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  • 8/11/2019 765459 Limited Analysis of a New Ammunition Concept

    1/38

    V

    AD-765

    59

    A

    LIMITED

    ANALYSIS

    OF

    NEW

    AMMUNITION

    CONCEPT FOR

    OTENTIAL FUTURE

    RI~LE

    APPLICATION

    Richard Kwatnoski

    et

    l

    Frankford

    Arsenal

    Philadelphia Pennsylvania

    June

    1973

    V

    D I S T R I B U T E D

    B Y :

    Km

    a t i o n a l

    T e c h n i c a l

    I n f o r m a t i o n

    S e r v i c e

    0 .

    .

    E P A R T M E N T

    F

    O M M E R C E

    5285

    Port

    Roya l

    Ro ad ,

    Springfield

    V a .2151

  • 8/11/2019 765459 Limited Analysis of a New Ammunition Concept

    2/38

    MEMORANDUM

    REPORT

    M73-I2-1

    AD

    05

    o

    A

    LIMITEDANALYSISOF

    A

    NEW

    AMMUNITION

    CONCEPT

    FOR

    POTENTIALFUTURERIFLEAPPLICATION

    by

    RICHARD

    KWATNOSKI

    ROBERTMcHUGH

    June1972

    NATIONAL

    TECHNICAL

    INFORMATIONSERVICE

    i

    5

    C-z:

  • 8/11/2019 765459 Limited Analysis of a New Ammunition Concept

    3/38

    DISIOSITION

    INSTR

    UCTIONS

    Destroythis

    eport

    v/hennolongerneeded. Donotreturn

    it

    to

    the

    o.-iginator.

    A

    The

    findingsnthis

    eportare

    notto

    be

    cons

    -i-od

    as

    an

    officialD;

    partmenfc

    ofthe

    Army

    position

    unless

    sodesignatedbyother

    uthorize

    documents.

  • 8/11/2019 765459 Limited Analysis of a New Ammunition Concept

    4/38

    UNCLASSIFIED

    SecurityClsulflcstton

    I

    OCUMENT

    CJh

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    DATA-R&D

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    M73-12-1

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    3TNCR

    nEPORT

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    hUnpett)

    10 .

    OISTRIBUTIOHSTATEMENT

    Approved

    for

    publ

    ;

    .c

    release;

    distribution

    >nlimited.

    II. SUPPLEMENTARY

    NOTES

    i:

    ONSC 'NO

    MILITARYACTIVITY

    SASA

    IS. ASSTRACT

    An

    analytical

    tudy

    was

    conducted

    by

    he

    Ballistics

    and

    Analytics

    Branch,

    FrankfordArsenal,

    or

    hepurposeof

    developing

    a

    new,lowengineering

    risk,ow

    impulseammunition

    concept

    as

    a

    potentialcaniidafceorheutureifleSystem

    (FRS).

    Tne

    ammunition

    or

    thisnewystem,

    Jesignated

    as

    uture

    mmunition

    forBurst-RifleLaunchFABRL),as

    analyticallydevelopedasa

    ,7 .1

    rain,

    AR2

    hapa,

    i > .

    > b

    mm

    projectile

    with

    the

    amemuz-rievelocityandrajectory

    aa

    the

    tandard

    5.

    56

    mmM193projectile.

    A

    larg.-

    numberofcandidate

    FABRL

    designs

    weregenerated

    and

    analyzed,

    nd

    everalofthe

    designs

    appearvery

    promisingormeeting

    required

    performancecriteria

    cr

    theriflerole.

    In

    ad-

    dition,

    onedesign

    could

    beconsideredorboth

    th.j

    rifleandmachineguroles.

    "f\

    *MM

    JO RFLACSOOFORM l?S.

    U}

    |IMVll4>3

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    AROYUSE

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    UNCLASSIFIED

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    Claatlticttlon

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    ROIL

    XT

    note

    T

    HOLF

    Hi

    Future

    Rifle

    1

    T

    Low

    Impulse

    Fumer

    i

    Burst-fire

    A

    R-Shape

    i ,

    '

    i

    AR-Bullet

    i

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  • 8/11/2019 765459 Limited Analysis of a New Ammunition Concept

    6/38

    MEMORANDUM

    REPORT

    M73-12-1

    A

    LIMITED

    ANALYSIS

    OF

    A

    NEWAMMUNITIONCONCEPT

    FOR

    POTENTIAL.FUTURERIFLEAPPLICATION

    by

    RICHARD

    KWATNOSKI

    ROBERT

    McHUGH

    AMCMS

    Code:

    662604.11.

    232

    DAProject:1J562604

    A010

    \A

    - |

    I

    m

    n

    f

    Approved

    forpublic

    release;

    distribution

    unlimited.

