8. electrodeposition of nanocrystalline nickel by using rotating cylindrical electrodes
TRANSCRIPT
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Materials Chemistry and Physics 111 (2008) 469474
Contents lists available atScienceDirect
Materials Chemistry and Physics
j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / m a t c h e m p h y s
Electrodeposition of nanocrystalline nickel by using rotating
cylindrical electrodes
E. Moti, M.H. Shariat , M.E. Bahrololoom
Department of Materials Science and Engineering, School of Engineering, Shiraz University, Shiraz 7134815939, Iran
a r t i c l e i n f o
Article history:
Received 27 December 2006
Received in revised form 24 April 2008
Accepted 30 April 2008
Keywords:
Nanocrystalline
Nickel
Electrodeposition
Rotating cylindrical electrode
Hardness
a b s t r a c t
In thisresearch, nanocrystalline nickel (1425nm) waselectrodeposited on rotatingcylindrical electrodesin a modified Watts bath. Saccharin was used as a grain refiner. The effect of cathode rotation speed and
saccharin concentration on the grain size was studied by transmission electron microscopy (TEM) andX-
ray diffraction (XRD) analysis. The preferred orientation of deposits progressively changed from a (2 2 0),
(2 0 0), and (11 1) fiber texture for a saccharin free bath to a (1 1 1) and (20 0) double fiber texture for
a bath containing 5 g l1 saccharin. Cathode rotation enhanced the intensity of (1 1 1) peak relative to
(1 0 0). The effect of cathode rotation speed, current density, and saccharin concentration on the coating
microhardness was investigated. The maximum recorded hardness was 620 HV for 14 nm grain size. The
effect of current density and saccharin concentration on morphology was observed by scanning electron
microscopy (SEM). The current efficiency changes were studied as a result of saccharin concentration.
2008 Elsevier B.V. All rights reserved.
1. Introduction
Nanostructural materials exhibit different mechanical, physical,
and chemical properties relative to conventional structures[13].
Therefore, in the last two decades much interest has been directed
to them. This group of materials often is identified by a physical
dimension (such as grain size) 1100 nm and a significant amount
of surfaces and interfaces. Nanostructure materials can be made by
bottom-up approaches like inert gas condensation, chemical meth-
ods, and electrodeposition or top-down methods like ball milling,
mechanical alloying, and severe plastic deformation [4]. In con-
trast with other methods, electrodeposition presents economical
and technological advantages[5].Accordingly, many efforts have
been made in order to synthesize nanocrystalline Ni [6], Co [7],
Zn[8], NiCo[9], NiB[10], NiZn[11], NiWC [12], and NiSiC
[13].
The investigated properties of nanocrystalline (nc) nickel shows
unique or improved properties as compared to conventional poly-
crystalline nickel. The hardness of nc nickel has been reported to
be640HV at14nm grain size [14]. Furthermore, a notable increase
in ultimate tensile stress (1390MPa) was observed for nc nickel
(40nm)[15].The wear rate of nc nickel with an average grain size
13 nmis abouthalf ofthe wear ratein polycrystallinenickel (90m)
[16]. Hydrogen transportation rate and storage capacity in nc nickel
Corresponding author.
E-mail address: [email protected](M.H. Shariat).
have been previously shown to be significantly higher than those
observed in conventional materials[17]. In addition, a higher elec-
tro catalytic behavior has been noted with regard to hydrogen
evolution reaction (HER) for alkaline water electrolysis at room
temperature [17]. The improved corrosion and fatigue properties
have also been reported for nc nickel[18,19].
In electrodeposition of nc materials like other bottom-up meth-
ods, nucleation and growth are in competition to determine grain
size. Therefore, low growth rate and high nucleation rate for syn-
thesis of nc materials are unavoidable. In some researches grain
refiners like saccharin [20], coumarine [21], thiourea [21], and
formic acid [22] havebeen successfully applied to achieve nc nickel.
These organic additives affect surface diffusion of adion on the
growth surface and decrease growth rate. On the other hand, such
additives increase the cathodic overpotential [23]. Consequently,
based on the classical theories on electrochemical phase forma-
tion and growth[24], the nucleation rate is increased. At the same
time problems like hydrogen evolution is probable. For control-
ling such problems, pulse current [25], rotating electrodes [15],
and anti-pitting agents [15] have been used. Therefore, in all of
the mentioned methods for deposition nanocrystalline materials in
additionto grain refining,deteriorating effects of high overpotential
must be prevented.
