty service.

If the “Owner’s Manual and Service Booklet” should be lost ordestroyed the owner should consult the authorised Maruti Suzukidealer from whom the vehicle was purchased for instructionsconcerning replacement of the “Owner’s Manual and ServiceBooklet”.

(8) Disclaimer of Consequential Damage:Maruti Suzuki assumes no responsibility for loss of vehicle, lossof time,, inconvenience or any other indirect incidental orconsequential damage resulting from the vehicle not beingavailable to the owner because of any defect covered by thiswarranty.

(9) Change of OwnerEven if ownership of the vehicle changes, the remaining warrantyperiod is effective for the new owner.

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WARRANTY POLICY

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Maruti Suzuki offers the Emission Warranty on all Maruti Suzuki vehicles (apart from the Regular Warranty and will run parallel to theregular product warranty) only in four metropolitan cities (New Delhi, Kolkata, Mumbai and Chennai) with effect from July 1st, 2001.

Terms:

The Emission Warranty will be applicable for 80,000 kms or 3 years (Whichever comes earlier) from the date of delivery to the firstowner. The remaining warranty terms will be valid in case of any change in ownership provided the production of all valid documents.

Conditions :

1. Under Emission Warranty, Warranty claims will be admitted for a prima facie examination, in case vehicle fails to meet to the EmissionStandard as specified in sub rule (2) of rule no. 115 of Central Motor Vehicles Rules (CMVR), 1989.

2. The warranty claims will only be accepted after examination carried out by Maruti or it’s dealer which leads to firm conclusionsthat the

a) Original settings have not been tempered in any case.

b) Part (as given in Annexure-A) has a manufacturing defect.

c) Vehicle is unable to meet the Emission Standards (as given in 1.), inspite of the vehicle having been maintained and used in accordancewith the instructions as specified in Owner’s Manual and Service Booklet and the used fuel and different oils (Engine oil, Transmissionoil, Brake oil etc.) are also as per specification.

3. The method of examination for deciding the warranty of the parts will be at the sole discretion of Maruti Suzuki and it’s dealerand results of the examination will be final and binding. If after examination, the warrantable condition is not established, MarutiSuzuki and it’s dealer has the right to charge all, or part of the cost of such examination.

4. Under Emission Warranty, the parts (as given in Annexure-A) will be changed free of cost, but the consumables will be chargedas per actual.

5. If the part covered under Emission Warranty or the associated parts, are not independently replaceable, on account of these beingintegral parts of a complete assembly, Maruti Suzuki and it’s dealer will have the sole discretion to replace either the entire assemblyor by using some of the parts of the system through suitable repairs or modifications.

EMISSION WARRANTY

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82C-74E-I

6. Any consequential repairs or replacement of parts which may be found necessary to establish compliance of Emission Warranty,will not be considered under warranty, unless the same is under product warranty. The consumable will be charged as per actualunder such repair or replacement.

7. Maruti Suzuki will not be responsible for the cost of transportation of the vehicle to the nearest Maruti Suzuki dealer workshopor any loss due to non-availability of the vehicle during the period of lodging of a warranty claim and examination and/or repairby Maruti Suzuki dealer.

8. Maruti Suzuki will not be responsible for any penalty that may be charged by statutory authorities on account of failure to complywith the EMISSION STANDARDS.

9. Emission Warranty will not be affected on the change of owner, provided all the documents are available.

10. All maintenance actions (as specified in the Owner’s Manual and Service Booklet) need to be followed and recorded in the manualfor emission warranty.

11. The customer needs to produce the PUC (Pollution Under Control) certificate valid for the period preceeding the test during whichthe failure is discovered. The receipts (for the maintenance of the vehicle as per specification in Owner’s Manual and Service Bookletfrom the date of original purchase of the vehicle) will also be required.

Conditions under which the Emission Warranty is not APPLICABLE

1. In the absence of valid PUC certificate.

2. Vehicle not serviced from Maruti Suzuki authorised workshop as per the schedule specified in the Owner’s Manual .

3. Vehicle subjected to abnormal use (accident, motor race, rallies or for the purpose of establishing the records etc.)

4. Use the non MGP (Maruti Genuine Part).

5. Vehicle tempered in an unauthorised manner.

6. Tampering with odometer so that the actual kilometer reading can not be read.

7. Use of adulterated fuel and/or unspecified oils (Engine oil, Transmission oil and Brake oil etc.)

EMISSION WARRANTY

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Annexure-A

List of parts covered under Emission Warranty

1. Fuel Injection Assembly, Pressure Regulator, Throttle Body Assembly.

2. Electronic Control Module (ECM).

3. Intake Manifold.

4. EGR Valve.

5. Distributor and internal parts.

6. Ignitions Coil.

7. Canister Assembly.

8. Vapour Liquid Separator.

9. Fuel Tank and Filler Cap.

10. PCV (Positive Crankcase Ventilation) Valve.

11. Oil Filler Cap.

12. Catalytic Convertor.

13. Exhaust Manifold.

14. All fuel Injection System related SENSORS.

15. Manivertor

EMISSION WARRANTY

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82C-74E-I BEFORE DRIVING

BEFORE DRIVINGFuel Recommendation ............................................................................................ 3-1

Keys .......................................................................................................................... 3-2

Door Locks ............................................................................................................... 3-2

Windows ................................................................................................................... 3-4

Mirrors ...................................................................................................................... 3-4

Front Seat Adjustment ............................................................................................ 3-5

Adjustable Head Restraints (if equipped) ............................................................. 3-6

Seat Belts ................................................................................................................. 3-7

Canvas Top (if equipped) ...................................................................................... 3-10

Folding front windshield (Canvas top model only) ............................................ 3-11

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82C-74E-IBEFORE DRIVING

3-1

FUEL RECOMMENDATION

You must use unleaded petrol with anoctane number (RON) of 91 or higher. Yourvehicle is fitted with a restrictor in the fuelfiller pipe which will not allow the use oflarge nozzle used for dispensing leaded fuelat filling station.

CAUTIONUse of leaded fuel in vehicle equippedwith catalytic converter is prohibited,because leads deactivates the pollutantreducing components of catalyticconverter and may result in permanentdamage to catalytic converter.

Petrol/Ethanol BlendsBlends of unleaded petrol and ethanol (grainalcohol), also known as gasohol, arecommercially available in some areas.Blends of this type may be used in yourvehicle if they are no more than 5%ethanol. Make sure this petrol-ethanol blendhas octane ratings no lower than thoserecommended for petrol.

Petrol/Methanol BlendsBlends of unleaded petrol and methanol(wood alcohol) are also commerciallyavailable in some areas. DO NOT USEfuels containing more than 5% methanol

CAUTIONExposure to heat when fully fuelled inthis manner will result in leakage due tofuel expansion. To prevent such fuelleakage, stop filling after the filler nozzlehas automatically shut off, or whenusing an alternative non automaticsystem, initial vent blowback occurs.

under any circumstances. Fuel system damageor vehicle performance problems resulting fromthe use of such fuels are not the responsibilityof MARUTI SUZUKI and may notbe covered under Warranty.

Fuels containing 5% or less methanol maybe suitable for use in your vehicle if theycontain cosolvents and corrosion inhibitors.

NOTE:If you are not satisfied with the driveabilityor fuel economy of your vehicle when youare using a petrol/alcohol blend, you shouldswitch back to unleaded petrol containing noalcohol.

CAUTIONBe careful not to spill fuel containingalcohol while refuelling. Fuelscontaining alcohol can cause paintdamage, which is not covered underWarranty.The fuel tank has an air space to allowfor fuel expansion in hot weather. If youcontinue to add fuel after the filler nozzlehas automatically shut off or an initialblowback occurs, the air chamber willbecome full.

CONTINOUS

KEYS

70F-01-003

Your vehicle comes with a pair of identical keys.Keep the spare key in a safe place.One key can open all of the locks on the vehicle.

The key identification number is stamped on ametal tag provided with the keys. Keepthe tag in a safe place. If you lose yourkeys, you will need this number to havenew keys made. Write the number downand keep it in a safe accessible place away fromthe vehicle.

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843-03-004E

w WARNING• Do not use locally made key.• Should you require a duplicate key,

place your order with a MARUTISUZUKI dealer only.

NOTE:Keep the spare key very carefully. When itis lost, consult your dealer by quoting keynumber.

DOOR LOCKS

Front Door LocksTo lock a door from outside thevehicle:a) Inser t the key and turn the top of

the key toward the rear of the vehicle,or

b) Push in the lock lever and holdthe door handle up as you close thedoor.

To unlock a door from outside thevehicle, insert the key and turn the topof the key toward the front of the vehicle.

Front Left DoorTo lock the door from outside the vehicle, pushin the lock lever and close the door.

w WARNINGAlways lock all doors when driving.Locking the door prevents occupantsfrom being thrown from the vehicle inthe event of an accident. It also helpsprevent unintentional opening of thedoors.

843-03-005E

74A-03-002E

To lock a door from inside the vehicle, push inthe lock lever. Pull out the lock lever to unlockthe door.

TailgateTo lock the tailgate, insert the key and turn itanticlockwise and to unlock turn it clockwise.

w WARNINGAlways make sure that the hatchbackis closed and latched securely.

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74A-03-003

The tailgate can be opened by pushing thetailgate handle lever sideways. To close, pushthe tailgate into position and make sure it iscompletely latched. The tailgate can also beopened from inside by pulling the lock releaselever located inside the tailgate.

WINDOWS

70F-01-013

w WARNINGBe careful when judging the size ordistance of a vehicle or other object seenin the side convex mirror (if equipped).Be aware that objects look smaller andappear farther away than when seen ina flat mirror.

72F-03-005

797-03-005

Raise or lower the door windows by turning thehandle located on the door panel.

Inside Rearview MirrorTo adjust the interior rearview mirror, move themirror up, down, or sideways to obtain the bestview.

MIRRORS

Outside Rearview MirrorAdjust the outside rearview mirror so you canjust see the side of your vehicle in the mirror.

FRONT SEAT ADJUSTMENT

w WARNINGNever attempt to adjust the driver’s seator seatback while driving. The seat orseatback could move unexpectedly,causing loss of control. Make sure thatdriver’s seat and seatback are properlyadjusted before you start driving.

74A-03-004

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3-4

w WARNINGTo avoid excessive seat belt slack,which reduces the effectiveness ofthe seat belts as a safety device, makesure that the seats are adjustedbefore the seat belts are fastened.

74A-03-005

w WARNINGSeatbacks should always be in anupright position when driving, or seatbelt effectiveness may be reduced.Seat belts are designed to offermaximum protection when seatbacksare in the fully upright position.

Adjusting SeatbacksThe seatbacks can be adjusted to differentangles. To adjust the seatback angle, pull upthe lever on the outboard side of the seat,move the seatback to the desired position, andrelease the lever to lock the seatback in place.

74A-03-006

Walkin Type Seat (Hard Top model)The front passenger’s seat is walk-in type seat,which moves to provide easy access to therear seats. You can move the walk-in seat fromoutside the vehicle by pulling up the lever onthe outboard side of the seat. You can movethe front passenger’s seat from inside thevehicle by pulling the grip. When you operatethe walk-in seat, it will automatically slideforward and the seatback will fold forward.

Adjusting Seat PositionThe adjustment lever for each front seat islocated under the front of the seat, on theoutboard side. To adjust the seat position, pullup on the adjustment lever and slide the seatforward or rearward. After adjustment, try tomove the seat forward and rearward to ensurethat it is securely latched.

w WARNING• Before returning the walk-in seat to

its normal seating position, makesure that the feet of the passengerin the rear seat are out of the way.

• After returning the seat to its normalseating position, make sure it issecurely latched.

w WARNING• Never drive the vehicle with the

head restraints removed.• Do not attempt to adjust the head

restraint while driving.

70F-01-019

ADJUSTABLE HEAD RESTRAINTS(if equipped)

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3-5

Head restraints are designed to help reducethe risk of neck injuries in the case of anaccident. Adjust the head restraint to theposition which places the top of the headrestraint closest to the tip of your ears.

74A-03-007

70F-01-021

There are two height positions for the headrestraints. To raise the head restraint, pullupward on the restraint until it clicks. Tolower the restraint, push down on therestraint while holding in the lock lever. Ifa head restraint must be removed (forcleaning, replacement, etc.), push in thelock lever and pull the head restraint all theway out.

w WARNINGWear Your Seat Belts at All Times.

To fasten the seat belt, pull the buckletongue attached to the seat belt acrossyour body and slide it into the buckle catchslot on the opposite side until you hear a“click”.

To reduce the risk of sliding under the beltduring a collision, position the lap portionof the belt across your lap as low on yourhips as possible and adjust the belt to asnug fit using the proper method described.Make sure that the belt is not twisted.

SEAT BELTS

70F-01-022E

70F-01-023E

To unfasten the belt, press the release buttonon the buckle catch.

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70F-01-024E

To Adjust the Belt3-point, non-retractor type. (ifequipped)Adjust the shoulder portion of the beltso that it is slightly slack. To shortenthe belt, pull the free end in thedirection of the arrow as illustrated. Tolengthen the belt, grab it at the shoulderanchor and pull it in the direction of thearrow, at right angles to the anchor. Theshoulder portion should have justenough slack so that a clenched fist canbe inserted between the belt and yourchest as illustrated. Too much slack atthe shoulder portion makes the beltineffective in accidents. The shoulder

843E-01-004E

portion should be worn on the outsideshoulder only, and never under the arm.After use, always rehang the belt on thehook provided near the upper anchoragepoint.

w WARNINGNo modifications or additions of anysort should be made to the seat beltor its operating mechanism.

70F01-024E

• 3-Point retractable type (if equipped)• Pull the shoulder portion of the belt

upwards through the tounge plate.The length of the diagonal shoulder strapadjusts itself to allow freedom ofmovement. The seat belt has anemergency locking retractor (ELR), whichis designed to lock the seat belt onlyduring a sudden stop or impact.

w WARNINGNo modifications or additions of anysort should be made to the seat beltor its operating mechanism.

79F-03-109E

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843E-01-005

Seat Belt InspectionPeriodically inspect the seat belts to makesure that they work properly and are notdamaged. Check the webbing, buckles,latch plates, retractors, anchorages andguide loops. Replace any seat belt whichdo not work properly or are damaged.

w WARNINGBe sure to inspect all seat beltassemblies after any collision. Anyseat belt assembly which was in useduring a collision (other than a veryminor one) should be replaced, evenif damage to the assembly is notobvious. Any seat belt assemblywhich was not in use during acollision should be replaced if itdoes not function properly or isdamaged in any way.

w WARNING• Never allow persons to ride in the

cargo area of a vehicle. In theevent of an accident, there is amuch greater risk of injury forpersons who are not riding in aseat with their seat belt securelyfastened.