    Munitions

    Development

    ngineering

    Directorate

    FRANKFORD

    ARSENAL

    Philadelphia.

    PA

    9137

    June

    973

  • 8/11/2019 765459 Limited Analysis of a New Ammunition Concept

    7/38

    I

    I

    I

    L

    ABSTRACT

    An

    analytical

    tudy

    was

    conducted

    by

    the

    Ballistics

    and

    Analytics

    Jranch,

    Frankford

    Arsenal,

    or

    the

    purpose

    of

    developing

    new,

    low

    engineeringrisk,owimpulseammunition

    concept

    asa

    potential

    can-

    didate

    or

    theFuture

    Rifle

    System

    FRS). TheammunitionorhiB

    new

    system,esignatedasFuture

    Ammunition

    for

    Burst-Rifle

    Launch

    (FABRL),

    as

    analyticallydeveloped

    asa

    37.

    1rain,R2

    hape,

    5.

    56mmprojectilewith

    the

    ame

    muzzle

    velocity

    andtrajectory

    as

    thetandard

    5.

    56mmM193

    projectile.

    A

    largenumber

    of

    candidate

    FABRlidesignswere

    generated

    andanalyzed,andeveralofthedesigns

    appearvery

    promisingformeeting

    required

    performancecriteria

    or

    theriflerole. Inaddition,

    ne

    design

    couldbeconsideredorboth

    the

    rifle

    and

    machine

    gun

    roles.

    (

  • 8/11/2019 765459 Limited Analysis of a New Ammunition Concept

    8/38

    FOREWORD

    The

    contributions

    f

    Mr.

    ichard

    Grant,

    5100,

    n

    the

    preparation

    of

    the

    drawingsnd

    curves

    or

    thisreportaregratefully

    acknowledged.

    iii

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    TABLE

    OF

    CONTENTS

    I

    w

    f

    INTRODUCTION

    CONCEPTANALYSIS

    PROJECTILEDESIGN

    AND

    MATERIAL

    CONSIDERATIONS .

    .

    DISCUSSION

    CONCLUSIONS

    RECOMMENDATIONS

    APPENDIXA-

    Twist

    RateEstimates

    APPENDIXB-Drag-reducingFumerEffects

    REFEREN ES

    DISTRIBUTION

    Listof

    Illustrations

    Figure

    1.

    rojectileShapes

    Studiedby

    Ballistic

    ResearchLaboratories

    2.

    .

    56mmAR2

    Shape

    Projectile

    .

    3.utureAmmunitionfor

    Burst-Rifle

    Launch

    Design

    )

    4.

    uture

    AmmunitionforBurst-RifleLaunch(Design2)

    5 .

    uture

    Ammunition

    or

    Burst-Rifle

    Launch

    Design

    3)

    6.

    uture

    Ammunition

    for

    Burst-Rifle

    Laur-chDesign

    4)

    7.

    uture

    Ammunitionor

    Burst-Rifle

    LaunchDesign5)

    18

    M

    L )

    K

    :

    u

    1/

    iv

  • 8/11/2019 765459 Limited Analysis of a New Ammunition Concept

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    Lift

    of

    Illustrations

    Cont'd

    .

    figure

    aj

    8 .utureAmmunitionforBurst-RifleLaunch

    Design

    6) .

    9.

    uture

    Ammunition

    for

    Burst-Rifle

    Launch

    Design

    7)

    .

    4

    10 .

    uture

    Ammunitionfor

    Burst-Rifle

    Launch

    Design

    8 )

    .

    * 5

    11 .utureAmmunitionfor

    Burst-Rifle

    LaunchDesign9) .6

    B-l.

    Velocity

    vsRange 4

    B-2.

    EnergyvsRange 5

    B-3.

    Velocity

    vs

    Range

    6

    B-4. Energy

    vs

    Range 7

    ListofTables

    Table

    I.allistic

    nd

    Physical

    Parameters

    II.

    aterials

    nd

    Densities

    Used

    in

    FABRL

    Design

    Study .

    .

    .

    A-I.

    Twist

    RatesRequired

    for

    StableLaunch

    ofFABRLDeaigns

    1

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    INTRODUCTION

    In

    February

    1971,

    heBallisticResearchLaboratory(BRL)

    publishedtheresultsofacomprehensive3tudy

    of

    the

    ballistic

    properties

    of

    a

    broad

    spectrumof

    projectile

    shapes(Figure

    )

    which

    included

    various

    calibers

    elocity

    levels,

    nd

    material

    densities.

    A

    drag-reducing

    tracer

    (or

    "fumer")

    wasalso

    studiedasa

    promising

    method

    for

    reducing

    projectile

    basedrag. The

    projectilethat

    generated

    themost

    interest

    was

    an

    artillery

    shape

    designatedastheAR2hape.

    This

    projectile

    n5.

