6867_301 4 development, blasting& supporting

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    Development

    Introduction

    Underground Mining DevelopmentDifferent Access to Ore Bed

    Mining Cycle

    Some Examples

    Surface mining Development

    Blasting

    Explosives

    Drift or Tunnel Blasting

    Blast Pattern Design

    Firing SequenceSmooth Wall Blasting

    Supporting

    Objective

    Material Used and reinforced

    Typical rockbolt systems

    Wire Mesh

    Shotcrete

    Steel Set SystemsTimber Support Systems

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    Development

    Introduction

    Mine Development contains the following:

    Drilling Large Deposits

    Drilling Small Deposits

    Development Shafts and Adits Blocking Out Ore

    Access

    Power

    Communications

    Site PreparationMine

    Mill

    Town Site

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    Underground Mining Development

    (Mechanized Drift or Tunnel Development)

    Basic drilling cycle for drill and blast drifting and tunneling:

    Surveying and setup

    Drilling

    Charging

    Blasting

    Ventilation

    Scaling

    Mucking

    Scaling

    Bolting

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    Different Access to Ore Bed

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    Mining Cycle

    1. Roof bolting

    2. Undercutting

    3. Drilling

    4. Blasting

    5. Loading

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    Some Examples

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    Surface Mining Development

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    Blasting in Underground Mining

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    Eplosives

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    Drift or Tunnel Blasting

    Divided Drift or Tunnel face into Design Sections

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    Blast Pattern Design

    Four section cut.

    Large diameter center hole

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    Blast Pattern Design

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    5-hole Burn-Cut

    Various Burn-Cuts

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    V-Cut

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    Firing Sequence

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    Firing sequence for a large tunnel round

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    Smooth wall Blasting

    Applied Explosives Technology For Construction and Mining, Stig Olofsson, 1997

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    Ground Support for Drifts and Tunnels

    Objective

    - to mobilize and enhance the inherent strength of the rock mass so that it becomes self supporting.

    Materials used in tunnel support and reinforcement

    Rock Bolting

    Shotcrete

    Steel rib or arch

    Rock Bolt + Wire mesh

    Rock Bolt + Shotcrete + Wire mesh

    Steel arch + Shotcrete

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    Typical Rockbolt Systems

    The following groups of bolts are considered based on their anchoring technique:

    -mechanically anchored rockbolts

    -grouted rock- and cablebolts

    -friction anchored rockbolts.

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    Principles of Rock Bolts

    Rock bolts cause compression to the sides of the holes. Compression strengthens the rock.

    Rock bolts in a bedded roof cause the layers to act like beams. Tension at the center of the entry is reduced.

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    Rock bolts are used for both surface and underground applications.

    Rock bolts can be used with other devices to enhance ground support.

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    Face Plates

    A face plate is designed to distribute the load at the bolt head uniformly into the surrounding rock.

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    The JAMA DBU 800 underground drill/bolt machine.

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    Dry Mix Shotcrete

    The dry shotcrete components are fed into a hopper with continuous agitation.

    Compressed air is introduced through a rotating barrel or feed bowl to convey the materials in a continuous

    stream through the delivery hose. Water is added to the mix at the nozzle.

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    Wet Mix Shotcrete

    The wet shotcrete components and the water are mixed (usually in a truck mounted mixer) before delivery into a

    positive displacement pumping unit,

    which then delivers the mix hydraulically to the nozzle where air is added to project the material onto the rock

    surface.

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    Shotcrete robots

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    Shotcrete robot applying shotcrete in a tunnel opening

    i f S

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    Mesh Reinforced Shotcrete

    Chain link mesh not recommended because shotcrete can not penetrate

    Welded wire mesh, firmly attached to the rock surface, provides excellent reinforcement for shotcrete.

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    Steel Set Support

    Rigid

    Yielding

    Timber Support Systems

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    Timber Support Systems