• Seat belts should always beadjusted so the lap portion of thebelt is worn low across the pelvis,not across the waist. Shoulderstraps should be worn on theoutside shoulder only, and neverunder the arm. Seat belts shouldnever be worn with the strapstwisted and should be adjustedas tightly as is comfortable toprovide the protection for whichthey have been designed. A slackbelt will provide less protectionthan one which is snug.

• Make sure that each seat beltbuckle is inserted into the properbuckle catch.

• Do not wear your seat belt overhard or breakable objects in yourpockets or on your clothing. If an

BEFORE DRIVING

w WARNINGaccident occurs, objects such asglasses, pens, etc. under the seatbelt can cause injury.

• Never use the same seat belt onmore than one occupant andnever attach a seat belt over aninfant or child being held on anoccupant’s lap. Such seat belt usecould cause serious injury in theevent of an accident.

• Pregnant women should use seatbelts, although specificrecommendations about restraintuse should be made by thewoman’s medical advisor.

• Periodically inspect seat beltassemblies for excessive wear anddamage. Seat belts should bereplaced if webbing becomesfrayed, contaminated, or damagedin any way. It is essential toreplace the entire seat beltassembly after it has beenstressed in an impact, even ifdamage to the assembly is notobvious.

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3-8

w WARNING

• Infants and small children shouldnever be transported unless theyare properly restrained. Restraintsystems for infants and smallchildren can be purchased locallyand should be used. Make surethat the system you purchasemeets applicable safety standards.Read and follow all the directionsprovided by the manufacturer.

• Avoid contamination of seat beltwebbing by polishes, oils,chemicals, and particularly batteryacid. Cleaning may safely becarried out using mild soap andwater.

• For children, if the shoulder beltirritates the neck or face, move thechild closer to the center of thevehicle.

CANVAS TOP (if equipped)

w WARNING

• The canvas top is provided only tooffer some protection againstundesirable weather conditions. It isnot designed to hold occupantsinside the vehicle, or to protectagainst the intrusion of foreignobjects in the events of anaccident. WEAR YOUR SEATBELTAT ALL TIMES.

• Do not operate the vehicle with therear flap of the canvas top rolledup unless both of the side windowsare fully open. Exhaust gases canenter the vehicle.

74F-03-008

74A-03-009

Removing the canvas topTo remove the canvas top, use thefollowing procedure:1. Unzip the rear flap zippers and unfasten

all of the snaps that secure the canvastop to the body of the vehicle. Tounfasten each snap, pull up on thebottom of the snap.

2. Unfasten the straps that secure the topof the roof piece.

3. Pull up both the right and left side ofthe top to slide it off the body retainerstrips.

4. Unfasten the straps that secure the topto the door frames.

5. Unfasten the snaps that secure the topof the corners of the windshield frame.

6. Pull the top sideways to slide it off thewindshield frame retainer strip.

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3-9

74A-03-011

74A-03-010

4. Fasten all of the snaps that secure thecanvas top to the body of the vehicleand zip up the rear flap zippers.

If the top frame is to be removed, loosen allthe screws as shown in the illustration,disassemble the frame members and detachthem from the body.Installing the Canvas TopTo install the canvas top, use the followingprocedure:1. Slide the front edge of the top into the

windshield frame retainer strip and fastenthe snaps that secure the top to thecorners of the windshield frame.

2. Slide the side edges of the top into thebody retainer strips.

3. Fasten the straps that secure the topto the door frames and the roof piece.

74A-03-013

74F-03-012

FOLDING FRONT WINDSHIELD(Soft Top model only)

(provided with the vehicle) as shown.• Return the lock handles to the "Lock

position".

w WARNING

• When the front windshield has beenfolded down, be sure to fasten it tothe engine hood (bonnet) with theprovided band.

• Do not operate the vehicle onstreets or highways with the frontwindshield lowered.

• The front window is supported byboth bracket and front roof rail.When driving with the front windowturned up, be sure that the bracketand front roof rail are in place.

The front windshield can be folded forward.To fold the windshield, follow the proceduregiven below.• Remove the top, if installed.• Remove the roof rails which support the

windshield on top.• Release the lock handles on both sides

of the dashboard.• Lower the windshield gently until the

rubber pads make contact with the hood.• Secure the windshield with the strap

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82C-74E-I STEERING COLUMN CONTROLS

STEERING COLUMN CONTROLSIgnition Switch ..............................................................................................................4-1Lighting/Turn Signal Control Lever .............................................................................4-2Hazard Warning Switch ................................................................................................4-3Windscreen Wiper and Washer Lever .........................................................................4-4Horn ................................................................................................................................4-5

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82C-74E-I

w WARNINGTo avoid possible injury, do not operatecontrols by reaching through thesteering wheel.

STEERING COLUMN CONTROLS

4-1

60G-04-001E

70F-02-002

IGNITION SWITCH

The ignition switch has the following fourpositions:

w WARNING• Do not use any locally made key.• Should you require duplicate key,

place your order with MARUTISUZUKI dealer only.

steering, try turning the steering wheel slightlyto the right or left while turning the key.

70F-02-003E

ACCAccessories such as the radio can operate,but the engine is off.

ONThis is the normal operating position. All electricalsystems are on.

STARTThis is the position for starting the engine usingthe starter motor. The key should be releasedfrom this position as soon as the engine starts.

LOCK

This is the normal parking position. It is the onlyposition in which the key can be removed.

The “LOCK” position locks the ignition, andprevents normal use of the steering wheel afterthe key is removed.

To release the steering lock, fully insert the keyand turn it clockwise to one of the other positions.If you have trouble turning the key to unlock the

w WARNING• Never remove the ignition key while

the vehicle is moving. The steeringwheel will lock and you will not beable to steer the vehicle.

• Do not leave children alone in aparked vehicle. Unattended childrencould cause accidental movement ofthe vehicle, which could result insevere personal injury.

• Always remove the key when parkedto prevent unintentional operation ofthe vehicle and to improve security.

23

82C-74E-I

CAUTION• Do not use the starter motor for more

than 15 seconds at a time. If theengine does not start; wait 15seconds before trying again. If theengine does not start after severalattempts, check the fuel and ignitionsystems or consult your MARUTISUZUKI dealer.

• Do not leave the ignition switch inthe “ON” position if the engine is notrunning as the battery willdischarge.

LIGHTING/TURN SIGNALCONTROL LEVER

Lighting OperationTo turn the lights on or off, twist the knob onthe end of the lever. There are three positions:in the “OFF” position all lights are off; in themiddle position the front parking lights, tail-lights, registration plate light, and instrumentlights are on, but the headlights are off; in thethird position the headlights come on inaddition to the other lights.

843-04-003

STEERING COLUMN CONTROLS

4-2

With the headlights on, push the lever forwardto switch to the high beams (main beams) orpull the lever toward you to switch to the lowbeams. When the high beams (main beams)are on, a light on the instrument panel willcome on. To flash the high beams (mainbeams) pull the lever slightly towards you andrelease it.

843-04-004E

This control lever is located on the outboardside of the steering column. Operate the leveras described below.

843-04-005

74A-04-001

Turn Signal OperationWith the ignition switch in the “ON” position, movethe lever clockwise until it clicks to signal a rightturn or anticlockwise to signal a left turn. Whenthe turn is completed, the signal will cancel andthe lever will return to its normal position.

HAZARD WARNING SWITCH

Pull up the hazard warning switch to activatethe hazard warning lights. All four turn signal

24

82C-74E-ISTEERING COLUMN CONTROLS

4-3

lights and both turn signal indicators will flashsimultaneously. To turn off the lights, pushdown switch.

Use the hazard warning lights to warn othertraffic during emergency parking or when yourvehicle could otherwise become a traffichazard.

797-04-005E

WINDSCREEN WIPER ANDWASHER LEVER

Windscreen WipersTo turn the windscreen wipers on, twist theknob on the end of the lever to one of the threeoperating positions. In the “INT” position (ifequipped) the wipers operate intermittently. Inthe “LO” position, the wipers operate at a steadylow speed. In the “HI” position, the wipersoperate at a steady high speed. To turn off thewipers, move the lever back to the “OFF”position.

EXAMPLE

CAUTION

• Clear ice or packed snow from thewiper blades before using thewipers.

• Check the washer fluid levelregularly. Check it often when theweather is bad.

• Only fill the washer fluid reservoir3/4 full during cold weather to allowroom for expansion if thetemperature falls low enough tofreeze the solution.

Windscreen WasherTo spray windscreen washer fluid, pull thelever toward you.

w WARNING• Do not use radiator antifreeze in the

windscreen washer reservoir. It canseverely impair visibility whensprayed on the windscreen, and canalso damage your vehicle’s paint.

HORN

74A-04-002

CAUTIONTo help prevent damage to thewindscreen wiper and washer systemcomponents, you should take thefollowing precautions:• Do not continue to hold in the lever

when there is no windscreen washerfluid being sprayed or the washermotor can be damaged.

• Do not attempt to remove dirt from adry windscreen with the wipers oryou can damage the windscreen andthe wiper blades. Always wet thewindscreen with washer fluid beforeoperating the wipers.

Press the centre piece of the steering wheel tosound the horn. The horn will sound with theignition switch in any position.

25

82C-74E-I INSTRUMENT PANEL

INSTRUMENT PANELInstrument Panel ........................................................................................................... 5-1

Instrument Cluster ........................................................................................................ 5-1

Warning and Indicator Lights ....................................................................................... 5-2

Speedometer/Odometer ................................................................................................ 5-4

Fuel Gauge ..................................................................................................................... 5-5

Temperature Gauge ....................................................................................................... 5-5

Ashtray ........................................................................................................................... 5-5

Glove Box....................................................................................................................... 5-6

Headlight Leveling Switch ............................................................................................ 5-6

Ventilation System ......................................................................................................... 5-7

System Operating Instructions .................................................................................... 5-8

26

82C-74E-I

INSTRUMENT PANEL

1. Instrument cluster2. Ignition switch3. Lighting switch/Turn signal and

dimmer switch4. Windscreen wiper and washer

switch5. Hazard warning switch6. Other switches (if equipped)7. Control panel8. Ashtray9. Center ventilator10. Side ventilator11. Glove box12. Fuse box13. Head light leveling switch

INSTRUMENT PANEL

5-1

74A-05-002

INSTRUMENT CLUSTER

1 Speedometer2 Odometer3 Fuel gauge4 Temperature gauge5 Warning and indicator lights

74A-05-004

27


5-2

WARNING AND INDICATOR LIGHTS 2) Test the brakes by carefully starting andstopping at the side of the road.

3) If you determine that it is safe, drivecarefully at low speed to the nearest dealerfor repairs.

or4) Have the vehicle towed to the nearest

dealer for repairs.

w WARNINGIf any of the following conditions occur,you should immediately ask yourMARUTI SUZUKI dealer to inspect thebrake system.• If the brake fluid level warning light

does not go out after the engine hasbeen started.

• If the brake fluid level warning lightdoes not come on when the ignitionswitch is turned to the “ON” position.

• If the brake fluid level warning lightcomes on at any time during vehicleoperation.

NOTE:Because the disc brake system is selfadjusting, the fluid level will drop as the brakepads become worn.Replenishing the brake fluid reservoir isconsidered normal periodic maintenance.

Oil Pressure LightThis light comes on when the ignition switchis turned on, and goes out when the engineis started. The light will come on and remainon if there is insufficient oil pressure. If thelight comes on when driving, pull off theroad as soon as you can and stop theengine. Check the oil level and add oil ifnecessary (see pages 9-7 and 9-8). If thereis enough oil, the lubrication system shouldbe inspected by your MARUTI SUZUKI dealerbefore you drive the vehicle again.

70F-07-070

Brake fluid level warningThis light operates under two conditions: 1) whenthe ignition switch is turned to the “ON” position,or 2) when the fluid in the brake fluid reservoirfalls below the specified level. The light shouldgo out after starting the engine. If the light doesnot go off or comes on whilst you are driving, itmay mean that there is something wrong withthe vehicle’s braking system. If this happens,you should:

1) Pull off the road and stop carefully.

w WARNINGRemember that stopping distance maybe longer, you may have to pushharder on the pedal, and the pedalmay go down farther than normal.

70F-03-039

74A-05-005E

28

82C-74E-IINSTRUMENT PANEL

5-3

CAUTION• If you operate the engine with this

light on, severe engine damage canresult.

• Do not rely on the Oil Pressure Lightto indicate the need to add oil. Besure to periodically check the engineoil level (see pages 9-7 and 9-8).

72F-05-027

70F-03-009

Charging LightThis light comes on when the ignition switchis turned on, and goes out when the engine isstarted. The light will come on and remain onif there is something wrong with the batterycharging system. If the light comes on whenthe engine is running, the charging systemshould be inspected immediately by yourMARUTI SUZUKI dealer.

CAUTIONDo not continue driving long with thecharging light ON as this will drain thebattery ‘dead’.

“Malfunction Indicator” LightYour vehicle has a computer-controlledemission control system. A “MalfunctionIndicator” light is provided on the instrumentpanel to indicate when it is necessary to havethe emission control system serviced. The“Malfunction Indicator” light comes on whenthe ignition switch is turned to “ON” and goesout when the engine is started.

If the “Malfunction Indicator” light comes onwhen the engine is running, there is a problemwith the emission control system. Take thevehicle to your MARUTI SUZUKI dealer to havethe problem corrected.

CAUTIONContinuing to drive the vehicle whenthe “Malfunction Indicator” light is oncan cause permanent damage to thevehicle’s emission control system, andcan affect fuel economy anddriveability.

70F-03-042

Turn Signal IndicatorsWhen you turn on the left or right turn signals,the corresponding green arrow on theinstrument panel will flash along with therespective turn signal lights. When you turnon the hazard warning switch, both arrows willflash along with all of the turn signal lights.

70F-03-043

Main Beam (High Beam) Indicator LightThis indicator comes on when headlight mainbeams (high beams) are turned on.

29


5-4

74A-05-006

4WD Indicator LightWith the ignition switch in “ON” position, thislight comes on when transfer gear lever isshifted to four wheel drive position (4H or 4L)and remains off in other transfer gearpositions.

