800a, type 39600 - combi packaging systems llc typ… · instruction manual 800a, type 39600...

3M-MATIC

800AT

ADJUSTABLE CASE SEALER

WITH T-TABLE

Machine Serial Number This machine is designed for trouble-free operation. As with any precision equipment however, regular maintenance is required. This manual, supplied with your machine, will assist you in that maintenance.

Subject to change without notice.

THIS MACHINERY HAD BEEN EQUIPPED WITH THE FOLLOWING:

1. 3’X6” T-Table Modification

Serial No. For reference, record machine serial number here.

It is recommended you

immediately order the

spare parts listed on

page 35. These

parts are expected to

wear through normal use

and should be kept on

hand to minimize

production delays.

Spare Parts

"3M-Matic"and "AccuGlide" are Trademarksof 3M, St. Paul, MN 55144-1000

Litho in U.S.A.

© 3M 1999 44-0009-1908-2(C89.0)

3M-MaticTM

AccuGlide IITM

Read Important Safeguards,pages 3-5 and alsooperating "Warnings",page 16 BEFOREINSTALLING OROPERATING THISEQUIPMENT.

Important SafetyInformation

Instructions and Parts List

800a Type 39600

Adjustable

Case Sealer

with

Taping Heads

3M Packaging Systems Division

3M Center, Building 220-8W-01St. Paul, MN 55144-1000

THIS PAGE INTENTIONALLY LEFT BLANK

Replacement Parts and Service Information



To Our Customers:This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment youordered. It has been set up and tested in the factory with "Scotch" brandtapes. If technical assistance or replacement parts are needed, call or Faxthe appropriate number listed below.

Included with each machine is an Instructions and Parts List manual.

Replacement Parts and Additional Manuals

Order parts by part number, part description and quantity required. Also,

when ordering parts and/or additional manuals, include machine name,

number and type. A parts order form is provided at the back of this manual.

3M/Tape Dispenser Parts

241 Venture Drive 1-800/344 9883

Amery, WI 54001-1325 FAX# 715/268 8153

Technical Assistance:

3M-Matic™ Helpline – 1-800/328 1390. Please provide the customer support

coordinator with the machine number, machine type/model and serial number.

If you have a technical question that does not require an immediate response,

you may Fax it to 715/381 0248.

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information.

$10.00 restocking charge per invoice on returned parts.

"3M-Matic", "AccuGlide" and “Scotch” are trademarks of3M, St. Paul, Minnesota 55144-1000

Printed in U.S.A.

© 3M 1999 44-0009-1851-4(E79.0)

Replacement Parts And Service Information

To Our Customers:This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment youordered. It has been set up and tested in the factory with "Scotch" brandtapes. If any problems occur when operating this equipment, and youdesire a service call, or phone consultation, call, write or Fax theappropriate number listed below.


SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALS

AVAILABLE DIRECT FROM:

Order parts by part number, part description and quantity required. Also, when

ordering parts and/or additional manuals, include machine name, number and

type.

1-800/328 1390


Printed in U.S.A.

© 3M 1999 44-0009-1852-2(D79.0)



Instruction Manual

800a, Type 39600Adjustable Case Sealer

This instruction manual is divided into two sections as follows:

Section I Includes all information related to installation, operation and parts for the case sealer.Section II Includes specific information regarding the AccuGlide™ II STD 2 Inch Taping Heads.

Table of Contents Page

Section I – 800a Adjustable Case Sealer

Description ........................................................................................................................................ 1

Equipment Warranty and Limited Remedy ....................................................................................... 2

800a Contents ................................................................................................................................... 2

Important Safeguards........................................................................................................................ 3 - 5

Specifications .................................................................................................................................... 7 - 9

Installation and Set-Up ...................................................................................................................... 11 - 14Receiving and Handling ....................................................................................... 11Machine Set-Up ................................................................................................... 11 - 14

Packaging and Separate Parts .................................................................. 11 - 12Tape Drum Bracket .................................................................................... 13Machine Bed Height ................................................................................... 13Tape Width ................................................................................................. 13Tape Leg Length ........................................................................................ 13Box Size Capacity of Case Sealer ............................................................. 13Drive Belt Height ........................................................................................ 14Electrical Connection and Controls ............................................................ 14Initial Start-Up of Case Sealer .................................................................... 14

Operation .......................................................................................................................................... 15 - 19Operation "Warnings" .......................................................................................... 16Electrical On/Off Switch ....................................................................................... 16Emergency Stop Switch ....................................................................................... 16Tape Loading/Threading ...................................................................................... 16Box Size Set-Up ................................................................................................... 17 - 18

Adjust Drive Belts ....................................................................................... 17Adjust Upper Taping Head ......................................................................... 17Position Compression Rollers .................................................................... 18Run Boxes to Check Adjustment ............................................................... 18

Box Sealing .......................................................................................................... 19

i

Section II – AccuGlide™ II STD 2 Inch Taping Heads

Table of Contents (Continued) Page

Maintenance...................................................................................................................................... 20 - 22Cleaning ............................................................................................................... 20Lubrication ........................................................................................................... 20Knife Replacement, Taping Head ........................................................................ 20Circuit Breaker ..................................................................................................... 21Drive Belts ............................................................................................................ 21 - 22

Replacement/Tension Adjustment ............................................................. 21 - 22

Adjustments ..................................................................................................................................... 23Drive Belt Tension ........................................................................................................ 23Taping Head Adjustments ............................................................................................ 23

Special Set-Up Procedure................................................................................................................. 25 - 30Changing Tape Leg Length ................................................................................. 25

Case Sealer Frame .................................................................................... 25Taping Heads ............................................................................................. 25

Drive Belt Assembly Height ................................................................................. 26Disassemble ............................................................................................... 26Reassemble ............................................................................................... 26

Box Height Range ................................................................................................ 27 - 30

Troubleshooting ................................................................................................................................ 31Troubleshooting Guide......................................................................................... 31

Electrical Diagram ............................................................................................................................. 33

Spare Parts/Tools ............................................................................................................................. 35

Options/Accessories ......................................................................................................................... 36

Replacement Parts Illustrations and Parts Lists........................................................ Yellow Section 37 - 65

ii

1

Description

3M-Matic TM 800a Adjustable Case Sealer, Type 39600

The 3M-Matic TM 800a Adjustable Case Sealer with AccuGlide TM II Taping Heads is designed to apply a “C” clip ofScotch TM brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slottedcontainers. The case sealer is manually adjustable to a wide range of box sizes (see "Box Weight and SizeCapacities", page 8).

2

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALLOTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIEDWARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULARPURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM ORUSAGE OF TRADE:

3M sells its 3M-Matic TM 800a Adjustable Case Sealer, Type 39600 with the following warranties:1. The Taping Head knife, springs and rollers will be free from all defects for ninety (90) days after

delivery.2. All other Taping Head parts will be free from all defects for three (3) years after delivery.3. The gearmotor will be free from all defects for one (1) year after delivery.4. All other parts will be free from all defects for ninety (90) days after delivery.

If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’ssole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returnedimmediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed tohave become defective after its warranty period unless the part is received or 3M is notified of the problem nolater than five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within areasonable time, then 3M, at its option, will replace the equipment or refund the purchase price. 3M shall haveno obligation to provide or pay for the labor required to install the repaired or replacement part. 3M shall haveno obligation to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to anyaccidental cause other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning,improper operating environment, improper utilities or operator error.

Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequentialdamages based upon breach of warranty, breach of contract, negligence, strict liability or any other legaltheory.

The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by awritten agreement signed by authorized officers of 3M and seller.

800a Contents

(1) 800a Adjustable Case Sealer, Type 39600(1) Tool Kit(1) Instruction Manual

Scotch TM, AccuGlide TM, and 3M-Matic TM are Registered Trademarks of 3M, St. Paul, Minnesota 55144-1000

3

Important Safeguards

The "Warning – Hazardous Voltage" label, shownin Figure 1-2 , is attached to the cover of theelectrical box. The label warns service personnel tounplug the power supply before attempting anyservice work on the case sealer.

Figure 1-2 – Electrical Warning Label

Figure 1-1 – Knife Warning Label Figure 1-3 – Hands Warning Label

The two "Warning – Keep Away From MovingBelts" labels, shown in Figure 1-3 , are located onthe side of the drive belt assemblies at the infeedend. The labels warn operators and servicepersonnel to keep hands away from this area whenthe drive belts are running.

Two "Warning Sharp Knife" labels, shown inFigure 1-1 , are attached to the sides of the upperframe at the location of the cut-off knife on the uppertaping head. The labels warn operators and servicepersonnel of the very sharp knife used to cut thetape at the end of the tape application.

Important – In the event the following safetylabels are damaged or destroyed, they must bereplaced to ensure operator safety. For safetyand information replacement labels, see PartsIllustrations/Lists, Section I, pages 64 and 65.

This safety alert symbol identifiesimportant messages in this manual.

READ AND UNDERSTAND THEM BEFOREINSTALLING OR OPERATING THISEQUIPMENT.

4

Important Safeguards (Continued)

The "Stop" and "Off/On" labels, are attached nextto the switches as shown in Figure 1-4 . Theselabels remind operators and casual personnel of thefunction of these switches.

The "Operating Notice" l abel, shown in Figure 1-6,is located on top of both drive belt assemblies toremind operators of belt adjustment procedures.

Figure 1-6 – Operating Notice LabelFigure 1-4 – Stop and Off/On Labels

The "Up/Down/Lock" and "Out/In" labels, shown inFigure 1-7 , are attached next to the crank handlesthat raise and lower the upper assembly (tapinghead) and move the belts in and out to match boxwidth.

The "Safety Instructions" label, shown inFigure 1-5 , is attached to the top, front of the upperassembly. The label provides convenient safeguardinstructions for the operator and service personnel.

Figure 1-5 – Safety Instructions Label Figure 1-7 – Operating Labels

5


The "Tape Threading Label", shown in Figure 1-9 ,is attached to the left side of both upper and lowertaping heads. This label provides a convenient tapethreading diagram. More detailed tape loading andthreading information is provided in this manual inthe set-up procedure section.

The "Warning-Sharp Knife" label warns operatorsand service personnel of the extremely sharp knifeused to cut the tape at the end of the box sealingoperation. The label, shown in Figure 1-8, islocated on the orange knife guard between theapplying roller assembly and the buffing rollerassembly. Never operate taping heads with knifeguard removed.

Before working with the taping heads or loading/threading tape, refer to Figures 3-1 and 3-2, inSection II , to identify the knife location. Keep handsout of these areas except as necessary toservice the taping heads or to load/thread tape.

The following two labels are located on the upperand lower taping heads. Replacement partnumbers for these two labels are listed in Section II .

Figure 1-9 – Tape Threading Label

Figure 1-8 – Knife Warning Label

The "Caution – Pinch Point" label, shown inFigure 1-10 , is attached next to both compressionroller lock knobs on the upper assembly crossbar.The label reminds operator to keep hands away fromcompression rollers when machine is running.

Figure 1-10 – Pinch Point Caution Label

6

THIS PAGE IS BLANK

7

IMPORTANT SAFEGUARDIMPORTANT SAFEGUARD

IMPORTANT SAFEGUARD

IMPORTANT SAFEGUARD

5. Tape Width:

Minimum – 36 mm [1-1/2 inches]Maximum – 48 mm [2 inches]

1. Power Requirements:

Electrical – 115 VAC, 60 Hz, 3.8 A

These machines are equipped with an 2.4 m[8 foot] standard neoprene covered power cordand a grounded plug.

Contact your 3M Representative for powerrequirements not listed above.

8. Box Board:

Style – regular slotted containers – RSCBursting test –125 to 275 P.S.I. single wall ordouble wall B or C flute.

7. Tape Leg Length (Standard):

70 mm ± 6 mm [2-3/4 inches ±1/4 inch]

Tape Leg Length (Optional):

48 mm ± 6 mm [2 inches ±1/4 inch](To change tape leg length to 48 mm [2 inches],see "Special Set-Up Procedures", page 25.)

Specifications

(Specifications continued on next page)

3. Operating Conditions:

Use in dry, relatively clean environments at5o to 40o C [40o to 105o F] with clean, dry boxes.

Important – Machine should not be washeddown or subjected to conditions causingmoisture condensation on components.

4. Tape:

Scotch TM brand pressure-sensitive film boxsealing tapes.

6. Tape Roll Diameter:

Up to 405 mm [16 inches] maximum on a76.2 mm [3 inches] diameter core.(Accommodates all system roll lengths ofScotch TM brand film tapes.)2. Operating Rate:

Belt speed is 0.40 m/s [78 ft/min]

8

(Specifications continued on next page.)

Specifications (Continued)

9. Box Weight and Size Capacities:

Weight

Maximum – up to 38.6 kg [85 pounds]Minimum – contents must support top flaps andweight must be sufficient to hold bottom flapsfully closed.

Note: The case sealer is designed toaccommodate most boxes complying with the 1976FBA and PMMI*** voluntary standard "Tolerancesfor Top Opening" regular slotted corrugatedcontainers (RSC). Two of the requirements of thestandard are the following:

The box length is not more than twice thebox width.The box length is not more than four timesthe box depth.

DETERMINE THE BOX LIMITATIONS BYCOMPLETING THIS FORMULA:

Box Length InDirection Of Seal Must Be Greater Than .6 Box Height

If any of the above criteria are not met boxes shouldbe test run to assure proper machine performance.

* Minimum box height can be reduced to110 mm [4-1/4 inches] by removing machinecompression rollers.

OR Minimum box height can be reduced to

90 mm [3 1/2 inches] by adjusting tapingheads to apply 48 mm [2 inch] tape legs.(See "Special Set-Up Procedure", page 25.)Also, compression rollers must be removed.

