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    SPARCstation 5 Mod el 110Service Manual

    Part No .: 802-7085-10

    Revision A, Novem ber 1996

    Sun Microsystems Computer Company

    A Sun Microsystems, Inc. Business

    901 San Antonio Road Palo Alto, CA 94303-4900 USA650 960-1300fax 650 969-9131

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    PleaseRecycle

    1997 Sun Microsystems, Inc., 901San Antonio Road, Palo Alto, California 94303-4900U.S.A.

    All rights reserved .

    This produ ct or document is protected by copyright and d istributed u nder licenses restricting its use, copying, distribution,an d d ecompilation.

    No part of this product or document may be reprodu ced in any form by any means without p rior written authorization of Sun and its licensors,

    if any.

    Portions of this prod uct may be der ived from the UNIX system, licensed from Novell, Inc., and from the Berkeley 4.3 BSD system, licensed

    from the University ofCalifornia. UNIX is a registered tradem ark in the United States and in other countries and is exclusively licensed byX/ Open Compan y Ltd. Third-pa rty softwa re, includin g font technology in this produ ct, is protected by copyright and licensed from Sun s

    sup pliers. RESTRICTED RIGHTS: Use, du plication, or disclosure by the U.S. Governm ent is subject to restrictions of FAR 52.227-14(g)(2)(6/ 87)

    and FAR 52.227-19(6/ 87),o r DFAR 252.227-7015(b)(6/ 95) and DFAR 227.7202-3(a).

    Sun, Sun Microsystems, the Sun logo, and Solaris are trademar ks or registered trademar ks of Sun Microsystems, Inc.in the United States and in

    other countries.All SPARC trademarks are used und er license and are trad emarks or registered trad emarks of SPARC International, Inc.in the

    United States and in other countries. Prod ucts bearing SPARC tradem arks are based upon an architecture developed by Sun Microsystems, Inc.

    The OPEN LOOKan d Sun Grap hical User Interfaces were develop ed by Sun Microsystems, Inc. for its users and licensees. Sun

    acknow ledges the pioneering efforts ofXerox Corp oration in researching and d eveloping the concept of visual or graph ical user interfaces for

    the comp uter ind ustry. Sun holds a non exclusive license from Xerox to the Xerox Graphical User Interface, wh ich license also covers Sunslicensees who imp lement OPEN LOOK GUIs and otherw ise comp ly with Sun s written license agreemen ts.

    THIS PUBLICATION ISPROVIDED AS IS WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED, INCLUDING, BUT

    NOT LIMITED TO, THE IMPLIED WARRANTIESOF MERCHANTABILITY, FITNESSFOR A PARTICULAR PURPOSE,OR NON -

    INFRINGEMENT.

    Copyr ight 1997 Sun Microsystems, Inc.,901 San Anton io Road, Palo Alto, Californie 94303-4900 U.S.A. Tous droits rservs.

    Ce produ it ou docum ent est protg par un copyright et distribu avec des licences qui en restreignent lutilisation, la copie et la dcom pilation.

    Aucune par tie de ce produ it ou de sa documentation associe ne peut tre reproduite sous aucune forme, par qu elque moyen que ce soit, sans

    lau torisation pr alable et crite de Sun et d e ses bailleurs d e licence, sil y en a.

    Des parties de ce prod uit pou rront tre der ives du systme UNIX licenci par Novell, Inc. et du systm e Berkeley 4.3 BSD licenci par

    lUniversit de Californie. UNIX est une marqu e enregistre aux Etats-Unis et dan s dautr es pays, et licencie exclusivem ent par X/ Open

    Compan y Ltd. Le logiciel dtenu p ar des tiers,et qu i comprend la technologie relative aux polices de caractres, est protg par un copyright et

    licenci par des fournisseu rs de Sun .

    Sun, Sun Microsystems, le logo Sun, et Solaris sont des marqu es dp oses ou enregistres de Sun Microsystems, Inc. aux Etats-Unis et dans

    dautres pays. Toutes les marques SPARC, utilises sous licence, sont des marqu es dp oses ou enregistres de SPARC Intern ational, Inc. aux

    Etats-Unis et dans dautres pay s. Les prod uits portan t les marqu es SPARC sont bass sur un e architecture dv elopp e par Sun Microsystems,

    Inc.

    Les utilisateur s dinterfaces grap hiques OPEN LOOKet Sun ont t dvelop ps de Sun Microsystems, Inc. pou r ses utilisateur s et licencis.

    Sun reconnat les efforts de pionn iers de Xerox Corpora tion pou r la recherche et le dvelopp emen t du concep t des interfaces dutilisation

    visuelle ou graph ique pou r lindu strie de linforma tique. Sun dtient un e licence non exclusive de Xerox sur linterface dutilisation grap hique,

    cette licence couv rant au ssi les licencis de Sun qui metten t en place les utilisateur s dinterfaces graphiqu es OPEN LOOK et qui en outre se

    conformen t aux licences crites de Sun.

    CETTE PUBLICATION ESTFOURN IE "EN LETAT" SANS GARANTIE DAUCUN E SORTE, NI EXPRESSEN I IMPLICITE, YCOMPRIS,ET

    SANS QUE CETTE LISTE NE SOIT LIMITATIVE, DESGARANTIESCON CERNANT LA VALEURM ARCHAN DE, LAPTITUDE DES

    PRODUITSA REPONDRE A UNE UTILISATION PARTICULIERE OU LE FAIT QUILS NE SOIENT PASCON TREFAISANTSDE PRODUITS

    DE TIERS.

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    Contents iii

    Contents

    1. Product Description 1-1

    1.1 Standard Features 1-1

    1.1.1 Subassemblies, Boards, and Components 1-2

    1.1.2 Interior View 1-2

    1.1.3 Rear View 1-3

    1.2 In ternal Options 1-4

    1.3 External Options 1-5

    2. Troubleshooting Overview 2-1

    2.1 Factory-Defined Boot Mode 2-1

    2.2 After Power Is Switched On 2-3

    2.3 Diagnostic Tools and When to Use Them 2-7

    2.4 Power-On Self-Test 2-8

    2.5 FORTH-Based PROM Diagnostics 2-8

    2.6 FORTH Monitor 2-11

    2.7 System Exercisers 2-11

    3. Power-On Self-Test (POST) 3-1

    3.1 Power-On Self-Test (POST) 3-1

    3.2 Normal M ode 3-4

    3.3 Full Diagnostic Mode 3-4

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    iv SPARCstation 5 Model 110 Service Manual November 1996

    3.4 Abbreviated Diagnostic Mode 3-5

    3.4.1 Setting Up a tip Connection to Another System 3-5

    3.5 Tests the POST Runs 3-6

    3.6 POST Error Messages 3-8

    3.7 Status Lights (LEDs) and Indicators 3-9

    4. Troubleshooting Procedures 4-1

    4.1 No Video Output on the System Monitor 4-2

    4.2 Power-On Does Not Succeed 4-2

    4.2.1 Power Supp ly Test 4-3

    4.2.2 System Board Test 4-5

    4.3 Disk Drive Errors 4-6

    4.3.1 Verifying the Built-In SCSI Controller 4-6

    4.4 Determining Faulty DSIMM Locations 4-7

    5. Safety and Tools Requirements 5-1

    5.1 Safety Requirements 5-1

    5.2 Symbols 5-2

    5.3 System Precautions 5-3

    5.4 Tools Required 5-3

    5.5 Electrostatic Discharge (ESD) Precautions 5-4

    6. Power On and Off 6-1

    6.1 Powering Off the System 6-1

    6.1.1 When the System Is Working Norm ally 6-16.1.2 When the System Does Not Respond Normally 6-2

    6.2 Powering On the System 6-4

    7. Internal Access 7-1

    7.1 Removing the Cover 7-1

    7.2 Attaching the Wrist Strap 7-3

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    Contents v

    7.3 Replacing the Cover 7-4

    8. Major Subassemblies 8-1

    8.1 Power Supp ly 8-1

    8.1.1 Removing the Power Supp ly 8-1

    8.1.2 Replacing the Power Supp ly 8-3

    8.2 Speaker/ LED Assembly 8-5

    8.2.1 Removing the Speaker/ LED Assembly 8-5

    8.2.2 Replacing the Speaker/ LED Cable 8-6

    8.3 Internal Speaker 8-8

    8.3.1 Removing the Internal Speaker 8-8

    8.3.2 Replacing the Internal Speaker 8-11

    8.4 SCSI Backplane 8-12

    8.4.1 Removing the SCSI Backplane 8-12

    8.4.2 Replacing the SCSI Backplane 8-14

    9. Storage Devices 9-1

    9.1 Hard Disk Drive 9-1

    9.1.1 Removing a Hard Disk Drive 9-2

    9.1.2 Replacing a Hard Disk Drive 9-3

    9.2 CD-ROM Drive 9-5

    9.2.1 Removing the CD-ROM Drive 9-5

    9.2.2 Replacing the CD-ROM Drive 9-6

    9.3 Diskette Drive 9-8

    9.3.1 Removing the Diskette Drive 9-9

    9.3.2 Replacing the Diskette Drive 9-12

    9.4 Internal SCSI Data Cable 9-14

    9.4.1 Removing the Internal SCSI Cable 9-14

    9.4.2 Replacing the Internal SCSI Data Cable 9-16

    9.5 Peripherals DC Power Harness 9-19

    9.5.1 Removing the Peripherals DC Power Harness 9-19

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    vi SPARCstation 5 Model 110 Service Manual November 1996

    9.5.2 Replacing the Peripherals DC Power Harness 9-22

    9.6 Diskette Data Cable 9-25

    9.6.1 Removing the Diskette Data Cable 9-25

    9.6.2 Replacing the Diskette Data Cable 9-26

    9.7 CD-ROM Audio Cable 9-27

    9.7.1 Removing the CD-ROM Aud io Cable 9-27

    9.7.2 Replacing the CD-ROM Aud io Cable 9-28

    10. System Board Overview 10-1

    10.1 Damage Prevention 10-1

    10.2 Hand ling System Boards and Assemblies 10-1

    10.3 System Board Layout 10-2

    10.4 Replaceable System Board Components 10-3

    11. System Board and Component Replacement 11-1

    11.1 SBus Cards 11-1

    11.1.1 Removing an SBus Card 11-2

    11.1.2 Replacing an SBus Card 11-6

    11.2 S24 Frame Buffer Card 11-8

    11.2.1 Removing an S24 Frame Buffer Card 11-9

    11.2.2 Replacing an S24 Frame Buffer Card 11-11

    11.3 DSIMMs 11-13

    11.3.1 Removing a DSIMM 11-14

    11.3.2 Replacing a DSIMM 11-16

    11.4 System Board 11-18

    11.4.1 Removing the System Board 11-18

    11.4.2 Replacing the System Board 11-20

    11.4.3 Setting Jum pers 11-22

    11.5 NVRAM 11-24

    11.5.1 Removing the NVRAM Chip 11-24

    11.5.2 Replacing the NVRAM Chip 11-25

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    viii SPARCstation 5 Model 110 Service Manual November 1996