SPEEDOMETER/ODOMETER

74A-05-007

1 Speedometer2 Odometer

The speedometer indicates vehicle speed inkm/h. The odometer records the total distancethe vehicle has been driven.

CAUTIONKeep track of your odometer readingand check the maintenance scheduleregularly for required services.Increased wear or damage to certainparts can result from failure to performrequired services at the proper mileageintervals and your warranty rights maybe affected.

74A-05-008

FUEL GAUGE

This gauge gives an approximate indication ofthe amount of fuel in the fuel tank. “F” stands forfull and “E” stands for empty.

74A-05-009E

TEMPERATURE GAUGE

When the ignition switch is on, this gaugeindicates the engine coolant temperature.Under normal driving conditions, the indicatorshould stay within the normal, acceptabletemperature range between “H” and “C”. If theindicator exceeds this range and veerstowards “H”, overheating is indicated. Followthe instructions for engine overheating in theEMERGENCY REMEDIES section.

CAUTIONContinuing to drive the vehicle whenengine overheating is indicated, canresult in severe engine damage.

30


5-5

70F-03-025E

ASHTRAY

To remove the front panel ashtray for cleaning,push down on the metal plate, and pull theashtray completely out of its holder.

w WARNINGMake sure tobacco is fully extinguishedbefore closing the ashtray. Never throwwaste in the ashtray: it could create afire hazard.

GLOVE BOX

To open the glove box, rotate the buttonanticlockwise. To close it, push the lid until itlatches securely. To lock the glove box insertthe key and turn it clockwise and to unlockturn it anticlockwise.

w WARNINGNever drive with the glove box lid open.It could cause injury if an accidentoccurs.

74A-05-010

HEADLIGHT LEVELING SWITCH(if equipped)

Level the headlight beam according to theload condition of your vehicle by turning thisswitch. The chart shows the appropriate switchposition for different vehicle-load conditions.

80G025

Vehicle Load Switch PositionCondition

Driver only 0

Driver + 1 passenger 0(in front seat)

All Passenger 1

Drivers + Evenlydistributed load in 2

luggage boot

31


5-6

The heating system provides heating,demisting, and ventilation.

a. Windscreen defroster.b. Side outlet.c. Center outlet.d. Floor outlet

82C-05-019

82C-05-018

HEATING AND VENTILATION SYSTEM (if equipped)

32


5-7

Description of ControlsFunction selector 1: This selector is usedto select one of the functions describedbelow:

FRONT 2: Air comes out of thecenter and side air outlets.

BI-LEVEL3: Air comes out of thefloor outlets, center outlets and sideoutlets.

FLOOR 4: Air comes out of thefloor outlets.

HEAT 44444: Temperature-controlled aircomes out of the floor outlets.

DEFROST 55555: Temperature-control-led air comes out of the windscreendefroster outlets.

82C-05-025

Temperature Control Lever 77777: This le-ver is used to control the temperature ofthe air that comes out of the air outlets.

Fan Switch 88888: This switch is used to turnon the fan and to select fan speed. Thereare four positions: OFF, LOW, MEDIUM, andHIGH.82C-05-020

82C-05-021

82C-05-022

SYSTEM OPERATING INSTRUCTIONS

82C-05-023

82C-05-024 Natural VentilationMove the function selector to “FRONT”,“BILEVEL” or “FLOOR” , the air intake leverto “FRESH AIR”, and the fan switch to “OFF”.Fresh air will flow through the vehicle whenit is moving.

Air Intake Lever 66666: This lever is used to

select between circulating outside air(FRESH AIR) or recirculating inside air(RECIRCULATED AIR).

82C-05-026

Forced Ventilation.The lever settings are the same as for naturalventilation except you move the fan switchto a position other than“OFF”.

82C-05-027

33


5-8

Normal Heating (Using outside air)Move the function lever to "HEAT", the airintake lever to "FRESH AIR", the temperaturecontrol lever to the desired temperatureposition, and the fan switch to the desiredfan speed position. Moving the fan switchto a higher fan speed position increasesheating efficiency.

82C-05-028

Quick Heating (Using recirculated air)The lever settings are the same as fornormal heating except you move the airintake lever to "RECIRCULATED AIR". If youuse this heating method for an extendedperiod of time, the air in the vehicle canbecome contaminated and the windowscan become misty. Therefore, use thismethod only for quick heating and changeto normal heating method as soon aspossible.

82C-05-029

Cold Face/Warm FeetMove the function selector to "BI-LEVEL",the air intake lever to "FRESH AIR", thetemperature control lever to the desiredtemperature position, and the fan switch tothe desired fan speed position. Unless thetemperature control lever is in the fully"COOL" position or fully "HOT" position, theair that comes out of the center and sideoutlets will be cooler than the air thatcomes out of the floor outlets.

82C-05-030

DefrostingMove the function selector to "DEFROST",the air intake lever to "FRESH AIR", thetemperature control lever to the desiredtemperature control position, and the fanswitch to "HIGH". Moving the temperaturecontrol lever to a higher temperatureposition increases defrosting efficiency.When the windscreen has become clear,move the fan switch to the desired fanspeed position.

34

82C-74E-IOTHER CONTROLS AND EQUIPMENT

OTHER CONTROLS AND EQUIPMENT

Parking Brake Lever .................................................................................................... 6-1Pedals ............................................................................................................................ 6-2Gear Lever ..................................................................................................................... 6-2Transfer Gear Lever ..................................................................................................... 6-3Fuel Filler Cap ............................................................................................................... 6-3Sun Visor ....................................................................................................................... 6-4Interior Light Switch .................................................................................................... 6-4Assist Grips .................................................................................................................. 6-4Bonnet ............................................................................................................................ 6-5Tyre Changing Tools .................................................................................................... 6-6Towing Hook ................................................................................................................. 6-7High Mount Stop Lamp (if equipped) ......................................................................... 6-7

35

82C-74E-I

PARKING BRAKE LEVER

70F-04-001E

70F-04-002E

OTHER CONTROLS AND EQUIPMENTS

6-1

The parking brake lever is located between theseats. To apply the parking brake, hold the brakepedal down and pull the parking brake lever allthe way up. To release the parking brake, holdthe brake pedal down, pull up slightly on theparking brake lever, push the button on the endof the lever with your thumb, and lower the leverto its original position.

w WARNING• Never drive your vehicle with the

parking brake on: rear brakeeffectiveness can be reduced fromover heating, brake life may beshortened, or permanent brakedamage may result.

• If the parking brake does not holdthe vehicle securely or does not fullyrelease, have your vehicle inspectedimmediately by an authorizedMARUTI SUZUKI dealer.

w WARNINGAlways apply the parking brake fullybefore leaving your vehicle or it maymove, causing injury or damage. Whenparking, make sure the gear shift leveris left in first gear or reverse.Remember, even though thetransmission is in gear, you mustalways apply the parking brake fully.

PEDALS

74A-06-001

Clutch Pedal 11111The clutch pedal is used to disengage the driveto the wheels when starting the engine,stopping, or shifting the transmission lever.Depressing the pedal disengages the clutch.

CAUTIONDo not drive with your foot resting onthe clutch pedal. It could result inexcessive clutch wear, clutch damage,or unexpected loss of engine braking.

36


6-2

Brake Pedal 22222Your MARUTI SUZUKI vehicle is equipped withfront disc brakes and rear drum brakes.Depressing the brake pedal applies both setsof brakes.

You may hear occasional brake squeal whenyou apply the brakes. This is a normal conditioncaused by environmental factors such as cold,wet, snow, etc.

w WARNINGIf brake squeal is excessive and occurseach time the brakes are applied, youshould have the brakes checked byyour MARUTI SUZUKI dealer.

w WARNINGDo not “ride” the brakes by applyingthem continuously or resting your footon the pedal. This will result inoverheating of the brakes which couldcause unpredictable braking action,longer stopping distances, orpermanent brake damage.

Accelerator Pedal 33333This pedal controls the speed of the engine.Depressing the accelerator pedal increasespower output and speed.

74A-06-005

GEAR LEVER

The gear change pattern for transmission isshown in the illustration. For details on how touse the transmission, refer to USING THETRANSMISSION in the OPERATING YOURVEHICLE section (See page 7-3).

TRANSFER GEAR LEVER

74A-06-006

The gear change pattern is shown in theillustration. For details on how to use thetransfer gears, refer to USING THETRANSFER GEARS in the OPERATINGYOUR VEHICLE section (See page 7-4).

797-06-007E

FUEL FILLER CAP

The fuel filler cap is located on the right rearside of the vehicle. To unlock the fuel filler cap,turn the key anticlockwise. To lock turn the keyclockwise.

w WARNING

37

82C-74E-I

CAUTIONIf you need to replace the fuel cap, useonly a cap specified for your model.Using an improper fuel cap can causea serious malfunction of the fuelsystem. You can get the correctreplacement cap from your MARUTISUZUKI dealer.


6-3

797-06-008E

Remove the fuel filler cap slowly. Thefuel may be under pressure and mayspray out, causing injury.

w WARNINGPetrol is extremely flammable. Do notsmoke when refuelling, and make surethere are no open flames or sparks inthe area. SUN VISOR

74A-06-007

The sun visors can be pulled down to blockglare coming through the wind screen, or theycan be turned to the side to block glare comingthrough the side window.

• To remove - turn the cap counterclockwise.Turn the cap slowly to allow any residualpressure to escape.

• To install - turn the cap clockwise.

797-06-013

This light switch has three positions whichfunction as described below:

1 The light comes on and stays on regardlessof whether the door is open or closed.

2 The light comes on when the door isopened.

3 The light remains off even when the door isopened.

NOTE:Only driver’s door is involved in lighting operationof the interior light.

INTERIOR LIGHT SWITCH

w WARNING

38


6-4

70F-04-015

ASSIST GRIPS

Assist grips are provided for passengerconvenience.

w WARNINGDo not hang items on the assist grips.They could obstruct the driver’s view,resulting in an accident, or could bethrown about in an accident or abruptmanoeuvre, causing injury.

74A-06-008

74A-06-009

To open the bonnet:

1) Open the glove box and pull the bonnetrelease knob located inside the glove box.This will disengage the bonnet lockhalfway.

2) Push the under-bonnet release leversideways with your finger, as shown in theillustration. While pushing the lever, lift upthe bonnet.

BONNET

74A-06-010

3) Continue to lift up the bonnet until it is highenough to support with the prop rod.

w WARNINGMake sure the bonnet is fully closedand latched before driving. If it is not,it can fly up unexpectedly duringdriving, obstructing your view andresulting in an accident.

39

82C-74E-I OTHER CONTROLS AND EQUIPMENT

6-6

74A-06-012

The jack, is stowed on the left side under thehood and the jack handle is stowed under thedriver’s seat.

To remove the jack, turn its shaftcounterclockwise and pull the jack out of thestorage bracket. To stow the jack, place it in thestorage bracket and turn the shaft clockwiseuntil the jack is securely held in place.

TYRE CHANGING TOOLS

74A-06-013

wwwww WARNINGThe jack should be used only tochange wheels. It is important to readthe jacking instructions in theEMERGENCY SERVICE section of thismanual before attempting to use thejack.

wwwww WARNINGAfter using the jack, jack crank andwheel wrench, be sure to stow themsecurely or they can cause injury if anaccident occurs.

74A-06-014

A towing hook is provided on both the frontand rear of the vehicle for use in emergencysituations. To tow your vehicle on the roador highway, follow the instruction of"TOWING" in "EMERGENCY SERVICE"Section.

wwwww WARNINGDo not use these hooks to tow (orbe towed by) another vehicle on theroad or highway except in emergencysituations.

74A-06-015

40

82C-74E-I

6-7


HIGH MOUNT STOP LAMP(if equipped)

High mount stop lamp is provided with yourvehicle and is fitted on back door. The stoplamp will glow as when the brake pedal willbe depressed.

To change the bulb of the stop lamp, removethe clips at both sides of the cover, bypressing the inner pin inside so that the clipgets loose and remove the bulb(s) on turningit anticlock-wise

The rating of each bulb is 5W/12V.There arefive bulbs in high mount stop lamp.

EXAMPLE

41

82C-74E-I OPERATING YOUR VEHICLE

OPERATING YOUR VEHICLEExhaust Gas Warning ................................................................................................... 7-1Daily Inspection Checklist ............................................................................................ 7-1Starting the Engine ........................................................................................................ 7-2Using the Transmission ................................................................................................ 7-3Using the Transfer Gears ............................................................................................... 7-4Braking ........................................................................................................................... 7-4Running-in ..................................................................................................................... 7-5Catalytic Converter ....................................................................................................... 7-6Improving Fuel Economy ............................................................................................. 7-7Trailer Towing ............................................................................................................... 7-7

42

82C-74E-I

EXHAUST GAS WARNING

OPERATING YOUR VEHICLE

7-1

w WARNING

with the engine running, make surethe air intake lever is set to “FRESHAIR” and the fan is at high speed.

• Do not operate the vehicle with therear flap of the camvas top (ifequipped) rolled up unless both ofthe side windows are fully open.Exhaust gases can enter the vehicle.

• To allow proper operation of yourvehicle’s ventilation system, keepthe air inlet grille in front of thewindscreen clear of snow, leaves, orother obstructions at all times.

• Keep the exhaust tailpipe area clearof snow and other material to helpreduce the buildup of exhaustgases under the vehicle. This isparticularly important when parkedin blizzard conditions.

• Have the exhaust system inspectedperiodically for damage and leaks.Any damage or leaks should berepaired immediately.

wwwww WARNINGAvoid breathing exhaust gases.Exhaust gases contain carbonmonoxide, a potentially lethal gas thatis colourless and odourless. Sincecarbon monoxide is difficult to detectby itself, be sure to take the followingprecautions to help prevent carbonmonoxide from entering your vehicle.• Do not leave the engine running in

garages or other confined areas.• Do not park with the engine running

for a long period of time, even in anopen area. If it is necessary to sit fora short time in a parked vehicle

60G-07-001E

DAILY INSPECTION CHECKLIST

Before driving:1) Make sure that windows, mirrors, lights,

and reflectors are clean and unobstructed.2) Check the tyres.3) Look for fluid and oil leaks.4) Adjust the seat/head restraint.5) Check the brake pedal and the parking

brake lever.6) Adjust the mirrors.7) Make sure that you and passengers have

properly fastened your seat belts.8) Make sure that all warning lights come on

as the key is turned to the “ON” position.9) Check all gauges.10) Make sure that the brake fluid level

warning light is off after starting the engine.