** Maximum box height can be increased to725 mm [28-1/2 inches] by relocating machineouter columns to upper position. (See"Special Set-Up Procedure", page 27.)Note : Raising columns to upper position alsoincreases minimum box height to 210 mm[8-1/4 inches].

*** Fibre Box Association, Packaging MachineryManufacturer's Association

Box Size

MINIMUMLength – 150 mm [6 inches]Width – 115 mm [4-1/2 inches]Height – 120 mm [4-3/4 inches] *

MAXIMUMLength – unlimitedWidth – 545 mm [21-1/2 inches]Height – 620 mm [24-1/2 inches]**

9


* With outer columns relocated to upper position, "H" maximum dimension increases 100 mm [4 inches] and"B" minimum dimension decreases by 90 mm [3-1/2 inches]. (See "Special Set-Up Procedure",page 27.)

Weight – approximate 176.9 kg [390 pounds] cratedapproximate 158.8 kg [350 pounds] uncrated

11. Set-Up Recommendations:

> Machine must be level.

> Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.

> Exit conveyors (powered or gravity) must convey sealed boxes away from machine.

W L H A B C F

Minimummm [Inches] 980 [38-1/2] 920 [36-1/4] 1395 [55] 460 [18] 610 [24] * 105 [4-3/16] 620 [24-1/2]Maximummm [Inches] -- -- 2185 [86] * -- 890 [35] * -- --

Machine Dimensions

10

THIS PAGE IS BLANK

11

Installation and Set-Up

After the machine has been uncrated, examine thecase sealer for damage that might have occurredduring transit. If damage is evident, file a damageclaim immediately with the transportation companyand also your 3M Representative.

Machine Set-Up

The following instructions are presented in the orderrecommended for setting up and installing the casesealer. Following them step by step will result in aninstallation in your production line that best utilizesthe many features built into the case sealer. Referto Figure 3-1 to identify the various components ofthe machine.

Note – A tool kit consisting of metric openend and hex socket wrenches is providedwith the machine. These tools should beadequate to set-up the machine, however,other tools supplied by the customer will berequired for machine maintenance.

Important – Read "Warnings" on page 16before attempting to set-up the casesealer for operation.

Receiving And Handling

5. Cut cable ties that secure upper assembly tomachine bed on each side of machine.

6. Install height adjustment crank handle on top ofleft column as shown in Figure 2-1A.

7. Crank upper assembly up high enough to allowclear access to lower taping head. Removeand discard the two cushion shipping blocks.

8. Spread side drive belts to full open position withcrank on side of machine frame.

9. Remove tape drum bracket bolts (4) from topcrossbar and install tape drum bracket fromparts box on top crossbar as shown inFigure 2-1B.

10. Cut and remove cable ties on both upper andlower taping heads. (Applying/buffing rollersare held retracted for shipment.)

WARNING – Follow this stepcarefully as spring pressure is

applied to applying and buffing arms whencable tie is removed. Keep hands/fingersAWAY from tape cut-off knife underorange knife guard. Knife is extremelysharp and can cause severe injury.

Hold taping head BUFFING ROLLER and cutand remove cable tie that holds applying/buffing arms retracted. See Figure 2-1C.Allow buffing/applying arms to extend slowly.

11. Cut and remove tie straps that hold lowertaping head in place.1. Lift fiberboard cover off pallet after removing

staples at bottom.

2. Remove protective wrapping around machine.

3. Remove hardware that secures case sealer legsto pallet.

4. Cut and remove cable tie that secures blackelectrical conduit to the electrical mast on top ofmachine.

PACKAGING AND SEPARATE PARTS

12

Installation and Set-Up (Continued)

CAUTION – Machine weighsapproximately 159 kg [350 pounds]

uncrated.

16. Continue with the remainder of the Installationand Set-Up procedure through page 14.

12. Check for free action of both upper and lowertaping heads.

WARNING – Keep hands/fingersaway from tape cut-off knife under

orange knife guard. Knife is extremelysharp and can cause severe injury.

Push buffing roller into head to check for free,smooth action of taping heads.

13. Install machine stops (from parts box) asshown in Figure 2-1D. Use the lowest holeposition and bolt into the lowest threaded inserton the column. (The upper hole position in thestops are only used when the taping heads areadjusted to apply 50 mm [2 inch] tape legs.)

14. Ensure that the tape drum bracket assembly,located on the lower taping head, is mountedstraight down, as shown in Figure 2-2A. Thetape drum bracket assembly can be pivoted toprovide tape roll clearance in certain cases.

15. Use appropriate material handling equipmentto remove the machine from the pallet andmove it into position.

Whenever the machine is lifted with a forktruck, insure that the forks span completelyacross the machine frame and do not contactany wiring or mechanism under the machineframe. In some cases the lower taping headmay need to be removed to avoid damage.

Figure 2-1 – 800a Frame Set-Up

13


TAPE DRUM BRACKET (Lower Taping Head)

Outboard tape roll mounting (Alternate Position) –Remove the tape drum bracket assembly, studspacer and fasteners from the taping head.Install and secure on the infeed end of the lowerframe, as shown in Figure 2-2B.

TAPE WIDTH

The taping heads on the 800a have been pre-set to accommodate 48 mm [2 inch] wide taperolls. To adjust heads for narrower tape, refer toSection II , "Adjustments – Tape WebAlignment", page 11.

MACHINE BED HEIGHT

Adjust machine bed height. The case sealer isequipped with four adjustable legs that arelocated at the corners of the machine frame.The legs can be adjusted to obtain differentmachine bed heights from 610 mm [24 inches]minimum to 890 mm [35 inches] maximum.

Refer to Figure 2-2C and set the machine bedheight as follows:

1. Raise and block up the machine frame toallow adequate leg adjustment.

2. Loosen, but do not remove, two M8 x 16socket head screws in one leg (use M6 hexwrench). Adjust the leg length for thedesired machine bed height. Retighten thetwo screws to secure the leg. Adjust all fourlegs equally.

BOX SIZE CAPACITY OF CASE SEALER

At its factory setting, the case sealer handlesbox sizes up to 620 mm [24-1/2 inches]maximum height. If larger capacity is needed,the machine can be adjusted to accommodateboxes up to 725 mm [28-1/2 inches] high. Referto page 27, "Special Set-Up Procedures – BoxHeight Range", for set-up procedure.Note – Adjusting machine to accommodate724 mm [28-1/2 inches] high boxes alsoincreases minimum box size to 210 mm[8-1/4 inches].

TAPE LEG LENGTH

Taping heads are pre-set to apply 70 mm[2-3/4 inch] long tape legs. To change tape legsto 48 mm [2 inch], see "Special Set-UpProcedure – Changing Tape Leg Length",page 25.

Figure 2-2 – Conveyor Bed Height Adjustment and Lower Tape Drum Bracket Position

14

DRIVE BELT HEIGHT

The drive belt assemblies can be raised 50 mm[2 inches] to provide better conveying of tallboxes. Refer to page 26, "Special Set-UpProcedures – Drive Belt Assembly Height", forset-up procedure. Note – Raising drive beltsincreases the minimum box height that canbe taped to 190 mm [7-1/4 inches].

ELECTRICAL CONNECTION AND CONTROLS

The electrical control box, shown in Figure 3-1,contains the "On/Off" switch with pre-set circuitbreaker and can be located on either side of themachine frame for customer operatingconvenience. A standard three conductor powercord with plug is provided at the back of theelectrical control box for 115 Volt, 60 Hz, 3.8 Ampelectrical service. The receptacle providing thisservice shall be properly grounded. Before thepower cord is plugged into 115 Volt, 60 Hzoutlet, make sure that all packaging materialsand tools are removed from the machine. Donot plug electrical cord into outlet until readyto run machine.


Use of an extension cord is not recommended.However, if one is needed for temporary use, itmust have a wire size of AWG 16 [1.5 mm dia],have a maximum length of 30.5 m [100 ft], andmust be properly grounded.

WARNING – To prevent shock andfire hazard: Position extension

cord where it will be out of the way of footor vehicle traffic. Extension cord is onlyfor temporary use – do not use for apermanent installation.

Note – Machines outside the U.S. may beequipped with 220/240 Volt, 50 Hz systems,or other electrical requirements compatiblewith local practice.

INITIAL START-UP OF CASE SEALER

After completing the "Installation and Set-Up"procedure, continue through "Operation" for tapeloading and start-up to be sure case sealer isproperly adjusted to run boxes.

15

Operation

IMPORTANT – Before operating the case sealer read all the "Important Safeguards", pages 3-5 and"Warnings", on page 16 as well as all of the "Operation" instructions.

Refer to Figure 3-1 to acquaint yourself with the various components of the case sealer and also see Section II,page 6, for taping head components.

Figure 3-1 – Case Sealer Components, Left Front View

16

Operation (Continued)

1. Turn electrical supply off and disconnect before servicing taping heads or performing anyadjustments or maintenance on the machine.

2. Turn electrical supply off when machine is not in use.

3. Before turning drive belts on, be sure no tools or other objects are on the machine bed.

4. Keep hands and loose clothing away from moving belts.

5. Never attempt to work on any part of the machine, load tape or remove jammed boxes fromthe machine while machine is running.

6. When feeding boxes to the machine by hand, push box in from end only – DO NOT PUSHWITH HANDS ON ANY CORNER OF THE BOX.

7. Taping heads utilize an extremely sharp cut-off knife. The knife is located under the orangeknife guard that has the 'WARNING – SHARP KNIFE" label. Before loading tape, refer toSection II , page 6, Figures 3-1 and 3-2 to identify the knife location. Keep hands out of theseareas except as necessary to service the taping heads.

8. Failure to comply with these warnings could result in severe personal injury and/or equipmentdamage.

WARNINGS

Electrical "On/Off" Switch

The box drive belts are turned on and off ("Off"button is red) with the electrical switch on the side ofthe machine frame.

Tape Loading/Threading

See Section II , Pages 7 and 8

Note – The case sealer has a circuit breakerlocated in the electrical enclosure on the lowerleft side of the machine frame. If circuitbecomes overloaded and circuit breaker trips,see "Maintenance – Circuit Breaker", page 21.

Note – If lower tape drum is mounted inalternate lower outboard position, removetaping head from machine bed by pullingstraight up, insert threading needle in tapinghead and replace taping head. Install taperoll on drum (adhesive on tape leg up), threadtape under knurled roller on outboard mount,then attach tape to threading needle and pulltape through taping head with threadingneedle.

CAUTION – Taping head weighsapproximately 7.2 kg [16 pounds]

without tape. Use proper body mechanicswhen removing or installing taping head.

Emergency Stop Switch

The machine electrical supply can be turned off bypressing the latching emergency stop switch. Torestart machine, rotate emergency stop switch(releases switch latch) and then restart machine bypressing green (On) button on side of machineframe.

17


Box Size Set-Up

1. ADJUST DRIVE BELTS (Figure 3-2)

Place a product filled box on infeed end ofmachine bed with top flaps folded as shown andmanually move box forward to contact lowertaping head applying roller.

Turn drive belt adjustment crank to position bothside drive belts against sides of box.

2. ADJUST UPPER TAPING HEAD (Figure 3-3)

Turn height adjustment crank to position uppertaping head onto box. Turn clockwise to lowerhead, counterclockwise to raise head. Uppertaping head must contact and hold top box flapsclosed.

Figure 3-2 – Side Drive Belts

Figure 3-3 – Upper Taping Head

18


Figure 3-5 – Check Adjustment

Figure 3-4 – Top Flap Compression Rollers

Note – If drive belts are allowed to slip on box,excessive belt wear will occur.

Push electrical switch "On" to start drive belts.

Move box forward under upper taping head untilit is taken away by drive belts. If box is hard tomove under head or is crushed, raise headslightly.

If the box movement is jerky or stops under theupper head, move the side drive belts in slightlyto add more pressure between the box and drivebelts.

4. RUN BOXES TO CHECK ADJUSTMENT(Figure 3-5)

3. POSITION COMPRESSION ROLLERS(Figure 3-4)

The top flap compression rollers have anadjustable slide mounting to provide sidecompression through the full range of boxwidths.

Manually move box forward so front of box isaligned with top flap compression rollers.

Adjust the compression rollers against top edgeof box and tighten knobs to secure rollers inoperating position.

CAUTION – Hands can be injured orcaught between compression rollers

and box. Keep hands away from this areawhen machine is running.

CAUTION – Be sure all packagingmaterials and tools are removed

from the machine before operating.

19

Box Sealing

1. Feed boxes to machine at minimum 455 mm[18 inch] intervals.

2. Turn electrical supply "Off" when machine is notin use.

3. Reload and thread tape as necessary.

4. Be sure machine is cleaned and lubricatedaccording to recommendations in "Maintenance"section of this manual.


Notes1. Machine or taping head adjustments are

described in "Adjustments", Section I formachine or Section II for taping heads.

2. Box drive motors are designed to run ata moderate temperature of 40°C [104°F].In some cases, they may feel hot to thetouch.

20

Maintenance

The case sealer has been designed for long,trouble-free service. The machine will perform bestwhen it receives routine maintenance and cleaning.Machine components that fail or wear excessivelyshould be promptly repaired or replaced to preventdamage to other portions of the machine or to theproduct.

WARNING – Turn off electricalpower supply and disconnect

power cord from electrical supply beforebeginning maintenance. If electricalpower is not disconnected, severe injuryto personnel could result.

Note – Never attempt to remove dirt fromtaping heads by blowing it out withcompressed air. This can cause the dirt tobe blown inside the motor and onto slidingsurfaces which may cause prematureequipment wear. Never wash down orsubject equipment to conditions causingmoisture condensation on components.Serious equipment damage could result.