    56

    mms

    made

    fromcopperplated

    steel

    and

    weighs

    thesame

    as

    thestandard

    5.

    56

    mm,

    55

    grainMl

    c

    ;3

    ballbuliet

    (Figure2).

    TheAR2hapewas

    of

    interest

    because

    of

    its

    favorable

    dragcharacteristics

    which

    are

    significantly

    superior

    to

    thestandard

    Ml

    93bullet.

    Considerable

    attention

    hasbeengiven

    o

    examining

    the

    feasibility

    of

    utilizingthe

    AR2

    shape

    projectile

    for

    the

    Squad

    Automatic

    Weapon

    System

    (SAW),

    here

    ong

    range

    performance

    requirements

    havebeen

    documented. However,

    he

    interest

    that

    prompted

    the

    design

    study

    presentedhereinwasbasedondeterminingthefeasibility

    of

    utilizing

    theAR2shape

    projectile

    forshorterrangeapplications, suchashe

    Future

    Rifle

    System(FRS).

    CONCEPTANALYSIS

    An

    analytical

    studywas

    undertakenby

    Frankford

    Arsenalforhe

    purposeof

    developing

    a

    new

    conceptasa

    potential

    candidate

    for

    the

    future

    rifle

    system. This

    new

    concept

    has

    beendesignated

    aa

    uture

    AmmunitionforBurst-Rifle

    Launch(FABRL). This

    tudypresents

    the

    meritsof

    trading

    off

    aportion

    of

    thesbenefits

    attainable

    byutilis-

    ingthelow-dragAR2shapeforareducedweight,ow-impulse,

    urst-

    fireriflesystem.

    As

    with

    any

    systemsdesignstudy,ertainconstraints

    mustbeestablished. Thenitialconstraintsappliedtothistudyareas

    follows:

    L.

    C.MacAllister,t

    al,

    A

    Compendium

    of

    Ballistic

    Propertiesof

    Projectiles

    of

    Possible

    Interest

    inSmallArms,"Ballisticesearch

    LaboratorieseportMo. 1532, February1971.

  • 8/11/2019 765459 Limited Analysis of a New Ammunition Concept

    12/38

    e *

    FLI

    CB2

    CB3

    CC2

    c

    AR1

    AR2

    Figure

    . ProjectileShapes

    Studied

    by

    BallisticResearch

    Laboratories

  • 8/11/2019 765459 Limited Analysis of a New Ammunition Concept

    13/38

    ;

    i

    u

    A

    u

    S k

    tt

    s

  • 8/11/2019 765459 Limited Analysis of a New Ammunition Concept

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    1.

    .56

    mm

    caliber,

    2.8.6

    nch

    barrel

    travel,

    3.

    rajectory

    comparable

    totheM193

    ball

    bullet,

    an d

    4.

    uzzle

    velocity

    of

    3270

    fps

    same

    as

    he

    Ml93).

    The

    first

    an d

    econdconstraints

    werebased

    uponconsiderable

    interest

    inutilizing

    he

    M16AI

    ifleorits

    basic

    mechanism

    or

    futurerifle. The

    ast

    twcconstraints

    were

    based

    upon

    theUser's

    acceptanceof theperformance

    characteristics

    oftheM16A1

    ifle.

    The

    exteriorballisticparameters

    orthe

    AR2

    hape

    .56

    mm

    projectile

    were

    calculated

    rom

    results

    ofactual

    firingsonducted

    y

    BRLi.

    Usingtheseparameters,

    he

    analysisndicated

    required

    bullet

    weightof

    37.1rainro

    melt

    initial

    constraintsandmen-

    tioned

    above.

    Thisrepresentsa

    3percent

    weightreduction

    from

    the

    t-*ndard

    M193

    ball

    bulletor

    copper

    plated

    teelAR2

    hape

    bullet.

    Interior

    ballistic

    parameters

    or

    -tFABRL

    systemwerecalculated

    according

    totandardtechniques.

    Recalling

    that

    the

    FABRL.

    iso

    be

    ow

    impulse

    ystem,

    interiorballisticparametersweregen-

    erated

    with

    anadditional

    constraint

    that

    the

    muzzleimpulsenot

    exceed0.80

    pound-seconds.

    The

    resultsofexterior

    ndinterior

    ballistic

    calculations

    nd

    otherparametersofinterest

    arehown

    in

    Table

    . Information

    for

    the

    tandard

    M16A1ystemisalsohown

    in

    Tablewhichalso

    illus-

    trates

    everal

    important

    advantages

    of

    the

    FABRL

    conceptover

    he

    standard

    VI16A1

    ystem.

    The

    FABP.L

    conceptcould

    result

    in

    a

    con-

    siderably

    lighterystem

    whiletill

    maintaining

    theamemuzzlee lru

    ity

    ndtrajectory

    as

    heM193

    ballbullet.