Once a week, or each time you fill your fueltank, perform the following under-bonnetchecks:

1) Engine oil level.2) Coolant level.3) Brake fluid level.4) Windscreen washer fluid level.5) Battery solution level.

DON’T

43

82C-74E-I OPERATING YOUR VEHICLE

7-2

6) Bonnet latch operation.Pull the bonnet release handle inside thevehicle. Make sure that you can not openthe hood all the way without releasing thesecondary latch. Be sure to close the hoodsecurely after checking for properoperation. See “All Latches, Hinges &Locks” of “PERIODIC MAINTENANCESCHEDULE” in the “INSPECTION ANDMAINTENANCE” section for lubricationschedule.

w WARNINGMake sure the bonnet is fully closedand latched before driving. If it is not,it can fly up unexpectedly duringdriving, obstructing your view andresulting in an accident.

STARTING THE ENGINE

the engine starts.• If the engine still does not start, try holding

the accelerator pedal all the way to the floorwhile cranking. This should clear the engineif it is flooded.

w WARNINGMake sure that the parking brake isapplied fully and the transmission is inNeutral before attempting to start theengine.

CAUTION• Stop turning the starter immediately

after the engine has started or thestarter system can be damaged.

• Do not crank the engine for morethan 15 seconds at a time. If theengine doesn’t start on the first try,wait about 15 seconds before tryingagain.

Before starting the engine:1) Make sure the parking brake is applied

fully.2) Shift into “N” (neutral) and depress the

clutch pedal all the way to the floor. Hold itwhile starting the engine.

Starting a Cold/Warm Engine

For Electronic fuel injection models• With your foot off the accelerator pedal,

crank the engine by turning the ignition keyto “START”. Release the key when theengine starts.

• If the engine does not start after 15 secondsof cranking, wait about 15 seconds, thenpress down the accelerator pedal to 1/3 ofits travel and try cranking the engine again.Release the key and accelerator pedal when

74A-06-005

USING THE TRANSMISSION

Starting offTo start off, depress and maintain pressure uponthe clutch pedal and change into 1st gear. Afterreleasing the parking brake, gradually releasethe clutch. When you hear a change in theengine’s sound (speed), gently apply pressureto the accelerator to keep the engine sound(speed) constant whilst continuing to graduallyrelease the clutch.

44

82C-74E-I

Note:Fifth gear is an overdrive. It is provided to getbetter fuel economy during steady speedcruising.

CAUTIONShift down to lower gear beforeovertaking other vehicle and acceleratequickly. As soon as you overtake othervehicle, shift up to higher gear.

7-3


w WARNING• Reduce your speed and change down

to a lower gear before going down along or steep hill. A lower gear willallow the engine to provide braking.Avoid riding the brakes or they mayoverheat, resulting in brake failure.

• When driving on slippery roads, besure to slow down before changingdown. Excessive and or suddenchanges in engine speed may causeloss of traction, which could causeyou to lose control.

• Make sure that the vehicle iscompletely stationary before youchange into reverse.

CAUTION• To help avoid clutch damage, do not

use the clutch pedal as a footrestwhile driving or use the clutch tokeep the vehicle stationary on a hill.Depress the clutch fully whenchanging gear.

• When changing gears or starting off,do not race the engine. Racing theengine can shorten engine life andprevent smooth operation.

Gear changingAll forward gears are synchronized, whichprovides for quiet, easy changing. Alwaysdepress the clutch pedal fully before changinggears. To help gearshift, the following chartshows the recommended speed range in eachgear.

Transfer gear in “2H” or “4H” position

Min. speed Max. speed

First — 30 km/h

Second 10 km/h 60 km/h

Third 20 km/h 80 km/h

Fourth 30 km/h Top Speed

Fifth 50 km/h Top Speed

Transfer gear in “4L” position

Min. speed Max. speed

First — 20 km/h

Second 10 km/h 35 km/h

Third 15 km/h 50 km/h

Fourth 20 km/h 70 km/h

Fifth 30 km/h 90 km/h

USING THE TRANSFER GEARS

74A-06-006

45

82C-74E-I

7-4

BRAKING

The distance needed to bring any vehicle to ahalt increases with the speed of the vehicle.The braking distance needed, for example, at60 km/h will be approximately 4 times greaterthan the braking distance needed at 20 km/h.Start to brake the vehicle when there is plentyof distance between your vehicle and thestopping point, and slow down gradually.

wwwww WARNINGIf water gets into the brake drums,brake performance may become poorand unpredictable. After drivingthrough water or washing theunderside of the vehicle, test the brakeswhile driving at a slow speed to see ifthey have maintained their normaleffectiveness. If the brakes are lesseffective than normal, dry them byrepeatedly applying the brakes whiledriving slowly until the brakes haveregained their normal effectiveness.


2H 2-wheel drive high range (rear-wheel drive).This position should be used for normaldriving on dry, hard surface.

4H 4-wheel drive highrange (high speedfourwheel drive). This position providesgreater traction than 2-wheel drive. Usethis driving on slippery roads (wet, snow-covered, muddy roads etc.) or off road.

N Neutral. Engine power is not transmittedto the wheels.

4L 4-wheels drive low range (low speed fourwheel drive). Use this for climbing ordescending steep hills, or off road driving.

Press the clutch when shifting the transferlever. If you have trouble shifting the lever, trypressing the clutch again or move the vehiclevery slightly and try shifting again.

CAUTION• The transfer lever may be shifted from

“4H” to “2H” or from “2H” to “4H”during driving when the vehicle isgoing straight ahead only.

• DO NOT operate the vehicle in 4H or4L on dry, hard surfaces.

• Make sure that you have shiftedcompletely into 4H or 4L byobserving that the 4WD indicatorlight is lit.

wwwww WARNINGDo not operate the vehicle unless thetransfer lever is fully engaged. Loss ofpower or transfer lever damage canresult from failure to completelyengage a position. Make sure you arecompletely familiar with the gearshiftoperation of your vehicle.CAUTION

If the instructions below are notfollowed, the transfer gear may bedamaged.• Bring the vehicle to a complete stop

before shifting the lever from “4H’ to“4L” or from “4L” to “4H”.

Servo assisted brakesYour vehicle has servo assisted brakes whichworks with the assistance of engine vacuum.

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82C-74E-I

wwwww WARNINGDo not switch off the engine whilevehicle is in motion, for example, whiledriving down a hill as this will causeloss of vacuum assistance leading toreduction of braking efficiencysubstantially.

If servo assistance is lost due to a stalledengine or other failures, the system is still fullyoperational on reserve power and you canbring the vehicle to a complete stop bypressing the brake pedal once and holding itdown. The reserve power is partly used upeach time you depress the brake pedal. Applysmooth and constant pressure to the pedal.Do not pump the pedal.

wwwww WARNINGOn loose surface where the wheels caneasily loose traction (such as gravel,etc.), the stopping distance required foryour vehicle may be greater than for acomparable vehicle with a conventionalbrake system. Allow for extra stoppingdistance when driving on loosesurfaces.

RUNNING-IN

CAUTIONThe future performance and reliabilityof the engine depends on the care andrestraint exercised during its early life.It is especially important to observe thefollowing precautions during the initial1000 km of vehicle operation.• After starting, do not race the

engine. Warm it up gradually.• Avoid prolonged vehicle operation at

a constant speed. Moving parts willbed in better if you vary your speed.

• Do not exceed 90 km/h in “4H” & “2H”and 50 km/h in “4L”.

• Start off from a stop slowly. Avoidfull throttle starts.

• If possible, avoid hard braking,especially during the first 300 km ofdriving.

• Do not drive slowly with thetransmission in a high gear.

• Drive the vehicle at moderate enginespeeds.

7-5


wwwww WARNINGEven without reserve power in the brakesystem, you can still stop the vehicle bypressing the brake pedal harder thannormally required. However, thestopping distance may be longer.

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CATALYTIC CONVERTER

CAUTIONTo minimize the possibility of catalystor other vehicle damage:• Maintain the engine in the proper

operating condition.• In the event of an engine

malfunction, particularly oneinvolving engine misfire or otherapparent loss of performance, havethe vehicle serviced promptly.

• Do not turn off the engine orinterrupt the ignition when thetransmission is in gear and thevehicle is in motion.

• Do not try to start the engine bypushing or towing the vehicle, orcoasting down a hill.

• Do not idle the engine with any sparkplug wires disconnected orremoved, such as during diagnostictesting.

• Do not idle the vehicle for prolongedperiods if idling seems rough orthere are other malfunctions.

• Do not allow the fuel tank to get nearthe empty level.

70F-05-005

The purpose of the catalytic converter installedon your vehicle is to convert exhaust pollutantsto harmless water vapour, carbon dioxide, andnitrogen. Use of leaded fuel in vehiclesequipped with catalytic converters isprohibited, because lead deactivates thepollutant-reducing components of the catalystsystem.

It is very important to keep the engine properlytuned. Engine misfiring, which can result froman improperly tuned engine, may causeoverheating of the catalyst. This may result inpermanent heat damage to the catalyst andother vehicle components.

w WARNINGBe careful where you park and drive;the catalytic converter and otherexhaust components can get very hot.As with any vehicle, do not park oroperate this vehicle in areas wherecombustible materials such as drygrass or leaves can come in contactwith a hot exhaust system.

60G-07-002E

7-6


DON’T

48

82C-74E-I

IMPROVING FUEL ECONOMY

The following instructions will help you improvefuel economy.

Avoid excessive idling:If you are to wait for more than a minute whileyou are parked, stop the engine and start itagain later. When warming up a cold engine,allow the engine to idle until the temperaturegauge pointer comes up to the “C” position. Inthis position, the engine is sufficiently warmfor starting off.

Avoid “fast” starts:Fast starts away from lights or stop signs willconsume fuel unnecessarily and shortenengine life. Start off slowly.

Avoid unnecessary stops:Avoid unnecessary deceleration and stopping.Try to maintain a slow, steady speed wheneverpossible. Slowing down and then acceleratingagain uses more fuel.

Keep a steady cruising speed:Keep as constant a speed as road and trafficconditions will permit.

Keep the air cleaner clean:A dirty air cleaner will cause the carburationsystem to supply too much fuel to the enginefor the amount of air being supplied. The resultis waste of fuel due to incomplete combustion.

Keep weight to a minimum:The heavier the load, the more fuel the vehicleconsumes. Take out any luggage or cargowhen it is not necessary.

Keep tyre pressures correct:Under-inflation of the tyres can waste fuel dueto increased running resistance of the tyres.Keep your tyres inflated to the correct pressureshown on the label on the driver’s side dooror door lock pillar.

TRAILER TOWING

Your vehicle was originally designed to carrypeople and a normal amount of cargo, not totow a trailer. Maruti Suzuki does not recommendyou use your vehicle to tow a trailer. Towing atrailer can adversely affect handling, durability,and fuel economy.

7-7


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Important Difference Between 4WD and 2WD Vehicle ............................................. 8-1On Pavement Driving .................................................................................................... 8-1High Speed Driving ....................................................................................................... 8-2Driving on Hills .............................................................................................................. 8-2Driving on Slippery Roads ............................................................................................ 8-2Driving on Wet Roads .................................................................................................... 8-2Off-road Driving ............................................................................................................. 8-3Do’s and Don’ts for Safe Driving .................................................................................. 8-5

DRIVING TIPS AND SAFE DRIVING

DRIVING TIPS AND SAFE DRIVING

50

82C-74E-IDRIVING TIPS AND SAFE DRIVING

8-1

70F-06-001

wwwww WARNING• Wear Your Seat Belts at All Times. The

driver and passengers should beproperly restrained at all times, usingthe seatbelts provided. Refer to the“SEATBELTS” section forinstructions on proper use of theseat belts.

• Never drive while under theinfluence of alcohol or other drugs.Alcohol and drugs can seriouslyimpair your ability to drive safely,greatly increasing the risk of injuryto yourself and others. You shouldalso avoid driving when you aretired, sick, irritated, or under stress.

IMPORTANT DIFFERENCE BETWEEN 4WDVEHICLE AND 2WD VEHICLE

w WARNINGThis multipurpose vehicle has handlingcharacteristics that differ from aconventional passenger car. For yoursafety and that of your passengers,please read the following section verycarefully.

Your vehicle has higher ground clearance thanconventional passenger vehicle to make itcapable of performing in a wide variety of off-road applications. The higher groundclearance of your vehicle enables it to clearoff road obstacles such as rocks and treestumps that ordinary passenger vehicles cannot drive over. Specific design characteristicsgive it a higher center of gravity than ordinarycars. Consequently this vehicle will handledifferently than a vehicle with a lower centerof gravity. An advantage of the higher groundclearance is a better view of the road allowingyou to anticipate problems. It is not designedfor cornering at the same speed asconventional 2-wheel drive vehicles, or anymore than lowslung sports car are designedto perform satisfactorily under off-roadconditions. If possible, avoid sharp turns orabrupt manoeuvres. Failure to operate thisvehicle correctly may result in loss of controlor vehicle rollover.

ON PAVEMENT DRIVING

Since you will often use your vehicle on pavedroads, you should learn these guidelines foryour on-road driving.

Know your vehicleTake time to familiarise yourself with the uniquehandling characteristics of your vehicle. Firstdrive around in an area away from traffic.Practice turning the vehicle at a variety of speedsand directions. Get a feel for the greaterresponse in the steering that your vehicle hasover a conventional car.

Wear your seat belts at all timesThe driver and passenger should be properlyrestrained at all times, using the seat beltsprovided.

Slow down on curvesLearn to approach curves cautiously and at aconservative speed. Do not attempt to takecurves at the same speeds that you would in avehicle with a lower center of gravity.

Slow down in crosswindsThe stability of any vehicle will affected bystrong gusting crosswinds. This is especiallytrue with small 4-wheel drive vehicles becauseof the higher center of gravity. To minimise theeffects of crosswinds on your vehicle youshould drive slower under such conditions.

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82C-74E-I DRIVING TIPS AND SAFE DRIVING

8-2

HIGH-SPEED DRIVING

When driving at a high-speed, pay attention tothe following:• Stopping distance progressively increases

with vehicle speed. Apply the brakes farenough ahead of the stopping point to allowfor the extra stopping distance.

• On rainy days, “Aquaplaning” can occur.“Aquaplaning” is the loss of direct contactbetween the road surface and the vehicle’styres due to a water film forming betweenthem. Steering or braking the vehicle while“Aquaplaning” can be very difficult, and lossof control can occur. Keep speed downwhen the road surface is wet.