Regular slotted containers produce a great deal ofdust and paper chips when processed or handled inequipment. If this dust is allowed to build-up onmachine components, it can cause component wearand overheating of drive motor. The dust build-upcan best be removed from the machine by a shopvacuum. Depending on the number and type ofboxes sealed in the case sealer, this cleaning shouldbe done approximately once per month. If the boxessealed are dirty, or if the environment in which themachine operates is dusty, cleaning on a morefrequent basis may be necessary. Excessive dirtbuild-up that cannot be removed by vacuumingshould be wiped off with a damp cloth.

Lubrication

Like most other equipment, the case sealer must beproperly lubricated to insure long, trouble freeservice. Most of the machine bearings arepermanently lubricated and sealed and do not needto be greased. The drive motor is also permanentlylubricated and does not require additionallubrication.

Cleaning

Note – Wipe off excess oil and grease. It willattract dust which can cause prematureequipment wear and jamming. Take carethat oil and grease are not left on the surfaceof rollers around which tape is threaded, as itcan contaminate the tape's adhesive.

Taping Head Lubrication – See Section II,"Maintenance – Lubrication", page 10.

Figure 4-1 – Frame Lubrication Points

Knife Replacement, Taping Head

See Section II, "Maintenance – Blade (Knife)Replacement", page 9.

Figure 4-1 illustrates the frame points which shouldbe lubricated every 250 hours of operation.Lubricate the rotating and pivoting points, noted bythe arrows, ( ) with SAE #30 non-detergent oil.Lubricate the points noted by ( )with a smallamount of multi-purpose grease.

21

Maintenance (Continued)

WARNING – Turn off electrical power and disconnect power cord from electrical supplybefore beginning maintenance. If power cord is not disconnected, severe injury to personnel

could result.

Drive Belts

Note – 3M recommends the replacement ofdrive belts in pairs, especially if belts areunevenly worn.

Circuit Breaker

The case sealer is equipped with a circuit breakerwhich trips if the motors are overloaded. Locatedinside the electrical enclosure on the side of themachine frame just below the machine bed, thecircuit breaker has been pre-set at 2.2 amps andrequires no further maintenance.

Figure 4-2 – Box Drive Belt (Left Side View – Infeed End)

WARNING – The followingprocedure must be performed by

trained service personnel because of thehigh voltage electrical hazard within thecontrol box.

If circuit is overloaded and circuit breaker trips,unplug machine from electrical power:

1. Determine cause of overload and correct.2. Remove electrical enclosure cover.3. Press the red "Reset" button and then the

green "Start" button.4. Replace cover.5. Plug in machine.6. Press machine "On" button to resume case

sealing.

1. Crank the upper taping head to its fully raisedposition.

2. Remove and retain the three screws (A), threewashers (B) and side cover (C). See Figure 4-2.

3. Remove and retain the screw (D), washer (E)and belt tensioner cover (F).

4. Turn belt adjustment screws (G)counterclockwise on both the upper and lowertension assemblies until belt is loose. SeeFigure 4-3.

5. Locate the belt lacing (joint) by turning the beltmanually. Remove the pin with pliers. Removeand discard old belt.

REPLACEMENT – SEE STEPS 1 THRU 8TENSION ADJUSTMENT – SEE STEPS 3, 7 AND 8

22


Figure 4-3 – Box Drive Assembly, Infeed End

6. Install the new belt around drive rollers andinsert new pin. Pin must not extend beyondedge of belt.

7. To set drive belt tension, turn adjustment screws(G) equally on both the upper and lower tensionassemblies. Turn the screws clockwise toincrease tension or counterclockwise todecrease tension. See Figure 4-3.

Use a force gauge to pull the belt outward25 mm [1 inch] at midspan, as shown with amoderate pulling force of 3.5 kg [7 lbs].

8. Reverse procedures in Steps 1-3 (Figure 4-2) toreassemble the drive belt assembly.

Important – Before installing new drive belt,check the belt inside surface for drivedirection arrows and install belt accordingly.If no arrows are shown, the belt may beinstalled either way.

Figure 4-4 – Box Drive Belt Tension Adjustment, Top View

23

WARNING – Use care when working near tape cut-off knives on taping heads as knives areextremely sharp. If care is not taken, severe injury to personnel could result.

Adjustments

Drive Belt Tension

Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate topositively move the box through the machine and they should run fully on the surface of the pulleys at each end ofthe frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each belt isadjusted separately.

Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3.5 kg [7 lbs]applied at the midspan, as shown in Figure 4-4, will deflect the belt 25 mm [1 inch]. This will assure positivecontact between the belt and the drive pulley on the discharge end of the taping head.

To adjust belts, see "Maintenance – Drive Belts", page 21, steps 3 and 7.

WARNING – Turn off electrical power supply and disconnect power cord from electrical supplybefore beginning adjustments. If power cord is not disconnected, severe injury to personnel

could result.

TAPE WEB ALIGNMENT – Section II, page 11

TAPE DRUM FRICTION BRAKE – Section II, page 11

APPLYING MECHANISM SPRING – Section II, page 11

ONE-WAY TENSION ROLLER – Section II, page 12

TAPE LEG LENGTH

Leading Tape Leg Length Adjustment – Section II, page 13

Changing Tape Leg Length from 70 to 48 mm [2-3/4 to 2 inches] – Section II, page 13.

Note – Changing tape leg to 48 mm [2 inches] requires machine adjustment also. See Section I,"Special Set-Up Procedure – Changing Tape Leg Length", page 25.

Taping Head Adjustments

24

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25Figure 5-1 – Removing Taping Heads From Case Sealer

Special Set-Up Procedure

WARNING – Turn off electrical powerand disconnect power cord from

electrical supply before beginning specialset-up procedure. If power cord is notdisconnected, severe injury to personnelcould result.

Changing Tape Leg Length(From 70 to 48 mm [2-3/4 to 2 Inches])

The following changes to the case sealer will allowtaping boxes 90 mm [3-1/2 inches] minimum height.

TAPING HEADS

WARNINGS

(Refer to Figures 5-1B and 5-1C)

1. Loosen, but do not remove, the two retainingscrews that secure the upper taping headshown in Figure 5-1B.

2. Slide the head forward and lift straight up toremove it from the case sealer.

3. Lift the lower taping head, shown inFigure 5-1C, straight up to remove it from thecase sealer bed.

4. Refer to Section II (Taping Head), "Adjustments– Changing Tape Leg Length", page 13 fortaping head set-up.

1. Use care when working near tape cut-offknife as knife is extremely sharp. If careis not taken, severe injury to personnelcould result.

2. Taping head weighs approximately 7.2 kg[16 lbs]. Use proper body mechanicswhen lifting upper or lower taping heads.

CASE SEALER FRAME(Refer to Figure 5-1A)

1. Raise the upper head assembly (by turning crankhandle counterclockwise). Remove and retainthe two screws and washers from the normalposition holes "A-A".

2. Remount and secure the stop bracket in thelower position "A" using the top holes andoriginal fasteners. Relocate both the right andleft stop brackets.

26

Special Set-Up Procedure (Continued)

Drive Belt Assembly Height

The drive belt assemblies can be raised 48 mm[2 inches] to provide better conveying of tall boxes.This change increases the minimum box heightthat can be taped to 190 mm [7-1/4 inches].

DISASSEMBLE – Figure 5-2

1. It is first necessary to raise the top taping head.Utilize the height adjustment crank and movethe upper taping head to the fully raised position.

2. Remove and retain the screw (A), cap washer(B) and spacer (C) from the front and rear armassembly pivots.

3. Lift belt drive assembly (D) up off the armassembly pivots.

REASSEMBLE – Figure 5-3

4. Reassemble the spacer (C) onto the front andrear arm assembly pivots.

5. Install the belt drive assembly (D) onto the pivotsand secure with the cap washers (B) and screws(A).

Note – Both drive belt assemblies must beinstalled at the same operating height.


electrical supply before beginning specialset-up procedure, if power cord is notdisconnected, severe injury to personnelcould result.

Figure 5-2 – Drive Belt Assembly, Disassembly

Figure 5-3 – Drive Belt Assembly, Reassembly

27


WARNING – Upper assembly weight isapproximately 35 kg [75 lbs]. Lift with

hoist or be sure to have adequate helpavailable to physically lift upper assembly upand out of outer columns.

Moving the outer columns to the upper set ofmounting holes increases the maximum box size(height) handled by the case sealer from 620 mm[24-1/2 inches] to 725 mm [28-1/2 inches]. Note –this also increases the minimum box height from120 mm [4-3/4 inches] to 210 mm [8-1/4 inches].

WARNING – It is recommended that noless than two people assist on this set-

up or severe injury or equipment damagecould result.


electrical supply before beginning specialset-up procedure, if power cord is notdisconnected, severe injury to personnelcould result.

Box Height Range(Outer Column – Re-Positioning)

To Re-position the outer columns:

1. Remove special nut from the bottom of eachcolumn lead screw. Figure 5-4A.

2. Remove plastic column cap from the top of eachouter column as shown in Figure 5-4B.

3. Crank upper assembly up, out of plastic nuts.Lift upper assembly up and out of outercolumns. Be careful not to damage lead screws.Figure 5-4C.

28


Figure 5-4 – Upper Frame Removal

29


4. Remove M6 x 16 hex hd screw, special washerand drive belt width adjustment crank.Figure 5-5.

5. Remove side covers (2) from each side ofmachine bed. Figure 5-5.

6. Remove chain. If necessary, slip widthadjustment crank on shaft and rotate until chainmaster link is in convenient position for removal.

Important – Before removing chain, markboth front and rear sprockets/chain withchalk or paint to be sure sprockets/chainwhen re-assembled, will be in same positionas before disassembly. Figure 5-6A and B.Do not rotate sprockets once chain isremoved. (This would result in the right andleft drive assemblies not being parallel.)

Remove chain master link and remove chain.Figure 5-6C.

Figure 5-6 – Chain RemovalFigure 5-5 – Crank/Chain Guards

30


7. Remove fasteners (M8 x 16 socket head screwsand M6 plain washers) that attach columnspacers to machine bed and remove spacers/outer columns from machine bed. Figure 5-7A.

8. Remove fasteners (M8 x 20 socket headscrews) that attach spacers to columns, movespacer down 100 mm [4 inches] to lower set ofmounting holes and re-attach spacers tocolumns. Figure 5-7B.

9. Reverse procedure, Steps 7-1 to reassemblemachine.

Note – When installing upper assemblyback into machine (removed in Step 3), slideupper assembly down into outer columnsuntil lead screws contact plastic nuts andsupport upper assembly. Then, slowly turnheight adjustment crank counterclockwiseuntil two "clicks" are heard, one at eachplastic nut. Now the upper assembly can becranked down (turn height adjustment crankclockwise) for installation of special nut onbottom of each lead screw.

Figure 5-7 – Column Spacers/Columns

31

Troubleshooting Guide

Correction

Check machine specifications.Boxes are narrower thanrecommended, causing slippageand premature belt wear.

Replace drive belts

Adjust the box height adjustmentwith the crank

Readjust compression rollers

Replace spring holder

Reduce spring pressure

Replace friction rings

Adjust belt tension

Check power and electrical plug

Set to correct current value

Evaluate problem and correct

Set taping heads to apply 48 mm[2 inch] leg lengths

Replace belt

Tension to 3.5 kg [7 lbs] peradjustment section

Lubricate column bearings

Replace column bearings

Reposition tape drum

Check box specifications

Cause

Narrow boxes

Worn drive belts

Top taping head does not applyenough pressure

Top flap compression rollers in tootight

Taping head applying springholder missing

Taping head applying spring settoo high

Worn or missing friction rings

Drive belt tension too low

Electrical disconnect

Circuit breaker not at correctsetting

Motor not turning

Machine adjusted below minimum

Worn belt

Excessive belt tension

Dry column bearings

Defective column bearings

Tape drum not centered

Box flaps not of equal length

Problem

Drive belts do not convey boxes

Drive belts do not turn

Upper and lower applyingmechanisms interfere with eachother

Drive belt break

Squeaking noise as boxes passthrough machine

Tape not centered on box seam

The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II,"Troubleshooting", pages 15 and 16 for taping head problems.

Troubleshooting

32

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33

WARNING – Turn off electrical power supply and disconnect power cord from electrical supplybefore beginning service. If power cord is not disconnected, personnel could be exposed to

dangerous voltages. Severe injury or equipment damage could result.

Figure 7 – Electrical Diagram

Electrical Diagram

34

THIS PAGE IS BLANK

35

Spare Parts/Tools

Spare Parts

The following parts periodically require replacement due to normal wear. They should be ordered immediatelyand kept on hand to keep the case sealer in production.

800a Adjustable Case Sealer, Type 39600

Qty Section/Ref. No. Part Number Description

2 II/2880-15 78-8057-6179-4 Roller – Applying2 II/2881-5, 2886-5 78-8057-6178-6 Roller – Buffing1 II/2881-10 78-8070-1274-1 * Spring – Upper Extension (Silver)2 II/2883-2 78-8017-9173-8 * Knife – 2.56 Inch [65 mm]4 II/2883-12 78-8052-6602-6 * Spring – Cutter1 II/2886-10 78-8070-1273-3 * Spring – Lower Extension (Black)2 I/4759-55 78-8076-5452-6 Belt – Drive, W/Hook2 II/2883-6 78-8070-1390-5 Spring – Torsion

* Note – These spare parts are supplied with the tool kit that comes with your machine and should also be ordered separately as used, to keep the case sealer in production.

Tool Kit

A tool kit, part number 78-8060-8476-6 is available as a stock item. The

Label Kit

A label kit, part number 78-8113-6744-6 is available as a stock item and contains all the safety and informationlabels used on the case sealer or separate labels can be ordered from the parts list, page 65.