    D.1.6 module-info D-7

    D.1.7 test-memory D-8

    D.2 Returning to the Old-Style Sunm on Compatibility Mode Prompt D-8

    Glossary Glossary-1

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    Figures ix

    Figures

    FIGURE 1-1 Basic SPARCstation 5 System 1-2

    FIGURE 1-2 Interior View of SPARCstation 5 System 1-3

    FIGURE 1-3 Rear View of SPARCstation 5 System 1-4

    FIGURE 2-1 Factory-Defined Boot SequencePOST Phase Settings and Tests 2-2

    FIGURE 2-2 Factory-Defined Boot SequenceOpenBoot PROM Phase Settings and Tests 2-3

    FIGURE 3-1 Arrangement of Sun Type-5 Keyboard Diagnostic LEDs 3-2

    FIGURE 3-2 Sun Type-4 Keyboard 3-2

    FIGURE 3-3 Sun Compact 1 Keyboard 3-3

    FIGURE 3-4 SPARCstation System Banner 3-4

    FIGURE 3-5 Location of System Power LED 3-9

    FIGURE 4-1 Power Supply Connector 4-4

    FIGURE 4-2 DSIMM Slot Locations 4-8

    FIGURE 7-1 Removing the Rear Panel Cover Screws 7-2

    FIGURE 7-2 Removing the Cover 7-3

    FIGURE 7-3 Grounding the Wrist Strap to the Power Supply 7-4

    FIGURE 7-4 Replacing the Cover 7-5

    FIGURE 7-5 Securing the System Unit Cover 7-6

    FIGURE 8-1 Removing the Power Supply 8-3

    FIGURE 8-2 Connecting the DC Power Harness to the Power Supply 8-4

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    x SPARCstation 5 Model 110 Service Manual November 1996

    FIGURE 8-3 Speaker/Power LED Cable Connections 8-6

    FIGURE 8-4 Routing the LED Cable 8-7

    FIGURE 8-5 Removing the Speaker Cover 8-9

    FIGURE 8-6 Removing the Speaker 8-10

    FIGURE 8-7 Speaker Connectors 8-11

    FIGURE 8-8 Removing the SCSI Backplane 8-13

    FIGURE 9-1 Drive Locations 9-2

    FIGURE 9-2 Removing a Hard Disk Drive 9-3

    FIGURE 9-3 Replacing a Hard Disk Drive 9-5

    FIGURE 9-4 Removing the CD-ROM Drive 9-6

    FIGURE 9-5 Jumper Settings for the CD-ROM Drive 9-7

    FIGURE 9-6 Replacing the CD-ROM Drive 9-8

    FIGURE 9-7 Diskette Drive Location 9-9

    FIGURE 9-8 Removing the CD-ROM Filler Panel 9-10

    FIGURE 9-9 Disengaging the Diskette Drive 9-11

    FIGURE 9-10 Removing the Diskette Drive 9-12

    FIGURE 9-11 Replacing the Diskette Drive 9-13

    FIGURE 9-12 System Board Cable Connections 9-14

    FIGURE 9-13 Rear Panel Captive Screws 9-15

    FIGURE 9-14 Removing the System Board 9-15

    FIGURE 9-15 Internal Cable Routing 9-17

    FIGURE 9-16 Replacing the System Board 9-18

    FIGURE 9-17 Backpanel Captive Screws 9-18

    FIGURE 9-18 System Board Cable Connections 9-20

    FIGURE 9-19 Rear Panel Captive Screws 9-20

    FIGURE 9-20 Removing the System Board 9-21

    FIGURE 9-21 Internal Cable Routing 9-22

    FIGURE 9-22 Replacing the System Board 9-24

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    Figures xi

    FIGURE 9-23 Rear Panel Captive Screws 9-24

    FIGURE 9-24 System Board Cable Routing 9-26

    FIGURE 9-25 Audio Cable Connector on the CD-ROM Drive 9-27

    FIGURE 9-26 CD-ROM Audio Connector on the System Board 9-28

    FIGURE 10-1 SPARCstation 5 System Board 10-2

    FIGURE 11-1 SBus Slot Locations 11-2

    FIGURE 11-2 Opening the SBus Card Retainers 11-3

    FIGURE 11-3 Removing the Extractor From the SBus Card 11-4

    FIGURE 11-4 Installing the SBus Card Extractor 11-5

    FIGURE 11-5 Removing a Single-Width SBus Card 11-5

    FIGURE 11-6 Removing a Double-Width SBus Card 11-6

    FIGURE 11-7 Inserting the SBus Card 11-7

    FIGURE 11-8 Closing the SBus Card Retainers 11-8

    FIGURE 11-9 AFX Bus Slot 11-9

    FIGURE 11-10 Opening the Card Retainers 11-10

    FIGURE 11-11 Removing an S24 Frame Buffer Card 11-11

    FIGURE 11-12 Inserting an S24 Frame Buffer Card 11-12

    FIGURE 11-13 Closing the Card Retainers 11-13

    FIGURE 11-14 DSIMM Slot Locations on the System Board 11-15

    FIGURE 11-15 Ejecting a DSIMM 11-15

    FIGURE 11-16 Orienting a DSIMM 11-16

    FIGURE 11-17 Installing a DSIMM 11-17

    FIGURE 11-18 System Board Cable Connections 11-19

    FIGURE 11-19 System Board Captive Screws 11-19

    FIGURE 11-20 Removing the System Board 11-20

    FIGURE 11-21 Installing the System Board 11-21

    FIGURE 11-22 System Board Captive Screws 11-21

    FIGURE 11-23 Setting the Serial Port Jumpers 11-23

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    xii SPARCstation 5 Model 110 Service Manual November 1996

    FIGURE 11-24 Locating the NVRAM 11-24

    FIGURE 12-1 Selected CRUs in the System Unit 12-1

    FIGURE 12-2 Standard External Cables 12-2

    FIGURE 12-3 Optional External Cables 12-3

    FIGURE 12-4 Microphone and Cable 12-3

    FIGURE B-1 External SCSI Connector B-1

    FIGURE B-2 Parallel Port Micro-D Connector B-2

    FIGURE B-3 Attachment Unit Interface (AUI) Micro-D Connector B-3

    FIGURE B-4 Twisted-Pair Ethernet Connector B-4

    FIGURE B-5 Serial Connector B-5

    FIGURE B-6 Keyboard/Mouse Connector B-6

    FIGURE B-7 Audio Ports B-7

    FIGURE B-8 Headphone Connector B-7

    FIGURE B-9 Audio Line-out Connector B-7

    FIGURE B-10 Audio Line-in Connector B-8

    FIGURE B-11 Microphone Connector B-8

    FIGURE B-12 13W3 Video Connector B-9

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    Tables xiii

    Tables

    TABLE 1-1 Internal Options 1-4

    TABLE 1-2 Selected External SCSI Peripheral Options 1-5

    TABLE 2-1 NVRAM Parameters Used During POST and Boot Sequence 2-5

    TABLE 2-2 Summary of Autoboot and Diagnostic Switch Parameter Settings 2-6

    TABLE 2-3 Diagnostic Tools 2-7

    TABLE 2-4 Selected FORTH Diagnostic Tests 2-8

    TABLE 3-1 Interpreting the Keyboard Diagnostic LEDs 3-3

    TABLE 3-2 Full Diagnostic Mode Tests 3-6

    TABLE 4-1 Troubleshooting Tips 4-1

    TABLE 4-2 Power Supply Connector Pin Assignments 4-4

    TABLE 4-3 Troubleshooting Disk Drive Errors 4-6

    TABLE 4-4 Physical Memory Address Ranges for Slots 0 Through 7 4-8

    TABLE 5-1 Safety Precautions 5-2

    TABLE 12-1 Part Number ListCustomer-Replaceable Units 12-4

    TABLE 12-2 Part Number ListMiscellaneous Items 12-5

    TABLE A-1 Physical Specifications A-1

    TABLE A-2 Input Power Requirements and Power Dissipation A-2

    TABLE A-3 Environmental Requirements A-2

    TABLE B-1 Pinout Signals for External SCSI Connector B-1TABLE B-2 Pinout for Parallel Port Micro-D Connector B-2

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    xiv SPARCstation 5 Model 110 Service Manual November 1996

    TABLE B-3 Pinout for Attachment Unit Interface (AUI) Micro-D Connector B-3

    TABLE B-4 Pinout for Twisted-Pair Ethernet Connector B-4

    TABLE B-5Pinout for Serial Connector Ports A and B B-5

    TABLE B-6 Pinout for Keyboard/Mouse Connector B-6

    TABLE B-7 Signals for the SPARCstation 5 Audio Ports B-7

    TABLE B-8 13W3 Video Connector Pin Assignments B-9

    TABLE C-1 SCSI TargetingSolaris 1.x (SunOS 4.x) Operating Systems C-1

    TABLE C-2 SCSI TargetingSolaris 2.x (SunOS 5.x) Operating Systems C-2

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    xv

    Preface

    This service manual describes how to troubleshoot problems and replace parts in the

    SPARCstation 5 computer system. Technicians, advanced computer system end-

    users (with experience replacing hard ware and troubleshooting), system

    adm inistrators, or qualified service providers should use this book.

    How This Book Is Organized

    This book is divided into seven p arts. A table, at the beginn ing of each p art, lists the

    chapters, sections, and page n um bers.

    s Part 1, System Information, provides an overview of the SPARCstation 5

    standard features, internal options, and external options.s Part 2, Troubleshooting, provides a troubleshooting overview, describes how to

    ru n and trou bleshoot errors disp layed d ur ing the Power-On Self-Test (POST), and

    presents symp toms an d corrective actions.

    s Part 3, Prep aring for Service, explains safety requ iremen ts, symb ols used in this

    book, tools required, and how to shut d own , power off, and pow er on the system.

    s Part 4, Subassembly Removal and Replacement, describes how to open and

    close the system, attach and remove a w rist strap, and rem ove and replacesubassemblies.

    s Part 5, System Board , provides an ov erview of the system board, describes how

    to remove and replace the system board and replaceable parts and compon ents on

    the system board.

    s Part 6, Illustrated Parts Breakdown, provides illustrations of the major

    replaceable parts and lists part n um bers.