• At high speeds, the vehicle may be affectedby side winds. Therefore, reduce speedand be prepared for unexpected buffeting,which can occur at the exits of tunnels,when passing by a cut of a hill, or whenbeing overtaken by large vehicles, etc.

DRIVING ON HILLS

• When climbing steep hills, the vehicle maybegin to slow down and show a lack ofpower. If this happens, you should changeto a lower gear so that the engine will againbe operating in its normal power range.Change rapidly to prevent the vehicle fromlosing momentum.

• When driving down a hill, the engine shouldbe used for braking by shifting to next lowergear.

w WARNINGTry not to hold the brake pedal downtoo long or too often while going downa steep or long hill. This could causethe brakes to overheat, resulting inreduced braking efficiency. Failure totake this precaution could result inloss of vehicle control.

CAUTIONWhen descending a down hill, NEVERturn the ignition key to the “OFF”position. Emission control systemdamage may result.

DRIVING ON SLIPPERY ROADS

Under wet road conditions you should drive ata lower speed than on dry roads due to possibleslippage of tyres during braking. When drivingon icy, snowcovered, or muddy roads, reduceyour speed and avoid sudden acceleration,abrupt braking, or sharp steering movements.Use 4-wheel drive high range (4H) for bettertraction.

Snow ChainsIf you use snow chains to increase tyre traction,observe the following precautions:

• Choose a safe place away from traffic toinstall the chains.

• When installing the chains carefully followthe manufacturer’s instructions.

• Install the chains on the front tyres.• With the chains on, drive only at slow and

moderate speeds.• Use 4-wheel drive high range (4H) for better

traction and directional stability.

DRIVING ON WET ROADS

CAUTION• When driving on wet roads, avoid driv-

ing through large amount of standingwater on the road. Large amount ofwater entering the engine compart-ment may cause damage to the en-gine and or electrical components.

• If stuck in deep water, do not start tillwater level drops.

• Water is incompressible substance,water inside engine is harmful tothe engine.”

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8-3

wwwww WARNING• Make sure your tyres are in good

condition and always maintain thespecified tyre pressure. Refer to“TYRES” in the “INSPECTION ANDMAINTENANCE” section for details.

• Do not use tyres other than thosespecified by MARUTI SUZUKI. Neveruse different sizes or types of tyreson the front and rear wheels. Forinformation regarding the specifiedtyres, refer to the“SPECIFICATIONS” section.

• Never use oversized tyres orspecial shock absorbers andsprings to raise (jack up) yourvehicle. This will change thehandling characteristics.

• After driving through water, test thebrakes while driving at a slowspeed to see if they havemaintained their normaleffectiveness. If the brakes are lesseffective than normal, dry them byrepeatedly applying the brakeswhile driving slowly until the brakeshave regained their normaleffectiveness.

OFF ROAD DRIVING

Your vehicle is designed primarily for off-roaddriving. When you leave the pavement, youwill encounter driving surfaces of all kindswhich may change continually as you drive.In almost every case you will need to be inthe 4-wheel drive mode. Consequently, off-road conditions call for different drivingtechniques than from paved roads.

Steep incline requires cautionAlways inspect hills before you attempt to driveup them. Know what is on the other side andhow you will get back down. If you have anydoubt that it is not safe, do not attempt to driveover a hill. Never drive your vehicle up anextremely steep incline. Coming down a steephill can be trickier than getting up one. Keepthe vehicle heading straight down the hill onlow gear. Do not lock the brakes. If the vehiclebegins to slide, accelerate slightly to regainsteering control.

Wear your seatbelt at all timesAs in the case when you drive on thepavement, you and your passengers shoulduse the provided seatbelts at all times whendriving off the road.

Do not drive across the side of hillsTravelling across the side of a hill can beextremely hazardous. Most of the vehicle’sweight will be transferred to the downhill tyres,which could result in the vehicle rollingsideways. Whenever possible, avoid thispotential hazard. Also, if you have to come outof your vehicle on a sidehill always get out onthe uphill side.

Avoid sudden reactions in mud, ice, or snowWhen off-road conditions are slick, extraalertness by the driver is required. Reduceyour speed and avoid sudden movements ofthe vehicle, as you would for similar conditionson the pavement. Driving in deep snow or mudcan cause a loss of traction and an increasein resistance to the vehicle’s forward motion.Use 4WD low gear (4L) and maintain a steadybut moderate speed with a light touch on thesteering wheel and brakes under suchconditions.

wwwww WARNINGIn addition to the warnings listedabove, the following are important foroff-road and on-road driving.• Do not let anyone else drive your

vehicle unless they are also awareof these handling differences.

• Do not use worn out tyres.• Do not use 4-wheel drive for normal

driving on dry, hard surfaced roads.

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8-4

CAUTION• Do not overtax the engine with higher

engine speed.• Wash your vehicle (including the

underside) after running throughsand, water pools, muddy spots, andoff-road areas.

• Bring the vehicle to a complete stopbefore shifting the transfer leverbetween 4WD high range (4H) and4WD low range (4L).

DO’S AND DON’TS FOR SAFE DRIVING

Starting1. Adjust the driver’s seat for the proper

driving posture.

2. Adjust the rear view mirror so as to obtainthe best possible rear view.

3. Before moving off, look forward and backto confirm safety.

4. Don’t start quickly, for it is dangerous andwastes fuel.

General driving1. Be sure to stop before the stop light and

stop sign. When moving into theintersection without any traffic lights orsigns, drive slowly to confirm safety.

72F-08-002

Exercise care in handling your vehicle. Beconscious of not only your own safety but alsothe safety of others on the road, and thus enjoythe best and most comfor table drivingexperience.

This section contains basic rules for safedr iving. Read it carefully for goodunderstanding of the content so that you canenjoy safe and pleasant driving in your MarutiSuzuki vehicle.

72F-08-008

2. Always follow other vehicles at a safedistance in order to prevent a rear-endcollision, should the vehicle ahead makea sudden stop.

3. Turn ON the turn signal at least 30 metersbefore making a turn or changing the laneso as not to be hit from behind.

4. Before entering a corner, decelerate to asafe speed. Don’t apply brakes duringcornering, or a cornering skid may occur.

5. When overtaking other vehicles, watch outfor the oncoming vehicle and carefullyconfirm the safety.

6. Don’t attempt zigzag driving which willhinder your control over the vehicle andcause an accident.

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8-5

Braking1. Use the parking brake when parking your

vehicle and shift the gear shift lever intothe first gear or reverse gear position forthe sake of safety.

2. Don’ t use handbraking unlessunavoidable. It causes the vehicle toskid and a rearend collision occur. It is

72F-08-015

72F-08-011

especially dangerous when the tyres areworn, for they allow a larger skid.

Use foot brake in three stages

(1) Warn the vehicle behind you(2) Gradually apply the brake.(3) Bring the vehicle to a halt.

3. When driving on a downhill, try not to applythe brake but use the engine brakeeffectively. Overuse of the footbrake mayresult in total brake failure.

4. Avoid reckless high speed driving and tryto drive at a safe speed suitable for theroad conditions while maintaining aconstant speed.

5. The higher the speed, the narrower thedriver’s visual range becomes. In such astate, it is difficult to anticipate any hazardand the driver feels much fatigued.

6. Never do sharp handling during highspeed driving. You will lose your controlover your vehicle.

7. When overtaking or changing the lanewhile driving at a high speed, keep anample vehicle-to-vehicle distance.

Long distance driving1. Be sure to perform safety checks before

starting a trip.

2. Take rest at certain intervals to preventan accident which may occur when youare sleepy or tired.

72F-08-012

55


8-6

Night time driving1. Drive more slowly at night than in the

daytime, for the visual range is restrictedat night.

2. Don’t overtake other vehicles at night.Darkness bothers your sense of speedand hinders your judgement on thevehicle-to-vehicle distance.

3. Don’t use the high headlight beam unlessits use is inevitable. Its dazzle may blitzthe driver of the oncoming vehicle, thuscausing an accident.

4. Always keep the window glasses clean.Don’t operate the windshield wiper whenthe windshield glass is dry or the wiperblade and glass may get damaged.

72F-08-020

72F-08-022

72F-08-021

MARGIN FOR SAFETYIt is important to allow yourself a margin forsafety during driving so that you can cope witherroneous or unexpected driving of otherdrivers. For that, observe the following.

• Drive at a safe speed.• Maintain a sufficient distance between

your vehicle and the vehicle ahead.• Don’t force yourself to overtake other

vehicles.• Don’t make quick start, hard steering or

sudden stops.• Allow an ample time in the driving

schedule.• Observe traffic rules and regulations.

CONCLUSIONA perfect driver does not exist. The endeavourof every motorist should be to strive forperfection. Safety consciousness not onlyensures your safety and the safety of otherroad users, it also helps reduce the wear andtear on your vehicle, prolongs its life, givesmore mileage and ensures a comfortabledriving experience.

Follow the do’s and don’ts listed, anddriving will never be the same again.

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Periodic Maintenance Schedule ................................................................................... 9-1Drive Belt ........................................................................................................................ 9-5Engine Oil and Filter ...................................................................................................... 9-6Gear Oil .......................................................................................................................... 9-9Engine Coolant ............................................................................................................ 9-11Windscreen Washer Fluid ......................................................................................... 9-12Air Cleaner .................................................................................................................. 9-12Spark Plugs ................................................................................................................. 9-13Brakes .......................................................................................................................... 9-14Steering ....................................................................................................................... 9-16Clutch Pedal ................................................................................................................ 9-16Tyres ............................................................................................................................ 9-17Battery .......................................................................................................................... 9-20Fuses ........................................................................................................................... 9-20Bulb Replacement ...................................................................................................... 9-22Wiper Blades ............................................................................................................... 9-25

INSPECTION AND MAINTENANCE


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wwwww WARNINGYou should take extreme care whenworking on your vehicle to preventaccidental injury. Here are a fewprecautions that you should beespecially careful to observe:• Do not leave the engine running in

garages or other confined areas.• When the engine is running, keep

hands, clothing, tools, and otherobjects away from the fan and waterpump belt.

• When it is necessary to do servicework with the engine running, makesure that the parking brake is appliedfully and the transmission is inNeutral.

• Do not touch ignition wires or otherignition system parts when startingthe engine or when the engine isrunning, or you could receive anelectric shock.

• Be careful not to touch a hot exhaustcomponents such as the manifold,pipes, and mufflers.

wwwww WARNING

• Do not allow smoking, sparks, orflames around gasoline or thebattery. Flammable fumes arepresent.

• Do not get under your vehicle if it issupported only with the portablejack provided in your vehicle.

• Be careful not to cause accidentalshort circuits between the positiveand negative battery terminals.

• Keep used oil, coolant, and otherfluids away from children and pets.Dispose of used fluids properly;never pour them on the ground, intosewers, etc.


9-1

PERIODIC MAINTENANCE SCHEDULE

The following table shows when regularmaintenance on your vehicle is required. Thistable shows in kilometres and months wheninspections, adjustments, lubrication and otherservices should be performed.

wwwww WARNINGMaruti Suzuki recommends thatmaintenance on your Maruti Suzukivehicle be performed by Maruti SuzukiAuthorised Dealer/Service Station.

CAUTIONWhenever it becomes necessary toreplace parts on your vehicle, it isrecommended that you use MARUTIGENUINE PARTS (MGP).

58

82C-74E-IINSPECTION AND MAINTENANCE

9-2

A....Adjust. I....Inspect and correct or replace if necessary.T....Tighten to specified torque. C....Clean.R....Replace or change. O....RotateL....Lubricate.

Note:This table includes services as scheduled up to 80,000 km mileage. Beyond 80,000 km, carry out the same services at the same intervalsrespectively.

Interval: This interval should be judged FREE INSPECTIONS PERIODIC MAINTENANCE SERVICE AT COSTby odometer reading or months, km (x 1,000) 1 5 10 20 30 40 50 60 70 80whichever comes first. months 1 6 12 24 36 48 60 72 84 96

ENGINE1. Water pump drive belt (tension, wear) A I I I I I I R A I2. Engine coolant (level, leakage) I I I R I R I R I R3. Engine oil (API GRADE SF, SG, SH) & Oil filter R I R R R R R R R R4. Cooling system hoses and connections (leakage, damage) I I I I I I I I I I5. Engine bolts (All cylinder head and manifold fixings) – – T – T – T – T –6. Engine mounting (loose, damage) – – T – T – T – T –7. Valve clearance – A – A – A – A – A8. Camshaft timing belt (damage, wear) – – – I – I – I – I

Replace every 1,00,000 km9. Exhaust system (noise, leakage or otherwise defective) – I – I – I – I – I10. Positive crankcase ventilation System (Hoses, connections and valve)– I – I – I – I – I

IGNITION1. Ignition wiring, (damage, deterioration) – – – I – I – I – I2. Spark plugs (clean and adjust the gap) – – I R I R I R I R

FUEL1. Air cleaner Paved-road Clean every 5,000 km. Replace every 40,000 km.

Dusty condition Clean every 2,500 km or as required. Replace every 40,000 km. More frequentreplacement if dust condition is severe.