The main goal of this work is to combine advantages of saccha-
rin addition as a grain refiner and a rotating cylindrical electrode
to produce nc nickel. The effect of saccharin concentration on grain
size, texture, hardness, current efficiency, and morphology will be
discussed. The relation between cathode rotation speed and grain
0254-0584/$ see front matter 2008 Elsevier B.V. All rights reserved.
doi:10.1016/j.matchemphys.2008.04.051
http://www.sciencedirect.com/science/journal/02540584mailto:[email protected]://localhost/var/www/apps/conversion/tmp/scratch_1/dx.doi.org/10.1016/j.matchemphys.2008.04.051http://localhost/var/www/apps/conversion/tmp/scratch_1/dx.doi.org/10.1016/j.matchemphys.2008.04.051mailto:[email protected]://www.sciencedirect.com/science/journal/02540584 -
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Fig. 1. Scanning electron microscopy micrographs (a) 2 A dm2, 500 rpm, without saccharin addition (b) 2 A dm2, 500 rpm, saccharin concentration 5 g l1 , (c) 6A dm2 ,
500 rpm, saccharin concentration 5 g l1, and (d) microhardness indentation effects (electrodeposition conditions were similar to those ofFig. 1b).
size and hardness is noticed. In addition, the effect of current
density on the hardness and morphology of nc nickel is also
reported.
2. Experimental
Cylindrical copper cathodes each having a surface area of 10 cm2 and 1.9cm
diameter, were utilized as substrates for electrodeposition of nc nickel (35100m
thickness) using direct current and 0800 rpm rotation speed. A Watts bath (all
analytical grade chemical)was used containing NiSO4 6H2O(300gl1), NiCl26H2O
(45gl1), H3BO3 (45gl1), saccharin (05g l1) as grain refiner, and sodium lauryl
sulfate (0.25g l1) as an anti-pitting agent. The bath temperature was adjusted at
601 C. Before plating,the substrates were degreased withacetoneand thenelec-
tropolished by dipping into a solution containing 25 vol% phosphoric acid (33 wt%),
25vol% ethanol alcohol (99vol%), and 50vol% distilled water while applying a
1015 A dm2 currentdensity for1 min. Two nickelsheet (totalsurfacearea 25cm2)
anodes were fixed on two sides of cathode at 2 cm distance. The pH was 2, and it
was kept constant by adding a mixture of H2SO4:HCl (7:1). The electrolytes were
replaced after coating five specimens.
The deposit microstructures were characterized by D8 Bruker X-ray diffraction
(XRD) and the X-ray scan rate was 0.05 s1/with Cu K radiation (= 0.15405nm).
Thegrain sizewas determined for X-ray peak broadeningsby applying Scherrerfor-
mula for (10 0) reflections[26].The peak broadenings were measured by integralwidth method [26]and corrected for instrumental peak broadening using a full-
annealed nickel (at 600 C for 24 h) by Jones equation[26]. To verify the accuracy of
the grain size measurements, some specimens were also examined in a C.M. 200-
S.E.G. Philips scanning transmission electron microscope (STEM). For making TEM
specimens, the nc nickel deposit were separated from their substrates by immer-
sion in an aqueous solution containing CrO3 (250g l1) and (98wt%) sulfuric acid
(20mll1). Then samples were prepared by jet polishing with a 10 vol% perchloric
acid, 15vol% acetic acid, and 75 vol% methanol electrolyte at 20 C and an applied
voltage of 20 V. The grain size of nanocrystalline nickel was determined directly
from dark-field and bright-field transmission electron micrographs by measuring
120 grains.
Morphological studies of deposits were carried out by using an Oxford Instru-
ment Stereoscan 120 scanning electron microscope (SEM). Microhardness of nickel
deposits were measured by using a Wetzier Pietz microhardness tester with a Vick-
ersindenter.The microhardnesstestswerebased on E 384-89ASTMand theapplied
loadwas25 g foran indentation timeof 15s. Becauseof thecylindricalshapeof spec-
imens and omitting the effect of substrate on microhardness, all the microhardness
tests were carried out on the cross section of coatings. The current efficiency was
calculated from the charges passed and the weight gained by applying Faradays
equation.