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    xvi SPARCstation 5 Model 110 Service Manual November 1996

    s Part 7, Ap pen dixes, Glossary, Index, p rovides p hysical, electrical, and

    environmental specifications, connector pinouts and signal descriptions,

    information on SCSI targeting, a glossary of technical terms, and an index.

    Typographic Conventions

    The following table d escribes the type changes a nd symbols used in this book.

    Related Docum entation

    The following m anu als describe software trou bleshooting procedu res:

    s OpenBoot Command Reference

    s SunDiag Users Guide

    s SunVTS Users Guides System ad ministration m anu al for the compu ter system

    TABLE P-1 Typographic Conventions

    Typeface or

    Symbol Meaning Example

    AaBbCc123 The nam es of comm and s, files,

    and directories; on-screen

    compu ter output

    Edit your .login file.

    Use ls -a to list all files.

    system% You have mail.

    AaBbCc123 What you type, contrasted withon-screen comp uter outp ut

    system% suPassword:

    AaBbCc123 Comm and-line placeholder:

    replace with a real name or value

    To delete a file, type rm filename.

    AaBbCc123 Book titles, new words or terms,

    or word s to be emphasized

    Read Chapter 6 in Owners Guide.

    These are called class options.

    You mustbe root to do this.

    Code samp les are included in boxes and may display the following:

    % UNIX C shell prom pt system%

    $ UNIX Bourne and Korn shell

    prompt

    $

    # Superuser prompt, all shells #

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    Preface xvii

    s Operating system documentation

    Ordering Sun Documents

    The SunDocs Order Desk is a distribution center for Sun Microsystems technical

    docum ents. You can use m ajor credit cards and company pu rchase orders. You can

    order d ocuments in the following ways:

    Sun Welcomes Your CommentsPlease use the Reader Comm ent Card that accomp anies this document. We welcome

    your com men ts. If a card is not available, you can em ail or fax your comm ents to us.

    Please include th e part n um ber of your docum ent in the subject line of your

    message.

    s Email:[email protected]

    s

    Fax: SMCC Docum ent Feedback, 1-415-786-6443

    TABLE P-2 Ordering Sun Documents

    Country Telephone Fax

    United States 1-800-873-7869 1-800-944-0661

    United Kingdom 0-800-89-88-88 0-800-89-88-87

    France 05-90-61-57 05-90-61-58

    Belgium 02-720-09-09 02-725-88-50

    Luxembourg 32-2-720-09-09 32-2-725-88-50

    Germany 01-30-81-61-91 01-30-81-61-92

    The Netherlands 06-022-34-45 06-022-34-46

    Sweden 020-79-57-26 020-79-57-27

    Switzerland 155-19-26 155-19-27

    Japan 0120-33-9096 0120-33-9097

    World Wide Web: http:/ / ww w.sun .com/ su nexpress/

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    xviii SPARCstation 5 Model 110 Service Manual November 1996

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    1-1

    CHAPTER 1

    Product Description

    This chapter p resents a brief overview of the major components of the

    SPARCstation 5 system. Please acquaint your self w ith the over view before servicing

    and maintaining the hardware for this product.

    s Stand ard Features on p age 1

    s Internal Options on pa ge 4

    s External Op tions on p age 5

    1.1 Standard FeaturesThe SPARCstation 5 system accommodates the following storage devices:

    s 535-Mbyte single-connector hard disk drive

    s 1.05-Gbyte single-connector hard disk drive

    s 2.0-Gbyte single-connector hard disk drive

    s Diskette d rive

    s Internal CD-ROM drive

    It also accomm odates u p to 256 Mbytes of memory u sing dyna mic single in-line

    memory modules (DSIMMs). The system has four audio ports on the back panel and

    includes a n internal sp eaker. FIGURE 1-1 show s a t ypical SPARCstation 5 system.

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    1-2 SPARCstation 5 Model 110 Service Manual November 1996

    FIGURE 1-1 Basic SPARCsta tion 5 System

    1.1.1 Subassemblies, Boards, and Comp onents

    The SPARCstation 5 system un it accomm od ates the following sub assemblies, boards,

    and components:

    s System board

    s DSIMMs (up to 8)s S24 grap hics card

    s SBus card s (up to 3)

    s Hard d isk dr ives, 3.5-inch, 88.0-mm , single-connector (up to 2)

    s CD-ROM dr ive

    s Diskette d rive (3.5-inch)

    s Power supp ly (150-watt w ith 2 fans)

    1.1.2 Inter ior View

    FIGURE 1-2 shows an interior view of the ma jor subassemblies and the system board

    for th e SPARCstation 5 system.

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    Chapter 1 Product Description 1-3

    FIGURE 1-2 Interior View of SPARCstation 5 System

    1.1.3 Rear View

    FIGURE 1-3 shows the rear v iew of the system.

    CD-ROM driveDiskette drive Hard drives

    Power

    SBus slots

    DSIMMs

    PROMNVRAM

    (top unit)(bottom unit) (stacked)

    supply AFX Bus slot

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    1-4 SPARCstation 5 Model 110 Service Manual November 1996

    FIGURE 1-3 Rear View of SPARCstat ion 5 System

    1.2 In ternal OptionsTABLE 1-1 lists the internal options.

    TABLE 1-1 Internal Options

    Option Quantity Comments

    S24 card 1 Provid es accelerated 24-bit color grap hics on th e

    system AFX Bus.

    SBu s card s Up to 3 System board p rov id es u p to th ree SBu s slots

    for ad ditional system functionality.

    H ard d isk d riv es 1 or 2 System su p ports u p to tw o d isk d riv es of

    varying capacities. See Chap ter 9 for mo re

    information.

    2 3 41

    131211109 1514

    6 8716

    17

    5

    Legend

    1 AC On/Standby switch2 AC power outlet3 Lock block

    4 SBus5 SBus or AFX Bus6 AC power receptacle

    7 SCSI8 Parallel9 AUI Ethernet

    10 Twisted-pair Ethernet11 Serial port B12 Serial port A

    13 Keyboard14 Audio, headphone15 Audio, line out

    16 Audio, line in17 Audio, microphone

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    Chapter 1 Product Description 1-5

    1.3 External OptionsTABLE 1-2 lists selected externa l small comp uter system interface (SCSI) options.

    CD-ROM drive 1 Internal CD-ROM drive.

    Diskette d rive 1 In tern al d iskette d rive for d iskette I/ O.

    DSIMMs Up to 8 System su pp orts u p to 256 Mbytes of d ynam ic

    single in-line mem ory m od ules (DSIMMs).

    TABLE 1-2 Selected Externa l SCSI Periph eral O ptions

    Unit Description

    Desktop Backup Pack 150-Mbyte t ape dr ive or DAT tape dr ive.

    Desktop Disk Pack Disk expansion unit with a va rie ty of SCSI d i sk dr ive

    capacities.

    Desk top SunCD Pack Compa ct CD-ROM d isc d r ive.

    Desktop Storage Module 1.3-Gbyte disk dr ive or 5.0-Gbyte tape dr ive .

    SCSI Expansion Pedestal Up to seven SCSI disks, compact CD-ROM drive, tape

    drive, other non-disk u nits.

    M ult i-D isk Pack Desk top enclosu re cont ain ing a d isk a rr ay o f SCSI d isk

    drives.

    20-Gbyte 4-mm Desktop Tape

    Auto-Loader

    Desktop enclosure containing a tape drive with

    mu ltiple mag azine cartridg es; prov ides up to 20 Gbytes

    of tape backup storage.

    SCSI Expansion Pedestal Holds up to e ight disk dr ives and two or three

    removable media in the upper tray. Requires a

    minim um of two SCSI controllers if all three trays areused . You cannot h ave m ore than seven SCSI devices

    on each SCSI bus.

    TABLE 1-1 Internal Options (Continued)

    Option Quantity Comments

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    2-1

    CHAPTER 2

    Troubleshooting Overview

    This chapter describes the factory-defined boot sequence. It also describes the

    different types of SPARCstation 5 diagnostic firmware and software tools that are

    available to you for troubleshooting; the chapter explains h ow the tools are related

    and w hen to use them.

    s Factory-Defined Boot Mode on page 1

    s After Power Is Switched On on p age 3

    s Diagnostic Tools and When to Use Them on page 7

    s Pow er-On Self-Test on page 8

    s FORTH-Based PROM Diagn ostics on page 8

    s FORTH Mon itor on pag e 11

    s System Exercisers on page 11

    2.1 Factory-Defined Boot ModeThe flowcharts in FIGURE 2-1 an d FIGURE 2-2 outline the roles played by various

    diagnostics du ring a factory-defined bootoperation un der th e control of the

    Op enBoot PROM (OBP) firm ware.

    The following sections describe the relationship between the various diagnostic

    tools, and the role each tool plays during the SPARCstation 5 factory-defined boot

    sequence. The d escriptions in the following sections assum e you are u sing a

    graph ics mon itor to view test results.

    FIGURE 2-1 (POST phase) and FIGURE 2-2 (OBP phase) graphically depict the flow of

    OBP processing control, after pow er is switched on. Each figure d epicts the possible

    paths for processing control, and the switch settings for the factory-defined boot

    sequence. By examining the two flowcharts you can see wh ere in the p rocessing

    sequence other d iagnostic tests are available or are encoun tered.

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    FIGURE 2-1 Factory-Defined Boot SequencePOST Phase Settings and Tests

    If you n eed to ru n extend ed FORTH Diagn ostics to take advan tage of more extensive

    tests, see App endix D.

    Power-on switch Keyboardattached

    Display errors onkeyboard LEDs

    Low-level diagnostic:

    No

    Yes

    and console

    Yes

    No

    Stop-dkeys

    YesSkip POST

    No

    true

    false (default)

    ?

    No

    POST Phase

    YesSet

    pressed?

    diag-switch? to true

    POST phase

    diag-

    switch?

    OpenBoot PROM firmware takes control

    Stop

    pressed?key

    POST

    passed

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    FIGURE 2-2 Factory-Defined Boot Sequen ceOp enBoot PROM Pha se Settings and Tests

    2.2 After Power Is Switched OnWhen you turn on the system power, the low-level POST phase is initiated if any of

    the following circum stances app ly:

    s diag-switch? NVRAM param eter is set to true.

    s Stop-d keys are held down when you turn on the power.

    s Keyboard is disconnected, and diag-switch? is set to false.

    Probe SBus devices andinterpret their drivers

    use-nvramrc?