2. Accelerator cable and Throttle shafts – I&L I&L I&L I&L I&L I&L I&L I&L I&L3. Fuel tank cap, fuel lines & connections (leakage,damage) – I – – – I – – – I4. Fuel filter (leakage) I I I I I R I I I R

59

82C-74E-I INSPECTION AND MAINTENANCE

9-3


CLUTCH AND TRANSMISSION1. Clutch pedal (play) I I I I I I I I I I2. Clutch slipping (dragging or excessive damage) I I I I I I I I I I3. Manual Transmission/Transfer and Differential oil (level, leakage) I I I R I R I R I R

PROPELLER SHAFTS1. Propeller shafts (play) – I I I I I I I I I2. Universal joints (slack) – – I I I I I I I I

BRAKE1. Brake fluid (level, leakage) I I I R I R I R I R2. Brake pedal (pedal-to-wall clearance) I I I I I I I I I I3. Parking brake lever and cable (play, damage) I I I I I I I I I I4. a. Brake discs and pads, (wear) – I I I I I I I I I

b. Brake drums & shoes – – I I I I I I I I5. Master cylinder and wheel cylinder or calliper (oil leakage, boot kit) I I I I I R I I I R6. Brake hoses and pipes (leakage, damage) I I I I I I I I I I

WHEEL1. Tyres (air pressure, abnormal wear, crack, ROTATION) I I&O I&O I&O I&O I&O I&O I&O I&O I&O2. Wheels (damage) I I I I I I I I I I3. Front wheel bearings (loose, damage) – I I I I I I I I I4. Rear wheel bearings (loose, damage) – I I I I I I I I I

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9-4


FRONT AND REAR SUSPENSION

1. Suspension strut (oil leakage, damage) I I I I I I I I I I

2. Suspension arms and knuckle supports (loose,damage) – I I I I I I I I I

3. Rear spring (damage) – I I I I I I I I I

4. Shock absorbers (oil leakage, damage) I I I I I I I I I I

5. All bolts and nuts (loose) – T T T T T T T T T

6. Suspension arms and Tension rods – I I I I I I I I I

STEERING

1. Steering wheel (play, loose) I I I I I I I I I I

2. Steering gear box (loose, leakage) I I I I I I I I I I

3. All rods and arms (loose, damage, wear) I I I I I I I I I I

ELECTRICAL

1. Battery electrolyte (level, leakage) I I I I I I I I I I

2. Wiring harness connection (looseness, damage) – I I I I I I I II

3. Lighting system (operation, stains, damage) I I I I I I I I I I

4. Horn (operation) I I I I I I I I I I

5. System voltage – I I I I I I I I I

BODY

1. All chassis bolts and nuts (tighten) – I T T T T T T T T

2. All Latches, Hinges & Locks (function) I I&L I&L I&L I&L I&L I&L I&L I&L I&L

ROAD TEST

1. Operation of Brakes, Gear shifting & Speedometer I I I I I I I I I I

2. Body and Chassis noise I I I I I I I I I I

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9-5

w WARNINGThe rear shock absorbers are filled withhigh pressure gas. Never attempt todisassemble it or throw it into a fire.Avoid storing it near a heater or heatingdevice. When scrapping the absorber,the gas must be released from theabsorber safely. Ask your dealer forassistance.

wwwww WARNING• All maintenance should be carried

out with the ignition switch in the“OFF” position and the car parkedsecurely on the level ground unlessotherwise specified.

• If you are in any way unsure of yourability to undertake a task, then donot start it but contact your MarutiSuzuki dealer to perform the work foryou.

wwwww WARNINGWhen the engine is running, keephands, hair, clothing, tools, etc. awayfrom the fan and drive belt.

Make sure the drive belt tension is correct. Ifthe belt is too loose, insufficient batterycharging, engine overheating, or excessivebelt wear can result. When you press the beltwith your thumb midway between the pulleys,the belt deflection should be within thespecification below.

6-8 mm

74A-09-035E

74A-09-034

DRIVE BELT

The belt should also be examined to ensurethat it is not damaged. If the belt needs to bereplaced or adjusted, have it done by yourMARUTI SUZUKI dealer.

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9-6

ENGINE OIL AND FILTER

70F-07-004E

Specified oilBe sure that the engine oil you use comes underthe API classification of SF, SG or SH. Selectthe appropriate oil viscosity according to theabove chart.

Oil Level CheckIt is important to keep the engine oil at thecorrect level for proper lubrication of yourvehicle’s engine. Check the oil level with thevehicle on a level surface. The oil levelindication may be inaccurate if the vehicle ison a slope. The oil level should be checkedeither before starting the engine or at least 5minutes after stopping the engine.

Pull out the oil dipstick, wipe oil off with a cleancloth, insert the dipstick all the way into theengine, then remove it again. The oil on thestick should be between the upper and lowerlimits shown on the stick. If the oil levelindication is near the lower limit, add enoughoil to raise the level to the upper limit.

74A-05-005

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9-7

70F-07-00979F-09-003E

RefillingRemove the oil filler cap and pour oil slowlythrough the filler hole to bring the oil level to theupper limit on the dipstick. Be careful not tooverfill. Too much oil is almost as bad as toolittle oil. After refilling, start the engine and allowit to idle for about a minute. Stop the engine,wait for five minutes and check the oil level again.

Changing Engine Oil and FilterDrain the engine oil while the engine is stillwarm.1) Remove the oil filler cap.2) Place a drain pan under the drain plug.3) Using the correct spanner remove the

drain plug and drain out the engine oil.

Tightening torque:5.0 kg-m (36.5 lb-ft)

w WARNINGThe engine oil temperature may be highenough to burn your fingers when thedrain plug is loosened. Wait until thedrain plug is cool enough to touch withyour bare hands.

wwwww WARNINGNew and used oil can be hazardous.Children and pets may be harmed byswallowing new or used oil. Keep newand used oil and used oil filters awayfrom children and pets.Continuous contact with used engineoil has been found to cause (skin)cancer in laboratory animals. Briefcontact with used oil may irritate skin.To minimize your exposure to used oil,wear a long-sleeve shirt andmoistureproof gloves (such asdishwashing gloves) when changingoil. If oil contacts your skin, washthoroughly with soap and water.Launder any clothing or rags if wetwith oil.Recycle or properly dispose of used oiland filters.

4) Reinstall the drain plug and gasket.Tighten the plug to a torque of5.0 kg-m (36.5 lb-ft).

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9-8

70F-07-011E

70F-07-010Replace the oil filter1) Using an oil filter wrench, turn the oil filter

counterclockwise and remove it.2) Using a clean rag, wipe off the mounting

surface on the engine where the new filterwill be seated.

3) Smear a little engine oil around the rubbergasket of the new oil filter.

4) Screw on the new filter by hand until thefilter gasket contacts the mountingsurface.

Tightening torque : 1.4 kg-m (10.5 lb-ft)

CAUTIONTo tighten the oil filter properly, it isimportant to accurately identify theposition at which the filter gasket firstcontacts the mounting surface.

5) Tighten the filter 3/4 turn from the point ofcontact with the mounting surface. [or to1.4 kg-m (10.5 lb-ft)] using an oil filterwrench.

CAUTIONTo prevent oil leakage, make sure thatthe oil filter is tight, but do notovertighten it.

CAUTIONWhen replacing the oil filter, it isrecommended that you use a genuineMARUTI replacement filter.

CAUTIONOil leaks from around the oil filter ordrain plug indicate incorrectinstallation or gasket damage. If youfind any leaks or are not sure that thefilter has been properly tightened, havethe vehicle inspected by your MARUTISUZUKI dealer.

Refill with oil and check for leaks.1) Pour oil through the filler hole and install

the filler cap.For the approximate capacity of the oil, referto the “CAPACITIES” item in the“SPECIFICATIONS” section.

2) Start the engine and look carefully forleaks at the oil filter and drain plug. Runthe engine at various speeds for at least 5minutes.

3) Stop the engine and wait for 5 minutes.Check the oil level again and add oil ifnecessary. Check for leaks again.

GEAR OIL

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Oil level plug 1Tightening torque: 1.3 kg-m (9.5 lb-ft)

Oil filler plug 2Tightening torque: 2.3 kg-m (16.5 lb-ft)

74A-09-004E

Specified Manual Transmission/Transfer/Differential oilWhen adding gear oil, use the appropriateviscosity and grade as shown in the chartbelow. We highly recommend you use APIGL-4 SAE 90, 75W-90 or 80W-90 gear oil.

Type of oil Gear oil, API GL-4

74A-09-006E

74A-09-005E

Oil filler and level plug 1Tightening torque: 2.3 kg-m (16.5 lb-ft)

Oil filler and level plug 1Tightening torque: 5.0 kg-m (36 lb-ft)

Gear oil level checkTo check the gear oil level, use the followingprocedure:1) Park the vehicle on a level surface with

the parking brake applied.2) Clean casing around plug 1 to remove

risk of any loose dirt or debris enteringplug hole. Remove the oil filler plug 1.

3) Feel the inside of the hole with your finger.If the oil level comes up to the bottom ofthe plug hole, the oil level is correct. If so,reinstall the plug.

4) If the oil level is low, add gear oil through theplug hole 1 (plug hole 2 in case oftransmission) until the oil level reaches thebottom of the hole, then reinstall the plug.

w WARNINGAfter driving the vehicle, thetransmission oil temperature may behigh enough to burn you. Wait until theoil filler plug is cool enough to touchwith your bare hands beforeinspecting transmission oil.

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CAUTIONWhen tightening the plug, apply sealingcompound to the plug threads toprevent oil leakage.

Gear oil changeSince special procedures, materials and toolsare required, it is recommended that you trustthis job to your authorized MARUTI SUZUKIdealer.

74A-09-007

ENGINE COOLANT

Coolant Level CheckCheck the coolant level at the reservoir tank,not at the radiator. With the engine cool, thecoolant level should be between the “FULL”and “LOW” marks.

60G-09-039E

Adding CoolantIf the Coolant level is below the “LOW” mark,more coolant should be added. Remove thereservoir tank cap and add coolant until thereservoir tank level reaches the “FULL” mark.Never fill the reservoir tank above the “FULL”mark.

CAUTION• When adding or replacing coolant,

use a high quality ethylene glycolantifreeze and anticorrosion dilutedwith distilled water. If the lowestambient temperature in your area isexpected to be -150C (50F) or above,make the antifreeze concentration ofthe mixture you use at least 30% butno more than 50%. If -160C (30F) orbelow, make the concentration atleast 50%. If the 50% concentrationdoes not provide adequateprotection against freezing, followthe instructions on the antifreezecontainer to obtain the desiredfreezing point.

wwwww WARNINGIt is dangerous to remove the radiatorcap when the water temperature ishigh, because scalding fluid and steammay be blown out under pressure. Waituntil the coolant temperature haslowered before removing the cap.

Coolant ReplacementSince special procedures, materials and toolsare required, it is recommended that you trustthis job to your authorized MARUTI SUZUKIdealer.

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74A-09-014

WINDSCREEN WASHER FLUID

Check that there is washer fluid in the tank.Refill it if necessary. Use a good qualitywindscreen washer fluid, diluted with water asnecessary.

wwwww WARNINGDo not use “antifreeze” solution in thewindscreen washer reservoir. This canseverely impair visibility when sprayedon the windscreen, and can alsodamage your vehicle’s paint.

CAUTIONDamage may result if the washer motoris operated whilst the fluid or fluidnozzles are frozen or with no fluid inthe washer tank.

74A-09-009

AIR CLEANER

If the air cleaner is clogged with dust, therewill be greater intake resistance, resulting indecreased power output and increased fuelconsumption.

Take out the air cleaner case after unhookingthe clamps shown in the illustration. Blow offdust on air cleaner element by compressedair from inside of the air cleaner. If the aircleaner element appears to be dirty, replaceit with a new one.

74A-09-016

CAUTIONThe air cleaner element should bereplaced every 40,000 km. Morefrequent replacement is necessarywhen you drive under dusty conditions.

SPARK PLUGS

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79F-09-013

CAUTION• When disconnecting the spark plug

cables, pull on the boot, not on thecable itself. Pulling on the cable candamage it.

• When installing the spark plugs,screw them in with your fingers toavoid stripping the threads. Tightenwith a torque wrench to 1.5 kg-m (15N-m, 10.5 lb-ft). Do not allowcontaminants to enter the enginethrough the spark plug holes whenthe plugs are removed.

• Never use spark plugs with thewrong thread size or length.

You should inspect spark plugs periodically forcarbon deposits. When carbon accumulates ona spark plug, a strong spark may not beproduced. Remove carbon deposits with a wireor pin and adjust the spark plug gap.

To access the spark plugs:1. Disconnect the coupler while pushing the

release lever,2. Remove the bolts, and3. Pull the spark plug boots.

74A-09-022E

CAUTIONWhen replacing spark plugs, you shoulduse the brand and type specified foryour vehicle. For the specified plugs,refer to the “SPECIFICATIONS” sectionat the end of this book.

843-09-022E

NOTE:If you experience some firing problem of sparkplugs, such as, hard engine-starting, misfireetc., the cause may be located not only onspark plugs but also on deteriorated ignitionwiring (generally, used for more than 80,000km or five years). If spark plug replacementdoes not solve the problem, have the ignitionwiring and other ignition system inspected byyour MARUTI SUZUKI dealer.

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BRAKES

74A-09-024E

Brake FluidCheck the brake fluid level by looking at thereservoir in the engine compartment. Checkthat the fluid level is between the “MAX” and“MIN” lines. If the brake fluid level is near the“MIN” line, fill it up to the “MAX” line with MARUTIGENUINE brake fluid.

wwwww WARNINGFailure to follow the guidelines belowcan result in personal injury or seriousdamage to the brake system.• If the brake fluid in the reservoir

drops below a certain level, the brakewarning light on the instrument

70F-07-029

wwwww WARNING

panel will come on (the engine mustbe running). Should the light comeon, immediately ask your MARUTISUZUKI dealer to inspect the brakesystem.

• A rapid fluid loss indicates a leak inthe brake system which should beinspected by your MARUTI SUZUKIdealer immediately.

• Brake fluid can harm your eyes anddamage painted surfaces. Usecaution when refilling the reservoir.

wwwww WARNING• Do not use any fluid other than

MARUTI GENUINE brake fluid. Do notuse reclaimed fluid or fluid that hasbeen stored in old or open containers.It is essential that foreign particlesand other liquids are kept out of thebrake fluid reservoir.

CAUTIONThe brake fluid should be replacedevery two years or 20,000 km.

NOTE:With disc brakes, the fluid level can beexpected to gradually fall as the brake padswear.

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9-14

Brake PedalCheck if the brake pedal stops at the regularheight without “spongy” feeling when youdepress it. If not, have the brake systeminspected by your MARUTI SUZUKI dealer. Ifyou doubt the brake pedal for the regular height,check it as follows:

With the engine running, measure the distancebetween the brake pedal and floor wall whenthe pedal is depressed with approximately 30kg (66 lbs) of force. The minimum distancerequired is 75 mm (3.0 in). Since your vehicle’sbrake system is self-adjusting, there is no needfor pedal adjustment. If the pedal to floor walldistance as measured above is less than theminimum distance required, have your vehicleinspected by your MARUTI SUZUKI dealer.

wwwww WARNINGIf you experience any of the followingproblems with your vehicle’s brakesystem, have the vehicle inspectedimmediately by your MARUTI SUZUKIdealer.• Poor braking performance• Uneven braking (Brakes not working

uniformly on all wheels.)• Excessive pedal travel• Brake dragging• Excessive noise• Pedal pulsation (Pedal pulsates

when depressed.)

NOTE:When measuring the distance between thebrake pedal and floor wall, be sure not toinclude any floor covering in the measurement.