    The

    requiredchamberpros-

    surc

    of

    39,

    500

    psi

    could

    enhanceheeasibilityofutilizinglightwciKb'

    casematerials

    oruture

    ystem.

    F.vpn

    fa

    hra'i?

    ra *

    was

    equire

    forhe

    FABRL

    cartridge,overall

    cartridgeweighthould

    bereduced

    by

    approximately30

    percent

    from

    thatof

    the

    .56

    mmM193

    cartridu'-.

    2

    M.

    J .

    Piddington,

    T.

    H.

    Oertel,

    E.

    L.

    Herr,

    and

    W.J.

    Bruchey,

    ''Experimental

    Ballistic

    Propertiesof

    Selected

    ProjectilesofPossible

    Interestin

    Small

    Arms"U), Ballistic

    Research

    LaboratoriesMemoran-

    dumReportNo.194,June1972.CONFIDENTIAL

    ^"Interior

    BallisticsofGuns,

    "Army

    MaterielCommand

    Pamphlet

    AMCP

    706-150,

    February

    1965.

  • 8/11/2019 765459 Limited Analysis of a New Ammunition Concept

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    r

    TABLEI.

    Ballistic

    nd

    PhysicalParameters

    P.iramers.*

    1.

    aliber

    2.uzzlevelocity

    3.

    rojectile

    weight

    4.

    /D

    ratio

    5.

    allistic

    oefficientC

    7

    )

    6.

    orm

    actor

    7.arreltravel

    8.

    harge

    weight

    9.

    verage

    peak

    chamber

    pressure

    10.Muzzle

    impulse

    FABRL

    System

    Ml6

    Sy3tcm

    AR2

    Projectile

    M193Projectile

    5.

    56

    mm

    5.56mm

    3270.

    0fps

    3270.0

    fps

    37.1gr

    55.0gr

    S.5

    3.3

    0.126

    0.126

    0.845

    1.241

    18.6n.

    18.6

    n.

    15.0gr

    28.

    5gr

    39.5kpsi

    52.0

    kpsi

    0.80

    lb-bee

    1.23

    b-sec

    Themost

    ignificant

    advantage

    of

    the

    FABRL

    ishe

    relatively

    low

    muzzle

    mpulseof

    80

    pound-seconds. This

    mpulseevel

    alc^

    compares

    favorablywiththe

    currentSerial

    Flechette

    RifleSFR)

    and

    Serial

    Bullet

    RifleSBR)candidates

    or

    heuturerifle

    program.

    Reduced

    mpulse

    systems

    have

    experimentally

    demonstrated

    ignificant

    increasesnhit

    probabilities.

    Thereduced

    impulse

    evels

    of

    the

    FABRL

    ystemarc

    attainable

    without

    reliance

    upon

    mall

    bore

    ystems

    and/or

    projectile-

    tjabot

    assemblies.

    Theseare

    he

    primary

    actors

    or

    considering

    the

    FABRL

    conceptas

    a

    low

    engineeringriskforthefuturerifleprogram.

    The

    major

    potential

    drawbackof

    the

    FABRL

    is

    hat

    t

    would

    have

    almost

    one-third

    ess

    trikingenergy

    at

    any

    givenrange,hen

    compared

    totheM193.However,ncapacitationprobabilitiesareafunctionoftin:

    energy

    ransferred

    to

    he

    target

    nd

    the

    hit

    probabilities.

    The

    ncreased

    hit

    probabilities

    of

    the

    FABRLsystemhould

    offset

    the

    reduction

    in

    striking

    energy.

    Striking

    energy

    reductionscould

    be

    offsetfurther

    by

    increasing

    thepercentageofenergy

    transferred

    efficiency)to

    a

    oft

    target.

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    16/38

    }

    PROJECTILE

    DESIGN

    AND

    MATERIAL

    CONSIDERATIONS

    u

    The

    exploratorydevelopmentof the

    FABPJL

    concept

    was

    nitiate* .

    ia

    a

    comprehensive

    designstudy,

    o

    generate

    a

    number

    of

    37.

    gr

    5 .

    56

    mm

    AR 2projectiledesigns. Theprimaryobjective

    v/as

    dirtctfl

    toward

    establishing

    aprojectile

    designcapableof

    transferring

    ea . - - . f i

    ble

    percentageofitsenergy

    insofttargets,

    hile

    maintaining

    hard

    targetpenetrationcapability.

    Theprojectiledensityrequiredby thefixedweighta n dexterior

    configurationis

    relatively

    low,

    hus

    ruling

    out

    the

    utilization

    of

    con -

    ventional

    lead

    core

    (jacketed)

    and

    solidsteel

    core

    (copperplated)p>

    jectiles.