    After POST phase,

    true

    Evaluate thescript

    Install console

    System bannerdisplayed on screen

    true

    Yes

    Tests all memory

    false

    true

    true

    true

    false

    false

    Booting from diag-device=netBooting from boot-dev=disk

    Normaloperating system

    SunDiag SystemExerciser

    Press Stop-a to go to ok prompt

    ok prompt

    Boot On-board diagnostics

    false

    OpenBoot PROM firmware takes control

    false

    System initialization

    Stop-akeys

    pressed?

    diag-switch?

    No

    mfg-switch?

    auto-boot?

    diag-switch?

    to go to ok promptPress Stop-a

    and diag-file and boot-file

    Tests selftest-#megs

    Probe memory

    Probe CPU

    Yes

    No

    No

    Yes

    Set diag-switch?

    Stop-nkeys

    pressed?

    pressed?

    Stop-dkeys

    OpenBoot PROM Phase

    Setting nvram defaults

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    The low-level POST code, which is stored in the boot PROM, is designed to test the

    most basic functions of the system h ard ware. The statu s of the POST is conveyed by

    four LEDs on the Sun Type-4, Type-5, and Comp act 1 keyboard s. The Caps Lock

    LED blinks to indicate that the tests are in progress. If a failure is detected during

    low-level POST, one of the other three LEDs will light to indicate the nature of thefailure. See Chapter 3 for more information.

    Note You can skip the PO ST phase by tur ning on th e system wh ile holding d ownthe Stop key.

    At the successful completion of the low-level POST phase, the OpenBoot PROM

    firmw are takes control and performs th e following initialization sequ ence:

    s Initialize system

    s Probe mem ory, then CPU

    s Evaluate Script (ifuse-nvramrc? is set to true)

    s Probe SBus d evices and interpret their d rivers

    s Install the console (see FIGURE 2-2)

    After initialization, a system bann er app ears on the screen, and th e high-level testing

    begins. When the high-level tests are finished, the system checks parameters storedin the N VRAM to determ ine the next step. Depend ing on the following p arameter

    settings, the system will:

    s Boot the operating system from a specified location, ifauto-boot? is set to

    true

    s Sup press the boot sequence and enter the FORTH Monitor (ok prom pt), ifauto-

    boot? is set to false

    s Continually cycle through the OpenBoot PROM sequence, ifmfg-switch? is set

    to true

    Note If you are in th e Sunm on compatibility mod e (promp t is >) type n to returnto the OBP monitor (prompt is ok).

    TABLE 2-1 contains a list of NVRAM parameters and explains their effect on the

    pow er-up sequence. For more d etailed information about N VRAM par ameters, see

    th e OpenBoot Command Summary.

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    Note At any point d uring the high-level OBP execution, you can abort the OBPsequence and access the FORTH Monitor by pressing the Stop and a keys

    simultaneously.

    At the FORTH Monitor prom pt, you can d irect the system to boot th e operating

    system from a location that you specify, or you can execute a variety of additional

    FORTH-based tests. See th e OpenBoot Command Reference for a complete description

    of the FORTH Mon itor.

    TABLE 2-1 NVRAM Parameters Used During POST and Boot Sequence

    NVRAM Parameter Description

    selftest-#megs

    Default = 1

    This parameter d etermines how many megabytes of

    memory to test during high-level OBP testing ifdiag-

    switch? is concurrently set to false. The minimu m is

    zero; the maximum is the amount actually installed in the

    system. The d efault is a 1-megab yte test.

    diag-switch?

    Default = false

    When set to true, this param eter forces the system to test

    autom atically all available memo ry. It also enables

    diagnostic message output to serial port A. If a properly

    configured terminal or tip window is connected,

    diagnostic progress can be m onitored through this port.

    When auto-boot? is set to true an d diag-switch? is set

    to false, diag-switch? forces the system to boot fromthe device and file specified in boot-dev an d boot-file.

    auto-boot?

    Default = true

    Ifauto-boot? is set to true an d diag-switch? is set to

    true, the system boots the operating system from the

    dev ice and file specified in th e diag-device an d diag-

    file NVRAM p aram eter field s. When set to false, this

    will suppress the boot sequence. The system halts with the

    ok prompt.

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    If the auto-boot? param eter is set to true (the default), the system boots a

    standalone p rogram. To determine w hich program and device to boot from, the

    system checks the diag-switch? NVRAM param eter. TABLE 2-2 summ arizes the

    effect of the auto-boot? and diag-switch? parameters.

    Once the Solaris 2.4 operating system or earlier is running, you can invoke the

    SunDiag System Exerciser if further diagnostic testing is warranted.

    Once th e Solaris 2.5 operating system or later is run ning, you can invoke Sun VTS for

    add itional d iagnostic tests. For furth er information see the SunVTS Users Guide.

    To boot user-specified programs you must be at the > prompt or the ok prom pt. See

    App endix D for a detailed procedure on how to access the > or the ok prompt.

    TABLE 2-2 Sum mary of Autoboot and Diagnostic Switch Parameter1 Settings

    1. The boot par amet ers represented h ere are default settings. The defaults may be changed by followingthe procedures listed in the OpenBoot Command S umm ary.

    auto-boot? diag-switch? Result

    false false or true > or ok prompt

    true false Boot op erating system from

    dev ice alias disk or net

    for SPARCstation 5 system

    true true Boot op erating system from

    dev ice alias net

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    Chapter 2 Troubleshooting Overview 2-7

    2.3 Diagnostic Tools and When to Use ThemTABLE 2-3 provides a su mm ary of the available d iagnostic tools and describes wh en

    to use each tool.

    TABLE 2-3 Diagnostic Tools

    Diagnostic Tool When or Why to Use the Tool

    Pow er-On Self-Test (POST) Executes auto matically at pow er-on wh en Stop-d keys are pressed or wh en the

    diag-switch? parameter is set to true. The POST code resides in the bo ot

    PROM and is driven by th e POK signal from the p ower su pp ly. POST tells you

    if there is a prob lem w ith the system board , the NVRAM, or the DSIMMs. See

    Section 3.1 Power-On Self-Test (POST).

    FORTH Diagnostics Tests functions such as the Ethernet and SCSI interfaces, system memory, and

    the d iskette drive controller. You mu st be at the ok prompt (the FORTH

    Monitor) to ru n th e FORTH Diagn ostics. The FORTH Diagnostics reside in th e

    boot PROM.

    FORTH Monitor Allows input to the sys tem at the boot PROM level . Suppor ts functions such as

    changing NVRAM parameters, resetting the system, running diagnostic tests,

    displaying system information, and redirecting inpu t and outp ut. See the

    OpenBoot Command Reference for more information.

    SunDiag System Exerciser Either SunDiag (Solaris 2.4 or earlier) or Sun VTS (Solaris 2.5 or later) run s

    under the operating system, and display real-time use of the system resources

    and perip herals. The SunD iag exerciser tells you if you r system is fun ctioning

    correctly. If the exerciser fails, ru n t he Pow er-On Self-Test. If all Power-On Self-

    Tests pass, then run SunVTS to identify the p roblem. For fur ther information ,depending on your operating system, see either the SunDiag Users Guide or the

    SunVTS Users Guide.

    SunVTS Software

    (Solaris 2.5 or later only)

    If your system do es not seem to fun ction correctly, yet it still passes the

    firmw are-based diagn ostics and boots its operating system (Solaris 2.5 or later

    only), then you can u se SunVTS, the Sun Validation an d Test Suite, to ru n

    ind ividu al tests. These tests verify the configuration an d functionality of most

    hard wa re controllers and dev ices. Youll need root or su peru ser access to run

    SunVTS tests. For fur ther information, see the SunVTS Users Guide.

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    2.4 Power-On Self-TestFor information about the POST, see Chapter 3.

    2.5 FORTH-Based PROM Diagnostics

    For information abou t how to run the FORTH Diagnostics, see App endix D.TABLE 2-4 lists specific on-board diagn ostic tests for SPARCstation 5 system s.

    TABLE 2-4 Selected FORTH Diagnostic Tests

    Type of Test Description Preparation When to Use

    test screen Tests the system vid eo grap hics

    hardw are and m onitor.

    The diag-switch?NVRAM

    parameter mu st be set totrue.

    See d escription.

    test floppy Tests the flopp y d rive response to

    commands.

    Insert a formatted diskette

    into the d rive.

    See d escription.

    test scsi Tests th e SCSI interface logic on

    the system board .

    The diag-switch?NVRAM

    parameter mu st be set to

    true.

    See d escription.

    test net-aui Performs an internal and an

    external loopback test on the AUI

    (Thick) Ethernet interface.

    A cable must be connected to

    the system AUI Ethern et port

    and to an Ethernet tap or the

    test w ill fail the external

    loopback phase.

    See d escription.

    test net-tpe Performs an internal and an

    external loopback test on the

    twisted-p air Ethernet (TPE)

    interface.

    A cable must be connected to

    the system TPE port and to a

    TPE hub or the test w ill fail

    the external loopback phase.

    If the tpe-link-test?parameter is false

    (disabled), the external

    loopback test will appear to

    pass even if a cable is not

    connected.

    See d escription.

    test net Performs an internal and an

    external loop back test on the au to-

    selected system Ethernet interface.

    A cable must be attached to

    the system and to an Ethernet

    tap or hu b or the external

    loopback test will fail.

    See d escription.

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    Chapter 2 Troubleshooting Overview 2-9

    test disk

    test disk0

    test disk1

    test disk2

    test disk3

    Tests internal or external SCSI

    disks that have a self-diagnosticprogram contained in the drive

    controller (disk0 = SCSI add ress

    0, disk1 = SCSI add ress 1, disk2

    = SCSI address 2, disk an d

    disk3 = SCSI address 3).

    The drive must be spinning

    before this test is executed orthe test w ill fail. Enter a boot

    command to

    cause the drive to spin up .

    Disk d rive does not

    function p roperly.

    test cdrom Performs a self-test d iagnostic on

    the CD-ROM drive.

    The CD-ROM must be set to

    SCSI target 6 and have a CD

    inserted in the drive or thetest will fail.

    See d escription.

    test tape

    test tape0

    test tape1

    Tests the SCSI tape drive by

    executing the dr ive self-test

    program. tape an d tape 0 are

    the first tape drive. tape 1 is the

    second tape d rive.

    Connect the tape drive to the

    system and then turn on the

    power.

    See d escription.

    test ttya

    test ttyb

    Outp uts an alphanu meric test

    pattern on the system serial ports(ttya = serial port A, ttyb =

    serial port B).