70F-07-031E

Parking brakeCheck the parking brake for proper adjustmentby counting the number of clicks made by theratchet teeth as you slowly pull up on theparking brake lever to the point of fullengagement. The parking brake lever shouldstop between the 3rd and 8th ratchet toothand the rear wheels should be securely locked.If the parking brake is not properly adjustedor the brakes drag after the lever has beenfully released, have the parking brakeinspected and/or adjusted by your MARUTISUZUKI dealer.

STEERING

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9-15

CLUTCH PEDAL

70F-07-034

Check the play of the steering wheel by gentlyturning it from left to right and measuring thedistance that it moves before you feel slightresistance. The play should be between 10 –30 mm (0.4 – 1.2 in).

Check that the steering wheel turns easily andsmoothly without rattling by turning it all theway to the right and to the left while drivingvery slowly in an open area. If the amount offree play is outside the specification or youfind anything else to be wrong, an inspectionmust be performed by your MARUTI SUZUKIdealer.

Measure the clutch pedal play by moving theclutch pedal with your hand and measuringthe distance it moves until you feel slightresistance. The play in the clutch pedal shouldbe between 20 – 30 mm (0.8 – 1.2 in). If theplay is more or less than the above, or clutchdragging is felt with the pedal fully depressed,have the clutch inspected by your MARUTISUZUKI dealer.TYRESThe front and rear tyre pressure specificationsfor your vehicle are listed on the Tyre InflationPressure Label stuck on the driver’s side ofthe dashboard and in the “SPECIFICATIONS”section at the end of this book. Both the frontand rear tyres should have the specified tyrepressure.

Tyre InspectionInspect your vehicle’s tyres periodically byperforming the following checks:

1) Measure the air pressure with a tyregauge. Adjust the pressure if necessary.

w WARNING• Air pressures should be checked

when the tyres are cold or you mayget inaccurate readings.

• Check the inflation pressure fromtime to time while inflating the tyregradually, until the specifiedpressure is obtained.

• Never underinflate or overinflate thetyres.Underinflation can cause unusualhandling characteristics or cancause the rim to slip on the tyrebead, resulting in an accident ordamage to the tyre or rim.Overinflation can cause the tyre toburst, resulting in personal injury.Overinflation can also causeunusual handling characteristicswhich may result in an accident.

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9-16

2) Check that the depth of the tread groove ismore than 1.6 mm (0.06 in). To help youcheck this, the tyres have moulded in treadwear indicators in the grooves. When theindicators appear on the tread surface, theremaining depth of the tread is 1.6 mm (0.06in) or less and the tyre should be replaced.

3) Check for abnormal wear, cracks anddamage. Any tyres with cracks or otherdamage should be replaced. If any tyresshow abnormal wear, have them inspectedby your MARUTI SUZUKI dealer.

70F-07-037E

wwwww WARNINGHitting curbs and running over rockscan damage tyres and affect wheelalignment. Be sure to have tyres andwheel alignment checked periodicallyby your MARUTI SUZUKI dealer.

4) Check for loose wheel nuts.5) Check that there are no nails, stones, or

other objects sticking into the tyres.

wwwww WARNINGYour MARUTI SUZUKI is equipped withtyres which are all the same type andsize. This is important to ensureproper steering and handling of thevehicle. Never mix tyres of differentsize or type on the four wheels of yourvehicle. The size and type of tyresused should be only those approvedby MARUTI SUZUKI as standard oroptional equipment for your vehicle.

wwwww WARNINGReplacing the wheels and tyresequipped on your vehicle with certaincombinations of aftermarket wheels andtyres can significantly change thesteering and handling characteristics ofyour vehicle. Therefore, use only thosewheel and tyre combinations approvedby MARUTI SUZUKI as standard oroptional equipment for your vehicle.

CAUTIONReplacing the original tyres with tyresof a different size may result in falsespeedometer or odometer readings.

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9-17

Tyre RotationTo avoid uneven wear of your tyres and toprolong their life, rotate the tyres as illustrated.Tyres should be rotated as recommended inthe periodic maintenance schedule. Afterrotation, adjust front and rear tyre pressures tothe specification listed on your vehicle’s TyreInflation Pressure Label.

Wheel BalancingIf the vehicle vibrates abnormally on smoothroad, have the wheel balanced at Maruti SuzukiAuthorized Workshop.

Wheel AlignmentIn case of abnormal tyre wear or pulling towardsone side, have the wheel aligned at MarutiSuzuki Authorized Workshop.

Changing WheelsTo change a wheel, use the following procedure:

1) Remove the jack , tools and spare wheelfrom the vehicle

2) Loosen, but do not remove the wheel nuts.

3) Jack up the vehicle (follow the jackinginstructions in the EMERGENCY SERVICEsection in this manual)

4) Remove the wheel nuts and wheel.

5) Before installing the new wheel, clean anymud or dirt off from the surface of the wheeland hub with a clean cloth. Clean the hubcarefully; it may be hot from driving.

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79F-09-020E

6) Install the new wheel and replace the wheelnuts with their cone shaped end facing thewheel. Tighten each nut snugly by handuntil the wheel is securely seated on thehub.

74A-06-013

7) Lower the jack and fully tighten the nuts[5.0 – 8.0 kg-m (36.1 – 57.8 lb-ft)] in acrisscross fashion with a wrench as shownin the illustration.

w WARNINGUse Maruti genuine wheel nuts andtighten them to the specified torque assoon as possible after changingwheels. Incorrect wheel nuts orimproperly tightened wheel nuts maycome loose or fall off, which can resultin an accident. If you do not have atorque wrench, have the wheel nuttorque checked by a MARUTI SUZUKIauthorized dealer.

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9-20

70F-07-041

BATTERY

wwwww WARNINGBatteries produce flammable hydrogengas. Keep flames and sparks away fromthe battery or an explosion may occur.Never smoke when working in thevicinity of the battery .

wwwww WARNINGWhen checking or servicing the battery,disconnect the negative cable. Becareful not to cause a short circuit byallowing metal objects to contact thebattery posts and the vehicle at thesame time.

wwwww WARNINGTo avoid harm to yourself or damage toyour vehicle or battery, follow the jumpstarting instructions in the EMERGENCYSERVICE section of this manual if it isnecessary to jump start your vehicle.

The level of the battery solution must be keptbetween the “MAX” and the “MIN” level lines atall times. If the level is found to be below the“MIN” level line, add distilled water to the “MAX”level line. You should periodically check thebattery, battery terminals, and battery holddownbracket for corrosion. Remove corrosion usinga stiff brush and ammonia mixed with water, orbaking soda mixed with water. After removingcorrosion, rinse with clean water.

If your vehicle is not going to be driven for amonth or longer, disconnect the cable fromthe negative terminal of the battery to helpprevent discharge.

FUSES

This vehicle has two types of fuses, asdescribed below :

Main Fuse (fusible link) - The main fuse takescurrent directly from the battery.

Individual Fuses - These fuses are in the fusebox and for individual electrical circuits.

Main Fuse (fusible link)The main fuse is located on the positiveterminal of battery in the engine compartment.If the main fuse blows, no electrical componentwill function. When replacing the main fuse,use a genuine MARUTI replacement.

EXAMPLE

MAX

MIN

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wwwww WARNINGIf the main fuse blows, be sure to haveyour vehicle inspected by an authorizedMARUTI SUZUKI dealer. Always use agenuine MARUTI replacement. Neveruse a substitute such as a wire even fora temporary repair, or extensive electricaldamage and a fire can result.

Fuse BoxThe fuse box is located under the driver’s sideof the dashboard. Remove the fuse box coverby pushing in at both ends and pulling off thecover. To identify the amperage and location,refer to the fuse list shown on the back of thefuse box cover. To remove a fuse, hook the

fuse with the end hook on the fuse box cover,and pull out the fuse.

wwwww WARNINGAlways be sure to replace a blown fusewith a fuse of the correct amperage.Never use a substitute such asaluminium foil or wire to replace a blownfuse. If you replace a fuse and the newone blows in a short period of time, youmay have a major electrical problem.Have your vehicle inspected immediatelyby your MARUTI SUZUKI dealer.

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9-21

NOTE:Make sure that the fuse box always carriesspare fuses.

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Interior LightPress the lens at the positions indicated byarrows and remove it.

The bulb can be removed by simply pulling itout. When replacing the bulb, make sure thatthe contact springs are holding the bulbsecurely.


797-09-021

BULB REPLACEMENT

CAUTIONFrequent replacement of a bulbindicates the need for an inspection ofthe electrical system. This should becarried out by your MARUTI SUZUKIdealer.

9-22

74A-09-031

HeadlightsOpen the bonnet. Remove the coupler and bulbholder then replace the bulb.

843-09-015

70F-07-051E

70F-07-050E

Two types (small oval and round) of bulb areused for these lights. To remove and install asmall oval bulb, simply pull out or push in thebulb.

To remove a round bulb from a bulb holder, pushin the bulb and turn it counterclockwise. To installa new bulb, push it in and turn it clockwise. Youcan access the individual bulb holders asdescribed below:

Front Clearance/Turn Signal Light, SideTurn Signal Light, rear CombinationLight, Registration Plate Light.To remove a bulb holder from a light housing,turn the holder counterclockwise and pull it out.To install the holder, push the holder in and turnit clockwise.

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Front turn signal/clearance lightUndo the two screws and remove the lens.

Side turn signal lightUndo the two screws and remove the lens.

Rear combination light (tail, stop, turnsignal, etc.)Undo the screws that secure the lens andremove the lens.

843-09-016

70F-07-056

74A-09-032

74A-09-033

Registration plate lightUndo the two screws and remove the lighthousing.

WIPER BLADES

If the wiper blades become brittle or damaged,or make streaks when wiping, replace the wiperblades.

CAUTIONTo avoid scratching or breaking thewindow, do not let the wiper arm strikethe windshield while replacing the wiperblade.

CAUTIONThe left and the right wiper armassemblies are different from each other.In case you have to remove the wiperarm assemblies for any reason,remember not to interchange the twowhile fitting them back. Wrong fitmentmay lead to windshield breakage.

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EMERGENCY SERVICEJacking Instructions .................................................................................................... 10-1Jump Starting Instructions ......................................................................................... 10-2Towing .......................................................................................................................... 10-3Emergency Remedies .................................................................................................. 10-4Warning Triangle .......................................................................................................... 10-6

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JACKING INSTRUCTIONS

74A-06-01374A-06-012

1) Park the vehicle securely on hard levelground.

2) Choke the front and rear wheel diagonallyopposite the wheel to be changed.

3) Switch on the hazard warning flasher if yourvehicle is in or near traffic.

4) Slacken but do not remove wheel nuts on thewheel to be changed.

5) Position the jack vertically and raise the jackby turning the jack handle clockwise until thejack head fits the front or rear spring seat asshown in the illustrations.

6) Continue to raise the jack slowly and smoothlyuntil the tyre clears the ground. Do not raisethe vehicle more than necessary.

wwwww WARNING• Use the jack only to change wheels.• Never jack up the vehicle on an

inclined surface.• Never raise the vehicle with the jack in a

location other than the place specifiedin the illustration near the wheel to bechanged.

• Make sure that the jack is raised atleast 2 inches (51 mm) before itcontacts the vehicle. Use of the jackwhen it is within 2 inches of beingfully collapsed may result in failureof the jack.

• Never get under the vehicle when itis supported by the jack.

• Never run the engine when thevehicle is supported by the jack andnever allow passengers to remain inthe vehicle.

EMERGENCY SERVICE

10-1

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JUMP STARTING INSTRUCTIONS

74A-10-002E

74A-10-001E

EMERGENCY SERVICE

10-2

..... WARNING• Never attempt to jump start your

vehicle if the battery appears to befrozen. Batteries in this conditionmay explode or rupture if jumpstarting is attempted.

• When making jump lead connections,be certain that your hands and thejump leads remain clear from pulleys,belts, or fans.

• Batteries produce flammablehydrogen gas. Keep flames andsparks away from the battery or anexplosion may occur. Never smokewhen working in the vicinity of thebattery.

• If the booster battery you use for jumpstarting is installed in another vehicle,make sure the two vehicles are nottouching each other.

• If your battery discharges repeatedly,for no apparent reason, have yourvehicle inspected by an authorizedMARUTI SUZUKI dealer.

• To avoid harm to yourself or damageto your vehicle or battery, follow thejump starting instructions belowprecisely and in order. If you are indoubt, call for qualified road service.

CAUTIONVehicle equipped with electronic fuelinjection system will not start bypushing or towing as the fuel pump willnot work in this condition. This startingmethod could also result in permanentdamage to the catalytic converter. Usejump leads to start a vehicle with a weakor flat battery.

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When jump starting your vehicle, use thefollowing procedure:1) Use only a 12 volt battery to jump start your

vehicle. Position the good 12V battery closeto your vehicle so that the jump leads willreach both batteries. When using a batteryinstalled on another vehicle, DO NOT LETTHE VEHICLES TOUCH. Apply the parkingbrakes fully on both vehicles.

2) Turn off all vehicle accessories, exceptthose necessary for safety reasons (forexample, headlights or hazard lights).

wwwww WARNINGNever connect the jump lead directly tothe negative (-) terminal of thedischarged battery, or an explosion mayoccur.

4) If the booster battery you are using is fittedto another vehicle, start the engine of thevehicle with the booster battery. Run theengine at moderate speed.

5) Start the engine of the vehicle with the flatbattery.

6) Remove the jump leads in the exact reverseorder in which you connected them.

TOWING

EMERGENCY SERVICE

10-3

wwwww WARNINGWhen you tow your vehicle, follow theinstructions below to avoid accidentsand damage to your vehicle. In addition,be sure to observe government and localrequirements regarding vehicle lightingand trailor hitches or tow bars.

wwwww WARNINGA safety chain should always be usedwhen you tow your vehicle.

3) Make jump lead connections as follows:a) Connect one end of the first jump lead to

the positive (+) terminal of the flat battery.b) Connect the other end to the positive (+)

terminal of the booster battery.c) Connect one end of the second jump

lead to the negative (-) terminal of thebooster battery.

d) Make the final connection to an unpainted,heavy metal part of the engine of thevehicle with the flat battery.

If you need to have your vehicle towed, contacta professional service.

CAUTIONTo help avoid damage to your vehicleduring towing, proper equipment andtowing procedures must be used.