36

Part Number Option/Accessory

78-8052-6553-1 Box Hold Down Attachment, Model 18500

78-8069-3983-7 Caster Kit Attachment

78-8069-3924-1 Conveyor Extension Attachment

78-8069-3926-6 Low Tape Sensor Kit

78-8079-5505-5 Three Flap Folder Kit

78-8079-5560-0 Tape Application Sensor Kit

78-8095-4854-4 2 Inch Tape Edge Fold Kit (Upper)

78-8095-4855-1 2 Inch Tape Edge Fold Kit (Lower)

For additional information on the options/accessories listed below, contact your 3M Representative.

Options/Accessories

37

Replacement Parts Illustrations and Parts List

800a Adjustable Case Sealer, Type 39600With AccuGlide™ II STD (2 Inch) Taping Heads

1. Refer to first illustration, 800a Assembly , for the Figure Number that identifies a specific portion of themachine.

2. Refer to the Figure or Figures to determine the individual parts required and the part reference number.

3. The parts list that follows each illustration, includes the part number and part description for the parts in thatillustration.

Note – The complete description has been included for standard fasteners and some commerciallyavailable components. This has been done to allow obtaining these standard parts locally should thecustomer elect to do so.

4. Refer to the first page of this instruction manual for replacement parts ordering information.

IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assembliesshown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confirmitem availability.

38

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39

800a Assembly

800a Adjustable Case Sealer W/AccuGlide™ II STD (2 Inch) Taping Heads

40

800a Adjustable Case Sealer

Figure 2799

41

Figure 2799

Ref. No. 3M Part No. Description

2799-1 78-8070-1564-5 Tape Drum Bracket Assembly

2799-2 78-8070-1565-2 Tape Drum Bracket Assembly

2799-3 78-8070-1566-0 Bracket – Tape Drum

2799-4 78-8070-1395-4 Bracket – Bushing Assembly

2799-5 78-8070-1568-6 Cap – Bracket

2799-6 78-8076-4519-3 Shaft – Tape Drum

2799-7 78-8017-9169-6 Nut – M18 x 1

2799-8 78-8070-1569-4 Tape Drum Assembly – 2 Inch Wide

2799-9 78-8052-6749-5 Tape Drum Assembly

2799-10 78-8052-6268-6 Leaf Spring

2799-11 26-1002-5753-9 Screw – Self-Tapping

2799-12 78-8060-8172-1 Washer – Friction

2799-13 78-8052-6271-0 Washer – Tape Drum

2799-14 78-8100-1048-4 Spring – Core Holder

2799-15 78-8017-9077-1 Nut – Self-Locking, M10 x 1

2799-16 78-8032-0375-7 Screw – Hex Hd, M6 x 16

2799-17 78-8070-1215-4 Spacer – Stud

2799-18 26-1000-0010-3 Washer – Flat M6

2799-19 78-8010-7169-3 Screw – Hex Hd, M6 x 12

2799-20 78-8060-8474-1 Tape Drum Assembly – 2 Inch Head

2799-21 78-8052-6566-3 Washer – Friction

42


Figure 3269

43

Figure 3269


3269-1 78-8060-8489-9 Column – Outer3269-2 78-8076-5426-0 Plate3269-3 26-1003-7964-8 Screw – Soc Hd, M8 x 203269-4 78-8017-9318-9 Washer – Plain 8 mm3269-5 78-8060-8491-5 Cap – Column3269-6 26-1002-4955-1 Screw – Self-Tap, 8P x 133269-7 78-8005-5740-3 Washer – Plain 4 mm3269-8 78-8060-8492-3 Stop – Height3269-9 78-8076-5482-3 Plate – Nut Stop3269-10 78-8060-8087-1 Screw – M5 x 103269-11 78-8060-8494-9 Column Assembly – Inner3269-12 78-8060-8495-6 Column – Inner3269-13 78-8054-8617-8 Bearing – Special3269-14 78-8054-8589-9 Screw – Special3260-15 26-1003-6916-9 Nut – Locking, M6, Plastic Insert3269-16 78-8060-8496-4 Lead Screw3269-17 78-8054-8969-3 Spring3269-18 78-8054-8970-1 Bed Plate For Spring3269-19 78-8054-8571-7 Nut – Plastic3269-20 78-8054-8968-5 Nut – Special3269-21 78-8054-8585-7 Collar3269-22 78-8054-8586-5 Pin3269-23 78-8054-8584-0 Spacer3269-24 78-8054-8583-2 Bushing3269-25 78-8060-8497-2 Bushing – Lead Screw3269-26 78-8059-5617-0 Set Screw – M6 x 83269-27 78-8060-8498-0 Bushing – Inner Column3269-28 78-8060-8499-8 Sprocket – 3/8 Inch, Z=133269-29 26-1003-7946-5 Screw – Soc Hd, M4 x 253269-30 78-8076-4818-9 Chain – 3/8 Inch, Pitch 1973269-31 78-8113-6803-0 Housing – Chain, W/English Language Label3269-32 78-8060-7878-4 Idler Screw3269-33 78-8070-1503-3 Roller – Chain Tensioning3269-34 78-8042-2919-9 Washer – Triple, M63269-35 26-1003-5829-5 Screw – Hex Hd, M6 x 123269-36 26-1000-0010-3 Washer – Flat M63269-37 78-8076-5428-6 Cover3269-38 78-8010-7157-8 Screw – Hex Hd, M4 x 103269-39 78-8070-1505-8 Cap – Inner Column3269-40 78-8070-1506-6 Cover – Screw3269-41 78-8076-4807-2 Crank Assembly3269-42 78-8076-5422-9 Crank3269-43 78-8070-1509-0 Shaft – Crank3269-44 26-1005-5316-8 Screw – Flat Hd Hex Dr, M5 x 163269-45 78-8070-1510-8 Washer – Nylon, 7 x 15 x 13269-46 78-8070-1511-6 Bushing3269-47 78-8070-1512-4 Knob – VTR-B-M123269-48 78-8076-4800-7 Washer – Crank3269-49 78-8076-4821-3 Key – Stop3269-50 78-8076-4809-8 Washer – Crank3269-51 78-8054-8821-6 End – Cap

44


Figure 5350

45

Figure 5350


5350-1 78-8100-0876-9 Compression Roller Assembly – R/H

5350-2 78-8100-0877-7 Compression Roller Assembly – L/H

5350-3 78-8070-1559-5 Support – Compression Roller

5350-4 78-8054-8974-3 Pressure Roller

5350-5 78-8070-1560-3 Stud – Roller Mounting

5350-6 78-8052-6566-3 Washer – Friction

5350-7 78-8070-1561-1 Nut – M10

5350-8 26-1004-5507-5 Washer – M8

5350-9 26-1003-5841-0 Screw – M8 x 16

5350-10 78-8017-9074-8 Washer – Nylon, 15 mm

5350-11 78-8070-1562-9 Tube – Roller Support

5350-12 12-7991-1752-3 Washer – Plain, M14

5350-13 78-8070-1563-7 Screw – M10 x 80

5350-14 78-8070-1549-6 Knob – VTR-B-M10

5350-15 26-1003-6918-5 Nut – Plastic Insert, M10 Hex Flange

46


Figure 5817

47

Figure 5817


5817-1 78-8094-6379-3 Support – Box

5817-2 78-8113-6759-4 Box – W/English Language Label

5817-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15

5817-4 78-8005-5740-3 Washer – Plain, 4 mm

5817-5 26-1003-6914-4 Nut – Plastic Insert, M4

5817-6 78-8076-4715-7 Cord Grip

5817-7 78-8076-5211-6 Set Nut – GMP 13.5

5817-9 78-8094-6382-7 Guide – Mounting

5817-10 78-8028-8208-0 Screw – 6P x 9,5

5817-11 78-8017-9018-5 Washer – Plain, M4

5817-12 78-8094-6383-5 Contactor – Sprecher and Schuh, CA-5-10, 110V, 60HZ

5817-13 78-8076-5378-3 Circuit Breaker – Sprecher and Schuh, KTA-3-25

5817-14 78-8094-6384-3 Clamp – VGPE 4/6

5817-15 78-8076-4968-2 Terminal

5817-16 78-8028-7909-4 Power Cord U.S.A.

5817-17 78-8100-1038-5 Cable – 3 x 20 AWG, 5 MT

5817-18 78-8060-8053-3 Wire – 3-Pole, 5 Meters Length


5817-20 26-1000-0010-3 Washer – Flat, M6

5817-21 78-8076-5194-4 Box – E-Stop

5817-22 78-8094-6386-8 Switch – On/Off, Sprecher and Schuh, DM3N-C-01/10

5817-23 78-8100-1039-3 Support – On/Off Switch

5817-24 78-8017-9257-9 Screw – Phillis Hd, M4 x 10

5817-25 78-8060-8087-1 Screw – M5 x 10

5817-26 78-8010-7417-6 Nut – Hex, M5

5817-27 26-1014-5845-8 E-Stop – W/Latch and Contact Block, 800EM-MTS44-3LX01

5817-31 78-8100-1234-0 Collar

5817-33 78-8114-4896-4 Box – On/Off, Grey

48


Figure 6162/1 of 2

49

Figure 6162 (page 1 of 2)