    Attach a term inal to the serial

    port to observe the outpu t.

    Tests serial ports.

    test keyboard Executes th e keyboa rd self- test.

    The four LEDs on the keyboard

    should flash on once, and the

    message Keyboard Present is

    displayed.

    Keyboard must be connected. See description.

    test-memory Tests all of the system mainmemory if the diag-switch? is

    true. Ifdiag-switch? is set to

    false, it tests the memory

    according to the n um ber specified

    in selftest-#megs.

    None. See descrip tion.

    test-all Tests all devices in the system

    (such as SBus cards) that have a

    built-in test program. Hard disks,

    tapes, and CD-ROMs are not

    tested.

    Set the diag-switch?

    NVRAM parameter to true.

    When a d evice

    driven by an SBus

    card is not

    functioning

    properly.

    watch-clock Displays seconds from the

    systems Time-of-Day chip.

    None. See descrip tion.

    watch-net Monitors broadcast Ethernet

    packets on th e Ethernet cable(s)

    connected to the system.

    Connect the system to the

    network via the desired

    Ethernet port.

    See d escription.

    TABLE 2-4 Selected FORTH Diagnostic Tests (Continued)

    Type of Test Description Preparation When to Use

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    watch-aui Monitors broadcast Ethernet

    packets (10BASE5Thicknet ) onthe Ethern et cable(s) conn ected to

    the system.

    Connect the system to the

    network via the desiredEthernet port.

    See d escription.

    watch-tpe Monitors broadcast Ethernet

    packets (10BASETTwisted Pair

    Ethernet) on the Ethern et cable(s)

    connected to the system.

    Connect the system to the

    network via the desired

    Ethernet port.

    See d escription.

    watch-net-all Monitors broadcast Ethernet

    packets on all Ethern et interfaces

    installed in th e system, one at a

    time.

    Connect the system to the

    network via the desired

    Ethernet port.

    When an SBus card

    network controller

    card is installed.

    probe-scsi Returns to th e display th e SCSI

    d evices (intern al and external)

    and their SCSI targets connected

    to th e bu ilt-in SCSI port.

    Conn ect external SCSI

    devices to the system and

    turn on their power.

    To d etermine if a

    SCSI p eripheral is

    talking to the

    system.

    To determine the

    SCSI target s(add resses) of a

    SCSI d evice.

    To d etermine if

    more th an on e SCSI

    peripheral is

    assigned the same

    SCSI ad dress.

    To d etermine if the

    bu ilt-in SCSIcontroller is

    defective.

    probe-scsi-all Returns to th e display th e SCSI

    d evices and their SCSI targets

    connected to all SCSI ports (both

    the bu ilt-in SCSI port and any

    additional SCSI host adapter

    cards).

    Conn ect external SCSI

    devices to the system and

    turn on their power.

    See probe-scsi.

    To d etermine if a

    SCSI host ad apter

    controller is

    defective.

    p ow er-off Pow ers off th e system . You m ust h ave a Su n Typ e-5

    keyboard in order to u se this

    command.

    To p ow er off the

    system with a Sun

    Typ e-5 keyboard.

    TABLE 2-4 Selected FORTH Diagnostic Tests (Continued)

    Type of Test Description Preparation When to Use

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    Chapter 2 Troubleshooting Overview 2-11

    2.6 FORTH MonitorThe FORTH Mon itor is a basic diagnostic utility and system int erface. If there is any

    problem w ith your operating system, the FORTH Monitor au tomatically starts, as

    indicated by the app earance of the ok prom pt (the Monitor also starts ifauto-

    boot? is set to false).

    You can also choose to access the FORTH Mon itor by h alting th e system. For

    information on how to access the FORTH Monitor, see Appendix D. For extensive

    information about tests you can run from the FORTH Monitor, see OpenBoot

    Command Reference.

    2.7 System Exercisers

    Use the SunDiag System Exerciser (Solaris 2.4 and earlier) or SunVTS (Solaris 2.5and later) to determ ine real-time u se of system resources and peripheral equip ment

    such as Desktop Storage Modules and External Storage Modules. The System

    Exerciser verifies that the system is fun ctioning prop erly. For inform ation abou t how

    to u se the System Exerciser, see the SunDiag Users Guide; for information abou t

    Sun VTS see the SunVTS Users Guide.

    If SunDiag passes, the system is operating properly. If SunDiag fails, the error

    messages should indicate the part of the system that has failed. If the error messages

    are not descriptive enough, you may need to ru n POST.

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    3

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    3-1

    CHAPTER 3

    Power-On Self-Test (POST)

    This chapter describes th e Pow er-On Self-Test (POST) for Norm al, Full, and

    Abbreviated modes, available with your SPARCstation 5 system.

    s Power-On Self-Test (POST) on page 1

    s Normal Mode on p age 4

    s Full Diagnostic Mode on page 4

    s Abbreviated Diagnostic Mode on page 5

    s Tests the POST Runs on p age 6

    s POST Error Messages on page 8s Status Lights (LEDs) and Indicators on page 9

    The Pow er-On Self-Test (POST) diagn ostics resid e in the Op enBoot PROM located

    on the system board . There are tw o POST mod es: Norm al and Diagnostic.

    3.1 Power-On Self-Test (POST)The Power-On Self-Test (POST) runs when you turn on the system unit power

    switch and any of the following conditions app ly:

    s diag-switch? NVRAM param eter is set to true.

    s Stop-d keys are held down when you turn on the power.

    s Keyboard is disconnected, and diag-switch? is set to false.

    The POST comp rises a sequence of tests designed to evaluate the major hard ware

    components of the main logic board in the short time before the OpenBoot PROM

    firmw are takes control. The POST does not perform extensive testing on an y

    component of the main logic board. Only m ajor failures can be detected by th e

    POST.

    Four d ifferent LEDs on the keyboard s are used to ind icate the progress and results of

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    Four d ifferent LEDs on the keyboard s are used to ind icate the progress and r esults of

    the POST. These LEDs are on th e Cap s Lock, Comp ose, Scroll Lock, and Num Lock

    keys, as shown in FIGURE 3-1, FIGURE 3-2, and FIGURE 3-3. To ind icate the beginnin g of

    the PO STs, the four LEDs briefly light all at once. The mon itor screen rem ains blank ,

    and the Caps Lock LED blinks for the duration of the POST.

    FIGURE 3-1 Arra ngem ent of Sun Type-5 Keyboard D iagnostic LEDs

    FIGURE 3-2 Sun Type-4 Keyboard

    Scroll LockLED

    Num LockLED

    ComposeLED

    Caps Lock LED(U.S. keyboard)

    Caps Lock LED(UNIX keyboard)

    Scroll LockLED

    Num LockLED

    ComposeLED

    Caps LockLED

    Scroll Lock

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    Chapter 3 Power-On Self-Test (POST) 3-3

    FIGURE 3-3 Sun Compact 1 Keyboard

    If the system fails any PO ST, one of the LEDs w ill light to ind icate the na ture of the

    problem. The LED may be lit continuously, or for just a few seconds. TABLE 3-1

    provides th e m eaning of each d iagnostic LED.

    Note The Caps Lock LED is not used as a failure indicator; it blinks on and off toindicate that the POSTs are running. The keyboard LED diagnostics feature

    described here app lies only to a SPARCstation 5 system w ith a Sun Type-4, Type-5,

    or Compact 1 keyboard connected to its keyboard port. The LED diagnostics do not

    app ly if a d ifferent Sun-supp orted keyboard is connected to the keyboard port, or if

    a terminal and its keyboard are u sed as a m ain console instead of a mon itor and a

    Type-4, Typ e-5, or Comp act 1 keyboa rd .

    TABLE 3-1 Interpreting the Keyboard Diagnostic LEDs

    Diagnostic LED Failed Part

    Num Lock LED is lit. Main logic board

    Scroll Lock LED is lit. NVRAM

    Compose LED is lit DSIMMs (see Section 4.4 Determ ining Faulty

    DSIMM Locations)

    Scroll LockLED

    Num LockLED

    ComposeLED

    Caps Lock LED(U.S. keyboard)

    Caps Lock LED(UNIX keyboard)

    If the system p asses all the POSTs, all four LEDs light again a nd then go off. Next,

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    y p g g g

    the OBP firmw are p erforms its initialization sequ ence and the system ban ner

    app ears on the screen. A generic SPARCstation banner is shown as an example.

    From this point on , the keyboard LEDs assum e their norm al functions (that is, you

    should no longer interpret the LEDs as d iagnostic error ind icators).

    FIGURE 3-4 SPARCstation System Banner

    Following the systems successful initialization, the operating system is booted

    automaticallyunless the NVRAM configuration options specify otherwise.

    You can retr ieve more d etailed POST failure information b y connecting a term inal to

    th e ttya serial port. If you connect a terminal, you m ust set the N VRAM p arameter

    diag-switch? to true. For m ore information abou t the N VRAM pa rameters, see

    TABLE 2-1 on page 2-5. Test failure messages are displayed on the system monitor orconsole, wheth er or not the system is in Diagnostic Mode. How ever, it may be easier

    to und erstand th e failure message outpu t wh en it is accomp anied by more d etailed

    POST progress messages available via the ttya serial port.

    3.2 N ormal Mod eUnd er Norm al Mode, when th e system is tur ned on, control is sent to the OpenBoot

    PROM. Depend ing on th e options set in the OpenBoot PROM, for examp le ifauto-

    boot? is enabled (set to true), the operating system will load. Diagnostic testing is

    not run.

    3.3 Full Diagnostic ModeFull Diagnostic Mode tests the m ajor hard ware system board comp onents and , if the

    POST is successful, control is transferred to the OBP firmware that probes the

    installed SBus modules. Full Diagnostic Mode runs ifone of these conditions is met:

    s

    You p ress and hold the Stop-d keys w hile you tu rn on the pow er.

    SPARCstation XXX, Keyboard Present

    ROM Rev. X.XY, XX MB memory installed, Serial #XXX

    Ethernet address X:X:YY:Z:A:BB, Host ID: XXXXXXXX.

    s You set the diag-switch? NVRAM parameter to true in the OpenBoot PROM.

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    s You d isconn ect the keyboard an d you set the diag-switch? NVRAM parameter

    to true in the OpenBoot PROM.

    Note POST does not perform extensive testing on an y system board component.POST det ects only ma jor failures.

    To view error messag es return ed by PO ST, connect a term inal to serial port A or u se

    a tip connection to another workstation.

