60-89 data sheet rev20110228

SUPDAT

PERIOR®TA SHEE

® 60-89ET

9 MK-II PPrimaryy Gyratoory Crussher

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Revision 20110228

SUPERIOR® 60‐89 MK‐II PRIMARY GYRATORY CRUSHERDATA SHEET

Manufacturer Metso Minerals Type Primary Gyratory Crusher Model No./Size SUPERIOR® 60-89 MK-II

Item Unit Data

PERFORMANCE Open side setting

Eccentric throw mm 25 – 46 Operating data

Open side setting mm 165 – 229 Capacity dry tph 4195 - 5805

Gyrations per minute 149 Pinion shaft speed rpm 600

Pinion shaft power required (Maximum) kW 600 WK2 of crusher kg-m2 215

GENERAL TECHNICAL DATA

Feed opening mm 1,525 x 3,680 Sizes and Loads

Height: Overall mm 9,168

Base to spider rim top mm 5,366 Base to spider cap top mm 7,169 Base to hydraulic mainshaft positioning cylinder bottom mm 1,952

From base for mainshaft removal mm 11,895

From base for eccentric removal mm 2,995 Width

Maximum diagonal at supports mm 6,269 Spider rim diameter mm 5,613

Base mm 5,131 x 4,255 From center line for pinion shaft removal mm 4,108

Dynamic Loads Horizontal at support base N 75,264 N (16,920 lbf)

Moment at base in vertical plane N-m 731,519 (539,540 ft-lbs) Mounting Directly on concrete foundation

Drive type Not included unless specified

Total estimated Labor-hours 30 days

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Item Unit Data SHELLS

Topshell (Description) Heavy banded construction Bottomshell (Description) One piece flared design

Material (Construction) Heat treated low carbon steel casting Number of sections Two Topshells, One Bottomshell

Topshell Weight kg Upper: 41,847; Lower: 41,051 Bottomshell Weight kg 76,210

Bottomshell arm liners Material (Description) Medium carbon cast steel

Weight (each) kg 962 Thickness mm 56

Bottomshell side and hub liners Material, describe Heat treated alloy steel plate

Weight kg 3,472 Thickness mm Side Liners: 32, Hub Liners: 28

SPIDER

Material (Description) Heat treated low carbon steel Construction One piece steel casting with two arms

Weight kg 48,535 Arm Shields

Quantity 2 Material (Description) Manganese cast steel

Weight (each) kg 4,971 Thickness mm 132

Rim Liners Quantity 8

Material (Description) Manganese cast steel Weight (total) kg 5,577

Thickness mm 71 Spider Cap

Material (Description) Medium carbon cast steel Weight kg 6,804

Thickness mm 165 Spider Bushing

Material (Description) Class 50 cast iron Weight kg 934

Thickness mm 51

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Item Unit Data SPIDER cont.

Spider Seal Type Radial Shaft Seals with Garter Spring

MAINSHAFT

Material (Description) Heat treated medium carbon steel Construction Forged steel

Head center Forged integral with shaft Weight kg 47,749

Overall length mm 6,624 Diameter

Maximum mm 1,793 In spider bearing mm 711

In eccentric bushing mm 864 Mainshaft Sleeve

Material (Description) 4140 Alloy steel casting Diameter - Upper mm 788

Diameter - Lower mm 714 Height mm 1,135

Weight kg 903

MANTLE Material (Description) Manganese steel casting

Number of sections 2 Weight (total) kg 12,156

Bottom diameter mm 2,261 Thickness mm 102

Height mm 3,449 Backing material - type Epoxy Resin

Backing material - weight kg 500

CONCAVES Material (Description) Manganese steel castings

Number of rows 6 Segments per row 20

Maximum thickness mm 122 Weight of heaviest piece kg 460

Total concave weight kg 20,942

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Item Unit Data CONCAVES cont.

Backing material - type Epoxy Resin Backing material - weight kg 1,696

ECCENTRIC

Material (Description) Medium carbon steel casting Diameter – inner mm 901

Diameter - outer mm 1,105 Length mm 1,753

Throw (Maximum) mm 46 Weight kg 3,842

Eccentric bushing Material (Description) High leaded bronze casting

Diameter - inner mm 864 Diameter - outer mm 927

Length mm 1,524 Weight kg 1,157

Bottomshell bushing Material High leaded bronze casting

Diameter – inner mm 1,099 Diameter - outer mm 1,156

Length mm 1,149 Weight kg 1,043

Bevel Gear / Pinion Gear

Material (Description) Alloy steel forging Pitch diameter mm 1,782 / 452

Number of teeth 63 / 16 Diametrical pitch 0.898

Hardness (Rockwell C) 50-55 / 58-60 Method of hardening Induction / Carburized

Face width mm 229 Bevel angle degree 25

Pressure angle degree 20 AGMA durability rating kW 2,871 (3,850 HP)