6162-1 78-8076-5380-9 Bed – Conveyor

6162-2 78-8076-5381-7 Leg Assembly – Inner, W/Stop

6162-3 78-8076-5382-5 Leg – Inner

6162-4 78-8060-8480-8 Pad – Foot

6162-5 78-8055-0867-4 Screw – Hex Hd, M8 x 30

6162-6 78-8017-9313-0 Nut – Self-Locking, M8

6162-7 78-8017-9318-9 Washer – Plain 8 mm

6162-8 78-8076-5383-3 Stop – Leg

6162-9 26-1003-7963-0 Screw – Soc Hd, M8 x 16

6162-10 78-8060-8481-6 Label – Height

6162-11 78-8052-6676-0 Clamp – Outer

6162-12 78-8052-6677-8 Clamp – Inner

6162-13 78-8060-7693-7 Roller – 32 x 38

6162-14 78-8076-5384-1 Shaft – Roller

6162-15 78-8076-5385-8 Spring

6162-16 78-8094-6100-3 Conveyor Assembly – Front

6162-17 78-8076-5387-4 Conveyor – Front

6162-18 78-8091-0780-4 Shaft – Central Roller

6162-19 78-8091-0781-2 Shaft – Side Roller

6162-20 26-1003-5828-7 Screw – Hex Hd, M6 x 10

6162-21 78-8076-5389-0 Mounting – Conveyor

6162-22 78-8094-6101-1 Conveyor Assembly – Rear

6162-23 78-8076-5391-6 Conveyor – Rear

6162-24 78-8076-5392-4 Support – Tape Drum

6162-25 78-8060-8483-2 Support – Outboard Roll Mount

6162-26 78-8060-8484-0 Shaft – Roller

6162-27 78-8060-8485-7 Roller

50


Figure 6162/2 of 2

51



6162-28 78-8032-0375-7 Screw – Hex Hd, M6 x 16

6162-29 26-1000-0010-3 Washer – Flat M6

6162-30 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16

6162-31 78-8060-8487-3 Cover – Switch

6162-32 78-8060-8087-1 Screw – M5 x 10

6162-33 78-8010-7417-6 Nut – Hex M5

6162-34 78-8076-5393-2 Plate – Tape Bracket Support

6162-35 78-8076-5394-0 Spacer

6162-36 78-8076-5395-7 Cover – Side, Front, R/H

6162-37 78-8076-5396-5 Cover – Side, Front, L/H

6162-38 78-8100-1203-5 Cover – Side, Rear, R/H

6162-39 78-8113-6813-9 Cover – Side, Rear, L/H, W/English Language Label

6162-40 78-8076-4517-7 End Cap – /22 x 1

6162-41 78-8060-7876-8 Cover – Plug Lateral

6162-42 78-8028-8208-0 Screw – 6P x 9,5

6162-43 78-8060-7873-5 Plug – Female

6162-44 78-8060-8488-1 Screw – Hex Hd, M5 x 20

6162-45 78-8046-8217-3 Washer – Special

6162-46 78-8005-5741-1 Washer – Plain M5

6162-47 78-8076-4991-4 Spacer

6162-48 26-1003-5841-0 Screw – M8 x 16

6162-49 78-8098-9076-3 Caster Assembly

6162-50 26-1009-9096-4 Caster – Dual Locking

6162-51 26-1009-9094-9 Washer – Spring, Helical, M12

6162-52 26-1009-9095-6 Nut – M12

52

Figure 6163/1 of 2


53



6163-1 78-8100-1229-0 Shaft Assembly – Drive R/H

6163-2 78-8100-1230-8 Shaft Assembly – Drive L/H

6163-3 78-8076-5401-3 Block – Upper

6163-4 78-8076-5402-1 Block – Lower

6163-5 78-8076-5403-9 Nut – Block, R/H

6163-6 78-8076-5404-7 Nut – Block, L/H

6163-7 78-8076-5405-4 Bushing – Block

6163-8 78-8076-5239-7 Screw – Hex Hd, M6 x 50

6163-9 26-1000-0010-3 Washer – Flat M6

6163-10 26-1003-6916-9 Nut – Locking, Plastic Insert M6

6163-11 78-8100-1220-9 Shaft – Drive Mount

6163-12 26-1003-5842-8 Screw – Hex Hd, M8 x 20

6163-13 78-8005-5736-1 Lockwasher – For M8 Screw

6163-14 78-8076-5407-0 Screw – R/H

6163-15 78-8076-5408-8 Screw – L/H

6163-16 78-8076-5409-6 Screw – Handle, R/H

6163-17 78-8076-5410-4 Screw – Handle, L/H

6163-18 78-8076-5411-2 Spacer – Screw

6163-19 78-8076-5412-0 Flange – W/Bearing

6163-20 78-8060-8010-3 Snap Ring – 42 mm Shaft

6163-21 78-8076-5413-8 Spring

6163-22 78-8076-5414-6 Coupling – Screw, Female

6163-23 78-8076-5415-3 Coupling – Screw, Male

6163-24 26-1003-7946-5 Screw – Soc Hd, M4 x 25

6163-25 78-8076-5416-1 Spacer – Hex, 10 x 107

6163-26 78-8023-2334-1 Screw – Soc Hd, Hex Soc, M6 x 25

6163-27 78-8076-5417-9 Spacer

54


Figure 6163/2 of 2

55



6163-28 78-8017-9079-7 Ring – Snap For 15 mm Shaft

6163-29 78-8076-5418-7 Support – Screw

6163-30 26-1003-7949-9 Screw – Soc Hd Hex Soc, M5 x 12

6163-31 78-8005-5741-1 Washer – Plain M5

6163-32 78-8010-7417-6 Nut – Hex M5

6163-33 78-8076-5419-5 Sprocket – 3/8 Inch Z=16

6163-34 78-8046-8135-7 Key – 5 x 5, 12 mm

6163-35 78-8076-5420-3 Chain – 3/8 Inch, 133 Links

6163-36 78-8076-5421-1 Support – Tension Roller

6163-37 78-8010-7169-3 Screw – Hex Hd, M6 x 12

6163-38 78-8070-1503-3 Roller – Chain Tensioning

6163-39 78-8060-7878-4 Idler Screw

6163-40 78-8076-4807-2 Crank Assembly

6163-41 78-8076-5422-9 Crank

6163-42 78-8070-1509-0 Shaft – Crank

6163-43 26-1005-5316-8 Screw – Flat Hd Hex Dr, M5 x 16

6163-44 78-8070-1510-8 Washer – Nylon, 7 x 15 x 1

6163-45 78-8070-1511-6 Bushing

6163-46 78-8005-5740-3 Washer – Plain 4 mm

6163-47 78-8010-7157-8 Screw – Hex Hd, M4 x 10

6163-48 78-8070-1512-4 Knob – VTR-B-M12

6163-49 78-8032-0375-7 Screw – Hex Hd, M6 x 16

6163-50 78-8076-4809-8 Washer – Crank

6163-51 78-8070-1506-6 Cover – Screw

6163-52 78-8076-5423-7 Shaft

6163-53 78-8076-5424-5 Block

6163-54 78-8076-5425-2 Set Screw – M4 x 3

56


Figure 6164/1 of 2

57



6164-1 78-8100-1205-0 Drive Assembly – R/H W/O Motor

6164-2 78-8100-1206-8 Drive Assembly – L/H W/O Motor

6164-3 78-8100-1207-6 Guide – Lower, R/H

6164-4 78-8100-1208-4 Guide – Lower, L/H

6164-5 78-8113-6818-8 Guide – Upper, R/H, W/English Language Label

6164-6 78-8113-6819-6 Guide – Upper, L/H, W/English Language Label

6164-7 78-8091-0500-6 Bushing – Side Drive

6164-8 78-8055-0661-1 Spacer

6164-9 26-1003-5829-5 Screw – Hex Hd, M6 x 12

6164-10 26-1000-0010-3 Washer – Flat M6

6164-11 78-8094-6109-4 Support – Gearmotor

6164-12 78-8023-2334-1 Screw – Soc Hd, Hex Soc, M6 x 25

6164-13 78-8070-1522-3 Gearmotor – Bodine, 42X5BFCI-E2, 15:1, 115V, 60 Hz

6164-14 26-1011-8828-7 Capacitor – 15µF, 300VAC, Motor Run

6164-15 78-8070-1523-1 Screw – 1/4 - 28 x 1/2 SHCS

6164-16 78-8094-6174-8 Extension – Gearmotor

6164-17 78-8076-5439-3 Flange Assembly

6164-18 78-8060-7886-7 Screw – Hex Hd, M6 x 16, Special

6164-19 78-8046-8135-7 Key – 5 x 5, 12 mm

6164-20 78-8091-0758-0 Sprocket – 3/8 Inch, Z=14

6164-21 78-8057-5834-5 Tab Washer

6164-22 78-8057-5835-2 Centering Washer

6164-23 78-8076-5440-1 Pulley Assembly – Drive

6164-24 78-8076-5441-9 Roller – Drive

6164-25 78-8052-6713-1 Ring – Polyurethane

6164-26 78-8055-0669-4 Shaft – Pulley Keyed

6164-27 78-8057-5739-6 Key – M5 x 5 x 30 mm

6164-28 78-8055-0668-6 Washer – 15/26 x 1

6164-29 78-8091-0382-9 Belleville Washer – /16

6164-30 78-8076-5442-7 Flange Assembly

6164-31 26-0001-5862-1 Screw – Flat Hd Soc, M5 x 12

6164-32 78-8054-8877-8 Washer – 5,5/20 x 4

6164-33 78-8091-0759-8 Sprocket – 3/8 Inch Z=23

6164-34 78-8076-4933-6 Chain – 3/8 Inch Pitch, 52 Pitch

gduly

SEE INSERT FOR CROSSED OUT PARTS

gduly

gduly

58


Figure 6164/2 of 2

59



6164-35 78-8076-5443-5 Pulley Assembly – Idler

6164-36 78-8055-0660-3 Roller – Idler

6164-37 78-8076-5444-3 Shaft – Idler Pulley

6164-38 12-7997-0272-0 E-Ring – M-25

6164-39 78-8076-5445-0 Tensioning – Belt

6164-40 78-8076-5446-8 Washer – Shaft


6164-42 78-8017-9318-9 Washer – Plain 8 mm

6164-43 78-8076-5448-4 Cover – Belt Tensioner

6164-44 78-8055-0850-0 Screw – Cap, M4 x 6

6164-45 78-8005-5740-3 Washer – Plain 4 mm

6164-46 78-8100-1211-8 Cover – Drive, R/H

6164-47 78-8100-1212-6 Cover – Drive, L/H

6164-48 26-1002-5753-9 Screw – Self-Tapping

6164-49 78-8100-1213-4 Guard – Belt

6164-50 78-8100-1214-2 Guard – Rubber

6164-51 78-8100-1215-9 Guard – Metal

6164-52 78-8076-5255-3 Screw – Phillips Hd, M4 x 12

6164-53 78-8091-0764-8 Cover – Chain, Right

6164-54 78-8091-0765-5 Cover – Chain, Left

6164-55 78-8010-7165-1 Screw – Flat Hd Soc, M5 x 25

6164-56 78-8076-5452-6 Belt – Box Drive

6164-57 78-8060-7631-7 Connector – 3/8 Inch

6164-58 78-8076-5197-7 Sleeving – /12, 800 mm

6164-59 78-8060-7626-7 Connector – PG 11/12

6164-60 78-8060-7877-6 Plug Housing – Vertical

6164-61 78-8060-7875-0 Plug Male

6164-62 78-8060-8053-3 Wire – 3-Pole, 5 Meters Length

6164-63 78-8076-4968-

gduly

SEE INSERT FOR CROSSED OUT PARTS

gduly

gduly

60


Figure 6165

61

Figure 6165


6165-1 78-8113-6870-9 Cross Bar – Lower, W/English Language Label

6165-2 26-1003-7957-2 Screw – Soc Hd Hex Hd, M6 x 16

6165-3 78-8100-1042-7 Washer – /15 x 6.35 x 2

6165-4 78-8113-6810-5 Frame – R/H, W/English Language Label

6165-5 78-8113-6809-7 Frame – L/H, W/English Language Label

6165-6 26-1003-5842-8 Screw – Hex Hd, M8 x 20

6165-7 78-8017-9318-9 Washer – Plain, 8 mm

6165-8 26-1003-6904-5 Nut – Hex, M8

6165-9 78-8070-1574-4 Slide – Front, Right

6165-10 78-8070-1575-1 Slide – Front, Left

6165-11 78-8070-1576-9 Slide – Rear, Right

6165-12 78-8070-1577-7 Slide – Rear, Left

6165-13 78-8070-1553-8 Spacer

6165-14 78-8070-1554-6 Stud

6165-15 78-8060-7693-7 Roller – 32 x 38

6165-16 26-1005-5316-8 Screw – Flat Hex Hd Dr, M5 x 16

6165-17 78-8070-1555-3 Block – Upper Head

6165-18 78-8060-7758-8 Fairlead – /20

6165-19 78-8054-8955-2 Clamp – Bracket

6165-20 26-1003-5820-4 Screw – Hex Hd, M5 x 12

6165-21 78-8005-5741-1 Washer – Flat, M5

6165-22 78-8076-4517-7 End Cap – /22 x 1

6165-23 78-8113-6758-6 Cover – Upper, W/English Language Label

6165-24 78-8091-0538-6 Screw – Hex Hd, M4 x 20

6165-25 78-8076-4716-5 Star Washer – M4

6165-26 78-8005-5740-3 Washer – Plain, 4 mm

6165-27 78-8010-7416-8 Nut – Hex, M4

6165-28 78-8076-4991-4 Spacer

6165-29 78-8100-1240-7 Plate

6165-30 78-8060-8029-3 Clamp – 140X3,5

62


Figure 6166

63

Figure 6166


6166-1 78-8100-1218-3 Housing – Wire

6166-2 78-8060-7758-8 Fairlead – /20

6166-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16

6166-4 78-8076-4636-5 Strap – Wire

6166-5 78-8010-7163-6 Screw – Hex Hd, M5 x 10

6166-6 78-8005-5741-1 Washer – Flat, M5

6166-7 78-8010-7417-6 Nut – Hex, M5

6166-8 78-8060-7631-7 Connector – 3/8 Inch

6166-9 78-8060-8154-9 Sleeving – 0,90 MT

6166-10 78-8060-8029-3 Clamp – 140 x 3,5

6166-11 78-8100-1219-1 Cover – Housing

6166-12 78-8010-7157-8 Screw – Hex Hd, M4 x 10

6166-13 78-8017-9018-5 Washer – Plain, M4

64


Safety and Information Labels

65

800a Safety and Information Labels

A label kit, part number 78-8113-6744-6, is available as a stock item. It contains all the safety and informationlabels used on the case sealer, or labels can be ordered separately from the following list.

Ref. No. 3M Part No. Description Qty.

1 78-8070-1329-3 Warning – Hazardous Voltage 1

2 78-8070-1336-8 Warning – Sharp Knife 2

3 78-8070-1331-9 Warning – Keep Hands Away From Moving Belts 1

4 78-8070-1339-2 Information – 3M Logo 2

5 78-8060-8481-6 Information – Leg Height 4

6 78-8062-4266-1 Information – 3M-Matic 2

7 78-8070-1366-5 Information – Safety Instructions 1

8 78-8068-3852-6 Information – Ground 1

9 78-8098-8955-9 Information – In/Out, Belt Adjustment 2

10 78-8070-1628-8 Information – Up/Down/Lock, Height Adjustment 1

11 78-8070-1629-6 Information – Belt tensioning 2

12 78-8068-3859-1 Label – Service and Spares 1

13 78-8095-1141-9 Label – Stop 1

14 78-8070-1330-1 Label – Warning 1

15 78-8113-6775-0 Label – Electrical On/Off 1

16 78-8113-6912-9 Label – Caution, Pinch Point 2

TM

AccuGlide™ is a Trademark of3M, St. Paul, MN 55144-1000

Litho in U.S.A

© 3M 2005 44-0009-2036-1(A)

AccuGlide 2+STD 2 InchUpper and LowerTaping HeadsType 10500

Instructions and Parts List

Serial No._____________________________________ For reference, record taping head(s) serial number(s) here.

Important SafetyInformation

BEFORE INSTALLING OROPERATING THISEQUIPMENTRead, understand, and followall safety and operatinginstructions.

It is recommended youimmediately order the spareparts listed in the "SpareParts/Service Information"section. These parts areexpected to wear throughnormal use, and should bekept on hand to minimizeproduction delays.

Spare Parts

3M Industrial Adhesives and Tapes3M Center, Building 220-5E-06St. Paul, MN 55144-1000


To Our Customers:This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. Ithas been set up and tested in the factory with Scotch® tapes. If technicalassistance or replacement parts are needed, call or fax the appropriatenumber listed below.


Replacement Parts and Additional Manuals

Order parts by part number, part description and quantity required. Also,when ordering parts and/or additional manuals, include machine name,number and type. A parts order form is provided at the back of this manual.

3M/Tape Dispenser Parts241 Venture Drive 1-800/344 9883Amery, WI 54001-1325 FAX# 715/268 8153

Technical Assistance:

3M-Matic™ Helpline – 1-800/328 1390. Please provide the customer supportcoordinator with the machine number, machine type/model and serial number.If you have a technical question that does not require an immediate response,you may Fax it to 651-736-7282.

Minimum billing on parts orders will be $25.00. Replacement part prices available on request.

Note : Outside the U.S., contact the local 3M subsidiary for parts ordering information.$10.00 restocking charge per invoice on returned parts.


Printed in U.S.A.

© 3M 2005 44-0009-1851-4(F)



To Our Customers:This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. Ithas been set up and tested in the factory with Scotch® tapes. If anyproblems occur when operating this equipment and you desire a servicecall or phone consultation, call, write or fax the appropriate number listedbelow.


SERVICE, REPLACEMENT PARTS AND ADDITIONAL MANUALSAVAILABLE DIRECT FROM:

Order parts by part number, part description and quantity required. Also, whenordering parts and/or additional manuals, include machine name, number andtype.


Printed in U.S.A.