3. Results and discussion
Fig. 1ashows the morphology of nickel deposited at 2 A dm2
and 500 rpm without saccharin addition. Such morphology was
related to structures with grain size in micrometer range[27].This
deposit exhibits a relatively large surface roughness. Consequently,
diffuse light reflection gives it a dull appearance [28]. Saccharin
addition (5 g l1) changed the morphology of deposit (Fig. 1b). In
addition to inhibition of pyramidal growth because of saccharin
addition [29], the uniform current distribution in rotating cylindri-
cal electrode[30]promoted the leveling. As a result of leveling a
very smooth surface was observed. For this reason as also reported
elsewhere[28],the appearance of nc nickel was mirror-like. Such
results were also observed by Qu et al. [31],Erb and El-Sherik[7].
In contrast toFig. 1b, the destructive effects of increasing current
density from 2 to 6Adm
2 is shown in Fig. 1c. Clearly, blistersare observed and they can be as a result of adsorbed hydrogen.
Because of hydrogen adsorption or hydrogen evolution, pH can
locally increase. Therefore, black areas in Fig. 1c may be nickel
hydroxide. Fig. 1d shows the Vickers microindentation effect on
the cross section of copper substrate (the greater lozenge in the
lower part ofFig. 1d) and nc nickel coating (the smaller lozenge in
upper part ofFig. 1d). The measured microhardness for copper is
908 HV and for nc nickel is 62025HV.
The effect of saccharin concentration on the preferred orien-
tation of nickel deposits is shown in Fig. 2. For microcrystalline
nickel the orientation with significant (2 2 0), (2 0 0), and (1 1 1)
reflection are exhibited in Fig. 2a. In accord with this random
grainorientation,the surface morphology of microcrystalline nickel
(Fig. 1a) does not exhibit the regular symmetry. However, the pre-
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Fig. 2. X-ray diffraction patternfor nickel at differentsaccharin concentration (a) 0,
(b) 0.25, (c) 1, (d) 3 and (e) 5g l1, 500rpm, 2Adm2.
ferred orientated in the (1 1 1) plate direction was reported for
microcrystalline nickel [32]. This difference can be a result of
cathode rotation in this research. Increasing saccharin concen-
tration changes the preferred orientation from a (22 0), (2 0 0),
and (11 1) to (11 1) (2 00) double fiber texture (Fig. 2be).
This is consistent with findings reported by El-Sherik and
Erb [6]. Some researchers related this phenomenon to the decrease
in grain size, crystallographically anisotropy, surface energy, and
nucleation rate [33]. In addition, as a result of thinner coating(32m) X-ray reflection, marked S, originating from substrate, can
also be seen in Fig. 2e. The effect of saccharin concentration on
the line broadening of (1 1 1) reflection was presented inFig. 3.
The average grain size value of nickel deposited at saccharin con-
centration 1, 3, and 5 g l1 calculated from the (1 1 1) lines of f.c.c.
nickel according to Scherrer formula were 28, 18, and 14 nm. The
results of calculation are invalid for (11 1) lines broadening in sac-
charin concentration 0 and 0.25g l1, because the measured line
broadenings approximately are equal to the instrumental error
(0.0043188 rad).
X-ray diffractograms measured at different cathode rotation
speed for 2Adm2 and 5 gl1 saccharin are shown in Fig. 4.
Textural changes were observed in Fig. 4. The intensity ratio
RI= I(200)/I(1 1 1) is decreased by increasing the cathode rotation
Fig. 3. (1 1 1) X-ray diffraction peaks of nickel at different saccharin concentration,
(a) 0, (b) 0.25, (c) 1, (d) 3 and (e) 5g l1, 500rpm, 2Adm2.
speed. It can be related to more adsorption of saccharin ion or
atomic hydrogen on the cathode surface during electrodeposition.