    If you d o not connect a terminal to serial port A or u se a tip connection, the screen

    will be blank during the POST diagnostics. In this case, use the keyboard LEDs todisp lay error conditions. See Section 3.7 Statu s Lights (LEDs) and Ind icators.

    3.4 Abbreviated Diagnostic Mode

    A silent Power-On Self-Test (POST) is run if you disconnect the keyboard and youset the diag-switch? NVRAM parameter to false in the OpenBoot PROM. This

    Power-On Self-Test is silent (no p rogressive test m essages are p rinted out). If an

    error or errors occur during the abbreviated Power-On Self-Test, all error messages

    are displayed on the TTY or tip window.

    3.4.1 Setting Up a tip Connection to Another SystemYou can use th e serial port on you r SPARCstation 5 system to conn ect to another Sun

    workstation (either the same type of SPARC system or a different type of Sun

    workstation or server system). This connection lets you u se a shell window on the

    Sun workstation as a terminal to the SPARCstation 5 being tested.

    The tip method is recommend ed, because it lets you u se SunO S window ing and

    operating system features to help you work with the boot PROM.

    To make a tip connection, follow these steps:

    1. Connect the sys tems serial po rt (ttya) to another Sun workstation ttya serial

    port using a serial connection cable. This connection is made w ith a 3-wire nu ll

    modem cable. Connect w ires 3-2, 2-3, and 7-7.

    2. At the other Sun workstation, add the fol low ing lines to the file /etc/remote:

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    3. In a Shell Tool w indow on the Sun w orkstation, type tip hardwire. (Some

    commands wi ll not wo rk properly in a Command Tool window.)

    The system will reply connected.

    The Shell Tool wind ow is now a tip wind ow d irected to the Sun workstation serial

    port.

    4. When you are finished running POST and want to disconnect the tip window,

    either type ~. (tilde period) in the tip window, or type kill -9 and the process

    ID number of the tip hardw ire process.

    3.5 Tests the POST RunsFollowing is a sample listing of the Full Diagnostic Mode tests completed by POST.

    hardwire:\

    :dv=/dev/ttya:br#9600:el=^C^S^Q^U^D:ie=%$:oe=^D:

    hostname% tip hardwire

    connected

    hostname% ~.

    or

    hostname% kill -9 PID# of tip hardwire process

    TABLE 3-2 Full Diagnostic Mod e Tests

    MMU Context Table Reg Test

    MMU Context Register Test

    MMU TLB Replace Ctrl Reg Tst

    MMU Sync Fault Stat Reg Test

    MMU Sync Fault Addr Reg Test

    MMU TLB RAM NTA Pattern Test

    MMU TLB CAM NTA Pattern Test

    TABLE 3-2 Full Diagnostic Mod e Tests (Continued)

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    MMU TLB LCAM NTA Pattern Test

    IOMMU SBUS Config Regs Test

    IOMMU Control Reg Test

    IOMMU Base Address Reg Test

    IOMMU TLB Flush Entry Test

    IOMMU TLB Flush All Test

    SBus Read Time-out Test

    EBus Read Time-out Test

    D-Cache RAM NTA Test

    D-Cache TAG NTA Test

    I-Cache RAM NTA Test

    I-Cache TAG NTA Test

    Memory Address Pattern Test

    FPU Register File Test

    FPU Misaligned Reg Pair Test

    FPU Single-precision Tests

    FPU Double-precision Tests

    FPU SP Invalid CEXC Test

    FPU SP Overflow CEXC Test

    FPU SP Divide-by-0 CEXC Test

    FPU SP Inexact CEXC Test

    FPU SP Trap Priority > Test

    FPU SP Trap Priority < Test

    FPU DP Invalid CEXC Test

    FPU DP Overflow CEXC Test

    FPU DP Divide-by-0 CEXC Test

    FPU DP Inexact CEXC Test

    FPU DP Trap Priority > Test

    FPU DP Trap Priority < Test

    PROC0 Interrupt Regs Tests

    TABLE 3-2 Full Diagnostic Mod e Tests (Continued)

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    3.6 POST Error MessagesThe POST error m essages returned to the term inal are self-explan atory. For exam ple,

    if no DSIMM is installed in the system , the POST will tell you that no DSIMM is

    installed and will indicate the slot number of the DSIMM slot. Use the error

    messages returned by POST to troubleshoot the system.

    Soft Interrupts OFF Test

    Soft Interrupts ON Test

    PROC0 User Timer Test

    PROC0 Counter/Timer Test

    DMA2 E_CSR Register Test

    LANCE Address Port Tests

    LANCE Data Port Tests

    DMA2 D_CSR Register Test

    DMA2 D_ADDR Register Test

    DMA2 D_BCNT Register Test

    DMA2 D_NADDR Register Test

    ESP Registers Tests

    DMA2 P_CSR Register Test

    DMA2 P_ADDR Register Test

    DMA2 P_BCNT Register Test

    PPORT Registers Tests

    NVRAM Access Test

    TOD Registers Test

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    Chapter 3 Power-On Self-Test (POST) 3-9

    3.7 Status Lights (LEDs) and Ind icatorsThe LED at the front of the chassis lights when the system is operating normally.

    FIGURE 3-5 shows the location of the system LED. Chapter 4 , show s flow diagram s

    of actions to take when the system LED is not lit.

    FIGURE 3-5 Location of System Pow er LED

    Section 3.1 Power-On Self-Test (POST), describes the keyboard LED sequences

    displayed at power up when POST fails. If a failure occurs in POST, the keyboard

    disp lays a sp ecific LED p attern . See FIGURE 3-1 through FIGURE 3-3 an d TABLE 3-1.

    During n ormal system operation, the LEDs should n ot be interpreted as d iagnostic

    error indicators.

    Following th e system initialization, the op erating system boots autom atically, unless

    the NVRAM configuration options specify not to do so.

    Note The Cap s Lock key LED on som e U.S. keyboard s, located just above th e left-

    hand Shift key, is not used as a POST failure indicator, but blinks on and off while

    POST is run ning.

    If the Caps Lock key fails to flash on and off after you have pressed and held the

    Stop-d keys w hen you pow er on the system, POST failed. See Section 4.2.2 System

    Board Test, for troubleshooting information.

    System Front

    System power LED

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    CHAPTER 4

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    4-1

    Troubleshooting Procedures

    This chapter describes how to troubleshoot SPARCstation 5 system problems. Each

    problem is described, and a set of procedu res is provided as a solution to th e

    problem.

    s No Video Ou tpu t on the System Monitor on p age 2

    s Power-On Does N ot Succeed on p age 2

    s Disk Drive Errors on page 6

    s Determining Faulty DSIMM Locations on page 7

    TABLE 4-1 describes commonly encountered problems, and tips for solving them.

    TABLE 4-1 Troubleshooting Tips

    Problem Action

    LED on front of system is not lit. Verify that the pow er switch is turned on an d that the power cord is

    connected. If both the power switch and the power cord are connected,

    shut down the system and verify that the LED cable is connected. If the

    LED cable is connected, the p ower sup ply m ay be d efective. Replace the

    power supply. See Chapter 8.

    Disk drive fails to boot or d oes not

    respond.

    Shut d own the system . The SCSI controller m ay be defective. See

    Section 4.3.1 Verifying the Built-In SCSI Con troller. Verify th at ea ch

    SCSI device is assigned a u niqu e SCSI target add ress. See Ap pen dix C for

    important add itional information.

    Operating system does not

    recognize disk drive at boot u p.

    Shut d own the system. Verify that each SCSI dev ice is assigned a u niqu e

    SCSI target address. See Appendix C for important additional

    information.

    No video output on monitor. Verify that the power cord is connected. Use a volt-ohmmeter (VOM) to

    check voltages. See Section 4.1 No Video O utp ut on the System

    Monitor.

    Slow disk drive response. If many SCSI devices are connected to the same SCSI bus and if some of

    these devices are fast SCSI devices, you can install an FSBE/ S SBus

    card to the fast SCSI dev ices to speed u p p erforman ce.

    TABLE 4-1 Troubleshooting Tips

    P bl A ti

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    4.1 No Video Output on the System Monitor1. Check that the power cord is connected to the monitor and to the wall outlet.

    2. Verify that the w all outlet is supply ing AC pow er to the mo nitor.

    Use a volt-ohmmeter (VOM).

    3. Verify that the video cable connection is secure between the monitor and the

    system video output port.

    Use a VOM to perform the continuity test on the video cable.

    If the p ower cord and video cable connection are good an d there is still no video

    outp ut, reseat the video card for the m onitor.

    4. If the moni tor pow er supply is internally fused , check the fuse.

    The fuse could be blown .

    4.2 Power-On Does Not Succeed1. Turn off the system power switch.

    Read, write, or parity error

    reported by the operating systemor applications.

    Replace the d isk drive in dicated by the failure message. Solaris 1.x

    operating systems identify the d isk drive installed in th e lower bay (SCSItarget ID 3) as sd0 and the disk drive installed in the upper bay (SCSI

    target ID 1) as sd1. With Solaris 2.x op erating systems, the two dr ives are

    identified as c0t3d0 an d c0t1d0, resp ectively.

    Power on does not succeed. LEDs

    on keyboard do n ot light and

    there is no tone from the keybo ard

    wh en you turn on th e system

    power.

    The pow er sup ply m ay be d efective. See Section 4.2.1 Power Sup ply

    Test.

    Power on does not succeed. The

    system fails to initialize but th e

    LEDs on the keyboard light and

    there is a tone from the keyboard.

    The system board may be defective. See Section 4.2.2 System Board

    Test.

    Problem Action

    2. Check that the system power cord is properly connected to the system rear panel

    power receptacle and to the wall outlet.

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    3. Verify w ith a VOM that the wall o utlet is supplying AC powe r to the system.

    4. Turn the rear panel system power switch on and observe the keyboard.

    The LEDs on the keyboard shou ld briefly light. You sh ould hear a ton e from the

    keyboard. If you have a Sun Type-5 keyboard, there is a Stand by p ower key w hich

    you m ay also press to see if the system can be pow ered on or not. Only try the

    Stand by pow er key if the rear switch fails to turn on the system.

    If you hear no tone or see no lights on the keyboard, the systems pow er sup ply may

    be defective. See Section 4.2.1 Power Supply Test.

    If you hear a tone an d see lights on the keyboard, bu t the system still fails toinitialize, see Section 4.2.2 System Board Test.

    4.2.1 Power Supply Test

    1. Use a VOM (volt-ohmmeter) to check the pow er supply output voltages.

    Place the VOM neg ative probe on one of the logic grou nd pins in th e connector, andtest the +12V, 12V, and +5V pow er p ins ind ividu ally with t he p ositive probe (pins 1

    throu gh 8). See FIGURE 4-1 an d TABLE 4-2.