© 3M 2005 44-0009-1852-2(E)


Instruction ManualAccuGlide™ 2+ STD 2 InchUpper and Lower Taping HeadsType 10500

Table of Contents Page

Equipment Warranty and Limited Remedy ............................................................................................... ii

Taping Head Contents .............................................................................................................................. ii

Intended Use ............................................................................................................................................ 1

Important Safeguards ............................................................................................................................... 2

Specifications ............................................................................................................................................ 4 - 5Dimensional Drawing ..................................................................................................................... 5

Installation ................................................................................................................................................. 6Receiving and Handling ................................................................................................................. 6Installation Guidelines ................................................................................................................... 6Tape Leg Length ........................................................................................................................... 6Tape Width Adjustment ................................................................................................................. 6

Operation .................................................................................................................................................. 7 - 9Tape Loading – Upper Taping Head ............................................................................................. 8Tape Loading – Lower Taping Head ............................................................................................. 8 - 9

Maintenance ............................................................................................................................................. 10 - 11Blade Replacement ....................................................................................................................... 10Blade Guard .................................................................................................................................. 10Blade Oiler Pad ............................................................................................................................. 10Cleaning ........................................................................................................................................ 11Applying/Buffing Roller Replacement ............................................................................................ 11

Adjustments .............................................................................................................................................. 12 - 14Tape Latch Alignment.................................................................................................................... 12Tape Drum Friction Brake ............................................................................................................. 12Applying Mechanism Spring .......................................................................................................... 13One-Way Tension Roller ............................................................................................................... 13Tape Leg Length ........................................................................................................................... 14

Leading Tape Leg Length Adjustment ............................................................................ 14Changing Tape Leg Length From 70 to 50 mm [2-3/4 to 2 Inch] .................................... 14

Troubleshooting ........................................................................................................................................ 15 - 16Troubleshooting Guide .................................................................................................................. 15 - 16

Spare Parts/Service Information ............................................................................................................... 17Recommended Spare Parts .......................................................................................................... 17Replacement Parts and Service.................................................................................................... 17

Replacement Parts Illustrations and Parts List ................................................................ Yellow Section 18 - 35

i

Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALLOTHER WARRANTIES, EXPRESS OF IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIEDWARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULARPURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM ORUSAGE OF TRADE:

3M sells its AccuGlide™ 2+ STD 2 Inch Upper and Lower Taping Heads, Type 10500 with the followingwarranties:

1. The Taping Head blade, springs, and rollers will be free from all defects for ninety (90) days afterdelivery.

2. All other Taping Head parts will be free from all defects for three (3) years after delivery.

If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s soleobligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned immediatelyto 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have becomedefective after the warranty period unless the part is received or 3M is notified of the problem no later than five (5)calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable time, then3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide orpay for the labor required to install the repaired or replacement part. 3M shall have no obligation to repair orreplace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause other thanequipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating environment,improper utilities, or operator error.

Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequentialdamages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.

The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by awritten agreement signed by authorized officers of 3M and seller.

ii

AccuGlide™, Scotch™, and 3M-Matic™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000

AccuGlide™ 2+ STD 2 Inch Upper and Lower Taping Heads consist of:

Qty. Part Name

1 Taping Head Assembly 1 Tape Drum and Bracket Assembly 1 Hardware and Spare Parts Kit 1 Threading Tool

Taping Head Contents

1

AccuGlide™ 2+ STD 2 Inch Upper Taping Head, Type 10500

Intended Use

The intended use of the AccuGlide™ 2+ STD 2 InchUpper and Lower Taping Heads is to apply a "C"clip of Scotch® pressure-sensitive film box sealingtape to the top and/or bottom center seam of regularslotted containers.

These taping heads are incorporated into moststandard 3M-Matic™ case sealers. The compact

size and simplicity of the taping head also makes itsuitable for mounting in box conveying systems otherthan 3M-Matic™ case sealers. This includesreplacement of other types of taping, gluing orstapling heads in existing case sealing machines.The AccuGlide™ 2+ STD Taping Heads have beendesigned and tested for use with Scotch® pressure-sensitive film box sealing tape.

2

Important Safeguards

This safety alert symbol identifiesimportant safety messages in this

manual. READ AND UNDERSTAND THEMBEFORE INSTALLING OR OPERATINGTHIS EQUIPMENT.

Explanation of Signal Word Consequences

Indicates a potentially hazardoussituation, which, if not avoided,could result in death or seriousinjury and/or property damage.

WARNING:

Indicates a potentially hazardoussituation, which, if not avoided,may result in minor or moderateinjury and/or property damage.

CAUTION:

• To reduce the risk associated with musclestrain:− Use proper body mechanics when removing

or installing taping heads that are moderatelyheavy or may be considered awkward to lift

• To reduce the risk associated with impacthazards:− Place the taping head on a smooth level

surface when maintaining or servicing thisequipment

CAUTION

WARNING• To reduce the risk associated with

mechanical hazards:− Read, understand and follow all safety and

operating instructions before operating orservicing the case sealer

− Allow only properly trained and qualifiedpersonnel to operate and/or service thisequipment

• To reduce the risk associated with shear,pinch, and entanglement hazards:− Turn air and electrical supplies off on

associated equipment before performing anyadjustments, maintenance, or servicing thetaping heads

− Never attempt to work on the taping head orload tape while the box drive system isrunning

• To reduce the risk associated with sharpblade hazards:− Keep hands and fingers away from tape

cutoff blades under orange blade guards.The blades are extremely sharp

3


Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.

Figure 1-1 – Replacement Labels/3M Part Numbers

78-8133-9606-2Tape Threading Label(Not shown)

4

Specifications

1. Tape:

For use with Scotch® pressure-sensitive film box sealing tapes.

2. Tape Width:

36 mm or 1-1/2 inches minimum to 48 mm [2 inches] maximum.

3. Tape Roll Diameter:

Up to 405 mm [16 inches] maximum on a 76.2 mm [3 inch] diameter core.(Accommodates all system roll lengths of Scotch® film tapes.)

4. Tape Application Leg Length - Standard:

70 mm ± 6 mm [2-3/4 inches ±1/4 inch]

Tape Application Leg Length - Optional:

50 mm ± 6 mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.")

5. Box Size Capacities:

For use with center seam regular slotted containers.

Minimum Maximum

Length – 150 mm [6 inches] UnlimitedHeight – 120 mm [4-3/4 inches] (most “3M-Matic” Case Sealers)

90 mm [3-1/2 inches] (with optional 2 inch leg length)Width – 115 mm [4-1/2 inches]

When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instructionmanual specifications for box weight and size capacities.

6. Operating Rate:

Conveyor speeds up to 0.40 m/s [80 FPM] maximum.

7. Operating Conditions:

Use in dry, relatively clean environments at 5° to 40° C [40° to 105° F] with clean dry boxes.

Important – Taping heads should not be washed down or subjected to conditions causing moisturecondensation on components.

8. Taping Head Dimensions:

Length – 457 mm [18 inches]Height – 560 mm [22 inches] (with tape drum)Width – 105 mm [4-1/8 inches] (without mounting spacers)Weight – Packaged: 7.7 kg [17 lbs.] Unpackaged: 6.7 kg [15 lbs.]

Limited byCase Sealer

5Figure 2-1 – Dimensional Drawing


6

Installation

1. The box conveying system must positively propelthe box in a continuous motion, not exceeding0.40 m/s [80 feet per minute], past the tapinghead assembly since the box motion actuatesthe taping mechanism.

2. If a pusher or cleated conveyor is being used,steps should be taken in the conveyor design toprevent the pusher from contacting theapplying or buffing roller arms resulting indamage to the taping head.

Receiving And Handling

After the taping head assembly has beenunpackaged, examine the unit for damage that mighthave occurred during transit. If damage is evident,file a damage claim immediately with thetransportation company and also notify your 3MRepresentative.

Installation Guidelines

The taping head assembly can be used in convertingexisting or in custom made machinery.It can be mounted for top taping or bottom taping.Refer to "Box Size Capacities," as well as Figure 2-1in the Specifications section, for the following pointsin making such installations:

4. Mounting studs are provided with the tapinghead, but special installations may requirealternate means for mounting.

5. Box hold-down or guide skis should be providedand the taping head mounted so that the sideplates are 6 mm [1/4 inch] maximum away fromthe ski surface on which the box rides.

Tape Leg Length

Taping heads are factory set to apply standard70 mm [2-3/4 inch] tape legs. The heads can beconverted to apply 50 mm [2 inch] tape legs ifdesired but both upper and lower heads must be setto apply the same tape leg length. See "Adjustments– Changing Tape Leg Length From 70 to 50 mm[2-3/4 to 2 Inches]."

Also, the conveyor speed at which the productmoves through the taping heads, affects the leadingand trailing tape leg length. See "Adjustmentssection – Leading Tape Leg Length Adjustment."

Tape Width Adjustment

Taping heads are factory set to apply 48 mm [2 inch]wide tape. If it is necessary to align the tape or toapply narrower tapes, refer to "Adjustments – TapeWeb Alignment" for set-up procedure.

Note – AccuGlide™ 2+ STD Upper Taping Headis supplied with a buffing arm guard. Adjustmentsto this guard may be required to install the tapinghead into some older design 3M-Matic™ casesealers.

3. Figure 2-1 illustrates the typical mountingrelationship for opposing taping head assembliesto allow taping of box heights down to 90 mm [3-1/2 inches]. To tape box heights down to 70mm [2-3/4 inches], the taping heads must becompletely staggered so only one tape sealis being applied at one time.

• To reduce the risk associated with sharp blade hazards:

− Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades areextremely sharp

WARNING

Important – Always conduct a hazard review todetermine appropriate guarding requirementswhen the installation is in an application otherthan 3M-Matic(TM) equipment



CAUTION

7

Operation

Figure 3-1 – Taping Head Components/Threading Diagram, Upper Head (Left Side View)

Figure 3-2 – Taping Head Components/Threading Diagram – Lower Head (Left Side View)

8

It is recommended that the detailed instructions andsketches in this manual be referred to the first fewtimes the taping head is loaded/threaded until theoperator becomes thoroughly familiar with the tapeloading operation.

Note – Remove tape roll before removingtaping head from machine to minimize weight.


Figure 3-3Insert threading needle through rollers in directionindicated by arrows.

5. Pull the threading needle down until the tapetravels between the apply plate and the ears ofthe apply arm (Position 4) until it extends pastthe applying roller. When properly threaded theadhesive side of the tape should be facing theknurled rollers at position 2 and also position 3.

6. Cut away any excess tape.

Important – Do not cut against the apply roller -roller damage could occur.

Tape Loading – Lower Taping Head1. Remove the lower taping head from the

conveyor bed or associated equipment and placeit a convenient working position.

2. The lower taping head is loaded and threaded inthe same manner as the upper head. Follow theupper taping head tape loading/threadingprocedure.

Tape Loading – Upper Taping Head

1. Place the upper taping head in a convenientworking position.

2. Use Figures 3-3 to 3-5 and tape threading label.Position the tape supply roll so the adhesive sideof tape is facing the front of the taping head as itis pulled from the supply roll.

3. Attach the threading needle to the end of the roll.Guide the threading needle around the wraproller (Position 1) then back around the one-waytension roller (Position 2).

4. Continue pulling the threading needle down andguide it between the two rollers on the apply arm(Position 3).

Figure 3-3 – Tape Loading/Threading

• To reduce the risk associated with shear, pinch, and entanglement hazards:

− Turn air and electrical supplies off on associated equipment before performing any adjustments,maintenance, or servicing the machine or taping heads

− Never attempt to work on the taping heads or load tape when the box drive system is running



WARNING



• To reduce the risk associated with impacthazards:− Place the taping head on a smooth level

surface when maintaining or servicing thisequipment

CAUTION

9


Manually turn tape roll to create slack tape whilepulling threading needle through tape applyingmechanism until needle is through and tape is inalignment with applying roller.

Excess tape can be cut with a scissors at applyingroller.

Figure 3-5

Figure 3-4

Place tape roll on tape drum to dispense tape withadhesive side forward. Seat tape roll fully againstback flange of drum. Adhere tape lead end tothreading needle as shown.




cutoff blades under orange blade guards.The blades are extremely sharp

WARNING

10

The AccuGlide™ STD 2+ 2 Inch Taping Head hasbeen designed for long, trouble free service. Thetaping head will perform best when it receivesroutine maintenance and cleaning. Taping headcomponents that fail or wear excessively should bepromptly repaired or replaced to prevent damage toother portions of the head or to the product.

Blade Replacement, Upper and Lower TapingHeads – Figure 4-1

1. Loosen, but do not remove, the blade screws(A). Remove and discard old blade.

2. Mount the new blade (B) with the beveled sideaway from the blade holder.

Maintenance


cutoff blade edge. The knives are extremelysharp

WARNING

Figure 4-1 – Blade Replacement


− Turn air and electrical supplies off on associated equipment before performing any adjustments,maintenance, or servicing the taping heads

− Never attempt to work on the taping head or load tape while the box drive system is running



WARNING

Note – Check the blade position to insureproper clearance between blade and guardby slowly pivoting the blade guard back.

3. Bottom the blade slots against the screws. (Thiswill position the blade at the correct angle.)Tighten the blade screws to secure the blade.

Blade Guard

The blade guard covers the blade whenever a box isnot being taped. Periodically check to be sure theblade guard is functioning properly and returning tocover the blade. Replace any defective parts.

Blade Oiler Pad

The taping heads are equipped with a felt oiler padthat has been pre-lubricated at the factory toprovide a film of oil on the cutting edge of the bladeto reduce adhesive build-up. Apply SAE #30 non-detergent oil as needed. Saturate felt oiler pad.

Should tape adhesive build-up occur on blade,carefully wipe clean with an oily cloth.


cutoff blade edge. The knives are extremelysharp

WARNING

11


Applying/Buffing Roller Replacement

Replacing roller requires removal of shaft andmounting screws. With no area on the shaft to grip,the shaft often turns when attempting to remove thesecond screw.

To ease removal of second screw, a 4 mm hexsocket has been provided at the bottom of thethreads in both ends of the shaft. Insert a 4 mm hexkey wrench into this socket after removing one screwto hold the shaft for removal of the second screw.See Figure 4-3.