The textural organization of deposits has been attributed to the
existence or formation of different chemical species on the cath-
ode surface during the cathodic process. It was reported that nickel
deposits in the presence of organic additives denoted (1 1 1) tex-
ture or an apparently random orientation [34].In addition, it was
reported that by using the rotating electrode hydrogen adsorp-
tion on the cathode is increased and it in turn inhibits growth
for (2 0 0) direction [35]. Both of these results have a good con-sistency with the XRD results in this work. The calculated grain
sizes of deposits are mentioned in Fig. 4. Grain sizes of deposit
produced by the rotating electrode are smaller than that of the
deposit of stationary electrode. It can be related to the better sac-
charin adsorption on the rotating electrode. On the other hand,
grain size at 800 rpm is larger than grain size at 500 rpm. This may
be a result of small hydrogen ion adsorption instead of large sac-
charin ion adsorption in high shear force on the cathode surface
at high cathode rotation speed. Similar conclusions deduced from
the literatures [6,35], although hydrogen adsorption can noticeably
change the texture, it does not affect the grain size like saccha-
rin.
Fig. 5ac shows planer bright-field and dark-field STEM micro-
graphs for a nickel deposit, which was produced from a bath
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Fig. 4. X-ray diffraction pattern for nickel at different cathode rotation speed (a)
stationary cathode, (b) 500 and (c) 800 rpm at 5 g l1
saccharin concentration and2 A dm2.
containing 5 g l1 saccharin, 2 A dm2 current density and 500rpm
rotationspeed. Thegrainsize distributionwas shown inFig.5d. The
grain size distribution is in the range 825 nm, and the determined
average grain size was 13.5nm, which was in good agreement with
XRD results. This consistency implies that the XRD technique is
a suitable method to characterize the grain size of nc nickel in
this study. Like the planer micrographs of nc nickel, which was
electrodeposited by DC current technique[14]the equiaxed grain
structure were observed, as shown in the TEM micrographs of
Fig. 5.Such microstructures have been reported by El-Sherik and
Erb[6].Fig. 6 shows the effect of cathode rotation speed on micro-
hardness and the grain size of nickel coatings at 2 A dm2 and
5 g l1 saccharin concentration. The increase in microhardness
was observed with increase in cathode rotation speed from 0
to 500rpm. On the other hand, in the cathode rotation speed
more than 500 rpm the decrease in microhardness was shown.
An inverse relation was noticed for grain size and cathode rota-
tion speed. This phenomenon can be related to grain refining
mechanism. Large organic molecule (like saccharin) can produce
transient chemical or physical barrier layers to transport of adions
and adatoms on the cathode surface[8]. In rotation speeds higher
than 500 rpm the saccharin adsorption on the cathode surface
maybe was disrupted. These preliminary results on nc nickel was
prepared by rotating cylindrical electrodes and its electrochemical
aspect and mechanism of grain refining deserve further investiga-
tion.
Elements like grain size, internal stress, and porosity [36]affect
the hardness. In general, without considering factors like internal
stress and porosity, the hardness of a polycrystalline metal can be
represented by well-known HallPetch equation.
H= H0+ kd1/2 (1)
where H0 is hardness constant, k a constant, and d grain size.
The results of the microhardness experiments in different saccha-
rin concentration are summarized as a function of grain size in
HallPetch plot ofFig. 7. For comparison the hardness data of other
researches were shown [37,38]. The deviation form HallPetch
equation is not presented in this research, whereas such behavior
is shown byErb [37], Nieh and Wang [38]. The possible explanation
for this discrepancy is such behavior which can be seen in grain
size less than 14 nm in nc nickel. Furthermore, the maximum hard-
ness measured in this investigationwas 620HV forgrain size 14 nm,
which is slightly smaller (about 20 HV) than other results. The dif-
ference can be related to the existence of internal stress or micro
porosity, both of them affect hardness[36].