    This

    restriction

    required

    the

    investigation

    of

    anumber

    ;

    materials

    for

    which

    little

    information

    is

    known

    abouttheir

    lethal

    properties.

    Also,

    since

    analyticalcapabilities

    forpredicting

    ethalityhaven o t

    advanced

    sufficiently

    toprovideadequatedesign

    criteria,

    he

    nature

    o f

    thisdesignapproachishighly

    exploratory. Lightand

    soft

    materials

    could

    behave

    favorably

    in

    softtargets, but

    the

    requirementforpene-

    trationof

    helmetswithlinersmust

    also

    be

    considered.

    This

    dualrequirement

    led

    to

    consideration

    of

    a

    number

    o f

    design . - .

    ofhybrid

    construction,ith

    steel

    considered

    as

    the

    primary

    materi.-l

    for

    maintaining

    helmet

    penetrationcapability.

    Depicted

    uranium

    /n r

    also

    considered,

    ince

    its

    high

    density

    increasesthe

    amount

    o f

    light

    material

    that

    can

    be

    used

    in

    a

    hybrid

    FABRL

    design.

    However,

    he

    potential

    problems

    associated

    withthe

    use

    ofdepleteduranium,may

    yieldresultswhich

    are

    purely

    academic.

    Other

    dense

    materials,uch

    as

    ungsten,antalum,tc.,

    ere

    eliminatedbecause

    of

    theirhigh

    co3t.

    everal

    of

    the

    hybrid

    designs

    generated

    todateemploy

    plastic

    materials.ertainplastic

    materials

    have

    proven

    satisfactoryforbullet

    engraving

    n

    rifled

    barrels.

    he

    average

    density

    forthe

    plastic

    consideredwas278

    grains/inch^

    t h < _ '

    approximate

    density

    ofpolycarbonate).

    Composite

    materials,

    such

    a 3

    plastic/metal

    powders,erealso

    considered.

    The

    economy

    a n dproductionfeasibility

    of

    these

    materfoK

    were

    demonstrated

    withthe

    adoption

    of

    the

    Cartridge,

    aliber30 ,

  • 8/11/2019 765459 Limited Analysis of a New Ammunition Concept

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    Frangible,

    all,

    M22. The

    rangible

    material

    usedfor

    theM22

    bullet

    was

    alead/bakelite

    composite50

    percent

    each

    material,y

    volume).

    Thedensityof

    the

    rangiblematerial

    was

    ixed

    at1189grains/Inch

    5

    .

    Lead

    oriron

    powder

    couldbe

    usedwiththe

    bakelite

    or

    any

    other

    suitable

    plastic).

    Aummaryofthe

    materials

    consideredand

    theirrespective

    ensities

    s

    giveninTable

    I

    TABLEII.

    MaterialsandDensities

    Used

    inFABRL

    Design

    Stvdy

    Density

    Material

    (gr/in.

    3

    )

    Steel

    I960

    Lead

    2846

    Uranium

    4402

    Gilding

    metal

    2226

    Plastic

    278

    Composite

    frangible)

    1189

    Withinthisbroad,generalized,

    analytical

    designtudy,ine

    FABRL

    designs

    were

    generated.

    These

    are

    hownin

    Figures

    through

    11.

    Thegyroscopictabilitycalculationsare

    hown

    inAppendixA

    for

    each

    of

    the

    designs.

    DISCUSSION

    TheFABRLdesigntudy

    presented

    herein

    isnot

    meant

    to

    e

    completenalystsof

    all

    thepossibleapproaches,nor

    hould

    these

    designs

    be

    consideredinal. However,ananalysisof

    a

    broadpec-trim

    of

    possibilities

    s

    presented.

    In

    addition,

    any

    number

    of

    new

    designs

    couldbegeneratedbyusing

    the

    nformation

    presentedhereinas

    basis. The

    primary

    intent

    n

    early

    disseminationof

    this

    nformation

    is

    to

    express

    a

    receptivenessocommentsor

    alternate

    designideas

    fromotheragencies.

  • 8/11/2019 765459 Limited Analysis of a New Ammunition Concept

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    u .

    0

    P

    .c

    u

    c

    J

    6 )

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    o

    3

    o

    a

    a

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    Q

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    O

    4 )

    h

    e

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  • 8/11/2019 765459 Limited Analysis of a New Ammunition Concept

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  • 8/11/2019 765459 Limited Analysis of a New Ammunition Concept

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  • 8/11/2019 765459 Limited Analysis of a New Ammunition Concept

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    t

    s

    ecognized

    that

    certain

    engineering

    problemareas

    are

    ssociatedwith

    number

    oftheFABRLdesigns. Theseproblem

    reas

    will

    be

    addressed

    as

    developmentprogrecaes. Forexample,

    the

    potential

    problem

    of

    ecuring

    a

    gilding

    metal

    cup

    on

    the

    base

    nd

    bourrelet

    of

    esign

    4

    Figure6)

    must

    be

    addressed.

