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For A Representative or Distributor Near You, Call: 800.245.6378 or Visit Our Website at www.uecorp.com.2
Tightwire eliminates the most common weaknesses to
conventional systems:
• Number of hangers and mounting brackets cut in half
• Joints every ten feet, with pins, clamps or splices
• Figure 8 shaped carbon steel conductors
• Bulky space requirements
• Three or four separate bars to install
• Oversized conductors for hoists and monorails
Take a step forward to the next generation of conductor
systems for moving equipment. Users will be amazed
with the simple, smooth, reliable operation of the system
for many years. All this is available at a surprisingly low
cost – the same cost range as figure 8 bar systems!
Introducing the most significant new product
design for mobile electrification in years…
TightWire and PowerGlide conductor bar systems,
from U-S Safety Trolley systems, a division of UNIVERSAL
Electric Corporation, the leaders in innovative conductor
systems with a difference for over 40 years. Now we are
changing the way you think of mobile electrification again.
The key features of the Tightwire conductor system
innovations include:
• Continuous, joint-free conductors, supplied
in a roll
• A single-piece insulator containing three or
four conductors
• Solid copper conductor bars
• Super-compact and lightweight
• Fast and easy to install
• 10 feet spacing between hangers reduces
number of supports
• Spring tension applied from end assemblies
keeps system strong and straight
• 50 amp size is right-sized for hoists, monorails
and small cranes
• 90 amp size meets most crane needs
• Retractable wheels on PowerGlide trolley
allows insert/remove anywhere
• Made in the USA
TightWire with 4 conductorsand 4 arm collector
PowerGlide with trolley PowerGlide with trolley andsealing strip attachment
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The key to larger profits with TightWire is in labor savings.
Typically, a large amount of installation time is used to weld
the mounting brackets to the building. TightWire’s unique
design allows hanger spacing of 10 feet, instead of the
usual 5 feet, by tensioning the system from each end, using
heavy springs. Thus, the “tightwire” name. The time and cost
of installing mounting brackets and hangers is cut in half.
In addition, TightWire speeds up installation with its one-piece
design. All conductors are preassembled in a one-piece
extruded insulator. This assembly is supplied in a roll with
no joints, to the exact total length needed for each project.
10-foot single bars, joint pins, screws and covers are eliminated.
Installation steps: 1 Tightwire comes in a roll, (about 4 feet diameter,
and 55 pounds per 100 feet) to the exact lengthrequired for each project. Set up the coil on a lift platform.
2 Connect one dead-end assembly to the endsupport. Attach the conductors to the assembly.Install 3 or 4 conductors all in one piece!
3 Unroll the conductorasse as the lift platform ismoved down the hoist runway. Connect onehanger every 10 feet, with a wrench. Snap the conductors into the hanger.
4 At the other end, attach the conductors to the other dead end assembly.
5 Tighten the dead end spring tensions with awrench. The conductors will become straight and strong.
6 Attach the power collector to the hoist or crane.7 Connect the power feed cables to the end feed
lugs, and operate the system!
The simplicity and speed of installation means more to the
bottom line for the installer. Try the Tightwire system just
one time, and see how easy it is. It is hard to believe
that such a major improvement to conductor bar systems
is possible. But believe it, with Tightwire!
Fast, Easy Installation Means More Profits
Unroll the track to the next hanger, typically 10 feet apart!
Snap the one-piece system into the hanger with one easy push.
A Complete Conductor System On a Roll! 3 or 4 conductors are preassembled in a one-piece PVC
insulator Simply unroll it into place! Snap the track into
the hangers with a push!
Trolley With Retractable Wheels Enclosed Multi-conductor systems require the trolleys to be inserted or removed at a trap
door location, at the end of the run, or by bending the bottom of the box track and forcing
the trolley out. PowerGlide finally solves this limitation with an innovative trolley design
(patent pending).
PowerGlide’s PowerPickup trolley has wheels which retract, allowing the unit to be inserted
or removed anywhere along the run! With the twist of a knob, the
trolley becomes narrow enough to fit in the opening
in the bottom of the track. See photos below.
For A Representative or Distributor Near You, Call: 800.245.6378 or Visit Our Website at www.uecorp.com.4
How are TightWire and PowerGlide changing the way you think of mobile electrification?
TightWire 3 and 4 conductorsPowerGlide 4 conductor
with sealing strips
PowerGlide mounting hanger
TightWire mounting hanger
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4 Pole, 90 AMPS with Hanger
.471
3 Pole, 90 AMPS with Hanger
.471
Dead EndAssembly
Collector
ContinuousConductor Assembly
Hanger
End Feed
End Support
Intermediate Support
10 Ft. Spacing is Typical
50A
Sealing strip
90A
Conductor Assembly
1.763
2.772
End PieceHanger
Center Feed
Housing Coupler
Housing
Power Pick-up
End Feed
TightWire System
PowerGlide System
For A Representative or Distributor Near You, Call: 800.245.6378 or Visit Our Website at www.uecorp.com.6
Hoist Electrification: TightWire is ideally designed
for hoist applications. 3 or 4 conductor, 50 or 90 amp
systems are available. Compact design, low-friction
collectors make TightWire right-sized for hoists.
Overhead Cranes: The 90 amp, 3 conductor
electrification is the most common electrification system
overhead cranes. TightWire 90 amp 3-bar will change the
way you think for crane electrification, instead of using
the conventional 8-bar design consisting of a single, steel
bar with joints. TightWire and PowerGlide are 600 volt
rated, UL pending.
Aircraft Hangar Doors, Outdoors:PowerGlide raises the standard for hangar doors, outdoor
and wet environments, and situations where extra protection
is needed for the conductor bars. The aluminum box track,
and optional flexible sealing strips provide additional
shielding to the conductors.
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Work Station Cranes: Eliminate cumbersome,
low-hanging festoons and “tag lines” on floor-mounted
hoists and cranes with TightWire. 50 amp conductor
size saves space and money. Low resistance collectors
allow easy manual movement of hoist.
Moving Electrical Equipment: Any type of
moving electrical equipment can benefit from TightWire
and PowerGlide, such as transfer cars, automated storage
& retrieval cranes, shuttles, conveyors, robots, amusement
rides, displays, etc. It is ideal for main power as well as
control lines. PowerGlide’s aluminum housing and sealing
strips protect electrical parts from debris.
Tensioned End Assemblies: TightWire system
is made strong and tight, with the end assemblies, shown.
Heavy springs on all-thread rods are anchored to end
support brackets. Tension is applied to the system by
tightening the rods.