The HallPetch plot of hardness versus reciprocal square rootof grain size, were calculated for different cathode rotation speed,
is shown inFig. 8.Clearly, the microhardness of nc nickel deposits
was prepared by using rotating electrodes satisfied the HallPetch
equation. But in the stationary cathode condition hardness did not
obey the HallPetch equation. Therefore, in addition to grain size,
defects in the coating affect the microhardness in stationary cath-
ode condition. From electrochemical aspect, the low rotation speed
should indicate that the metal deposition being examined is under
metal ion transport control[39].Therefore, reduction of hydrogen
ion is possible in stationary cathode condition in nickel deposi-
tion. Hydrogen evolution makes defects in the nickel coating and
decrease microhardness in low rotation speed. Furthermore, gas
bubbles on the stationary cathode during electrodeposition were
observed that could locally disrupt saccharin adsorption, so grainsize distribution can be wider in this condition. Totally, wider grain
size distribution and defect can deleteriously influence the hard-
ness of deposit.
The microhardness of nc nickel versus current density at
500rpmand5gl1 saccharinconcentration,as the bestliner trend-
line is shown inFig. 9.Clearly, the deleterious effect of increasing
current density on microhardness is proved. The microhardness
decrease for this coating can be explained as a result of blisters
which were shown in Fig. 1c. Such behavior was reported for nickel
deposition[40].
Fig. 10 exhibits the current efficiency of nickel deposit as a func-
tion of saccharin concentration at 2 A dm2. The current efficiency
for additive-free solution has been determined 95% which is con-
sistent with Brugger [23]. The decrease in current efficiency ispresented by increase of saccharin concentration, and the mini-
mum current efficiency is 87% at 5 g l1 saccharine concentration.
A decrease in current efficiencywas reported fornc andamorphous
NiP electrodeposition by McMahan and Erb and it was related
to the adsorbed hydrogen in deposits [41]. Saccharin addition to
Watts bath increase the cathodic overpotential [23] and it augment
the possibility of phenomena like hydrogen evolution and hydro-
gen adsorbtion. In addition, the reduction of unsaturated bands in
saccharin was reported in nickel deposition [42]. Therefore, by sac-
charin addition in the Watts solution, the total current density is
the sum of the current densities for nickel deposition, hydrogen
evolution, hydrogen adsorbtion, and additive reduction. pH rise
in the bath (at higher saccharin concentration) is a reason that is
consistent with the decrease of efficiency.
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E. Moti et al. / Materials Chemistry and Physics 111 (2008) 469474 473
Fig. 5. Scanningtransmissionelectron micrographs of nc-Ni, electrodeposited withbath containing5 g l1 saccharin, 2A dm2, 500rpm including(a andc) bright-fieldview
in the plane of the foil and (b) dark-field image. (d) Relative grain distribution.
Fig. 6. Effect of cathode rotationspeed on microhardness(--) and grainsize(--).
Fig. 7. HallPetch plot of hardness (HV) vs. reciprocal square-root grain size (d1/2)
fornc-Ni (() thisresearch),compared withdata fromliteratures (() T.G.Nieh) and
(() U. Erb)[36,37].
Fig. 8. HallPetch plot of hardness (HV) vs. reciprocal square-root grain size (d1/2)
for nc-Ni. Results from (--) rotating electrodes and (--) stationary cathode.
Fig. 9. Effect of current density on microhardness.
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Fig.10. Effect of saccharinconcentration on current efficiency(2 A dm2, 500rpm).
4. Conclusions
Nanocrystalline nickel was electrodeposited from a watts bath
with rotating cylindrical electrode. Mirror-like nc nickel with-
out blisters and micro pits was electrodeposited at 2 A dm2,500rpm, and 5g l1 saccharin concentration. Saccharin con-
centration increase changed orientation and refined the grain
size to 14 nm. As a result of better saccharin and hydrogen
adsorption, cathode rotation reinforced the (1 1 1) peak relative
to (1 0 0). We find that nickel exhibits HallPetch strengthen-
ing to grain sizes near 14 nm. The maximum hardness was
620HV and hardness drop was observed with increase of cur-
rent density. The grain size and microhardness were controlled
by changing cathode rotation speed. A decrease in current
efficiency was observed as a result of increase saccharin concen-
tration.
Acknowledgements
The authors wish toextend thanks to Shiraz University Research
Council for their financial support through the grant number
84-GR-ENG-8. The valuable help of the laboratories staff of the
Material Science and Engineering Department in Shiraz Univer-
sity is highly appreciated. The authors wish to express thanks to
Prof. K. Janghorban for his valuable comments on XRD and TEM
micrographs.
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