    FABRL

    designs

    2

    {Figure

    4)

    and

    Figure

    )

    are

    presented

    tollustrate

    extreme

    con-

    ditionsofplasticthicknesson

    the

    bourreletof

    the

    teel

    bullet.

    A

    modification

    ofthese

    wo

    designs

    may

    provemere

    desirable

    than

    either

    of

    the

    two

    extreme

    conditions.

    Designs

    Figure

    3)and

    Figure

    7)appeartobeatisfactoryor

    experimental

    fabrication

    and

    testing.

    Designs

    Figure

    )

    andFigure

    9)

    appear

    to

    present

    nomajor

    engineeringproblem

    areas,

    assuming

    the

    objections

    totheuseof

    depleted

    uranium

    can

    be

    overcome.

    DesignsFigure

    10)

    nd

    Figure11)

    would

    not

    present

    ignificant

    problemsn

    the

    manufactureofexperimentalquantities. However,

    in

    mass

    production,he

    orming

    of

    cavities

    n

    solid

    teeland

    the

    necessity

    forcopperplating

    could

    prove

    detrimental.

    Design

    8,

    incorporating

    traceror"fumer"),

    ould

    be

    especially

    interesting

    becauseof

    the

    potential

    base

    drag

    reduction. Also

    coupled

    withthe

    technologybeing

    developed

    under

    he

    Drag

    ReducingFumer

    StudyDRFS),

    designcould

    result

    inanextremelylow

    dragpro-

    jectile,

    especiallyince

    hebase

    drag

    oftheAR2hape

    sapprox-

    imately

    60

    percent

    of

    the

    overall

    drag.

    At

    the

    risk

    of

    being

    pre-

    mature,t

    isconvcivablethatdesign8,

    employingdrag-reducing

    fumer,ouldbeutilizedas

    botha

    FRScandidate

    and

    higher

    riskSAW

    candidate.

    Additional

    nformationonthis

    conceptis

    presentedin

    Appendix3 .

    AI30

    worthy

    of

    note

    areome

    of

    the

    extremely

    high

    twist

    rates

    requiredornumberof

    thedesigns

    AppendixA). Someof

    these

    twist

    ratescouldbe

    tretchingthe

    tate-of-the-artnbarrelmanu-

    facture.

    This

    problem

    areav/illbe

    addressed

    with

    Rock

    IslandArs-n;i l

    as

    he

    program

    progresses.

    In

    addition,

    he

    high

    twistrates

    required

    for

    table

    launch

    of

    several

    FABRL

    designs

    may

    cause

    problem

    are.is

    in

    bullet

    tructural

    integrity,especiallythosewithplasticengraving

    surfaces. However,plasticbourrelethouldofferreducedbarrel

    erosion.

    17

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    CONCLUSIONS

    Ananalytical

    design

    tudywas

    undertaken,

    and

    results

    of

    this

    study

    illustrate

    thepotentialfor

    anew,ow-risk

    contender

    or

    he

    Future

    Rifle

    System

    FRS).

    This

    new

    ystem,

    esignated

    as

    Future

    Ammunition

    for

    Burst-Rifle

    LaunchFABRL),

    erives

    ts

    maximum

    benefit

    rom

    ts

    verylow

    impulseevel

    of

    80

    pound-seconds.

    The

    impulse

    evel

    of

    the

    FABRL

    wouldbeignificantly

    lower

    than

    the

    standard

    M16A1

    ystem

    and

    comparable

    to

    the

    SerialFlechette

    Rifle

    (SFR)

    andSerial

    Bullet

    Rifle

    SBR).

    Inaddition,

    he

    FABRL,employ-

    ing

    a

    37.1rain

    AR2

    hape

    projectile,

    ould

    offer

    alightweight

    ystem

    an d

    the

    urther

    possibilityof

    employing

    lightweight

    cartridgecase

    materials.

    However,

    xtensivemodifications

    o

    he

    M16A1ystem

    would

    probably

    be

    required

    tomaket

    compatable

    with

    the

    FABRL.

    A

    number

    of

    basicprojectiledesignswere

    generated

    during

    the

    study,threeofwhichappear

    to

    bemostpromisingor

    experimental

    developmentandevaluation.

    These

    three

    designsare

    the

    teelcore/

    frangible

    jacketdesign

    5),

    steel

    core/plastic

    acketdesign

    1),

    nd

    the

    olid

    teel

    projectiledesign)

    employing

    drag-reducing

    tracer

    or

    umer.

    Designwould

    greatly

    mprove

    he

    owertriking

    energiesas-

    "^ciated

    with

    the

    FABRL. Design8

    might

    also

    offer

    the

    potential

    or

    a

    common

    cartridgeapproach

    to

    both

    the

    FRSand

    the

    higherrisk

    portionof

    the

    SAW

    program.