    Note The power supply must remain connected to the system board during thistest. This allows th e pow er sup ply to regulate the voltages.

    2. Replace the pow er supply assembly if any of the vol tages are not present.See Section 8.1 Pow er Sup ply.

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    FIGURE 4-1 Power Supp ly Connector

    TABLE 4-2 shows the p in assignmen ts on the pow er supp ly connector.

    TABLE 4-2 Power Supp ly Connector Pin Assignments

    Pin Color Description1

    1. All volts are direct current.

    Pin Color Description

    1 Blue +12V 10 Black Ground

    2 Brown 12V 11 Black Ground

    3 Red +5V 12 Black Ground

    4 Red +5V 13 Black Ground

    5 Red +5V 14 Black Ground

    6 Red +5V 15 Black Ground

    7 Red +5V 16 Green AC Outlet

    8 Red +5V 17 Purple Fan

    9 Grey Power off 18 Yellow Power on

    1 9

    10 18

    2

    11 1314 1612 15 17

    3 4 5 6 87

    4.2.2 System Board Test

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    Chapter 4 Troubleshooting Procedures 4-5

    1. Connect a terminal to serial po rt A or use a tip connection to another workstation

    to receive additional POST failure information.

    To set up a tip connection to another workstation, see Section 3.4.1 Setting Up a tip

    Connection to Another System.

    2. Press and hol d the Stop-d keys. While holding the keys d own, turn the system

    pow er switch on. Watch the keyboard LEDs.

    a. The Caps Lock key on the key board sho uld flash on and off, indicating that the

    system is running the Power-On Self-Test (POST).

    If the Caps Lock key fails to flash on and off after you have pressed and held theStop-d keys, POST failed.

    b. To further troubleshoot the sy stem board, see Section 4.2.2.1 Caps Lock Key

    Fails to Flash On and Off During POST.

    3. Observe the keyboard LEDs.

    If a failure occurs d ur ing POST, an LED may light u p. See TABLE 3-1 on p age 3-3 to

    interpret th e keyboard diagnostic LEDs.

    4. Replace the defective part indicated.

    4.2.2.1 Caps Lock Key Fails to Flash On and Off During POST

    1. Remove optional SBus cards and D SIMMs.

    Leave one DSIMM in Slot 0 (J0300).

    2. Run POST again before replacing the system board.

    Remove all other p arts to eliminate the possibility that those parts could be causing

    the POST failure.

    4 3 Di k D i E

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    4.3 Disk Drive ErrorsTABLE 4-3 presents d isk drive error conditions an d corrective actions.

    4.3.1 Verifying the Built-In SCSI Controller

    To check wh ether the bu ilt-in SCSI controller is defective, test the d rive resp onse toth e probe-scsi command . To test add itional SCSI host adap ters add ed to the

    system, use the probe-scsi-all command . Refer to Section D.1.6 module-info.

    q At the ok prompt, type probe-scsi

    See the following example.

    a. If the disk drive responds and a message is displayed, the system SCSI

    controller has successfully probed the devices.

    This indicates that the system board is working correctly.

    TABLE 4-3 Troubleshooting Disk Drive Errors

    Symptom Corrective Action

    Read, write, or parity error

    reported by the operating system

    or applications.

    Replace the d isk drive in dicated by the failure message. Solaris 1.x

    operating systems identify the d isk drive installed in th e lower bay (SCSI

    target ID 3) as sd0 and the disk drive installed in the upper bay (SCSItarget ID 1) as sd1. With Solaris 2.x op erating systems, the two dr ives are

    identified as c0t3d0 an d c0t1d0, resp ectively.

    Drive fails to boot or does n ot

    respond to commands.

    SCSI contro ller may be d efective. See Section 4.3.1 Verifying the Bu ilt-In

    SCSI Controller. Verify that each SCSI device is assigned a unique SCSI

    target ad dress. See App endix C for important add itional information.

    Slow disk drive response. If many SCSI devices are connected to the same SCSI bus and if some of

    these d evices, such as the 1.05-Gbyte d isk d rive, are fast SCSI d evices,

    you may wan t to install an FSBE/ S SCSI host ad apter card to th e fastSCSI devices and put these fast SCSI devices on a separate SCSI bus to

    speed up disk drive response.

    okprobe-scsi

    Target 1Unit 0 Disk CONNER CP30548 SUN0535AEBX93081QTT

    Target 3

    Unit 0 Disk SEAGATE ST3610N SUN0535881200054301

    b. If a disk doesnt respond:

    i. Make sure that every SCSI disk and other SCSI device on the SCSI bus has

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    a different SCSI target ID (see Appendix C).

    Note Internal SCSI hard drives are automatically assigned target 3 (lower bay)and target 1 (upp er bay).

    ii. Verify that all SCSI cables and the SCSI terminator are connected securely.

    iii. Check the SCSI cables to make sure there are no bent pins.

    iv. If you still have not found the problem, replace the unresponsive drive.

    v. If the problem still occurs after replacing the drive, replace the sys tem

    board.

    vi. If the problem persists, replace the internal disk drive cable assembly.

    4.4 Determining Faulty DSIMM LocationsThe Sun Diag System Exerciser, SunVTS , and POST diagn ostics can r epor t m emor y

    errors encoun tered d uring p rogram execution. For general information abou t

    diagnostics, see Chapter 2, Troubleshooting Overview. Memory error messages on

    the video monitor usu ally indicate a ph ysical memory ad dress wh ere the error was

    detected.

    Depend ing on the d iagnostic program you are ru nning, a DSIMM location nu mber

    (J number) or a memory address may be displayed.

    If the error m essage displays th e location nu mber, see FIGURE 4-2 for DSIMM location

    num bers. If the error m essage displays a physical mem ory ad dress, consult TABLE 4-4

    to see which mem ory slot contains the p hysical add ress.

    For example, if an error is detected at physical memory address 12fe958, examining

    TABLE 4-4 shows that the error occurred in the DSIMM in slot 0.

    After you have identified the defective DSIMM, follow the instructions in

    Section 11.3.1 Rem oving a DSIMM, for remov ing th e d efective DSIMM. To rep lace

    the DSIMM, follow th e d irections in Section 11.3.2 Replacing a DSIMM.

    SIMM slot J0401

    SIMM slot J0402

    Slot 5

    Slot 6

    SIMM slot J0403 Slot 7

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    FIGURE 4-2 DSIMM Slot Locations

    TABLE 4-4 Physical Memory Address Ranges for Slots1 0 Through 7

    1. Each mem ory slot can contain on e DSIMM up to 32 mega bytes in size. Slot 0 must h ave a DSIMM present.

    Slot SIMM # Physical Memory Address Ranges

    0 J0300 0000 0000 throu gh 01FF FFFF

    1 J0301 0200 0000 throu gh 03FF FFFF

    2 J0302 0400 0000 throu gh 05FF FFFF

    3 J0303 0600 0000 throu gh 07FF FFFF

    4 J0400 0800 0000 throu gh 09FF FFFF

    5 J0401 0A00 0000 throu gh 0BFF FFFF

    6 J0402 0C00 0000 throu gh 0DFF FFFF

    7 J0403 0E00 0000 throu gh 0FFF FFFF

    SIMM slot J0301

    SIMM slot J0302

    SIMM slot J0303

    SIMM slot J0400

    SIMM slot J0401

    Slot 1

    Slot 2

    Slot 3

    Slot 4

    Slot 5

    SIMM slot J0300 Slot 0

    CHAPTER 5

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    5-1

    Safety and Tools Requ irements

    This chapter d escribes standard s, safety procedu res, and p recautions you should

    follow w henever you need to replace or remove assemblies or subassemblies from

    your system.

    s Safety Requirements on page 1

    s Symbols on p age 2

    s System Precautions on page 3

    s Tools Required on page 3

    s Electrostatic Discharge (ESD) Precautions on p age 4

    5.1 Safety RequirementsFor your protection, observe the following safety requirements:

    s Follow all cautions, warnings, and instructions mar ked on the equipm ent.

    s Ensure that the voltage and frequency rating of the pow er outlet matches the

    electrical rating labels on the system.

    s Use properly grounded power outlets.

    To protect both yourself and the equipment, observe the safety precautions listed in

    TABLE 5-1.

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    5.2 SymbolsThe following symbols m ean:

    TABLE 5-1 Safety Precau tions

    Item Problem Precaution

    AC power cord Elect ric shock Unplug the AC cord from the AC wa ll socket

    before working on the pow er supp ly.

    Ground ing Lea ve t he AC power co rd p lugged in to t he

    AC wall outlet when replacing drives,

    DSIMMs, chips, or the system board . Leaving

    the AC power cord plugged into the wall

    outlet provides a grounding path for the wrist

    strap, which m ust be attached.

    Wrist strap Electrostatic

    Discharge (ESD)

    Wear a wrist strap wh en hand ling p rinted

    circuit boards, drives, or other components

    such as DSIMMs.

    ESD mat ESD An approved antistatic mat provides

    protection from static damage when used

    with a w rist strap . The mat also cush ions and

    protects small parts that are attached to

    printed circuit boards. Chap ter 12 , lists the

    part nu mber of the mat.

    Printed circuit

    boards

    ESD H an dle a p rin ted circu it board by th e ed ges

    only. Store a board in an antistatic bag.

    Cover System damage

    and overheating

    Replace the cover after p erforming serv ice on

    the system.

    SBus slot fillerpanels

    System dam ageand overheating

    Install filler p anels in all u nu sed SBusopen ings. Openings on th e back of the system

    board redu ce the cooling capability of the

    system.

    TurboSPARC chip

    heat sink

    Heat , burns Do not touch the TurboSPARC chip . The hea t

    sink can be hot enough to cause personal

    injury.

    Caution This equipment contains lethal voltages. Accidental contact can result inserious injury or d eath.

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    Chapter 5 Safety and Tools Requirements 5-3

    Caution Physical dan ger d ue to a non -electrical hazard or d anger of irreversibledamage to data or to the operating system.

    Caution Improp er hand ling by un qualified personnel can cause serious dama geto this equipment. Unqualified personnel who tamper with this equipment may be

    held liable for any resulting d amage to the equ ipment.

    Caution Hot surface. Avoid contact. Surfaces are hot and may cause personalinjury if touched.

    5.3 System PrecautionsIndividuals w ho service this equipm ent m ust observe all safety precautions and

    ensu re comp liance with skill level requiremen ts, certification, and all app licable local

    and national laws.