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Your vehicle should be towed by a tow truckwith the front or rear wheels lifted, according tothe instructions below.Front wheels liftedIf your vehicle is equipped with no free wheelinghub, it may be towed by a tow truck with thefront wheels lifted and a dolly under the rearwheelsRear wheels lifted1) If the vehicle is not equipped with any free

wheeling hub, tow the vehicle with a dollyunder the front wheels. If no dolly isavailable, tow the vehicle with the frontwheels on the ground provided 1transmission lever is in neutral, 2 transferlever is in “2H” and 3 towing distance iswithin 160 km (100 miles)

2) Turn the ignition key to the “ACC” positionto unlock the steering wheel.

CAUTIONThe steering column lock is not strongenough to withstand shockstransmitted from the front wheelsduring towing.

3) Make sure that the front wheels are facingstraight forward and secure the steeringwheel with a steering wheel clamping devicedesigned for towing service.

EMERGENCY REMEDIES

EMERGENCY SERVICE

10-4

74A-10-004E

If the Engine is FloodedIf the engine is flooded with petrol, it may behard to start. If this happens, press theaccelerator pedal all the way to the floor andhold it there while cranking the engine. (Do notoperate the starter motor for more than 15seconds). Release the accelerator as soon asthe engine has started.

If the Starter Does Not Operate:1) Try turning the ignition switch to the “START”

position with the headlights turned on todetermine the battery condition. If theheadlights go excessively dim or go off, itusually means that either the battery is flator the battery terminal contact is poor.Recharge the battery or correct batteryterminal contact as necessary.

2) If the headlights remain bright, check thefuses. If the reason for failure of the starteris not obvious, there may be a majorelectrical problem. Have the vehicleinspected by your authorized MARUTISUZUKI dealer.

If the Engine OverheatsThe engine could overheat temporarily undersevere driving conditions. If the engine coolanttemperature gauge indicates overheating duringdriving:

1) Turn off the air conditioner, if equipped.

2) Take the vehicle to a safe place and park.

3) Let the engine run at normal idle speed for afew minutes until the indicator is within thenormal, acceptable temperature rangebetween “H” and “C”.

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If the temperature indication does not comedown to within the normal, acceptable range:

1) Turn off the engine and check that the waterpump belt and pulleys are not damaged orslipping. If any abnormality is found, correctit.

2) Check the coolant level in the reservoir. If itis found to be lower than the “LOW” line,look for leaks at the radiator, water pump,and radiator and heater hoses. If you locateany leaks that may have caused theoverheating, do not run the engine until theseproblems have been corrected.

3) If you do not find a leak, carefully add coolantto the reservoir and then the radiator, ifnecessary. (Refer to “ENGINE COOLANT”in the “INSPECTION AND MAINTENANCE”section.)

60G-09-039E

EMERGENCY SERVICE

10-5

wwwww WARNINGIt is dangerous to remove the radiatorcap when the water temperature is high,because scalding fluid and steam maybe blown out under pressure. The capshould only be taken off when thecoolant temperature has lowered.

wwwww WARNINGTo help prevent personal injury, keephands, tools and clothing away from theengine cooling fan.

wwwww WARNINGIf you see or hear escaping steam, stopthe vehicle in a safe place andimmediately turn off the engine to let itcool. Do not open the bonnet whensteam is present. When the steam canno longer be seen or heard, open thehood to see if the coolant is still boiling.If it is, you must wait until it stopsboiling before you proceed.

WARNING TRIANGLE (TYPE-1)

In case of the vehicle break-down or duringemergency stopping where your vehicle couldbecome a potential traffic hazard, pleasekeep the warning triangle provided with yourvehicle, on the pathway (road) behind thevehicle so as to warn the approaching traffic,at an approximate distance of 5-15 meters,such that reflecting side of the triangle facesthe rear. Please activate the hazard warninglamps before alighting the veicle to keep thewarning triangle.

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10-6

WARNING TRIANGLE (TYPE-2)

In case of vehicle breakdown or duringemergency stopping where your vehicle couldbecome a potential traffic hazard, keep thewarning triangle, provided with your vehicle,on the road free from any obstacles behindyour vehicle so as to warn the approachingtraffic, at an approximate distance of 50-100m, the reflecting side of the triangle shouldface the on coming traffic. Please activate thehazard warning lamps before alighting thevehicle to keep the warning triangle.

• Remove the warning trianglecarefully from the box as shown by arrow1.

• Open both the reflector arms as shownby arrows and lock arms with each otherwith the clip provided in the right arm.Open the bottom stand in counter clock-wise direction as shown by arrow 3.Position the warning triangle behind thevehicle on a plain surface.

• Reverse the removal procedure forkeeping inside the box.

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82C-74E-I BODY WORK CARE

BODY WORK CARECorrosion Prevention .................................................................................................. 11-1Vehicle Cleaning .......................................................................................................... 11-2

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CORROSION PREVENTION

It is important to take good care of your vehicleto protect it from corrosion.Listed below are instructions for how to maintainyour vehicle to prevent corrosion.Please read and follow these instructionscarefully.

Important Information About Corrosion

Common causes of corrosion1) Accumulation of road salt, dirt, moisture, or

chemicals in hard to reach areas of thevehicle underbody or frame.

2) Chipping, scratches and any damage totreated or painted metal surfaces resultingfrom minor accidents or abrasion by stonesand gravel.

Environmental conditions which acceleratecorrosion1) Road salt, dust control chemicals, sea air

or industrial pollution will all accelerate thecorrosion of metal.

2) High humidity will increase the rate ofcorrosion particularly when the temperaturerange is just above the freezing point.

3) Moisture in certain areas of a vehicle for anextended period of time may promotecorrosion even though other body sectionsmay be completely dry.

4) High temperatures will cause an acceleratedrate of corrosion to parts of the vehicle whichare not well ventilated to permit quick drying.

This information illustrates the necessity ofkeeping your vehicle (particularly theunderbody) as clean and dry as possible. It isequally important to repair any damage to thepaint or protective coatings as soon as possible.

How to Help Prevent Corrosion

Wash your vehicle frequentlyThe best way to preserve the finish on yourvehicle and to help avoid corrosion is to keep itclean with frequent washing.Wash your vehicle regularly during the winterand immediately after the winter. Keep yourvehicle, particularly the underside, as clean anddry as possible.If you frequently drive on salted roads, yourvehicle should be washed at least once a monthduring the winter. If you live near the ocean, yourvehicle should be washed at least once a monththroughout the year.For washing instructions, refer to the “VEHICLECLEANING” section.

Remove foreign material depositsForeign material such as salts, chemicals, roadoil or tar, tree sap, bird droppings and industrialfall-out may damage the finish of your vehicle

if it is left on painted surfaces. Remove thesetypes of deposits as quickly as possible. If thesedeposits are difficult to wash off, an additionalcleaner may be required. Be sure that any cleaneryou use is not harmful to painted surfaces and isspecifically intended for your purposes. Followthe manufacturer’s directions when using thesespecial cleaners.

Repair finish damageCarefully examine your vehicle for damage tothe painted surfaces. Should you find any chipsor scratches in the paint, touch them upimmediately to prevent corrosion from starting.If the chips or scratches have gone through tothe bare metal, have a qualified body shop makethe repair.

Keep Passenger and luggage compartmentsclean.Moisture, dirt or mud can accumulate under thefloor mats and may cause corrosion.Occasionally, check under these mats to ensurethat this area is clean and dry. More frequentchecks are necessary if the vehicle is used offroad or in wet weather.Certain cargos such as chemicals, fertilizers,cleaners, salts, etc., are extremely corrosiveby nature. These products should be transportedin sealed containers. If a spill or leak does occur,clean and dry the area immediately.

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Store your vehicle in a dry, well-ventilatedarea.Do not park your vehicle in a damp, poorlyventilated area. If you often wash your vehiclein the garage or if you frequently drive it inwhen wet, your garage may be damp. Thehigh humidity in the garage may cause oraccelerate corrosion. A wet vehicle maycorrode even in a heated garage if theventilation is poor.

wwwww WARNINGDo not apply additional undercoatingor rust preventive coating on or aroundexhaust system components such asthe exhaust pipes, etc. A fire could bestarted if the undercoating substancebecomes overheated.

Cover your vehicleIf you cannot regularly park your vehicle in agarage, we recommend you use a vehicle cover.Years of exposure to midday sun can cause thecolours in paint, plastic parts, and fabrics tofade. Covering your vehicle with a high-quality,“breathable” vehicle cover can help protect thefinish from the harmful UV rays in sunlight, andcan reduce the amount of dust and air pollutionreaching the surface.

VEHICLE CLEANING

Seat BeltsClean seat belts with a mild soap and water. Donot use bleach or dye on the belts. They mayweaken the fabric in the belts.

Vinyl floor matsOrdinary dirt can be removed from vinyl withwater or mild soap. Use a brush to help loosendirt. After the dirt is loosened, rinse the matthoroughly with water and dry it in the shade.

CarpetsRemove dirt and soil as much as possible witha vacuum cleaner. Using a mild soap solution,rub stained areas with a clean damp cloth. Toremove soap, rub the areas again with a clothdampened with water. Repeat this until the stainis removed, or use a commercial carpet cleanerfor tougher stains. If you use a carpet cleaner,carefully follow the manufacturer’s instructionsand precautions.

wwwww WARNINGWhen cleaning the interior or exteriorof the vehicle, NEVER USE flammablesolvents such as lacquer thinners,petrol, benzene or cleaning materialssuch as bleach or strong householddetergents. The materials could causepersonal injury or damage to thevehicle.

Cleaning the Interior

Vinyl upholsteryPrepare a solution of soap or mild detergentmixed with warm water. Apply the solution to thevinyl with a sponge or soft cloth and let it soakfor a few minutes to loosen dirt. Rub the surfacewith a clean, damp cloth to remove dirt and thesoap solution. If some dirt still remains on thesurface, repeat this procedure.

Fabric upholsteryRemove loose dirt with a vacuum cleaner. Usinga mild soap solution, rub stained areas with aclean damp cloth. To remove soap, rub the areasagain with a cloth dampened with water. Repeatthis until the stain is removed, or use a commercialfabric cleaner for tougher stains. If you use afabric cleaner, carefully follow the manufacturer’sinstructions and precautions.

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Cleaning the Exterior

CAUTIONIt is important that your vehicle be keptclean and free from dirt. Failure to keepyour vehicle clean may result in fadingof the paint or corrosion to various partsof the vehicle body.

Washing

wwwww WARNING• Never attempt to wash and wax your

vehicle with the engine running.• When cleaning the underside of the

body and fender, where there may besharp-edged parts, you should weargloves and a longsleeved shirt toprotect your hands and arms frombeing cut.

• After washing your vehicle, carefullytest the brakes before driving to makesure they have maintained theirnormal effectiveness.

When washing the vehicle, follow the instructionsbelow:

1) Flush the underside of body and wheelhousings with pressurized water to removemud and debris. Use plenty of water.

CAUTIONWhen washing the vehicle, avoiddirecting steam or hot water of morethan 800C (1760F) on plastic parts.

2) Remove dirt and mud from the body exteriorwith running water. You may use a softsponge or brush. Do not use hard materialswhich can scratch the paint.

3) Wash the entire exterior with a mild detergentor car wash soap using a sponge or softcloth. The sponge or cloth should befrequently soaked in the soap solution.

CAUTIONWhen using a commercial car washproduct, observe the cautions specifiedby the manufacturer. Never use stronghousehold detergents or soaps.

4) Once the dirt has been completely removed,rinse off the detergent with running water.

5) After rinsing, wipe off the vehicle body witha wet chamois or cloth and allow it to dry inthe shade.

6) Check carefully for damage to paintedsurfaces. If there is any damage, “Touchup”the damage following the procedure below:a) Clean all damaged spots and allow them

to dry.b) Stir the paint and “touchup” the damaged

spots lightly using a small brush.c) Allow the paint to dry completely.

WaxingAfter washing the vehicle, waxing and polishingare recommended to further protect and beautifythe paint.• Only use waxes and polishes of good quality.• When using waxes and polishes, observe

the precautions specified by themanufacturers.

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GENERAL INFORMATION

GENERAL INFORMATION

VEHICLE IDENTIFICATION

Chassis Serial NumberThe chassis and/or engine serial numbers areused to register the vehicle. They are also usedto assist your dealer when ordering or referringto special service information. Whenever youhave occasion to consult your MARUTI SUZUKIdealer, remember to identify your vehicle withthis number. The chassis serial number isstamped on the rear right side of the chassisframe. Should you find the number difficult toread, you will also find it on the identificationplate.

Engine Serial NumberThe engine serial number is stamped on thecylinder block as shown in the illustration andalso on the identification plate.

843-12-00174A-12-001

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SPECIFICATIONS

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DIMENSIONS UNIT : (mm)

Overall length 4 010Overall width 1 540Overall height 1 875 (soft top)

1 845 (hard top)Wheelbase 2 375Tread front 1 300

rear 1 310Ground clearance 210

MASS (WEIGHT) UNIT : Kg.

Soft Top Hard Top AmbulanceKerb mass (weight) 985 1050 1050Gross vehicle mass (weight) rating 1585 1650 1515Seating Capacity 8 persons 8 persons 3+1 patient

ENGINEType G13B - Four-stroke cycle, 16 Valve, water cooled (SOHC)Number of cylinders 4Bore 74.0 mmStroke 75.5 mmPiston displacement 1298 cm3

Compression ratio 9.0 ± 0.2

NOTE:Specifications are subject to change without notice.

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ELECTRICALStandard spark plug MICO - FR6DC4, CHAMPION - RC8YCBattery 38B20R (28AH/5HR)Fuses See “INSPECTION AND MAINTENANCE” sectionHeadlight 12V 55/60WTurn signal light 12V 21WSide turn signal light 12V 5WClearance light 12V 5WTail/brake light 12V 5/21WRegistration plate light 12V 5WReversing light 12V 21WHigh mount stop lamp 12V 5W

WHEEL AND SUSPENSIONTyre size, front and rear F78-15-4PRTyre pressures front 1.4 kg/cm2 (light load), 1.4 kg/cm2 (Full load)

rear 1.4 kg/cm2 (light load), 1.8 kg/cm2 (Full load)Suspension type front/rear Leaf spring

STEERINGToe-in 4 ± 2 mm

CAPACITIES

Coolant 4.8 L(Including reservoir tank)Fuel tank 40 LEngine oil 4.2 L (Replacement with Oil Filter)Transmission oil 1.3 LTransfer gear box oil 0.8 LDifferential oil Front 2.0 L

Rear 1.5 L

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