Cleaning

Regular slotted containers produce a great deal ofdust and paper chips when conveyed through tapingheads. If this dust is allowed to build-up on theheads, it can cause wear on the moving parts.Excessive dirt build-up should be wiped off with adamp cloth. Cleaning should be done once permonth, depending on the number and type of boxesused. If the boxes used are dirty, or if theenvironment in which the heads operate is dusty,cleaning on a more frequent basis may benecessary.

Note – Never attempt to remove dirt from tapingheads by blowing it out with compressed air.This can cause the dirt to be blown inside thecomponents onto sliding surfaces. Dirt in theseareas can cause serious equipment damage.Never wash down or subject taping heads toconditions causing moisture condensation oncomponents. Serious equipment damage couldresult.

Figure 4-3 – Section View of Roller Shaft


− Turn air and electrical supplies off on associated equipment before performing any adjustments,maintenance, or servicing the taping heads

− Never attempt to work on the taping head or load tape while the box drive system is running



WARNING

12

Tape Drum Friction Brake – Figure 5-3

The tape drum friction brake on each taping head ispre-set for normal operation to prevent tape roll overtravel. Should tension adjustment be required, turnthe self-locking nut on the shaft to varycompression of the spring. Turn the nut clockwiseto increase the braking force, andcounterclockwise to decrease the braking force.Adjust brake to minimum tension to preventexcessive tape roll over travel.

Tape Latch Alignment – Figure 5-1The Latching tape drum assembly is pre-set toaccommodate 48 mm [2 inch] wide tape. The tapedrum assembly is adjustable to provide alignment ofnarrower tapes.To move the latch to a position that corresponds to anew tape core width (Figure 5-1):

1. Remove screw from the latch.

2. Move to the latch to the position thatcorresponds to the tape core width.

3. Replace screw in the new latch location.

To adjust or center the tape width on the centerlineof the taping head, and therefore box center seam,(Figure 5-2):

1. Loosen the locking hex nut behind tape drumbracket on tape drum shaft. Use an adjustablewrench or 25 mm open end wrench.

2. Turn tape drum shaft in or out to center the tapeweb (use 5 mm hex wrench).

3. Tighten locking hex nut to secure the adjustment.

No other components require adjustment for tapeweb alignment.

Note – Excess braking force will cause poor tapeapplication and may lead to tape tabbing on thetrailing tape leg.

Adjustments

Figure 5-2 – Tape Web Alignment

Figure 5-1 – Tape Latch Alignment

Figure 5-3 – Tape Drum Friction Brake


associated equipment before performing anyadjustments, maintenance, or servicing themachine or taping heads


WARNING

13

Adjustments (Continued)

Applying Mechanism Spring

To obtain access to the spring, remove the tapinghead cover (four mounting screws). Replace coverwhen finished.

The applying mechanism spring, shown inFigures 5-4A and 5-4B, controls applying and buffingroller pressure on the box and returns themechanism to the reset position. The springpressure is pre-set, as shown in Figure 5-3A fornormal operation, but is adjustable.

If a tape gap appears on the trailing surface of thebox increase spring pressure. If the front of the boxis being crushed by the applying roller decreasespring pressure.

Removing the spring end loop from the spring holderand placing loop in other holes provided, as shown inFigure 5-3B, will adjust the spring pressure.

Figure 5-4 – Applying Mechanism Spring

To Adjust Tension:

1. Wrap a cord or small strap (non-adhesive) 4-6turns around the tension roller.

2. Attach a spring scale to the end of the cord orstrap.

3. Turn the adjusting nut with the socket wrenchprovided, until a force of approximately 0.5 kg to0.9 kg [1 to 2 lbs.] is required to turn the roller bypulling on the spring scale.

One-Way Tension Roller

Figure 5-5

The one-way tension roller is factory set. Whenreplacing this assembly, the roller must have0,5 kg [1 lb.] minimum tangential force when turning.

Figure 5-5 – One-Way Tension Roller




WARNING

14

Adjustments (Continued)|

Figure 5-6 – Leading Tape Leg Length

Figure 5-7 – Changing Tape Leg Length




WARNING

Tape Leg Length

1. Remove and retain two hex head screws andremove the brush from normal position “A” onside frame.

2. Remount and secure brush in position “A-A” onside frame forward of normal location usingoriginal fasteners.

3. Remove cut-off bracket extensions from position"B".

4. Remount cut-off bracket extensions in forwardposition “B-B”.

5. Remove and retain the one-way tension rollerassembly from slot “C” in frame.

6. Remount tension roller assembly near top of slot“C-C” in frame using original fasteners.

7. Adjust tension roller according to "Leading TapeLeg Length Adjustment" above.

LEADING TAPE LEG LENGTH ADJUSTMENT –Figure 5-6

The one-way tension roller position is adjustable tocontrol the leading tape leg length.

Moving this roller farther away from the box top orbottom surface will decrease the leading leg length.Moving it closer to the box top or bottom surface willincrease the leading leg length.

CHANGING TAPE LEG LENGTH FROM 70 to 50 mm[2-3/4 TO 2 INCHES] – Figure 5-7

Note – When changing tape leg length, bothupper and lower heads must be adjusted toapply the same leg lengths.


cutoff knives under orange blade guards.The blades are extremely sharp

WARNING

15

(Continued)

Troubleshooting

Cause

The tape is threaded incorrectly

The tape tension is too low

The knurled roller drags

Tape tracks to one side or dragson the support tabs of applyingframe

The one-way tension roller is notcorrectly positioned

Taping head is not set up properly

The blade is dull and/or hasbroken teeth

Tape tension is insufficient

Adhesive has built up on the blade

The blade is not positionedproperly

The blade is dry

The blade is in backwards

One or both cutter springs aremissing or stretched

Tension roller surface is not fullycontacting the taping head frame

Correction

The tape must go around the wraproller before going around theone-way tension roller

Adjust the one-way tension roller

Check for adhesive build-upbetween the knurled roller and itsshaft. Clean and lubricate shaft.Remove all lubricant from rollersurfaces.

Adjust the tape web alignments

Position the roller in its mountingslot so that the tape extends justbeyond the centerline of theapplying roller

Check leg length adjustments

Replace the blade

Increase tape tension by adjustingthe one-way tension roller

Clean and adjust the blade

Make sure the blade is bottomedout against the mounting bolts

Lubricate the blade oiler pad onthe blade guard

Mount the blade so that thebeveled edge is away from theentrance of the head

Replace the defective spring(s)

Make sure one-way bearing isbelow the surface of the tensionroller. If not, press bearing furtherinto roller or replace roller.


Problem

The tape leg on the front of thecase is too long

The blade does not cut tape or thetape end is jagged or shredded

16

Problem

Tape is tabbing on the trailing legon the back of the box

The tape end does not stay inapplication position in front of theapplying roller

Tape not centered on box seam

Cause

There is excess tension on thetape drum assembly and/or theone-way tension roller assembly

Rollers in the tape path do notrotate freely

The blade is not cutting tapeproperly

The tape is threaded incorrectly

Applying mechanism spring hastoo little tension

The tape is incorrectly threaded

Flanged knurled roller overruns onreturn of applying mechanism toits rest position

Applying roller overruns on returnof applying mechanism to its restposition

The one-way tension roller is notcorrectly positioned

The one-way tension roller isdefective

Tape drum not centered

Centering guides not centered

Box flaps not of equal length

Correction

Adjust the one-way tension rollerand/or the tape drum assembly

Clean adhesive deposits from thesurface, ends, and shafts of therollers. Then lubricate rollershafts. Remove all lubricant fromroller surfaces.

Refer to tape cutting problems

Rethread the tape

Move spring hook to next tighterhole

Rethread the tape

Adjust tension roller position inmounting slot to lengthen tape leg

There should be a slight dragwhen rotating the applying roller.If not, check friction springs and/orfriction pins and replace ifnecessary

Position roller in it mounting slot sothat tape end extends beyondcenterline of applying roller

Replace the one-way tension roller

Reposition tape drum

Adjust centering guides

Check box specifications


Troubleshooting (Continued)

17

Spare Parts/Service Information

Recommended Spare Parts

A set of spare parts that will periodically require replacement due to normal wear is supplied with the taping heads.The set includes the following which should be reordered when used to keep the taping heads in production:

AccuGlide™ 2+ STD 2 Inch Upper Taping HeadQty. Ref. No. Part Number Description

4 10397-22 78-8076-4500-3 Stud – Mounting1 10387-10 78-8070-1274-1 Spring – Upper Extension (Silver)1 10391-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch2 10391-12 78-8052-6602-6 Spring – Cutter1 – 78-8076-4726-4 Tool – Tape Threading

AccuGlide™ 2+ STD 2 Inch Lower Taping HeadQty. Ref. No. Part Number Description

1 10391-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch2 10391-12 78-8052-6602-6 Spring – Cutter4 10399-22 78-8076-4500-3 Stud – Mounting1 10389-10 78-8070-1273-3 Spring – Lower Extension (Black)1 – 78-8076-4726-4 Tool – Tape Threading

In addition to the above set of spare parts supplied with the taping head, it is suggested that the following spareparts be maintained which will require replacement under normal wear of the taping head.

Qty. Ref. No. Part Number Description

1 10393-15 78-8057-6179-4 Roller – Applying1 10387/10389-5 78-8057-6178-6 Roller – Buffing1 10391-18 78-8113-7030-9 Spring – Torsion

Replacement Parts and Service

Refer to the first page of this instruction manual “Replacement Parts and Service Information".

18

Replacement Parts Illustrations and Parts ListsAccuGlide™ 2+ STD 2 Inch Upper Taping Head, Type 10500AccuGlide™ 2+ STD 2 Inch Lower Taping Head, Type 10500

1. Refer to the Taping Head Assemblies Figure to find all the parts illustrations identified by figure numbers.

2. Refer to the figure or figures to determine the individual parts required and the parts reference number.

3 . The replacement parts list, that follows each illustration, includes the part number and part descriptionfor the parts in that illustration.

Note – The complete description has been included for standard fasteners and some commerciallyavailable components. This has been done to allow obtaining these standard parts locally, should thecustomer elect to do so.

4. Refer to the first page of this instruction manual "Replacement Parts and Service Information" forreplacement parts ordering information.

IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assembliesshown are available only on a special order basis. Contact 3M/Tape Dispenser Parts to confirmitem availability.

19Taping Head Assemblies – AccuGlide™ 2+ STD 2 Inch

20Figure 10397 – Upper Head

21

Figure 10397 – 2" Upper HeadRef. No. 3M Part No. Description

10397-1 78-8133-9456-2 Frame – Tape Mount Upper Assembly

10397-2 78-8133-9458-8 Frame – Front Upper Assembly

10397-3 78-8068-4143-9 Guide – #1

10397-4 78-8068-4144-7 Guide – #2

10397-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12

10397-6 78-8010-7416-8 Nut – Hex Jam, M4

10397-7 78-8070-1251-9 Spacer – Spring

10397-8 78-8054-8764-8 Spacer – 10 x 10 x 90 mm

10397-9 78-8052-6560-6 Spacer – Front

10397-10 78-8060-7936-0 Brush Assembly

10397-11 78-8052-6564-8 Shaft – Tension Roller

10397-12 78-8052-6568-9 Shaft – Wrap Roller

10397-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10397-15 78-8100-1009-6 Washer – Special

10397-16 78-8052-6565-5 Roller – Top Tension

10397-17 26-1004-5510-9 Washer – Plain, M10

10397-18 78-8052-6567-1 Spring – Compression

10397-19 78-8017-9077-1 Nut – Self Locking, M10 x 1

10397-20 78-8052-6569-7 Roller – Wrap

10397-21 26-1000-1613-3 Ring – Retaining, Tru-Arc #1-420-0120-100

10397-22 78-8076-4500-3 Stud – Mounting

10397-23 78-8076-5242-1 Stop – Cut-Off Frame

10397-24 78-8060-8179-6 Screw – Flat Hd Hex, M6 x 20

10397-25 78-8076-5477-3 Washer – Special /6.5 x 20 x 4

10397-26 78-8100-1047-6 Guard – Head

10397-27 78-8060-8087-1 Screw – M5 x 10

10397-28 78-8005-5741-1 Washer – Flat, M5

10397-29 78-8133-9615-3 Bumper

10397-30 78-8133-9605-4 Label – Threading, English Language

22Figure 10393 – Upper and Lower Heads

23

Figure 10393 – 2" Upper and Lower HeadsRef. No. 3M Part No. Description

10393-1 78-8133-9509-8 Applying Arm #1

10393-2 78-8133-9510-6 Applying Arm #2

10393-3 78-8070-1221-2 Plate – Tape

10393-4 78-8070-1309-5 Shaft Roller

10393-5 78-8070-1367-3 Roller – Knurled Assembly

10393-6 78-8070-1266-7 Roller – Wrap

10393-7 78-8052-6580-4 Spacer

10393-8 78-8017-9082-1 Bearing – Special, 30 mm

10393-9 78-8017-9106-8 Screw – Bearing Shoulder

10393-10 78-8052-6575-4 Shaft – Roller

10393-11 78-8017-9074-8 Washer – Nylon, 15 mm

10393-12 78-8052-6566-3 Washer – Friction


10393-14 78-8060-8395-8 Bushing – Applying Roller

10393-15 78-8057-6179-4 Roller – Applying

10393-16 26-1003-5829-5 Screw – Hex Hd, M6 x 12

24Figure 10387 – Upper Head

25

Figure 10387 – 2" Upper HeadRef. No. 3M Part No. Description

10387-1 78-8070-1392-1 Buffing Arm – Sub Assembly

10387-2 78-8070-1391-3 Buffing Arm – Sub Assembly

10387-3 78-8052-6575-4 Shaft – Roller

10387-4 78-8052-6586-1 Bushing – Buffing Roller

10387-5 78-8057-6178-6 Roller – Buffing

10387-7 78-8070-1220-4 Spacer – Spring

10387-8 78-8017-9109-2 Shaft – 10 x 90 mm

10387-9 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10387-10 78-8070-1274-1 Spring – Upper (Silver)