    Procedures contained in this document must be performed by trained maintenance

    providers. Only people w ho hav e been trained at the Sun MicrosystemsTM trainingfacilities (or at Sun Microsystems affiliates) and have been certified as requ ired by

    local and national laws a re considered qualified.

    Caution Before you begin, carefully read each of the proced ures in this man ua l. Ifyou have not performed similar operations on comp arable equipment, do not attempt

    to perform these procedures.

    5.4 Tools RequiredTo remove and replace customer replaceable units (CRUs), you will need the

    following tools and materials:

    s Small Phillips-head screwdriver

    s Small flat-blade screwdriver

    s Wrist strap

    s Antistatic surface

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    5-4 SPARCstation 5 Model 110 Service Manual November 1996

    s Antistatic surface

    s

    Volt-ohmmeter (VOM) for checking voltages and continuitys Need lenose p liers

    s Condu ctive foam to store chips

    s Container for screws

    5.5 Electrostatic Discharge (ESD)Precautions

    Caution The system chassis power m ust be turn ed off, and the A C pow er cordmust remain plugged in to ensure a proper ground .

    To minimize electrostatic discharge, observe the following precautions:

    s Hold the system board , SBus cards, DSIMMs, or system components on ly by the

    edges.

    s When rem oving a board , card, or m odu le from an antistatic bag, lay it on an

    antistatic surface such as a Sun ESD mat, an antistatic bag, or a disposable

    antistatic m at.

    s Do not p lace the board s, cards, or m odu les on an u nprotected sur face. Use a

    cushioned an tistatic mat or an tistatic bag. Connectors and components h ave verythin pins that bend easily.

    s Do not use an oscilloscope or VOM (volt-ohmmeter) p robe on the components.

    The soldered p ins are easily dam aged or shorted by the probe point.

    s Transport boards, cards, or mod ules in an antistatic bag.

    s Always w ear an a ntistatic wrist strap connected to a m etal surface on the chassis

    when working on system components and parts.

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    6-1

    Power On and Off

    This chapter explains the p rocedu res that you n eed to perform before removing a

    customer-replaceable unit (CRU).

    s Powering Off the System on p age 1

    s Powering On the System on p age 4

    6.1 Powering Off the SystemBefore you begin an y removal or rep lacement p rocedu re, you mu st halt the system

    in an orderly manner. The procedure to use depends upon whether your system is

    working norm ally or not, as described in the n ext sections.

    Caution When the operating system or any other standalone program has alreadybooted, do not use the Stop-a keys to halt the system. Using the Stop-a keys to abortprogram execution can dam age data files.

    6.1.1 When the System Is Working Normally

    To halt your system wh en it is working norm ally:

    1. Save all your wo rk.

    Consult your software docum entation for instructions on ending a w ork session and

    saving your files. If you d o not save you r w ork, you could lose it w hen you switch

    off the power.

    2. Return to the operating system environment.

    If you are in a wind owing environmen t, exit from it and w ait for the system promp t

    to appear. See the documentation supplied with your windowing system.

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    3. Halt the operating system.See the documentation su pp lied w ith your operating system for instructions on how

    to halt it.

    a. For Solaris 2.x (SunOS 5.x) systems, type:

    b. For Solaris 1.x (SunOS 4.x) systems, type:

    The operating system w arns other users of your system of the impend ing

    shutd own , and then h alts itself after a on e-minute d elay. If you w ish to provide a

    longer delay, see the man page for shutdown(1).

    The system respond s with system halt messages followed by an ok prompt. When

    th e ok prom pt ap pears, you can safely turn off the pow er in the proper sequ ence.

    c. When the ok prompt appears, turn off the power to the system components in

    this order:

    1. External dr ive units (if you have any)

    2. System unit

    3. Monitor

    6.1.2 When the System Does Not Respond Normally

    To halt a system that is hun g, or frozen, and u nresponsive to comm and s:

    1. If your system is on a netwo rk, wait a few minutes bef ore proceeding.

    Your system s slow resp onse may be due to netw ork prob lems or delays. Check with

    the person in charge of your netw ork. If the response is not d ue to the netw ork, go

    to the next step.

    % su

    Password: superuser password

    # /usr/sbin/shutdown -y -g60 -i0

    % su

    Password: superuser password

    # /usr/etc/shutdown -h +1

    2. Press Stop-a (or Break).

    If you u se a Wyse WY-50, VT-100 or compa tible term inal as th e console w ith you r

    SPARCstation 5 system u nit, press Break instead of Stop-a.

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    Chapter 6 Power On and Off 6-3

    Note If the system does not respond to the mou se and keyboard , pressing Stop-awill not be effective. You may have to turn the power off, wait at least 10 seconds,

    and turn the pow er on again. Then try p ressing Stop-a once more.

    3. When the ok prompt appears, boot the operating system.

    Enter boot at the ok prompt.

    4. When you see the login prompt, log in to the system w ith your user name andpassword.

    5. Halt the operating system.

    See the documen tation supp lied w ith your op erating system for instructions on how

    to halt it.

    a. For Solaris 2.x (SunOS 5.x) systems, type:

    b. For Solaris 1.x (SunOS 4.x) systems, type:

    The operating system w arns other u sers connected to your system from th e

    network of the impend ing shutd own , and then h alts itself after a one-minute

    delay. If you wish to provide a longer delay, see the man page for shutdown(1).

    The system respond s with system halt m essages followed by th e ok prompt.

    When the ok prom pt ap pears, you can safely turn off the pow er in the proper

    sequence.

    c. When the ok prompt appears, turn off the power to the system components in

    this order:

    1. External dr ive units (if you have any)

    2. System unit

    % su

    Password: superuser password

    # /usr/sbin/shutdown -y -g60 -i0

    % suPassword: superuser password

    # /usr/etc/shutdown -h +1

    3. Monitor

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    6-4 SPARCstation 5 Model 110 Service Manual November 1996

    6.2 Powering On the System

    Caution Before turnin g on pow er to your system , be sure to close the system unit.It is not safe to operate your SPARCstation while the system unit is open.

    SPARCstation systems are equipp ed w ith a three-wire ground ed p ower cord. To

    redu ce the risk of electrical shock, always p lug the p ower cord into a prop erly

    grounded p ower outlet.

    Caution Always allow 10 seconds betw een turn ing off the power and turn ing itback on again. This pause p revents possible dama ge to pow er sup ply components in

    your system unit.

    To turn on power to the SPARCstation 5 system:

    1. If your system uses external drive units, turn on the power to these units first,

    starting with the unit that is furthest electrically from the system unit.

    2. Turn on the power to the monitor.

    3. Turn on the power to the system unit.

    CHAPTER 7

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    7-1

    Internal Access

    This chapter d escribes how to access the subassemblies inside the system unit, and

    how to close the system un it after you have finished th e service procedures.

    s Removing the Cover on page 1

    s Attaching the Wrist Strap on page 3

    s Replacing the Cover on p age 4

    7.1 Removing the Cover

    Caution The AC pow er cord should rem ain attached betw een the system un it andan AC w all outlet. This connection p rovides the ground path necessary to p rotect

    internal system components from harm ful static discharges. Inside the system u nit,

    be sure that the pow er supp ly wiring harness is connected to the m ain logic board tocomplete the ground.

    Caution The surface of the TurboSPARC chip may be hot and could causepersonal injury if touched . Avoid contacting this comp onent.

    Caution Before opening the system un it, make su re that th e system pow er is inthe Standb y mod e. The LED on the front of the system un it should n ot be lit, and th e

    fans should not be runn ing. When the system pow er switch is in the Stand by

    position, and the AC p ower cord remains connected to a p ower ou tlet, hazard ous

    AC voltage is still present in the p ower supp ly primary. Do not attem pt to service

    the pow er supp ly und er these conditions. Disconnect the AC power cord p rior to

    hand ling the p ower su pp ly. When servicing any other system comp onent, the AC

    pow er cord should remain connected; it poses no safety hazard .

    1. Press the Standby side of the system pow er sw itch.

    2. Loosen the captive Phillips screw in the upper-right corner of the rear panel (see

    FIGURE 7-1).

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    7-2 SPARCstation 5 Model 110 Service Manual November 1996

    3. Loosen and remove the Phillips screw that secures the lock block to the cover.Remove the lock block and put it aside (see FIGURE 7-1).

    FIGURE 7-1 Removing the Rear Panel Cover Screws

    4. Lift the cover free of the chassis as show n in FIGURE 7-2.

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    Chapter 7 Internal Access 7-3

    FIGURE 7-2 Removing the Cover

    5. Attach a wrist strap to your wrist and to the metal casing of the power supply.

    See Section 7.2 Attaching the Wrist Strap.

    Caution When you are finished servicing p arts inside the system u nit, be sure toclose the system u nit before turnin g on the p ower. It is not safe to operate the system

    unit w hile it is open.

    7.2 Attaching the Wrist Strap

    1. Unwrap the first two folds of the wrist strap and wrap the adhesive side securelyaround your wrist.

    See FIGURE 7-3.

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    7-4 SPARCstation 5 Model 110 Service Manual November 1996

    FIGURE 7-3 Grounding th e Wrist Strap to the Power Sup ply

    2. Peel the liner from the copper foi l at the oppos ite end o f the w rist strap and attach

    that end to the top of the pow er supply.

    See FIGURE 7-3. Make sure that the strap makes good contact with the m etal casing ofthe pow er sup ply; avoid the labels on top of the supp ly.

    7.3 Replacing the Cover

    1. Remove the wrist strap from your wrist and then from the power supply.

    2. Align the cover hinge tabs w ith the tab slo ts on the bottom front of the sys tem

    chassis. Carefully lower the cover, making sure that the hinge hooks remain

    inside their respective slots.

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    Chapter 7 Internal Access 7-5

    FIGURE 7-4 Replacing th e Cover

    3. Replace the lock block on the rear panel. Tighten the Phillips screw that secures

    the lock block to the cover.

    See FIGURE 7-5.

    4. Tighten the captive Phil lips screw in the upper-right corner of the rear panel.

    See FIGURE 7-5.

    Caution Do not u se a pow er dr iver to tighten captive screws. Do not overtightencaptive screws.

    Guide cover hinge hooksinto corresponding slots

    in front of system chassis.

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    7-6 SPARCstation 5 Model 110 Service Manual November 1996

    FIGURE 7-5 Securing th e System U nit Cover

    CHAPTER 8

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    8-1

    Major Subassemblies

    This chapter d escribes how to remove an d replace the system un its m ajor

    subassemblies.

    s Power Supply on page 1

    s Speaker/ LED Assembly on page 5