    This

    s

    discussed

    in

    greater

    detail

    in

    AppendixB.

    REC

    OMMENDATIONS

    1.

    xtensivehardware

    exploration

    of

    the

    FABRL

    concept

    hould

    be

    pursuedcurrently

    programmed

    under

    Task

    1

    of

    Project

    A010

    or

    FY

    73

    and

    FY

    74).

    This

    exploration

    hould

    include:

    a.

    xpansion

    of

    theprojectile

    design

    tudyinan

    attempt

    to

    generate

    additional

    projectileapproaches.

    b.onducting

    a

    materials

    earch

    and

    manufacturing

    experi-

    mentalquantities

    of

    FABRLdesigns.

    18

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    c.

    Conduc t ingteatstoevaluate

    FABRLaccuracy,

    ullet

    integrity,

    rajectory,

    ethality,nd

    penetration.

    2.

    iventhedatafrom

    rbove,

    ndcoupled

    with

    the

    data

    con-

    tainedherein,

    n

    extensive

    ystems

    analysist udyhouldbeonduc t ed

    to

    assess

    he

    merits

    of

    the

    FABRLconcept

    ascontenderfor

    the

    Fu tu r e

    Rifle

    Program.

    3.

    ABRLdesign8 ,

    ith

    a

    drag-reducing

    tracer

    or

    fumer),should

    beevaluatedforacommoncartridgeapproachtoboththeFRS

    an d

    higher

    risk

    portion

    of

    theSAWprogram.

    19

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    APPENDIX

    Twist

    Rate

    Estimates

    Barrel

    twist

    rates

    required

    for

    agyroscopic

    tability

    factor

    of.

    50

    were

    calculated

    forall

    of

    the

    FABRL

    designs.

    Standard

    techniques

    wereusedforthe

    twist

    rate

    calculations.

    The

    JSMOMNT

    computer

    program

    was

    used

    tocalculateprojectile

    weight,

    enter

    of

    gravity,

    and

    moments

    ofinertia.

    The

    normal

    forcecoefficient

    and

    center

    ofpressurefor

    the

    5.

    56

    mm

    AR2

    hape

    projectilewere

    estimated

    from

    the

    values

    calculated

    by

    BRJL.

    *

    The

    tandard

    formula

    forgyroscopic

    tability

    factorwasmodifier

    (ashownbelow)tofacilitatetwist

    rate

    calculations.

    where:

    T

    3

    =

    8fflx

    2

    pd

    3

    Cj Sgly

    T

    wist

    rate

    inches/turn)

    Sg

    yroscopic

    tability

    factor

    assumedequal

    to

    1.50)

    p

    ir

    densityassumedequal

    to

    the

    tandard

    density

    of

    0.

    3gr/cu

    in.)

    d

    rojectile

    diameter

    assumed

    equal

    to

    0.

    2235

    n.

    )

    I

    x

    xial

    moment

    of

    inertia

    gr-in.

    a

    )

    Iyransverse

    moment

    of

    inertia

    gr-in.

    )

    f o tatic

    moment

    coefficientperradian)

    A

    L.

    C.MacAllister,tai,ACompendiumofBallistic

    Properties

    of

    Projectiles

    of

    PossibleInterest

    in

    Small

    Arms,

    BallisticRe-

    search

    Laboratories

    Report

    No.

    1532,ebruary1971.

    4

    "Designfor

    Control

    of

    Projectile

    Flight

    Characteristics,"

    Army

    Materiel

    Command

    Pamphlet

    AMCP706-242,

    eptember

    1966.

    ^A.J.emeister,"Important

    MomentsofGeneralAxisymetric

    Cartridge

    nd

    Projectile

    Configurations,

    "rankfordArsenal

    Report

    -2031,

    December

    971.

    20

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    APPENDIX

    B

    Drag-reducing

    Fumcr

    Effects

    This

    Appendix

    is

    presented

    to

    examine

    the

    effecto fincorporating

    adrag-reducing

    umer

    intohe

    FABRliconcept

    (design8 ).

    Afvmer

    s

    amethodofreducing

    the

    base

    drag

    ofaprojectile

    byinjectingthe

    proper

    amount

    ofheat

    and

    mass

    nto

    the

    projectile

    base

    region

    duringflight.

    Fumer

    ammunition

    may

    be

    thoughtof

    as

    being

    somewhat

    analogous

    o

    tracerammunitionbecause

    heatand

    massare

    ejected

    by

    the

    burninc

    ofsome

    material

    in

    thebaseregiontoreducethe

    pressure

    gradient.

    However,hereneed

    be

    n o

    illuminosity

    requirement,

    s

    with

    con-

    ventional

    tracer

    bullets,

    encethename

    fumer.