10387-11 78-8070-1244-4 Holder – Spring

27


10395-1 78-8070-1388-9 Link – Arm Bushing Assembly

10395-2 78-8070-1389-7 Link – Arm Bushing Assembly

10395-3 78-8070-1271-7 Shaft – Pivot

10395-4 78-8017-9082-1 Bearing – Special 30 mm

10395-5 78-8017-9106-8 Screw – Bearing Shoulder

10395-6 26-1003-5829-5 Screw – Hex Hd, M6 x 12

Figure 10395 – 2" Upper and Lower Heads

28

Figure 10391 – Upper and Lower Heads

29

Figure 10391 – 2" Upper and Lower HeadsRef. No. 3M Part No. Description

10391-1 78-8070-1217-0 Frame – Cut-Off Weldment

10391-2 78-8017-9173-8 Blade – 65 mm/2.56 Inch

10391-3 26-1002-5817-2 Screw – Hex Hd, M5 x 8

10391-4 78-8070-1371-5 Blade Guard Assembly – W/English Language Label

10391-5 78-8052-6597-8 Shaft – Blade Guard

10391-7 26-1005-4758-2 Screw – Flat Hd, Soc Dr, M4 x 10

10391-8 78-8017-9135-7 Shaft – Spacer

10391-9 78-8052-6600-0 Spacer

10391-10 78-8070-1269-1 Bumper

10391-11 26-1005-4757-4 Screw – Flat Hd, Soc Dr, M5 x 20

10391-12 78-8052-6602-6 Spring – Cutter

10391-13 78-8017-9132-4 Pivot – Cutter Lever

10391-14 26-1003-5828-7 Screw – Spec, Hex Hd, M6 x 10

10391-15 78-8070-1216-2 Slide – Extension

10391-16 26-1008-6574-5 Screw – Flat Hd, Phil Dr, M4 x 10

10391-17 78-8113-7031-7 Bushing – 58.5 mm Long

10391-18 78-8113-7030-9 Spring – Torsion

10391-19 78-8070-1335-0 Label – Warning, English


4 14

31

Figure 10401 – 2" Latch Upper and Lower HeadsRef. No. 3M Part No. Description

10401-1 78-8070-1395-4 Bracket – Bushing Assembly

10401-2 78-8076-4519-3 Shaft – Tape Drum, 50 mm

10401-3 78-8017-9169-6 Nut – M18 x 1

10401-4 78-8098-8827-0 Tape Drum Sub Assembly – 2 Inch Wide

10401-5 78-8098-8749-6 Tape Drum

10401-6 78-8098-8817-1 Leaf Spring

10401-7 26-1002-5753-9 Screw – Self Tapping

10401-8 78-8060-8172-1 Washer – Friction

10401-9 78-8052-6271-0 Washer – Tape Drum

10401-10 78-8100-1048-4 Spring – Core Holder


10401-12 78-8100-1046-8 Spacer – Bracket

10401-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10401-14 78-8098-8814-8 Tape Drum Assembly – 2 Inch Head

10401-15 26-1004-5510-9 Washer – Plain, M10

10401-16 78-8098-8816-3 Latch – Tape Drum

32Figure 10399 – Lower Head

33

Figure 10399 – 2" Lower HeadRef. No. 3M Part No. Description

10399-1 78-8133-9502-3 Frame – Tape Mount Lower Assembly

10399-2 78-8133-9500-7 Frame – Front Lower Assembly

10399-3 78-8068-4144-7 Guide – #2

10399-4 78-8068-4143-9 Guide – #1

10399-5 78-8060-7818-0 Screw – Hex Hd, M4 x 12

10399-6 78-8010-7416-8 Nut – Hex, M4

10399-7 78-8070-1251-9 Spacer – Spring

10399-8 78-8054-8764-8 Spacer – 10 x 10 x 90 mm

10399-9 78-8052-6560-6 Spacer – Front

10399-10 78-8060-7936-0 Brush Assembly

10399-11 78-8052-6564-8 Shaft – Tension Roller

10399-12 78-8052-6568-9 Shaft – Wrap Roller

10399-13 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10399-15 78-8100-1009-6 Washer – Special

10399-16 78-8052-6606-7 Roller – Tension Bottom

10399-17 26-1004-5510-9 Washer – Plain, M10



10399-20 78-8052-6569-7 Roller – Wrap

10399-21 26-1000-1613-3 Ring – Retaining, Tru-Arc #1-420-0120-100

10399-22 78-8076-4500-3 Stud – Mounting

10399-23 78-8076-5242-1 Stop – Cut-Off Frame

10399-24 78-8060-8179-6 Screw – Flat Hd Hex, M6 x 20

10399-25 78-8076-5477-3 Washer – Special /6.5 x 20 x 4

10399-26 78-8100-1047-6 Guard – Head

10399-27 78-8060-8087-1 Screw – M5 x 10

10399-28 78-8005-5741-1 Washer – Flat, M5

10399-29 78-8076-4734-8 Bumper

10399-30 78-8133-9606-2 Label – Threading, English Language

34

Figure 10389 – Lower Head

35

Figure 10389 – Lower HeadRef. No. 3M Part No. Description

10389-1 78-8070-1391-3 Buffing Arm Sub Assembly, #1

10389-2 78-8070-1392-1 Buffing Arm Sub Assembly, #2

10389-3 78-8052-6575-4 Shaft – Roller

10389-4 78-8052-6586-1 Bushing – Buffing Roller

10389-5 78-8057-6178-6 Roller – Buffing

10389-7 78-8070-1220-4 Spacer – Spring

10389-8 78-8017-9109-2 Shaft – 10 x 90 mm

10389-9 26-1003-5829-5 Screw – Hex Hd, M6 x 12

10389-10 78-8070-1273-3 Spring – Lower (Black)

10389-11 78-8070-1244-4 Holder – Spring

1

800at Adjustable Case Sealer

Figure 7375/1 of 2

2



7375-1 78-8114-5025-9 SIDE DRIVE ASSY - R/H, WITHOUT MOTOR7375-2 78-8114-5026-7 SIDE DRIVE ASSY - L/H, WITHOUT MOTOR7375-3 78-8114-5027-5 GUIDE - LOWER, R/H7375-4 78-8114-5028-3 GUIDE - LOWER, L/H7375-5 78-8114-5029-1 GUIDE - UPPER, R/H7375-6 78-8114-5030-9 GUIDE - UPPER, L/H7375-7 78-8091-0500-6 BUSHING - SIDE DRIVE7375-8 78-8060-7995-6 PIN, ROLLER7375-9 78-8060-7996-4 ROLLER7375-10 78-8100-1102-9 PLATE - LOWER, R/H7375-11 78-8100-1103-7 PLATE - LOWER, L/H7375-12 78-8100-1104-5 PLATE - UPPER, R/H7375-13 78-8100-1105-2 PLATE - UPPER, L/H7375-14 78-8076-5255-3 SCREW - PHILLIPS HD, M4X127375-15 78-8005-5740-3 WASHER PLAIN-METRIC 4MM NICK.7375-16 78-8076-4855-1 WASHER - SPECIAL /4.5-9X1.57375-17 78-8054-8910-7 SPACER - HEXAGONAL7375-18 26-1003-5829-5 SCREW HEX.HD.M6X127375-19 26-1000-0010-3 WASHER - FLAT M67375-20 78-8076-5439-3 FLANGE ASS.Y7375-21 78-8060-7886-7 SCREW-HEX.HD.M6X16 SPECIAL7375-22 78-8091-0757-2 EXTENSION- GEARMOTOR7375-23 78-8046-8135-7 KEY - 5 X 5 12MM7375-24 78-8091-0758-0 SPROCKET - 3/8"7375-25 78-8057-5834-5 TAB WASHER7375-26 78-8057-5835-2 CENTERING WASHER7375-27 78-8094-6109-4 SUPPORT - GEARMOTOR7375-28 78-8010-7210-5 SCREW - SOC.HD.HEX.SOC.M6X207375-29 78-8070-1522-3 GEARMOTOR 115V 60HZ7375-30 78-8070-1523-1 SCREW - 1/4-28X1/2 SHCS7375-31 26-1011-8828-7 CAPACITOR - 115V GEARMOTOR7375-32 78-8076-4862-7 PULLEY - DRIVE7375-33 78-8054-8878-6 SHAFT - PULLEY KEYED7375-34 78-8054-8879-4 WASHER, /20,5MM7375-35 78-8057-5739-6 KEY, M5X5X30 MM7375-36 78-8076-5105-0 PULLEY ASS.Y - DRIVE7375-37 78-8052-6713-1 RING - POLYURETHANE7375-38 78-8017-9096-1 NUT-SPECIAL M18X17375-39 78-8076-5442-7 FLANGE ASS.Y7375-40 26-0001-5862-1 SCREW, FLAT HD SOC.M5X127375-41 78-8054-8877-8 WASHER, 5,5/20X4

3

800at Adjustable Case Sealer

Figure 7375/2 of 2

4



7375-42 78-8091-0759-8 SPROCKET - 3/B”7375-43 78-8076-4933-6 CHAIN 3/8" PITCH, 52 PITCH7375-44 78-8060-8014-5 IDLER ROLLER ASS.Y7375-45 78-8054-8913-1 SHAFT-ROLLER7375-46 78-8052-6710-7 ROLLER - IDLER7375-47 12-7997-0272-0 E-RING, M-257375-48 78-8054-8841-4 DRIVE BELT 12AF7375-49 78-8076-4864-3 TENSIONING - BELT7375-50 26-1003-6918-5 NUT, PLASTIC INSERT MI0 HEX FLANGE7375-51 78-8052-6566-3 WASHER - FRICTION7375-52 26-1000-1347-8 NUT METRIC HEX STL.,M87375-53 78-8017-9318-9 WASHER-PLAIN-METRIC 8MM7375-54 78-8054-8903-2 BLOCK - BELT7375-55 78-8054-8904-0 SCREW - BELT ADJUSTMENT7375-56 78-8114-5031-7 SPACER7375-57 78-8055-0821-1 RUBBER ROLLER7375-58 78-8060-8106-9 BUSHING - NYLON7375-59 78-8114-5032-5 WASHER - SPECIAL7375-60 78-8114-5033-3 SCREW - HEX.RD, M6xl007375-61 78-8042-2919-9 WASHER - TRIPLE, M67375-62 78-8091-0418-1 NUT - SELF-LOCKING, M67375-63 78-8114-5034-1 COVER - DRIVE, R/H7375-64 78-8114-5035-8 COVER - DRIVE, L/H7375-65 26-1002-5753-9 SCREW-SELF TAPPING7375-66 78-8114-4787-5 GUARD - BELT7375-67 26-1002-4955-1 SCREW-SELF TAP 8PX137375-68 78-8114-4881-6 GUARD - DRIVE7375-69 78-8114-4882-4 COVER7375-70 78-8091-0764-8 COVER - CHAIN, RIGHT7375-71 78-8091-0765-5 COVER - CHAIN, LEFT7375-72 78-8010-7165-1 SCREW, FLAT HD SOC.M5X257375-73 78-8060-8053-3 WIRE - 3-POLE, 5 METERS LENGTH7375-74 78-8076-4968-2 TERMINAL7375-75 78-8060-7631-7 CONNECTOR, 3/8"7375-76 78-8076-4871-8 SLEEVING - 600 MM7375-77 78-8060-7626-7 CONNECTOR7375-78 78-8060-7877-6 PLUG HOUSING VERTICAL7375-79 78-8060-7875-0 PLUG MALE7375-80 78-8114-5036-6 SPACER7375-81 78-8054-8577-4 WASHER - SPECIAL7375-82 26-1001-9843-6 SCREW FLAT SOC.HD.M6X16

Current Bill Of Materials for Item 800a0600012

02/13/06 1 gduly BOM Seq Item Description Qty U/M ------- ------------------------- ---------------------------------------- ---------------- --- 1 TTBL0500001.02 T-Table - 3' Original w/ Table B 1.00000 ea 2 TTBL0100009.01 Cover - Original E-Stop Location B 1.00000 ea 3 Skid - 800at Skid - 800at With Headache Boards 1.00000 ea

Current Bill Of Materials for Item TTBL0500001.02

02/13/06 1 gduly BOM Seq Item Description Qty U/M ------- ------------------------- ---------------------------------------- ---------------- --- 1 TTBL0400001.01 Table - Frame (Original) B 1.00000 ea 2 TTBL0400002.01 Frame - Table Mounting B 1.00000 ea 3 TTBL0300014.01 Spacer - E-Stop Mounting B 1.00000 ea 4 TTBL0300015.01 Mount - E-Stop B 1.00000 ea 5 78-8114-0940-4 Three Flap Folder AS94 2.00000 ea 6 78-8129-6484-5 Flap Folder Assy - Upper 1.00000 ea 8 78-8091-0558-4 Assy - Leg L/H (3869-3,7356-3) 1.00000 ea 9 78-8129-6485-2 Plate - Adapter B 1.00000 ea 10 TTBL0200001.01 Spacer - 800a Drive Mtg for 800at B 4.00000 ea 11 78-8114-5025-9 Belt Drive 800AT RH W/O Motor 1.00000 ea 12 78-8114-5026-7 Belt Drive 800AT LH W/O Motor 1.00000 ea 13 TTBL0400004.01 Table - Packing (3' Original) B 1.00000 ea 14 M-PHW010005 Quick Release Pin - 1/4" OD x 0.6" L 2.00000 ea

800a, type 39600 - combi packaging systems llc typ… · instruction manual 800a, type 39600...

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