    Todate,

    onsistentbasedrag

    reductions

    on

    the

    order

    of

    50

    percent

    ,

    ver

    extended

    ranges)have

    been

    attainedwith

    certain

    fumermaterials

    a n d

    projectile

    baseconfigurations.

    A

    75

    percent

    reduction

    in

    basedrag

    isestimated

    as

    a

    reasonable

    development

    goal. Higherlevels

    o f

    re-

    duction

    areconsidered

    unrealistic(except,ossibly

    forbrief

    portions

    of

    the

    trajectory),

    nd

    are

    therefore

    not

    presented.

    Figures

    B-l

    andB-2

    illustratevelocity

    andstriking

    energy

    as

    function

    of

    range

    (from to

    00

    meters)

    for

    he

    Ml93,

    he

    FABRL,

    a n d

    theFABRL,

    itha

    0

    and

    75percent

    base

    drag-reducing

    fumer

    effect.

    The

    500-meter

    range

    s

    he

    expectedrange

    of

    interest

    for

    rifle

    engagements.

    ThecurvesforheFABRLwithhe

    fumereffect

    were

    not

    adjusted

    tocompensate

    for

    thenegligible

    weight

    loss

    (approx-

    imately grainswhenburnoutoccurs)

    ue

    to

    the

    burningofthefumer

    material-

    The37 .

    1-grain

    FABRLwith

    a

    75percent

    reduction

    of

    base

    ra j ,

    (Figure

    B-2)

    achieves strikingenergycomparable

    to

    thatofthe

    M193

    ball

    bulletatapproximately250meters. Beyond

    this

    range,

    the

    lighter

    FABRL

    with

    75

    percent

    base

    drag

    reductionhasbetter

    energy

    retentionthan

    theM193 .

    FiguresB-3n dB-4illustratevelocity

    n d

    striking

    energy

    as

    funct ion,

    ofrange

    (from

    to

    1 00meters)for

    the

    M193 ,

    55

    grain

    AR 2

    shape

    bullet(solid

    steel),

    he

    FABRL,

    a n d

    heFABRLwith 0

    a n d

    22

    L

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    ~

    5

    percentbase

    drag

    reduction,

    The

    1100-meterrange

    if

    he

    usual

    range

    ofInterest

    for

    machine

    un

    engagements.

    Figure

    B-3

    llustrates

    hat

    the

    FABRL

    with

    0

    percent

    effective

    umer

    has

    a

    ballistic

    co-

    efficient

    virtually

    equal

    to

    that

    of

    themuch

    heavierand

    identically

    haped

    5

    grain

    AR2

    projectile.

    Figure

    B-4hows

    hat

    the

    with75percenteffectiveumerhas

    more

    trikingenergy

    beyond

    70

    meters

    hanthe5grainAR2

    projectile.

    Based

    uponexperimental

    data,allistic

    ResearchLaboratories

    determined

    the

    trikingenergy

    the

    55-grain

    copper

    plated

    teel

    AR2

    shape

    projectile

    requires

    o

    penetrate

    a

    helmet

    with

    liner.

    igure

    B-4

    illustrateshat

    theFABRL

    with

    75

    percent,

    r

    even

    50

    percent,

    base,dragreductionwill

    penetrate

    helmet

    with

    linerbeyond1100

    meters.

    Fiom

    informationon

    the

    FABRL

    containedin

    this

    reportan d

    certain

    other

    assumptions,aystemsanalysis

    tudy

    could

    beper-

    formedto

    assess

    he

    effectivenessof

    the

    FABRLwith

    fumer

    n

    both

    the

    rifle

    nd

    machinegun

    roleu.

    However,

    amajortradeoff

    with

    the

    use

    of

    theFABRL

    as

    common

    rifle-machine

    un

    cartridge

    wouldbethentroduction

    of

    ahigh

    engineering

    risk

    totheSAW

    project.

    *

    'Depending

    upon

    the

    extent

    of

    interest

    n

    a

    common

    cartridge,

    he

    AR2,

    .8 0

    pound-second

    mpulse

    ystem

    52-grain

    bullet

    launched

    at

    2509

    ps),

    resented

    n

    Reference

    mightalso

    be

    considered.

    2

    M.J.iddington,

    T.

    H.

    Oertel,

    E.L.

    Herr,

    andV/.J.

    Bruchey,

    "Experimental

    Ballistic

    Properties

    of

    Selected

    Projectiles

    of

    Possible

    Interest

    nSmallArms"U),BallisticResearchLab-

    oratories

    MemorandumReport

    No.

    2194,

    June

    972.

    (CONFIDENTIAL)

    23

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    K

    1-

    O

    O

    X

    2

    3

    a it

    V

    *

    J

    *

    o

    o

    _I

    m

    f-

    K

    CD