AGMA strength rating kW 2,871 / 4,086 (3,850 HP / 5,480 HP) AGMA quality 9

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Item Unit Data Mainshaft Step Bearing Set

Material Mainshaft step and piston wearing plate High leaded tin bronze

Step washer Alloy steel Diameter

Mainshaft step mm 762 Step washer mm 775

Piston wearing plate mm 762 Thickness

Mainshaft step mm 73 Step washer mm 80

Piston wearing plate mm 64 Weight

Mainshaft step kg 206 Step washer kg 218

Piston wearing plate kg 170

Eccentric Support Bearing

Material High leaded tin bronze Diameter, inner mm 1,105

Diameter, outer mm 1,372 Thickness mm 38

Dust Seal Ring

Material 1-piece cast urethane with steel stiffener

Diameter, inner mm 1,422 Diameter, outer mm 1,689

Thickness mm 76 Weight kg 83

Dust Seal Ring Blower Blower motor

NEMA Design 1.5 HP, 3600 RPM, 60 Hz IEC Design 1.1 kW, 3000 RPM, 50 Hz

Pinion Shaft Assembly Bearings

Number 2 Type Two row tapered roller

Diameter, inner mm 210 Diameter, outer mm 318

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Item Unit Data Pinion Shaft Assembly cont.

Type of seals - inner Non-contact dynamic labyrinth seal Type of seals - outer Lip type oil and labyrinth grease seal

B10 Life +100,000 hrs Lubrication 4.3 liters of ISO VG 68 oil

Weight kg 2,310 Pinion Shaft

Material (Description) Medium carbon steel bar Shaft length mm 1,972

Shaft diameter mm 241

LUBRICATION SYSTEM

Crusher System Description Circulating system Pump type Internal Gear - Primary & Backup

Manufacturer Viking Pump capacity - dual (lower / upper) lpm 190 Pump motor Premium efficiency severe duty

NEMA Design 7.5 HP, 1800 RPM, 60 Hz IEC Design 5.5 kW, 1500 RPM, 50 Hz

Filter Type Replaceable cartridge element

Size micron 20 Manufacturer Nelson

Heaters Three, 2 kW each in pipe wells Three additional wells for optional heaters

Lube tank capacity liters 757 Oil residence time minutes 3.98

Protective instrumentation (Description) Instrument protection with logic performed inside PLC (Optional TC1000-C)

Oil cooler type Air to Oil (or) Water Fan motor

NEMA Design 10 HP, 1200 RPM, 60 Hz IEC Design 7.5 kW, 1000 RPM, 50 Hz

Maximum air inlet temperature °C 38 Cooling coil material Steel tubes with aluminum fins Air flow m3/min 625

Spider Lubrication Description Pool lubricated; light grease or heavy oil

MAINSHAFT POSITIONING SYSTEM (MPS) AND SETTING ADJUSTMENT

Hydraulic pump capacity lpm 15.1 at 50 HZ / 18.2 at 60 HZ Pump motor Premium efficiency severe duty

NEMA Design 5 HP, 1800 RPM, 60 Hz

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Item Unit Data MAINSHAFT POSITIONING SYSTEM (MPS) AND SETTING ADJUSTMENT cont.

IEC Design 4 kW, 1500 RPM, 50 Hz Hydraulic oil tank capacity liters 397

Balance cylinder stroke mm Two at 203 x 762; nitrogen pre-charged to 862 kPa

Mainshaft travel mm 231 Shaft position indicator Included as standard (TC-1000-M)

Assembly, describe

Hydraulic pump with valve assembly, filter, tank, lower level switch, system pressure transmitter

Protective devices Balance cylinder with pressure gauge Pressure relief valves Two preset at 5,171 kPa

MAIN DRIVE MOTOR

Manufacturer/Model No. SIEMENS Power kW 600 Frame size Varies by application Enclosure Varies by application Service factor 1.15 Starting torque 180% of full load Breakdown torque 250% of full load

DIRECT DRIVE

Couplings - Manufacturer Falk / Rexnord SteelFlex® Size 1150 T50 Type Steel Grid Flexing Element

Floating shaft Diameter mm 203 Length mm 1460

Slip detection device Not Recommended Drive service factor 3.0 minimum

CONTROLS AND INSTRUMENTATION OPTION

Description Metso Automation PLC System Allen Bradley SLC 5/05 Transmitters 1000 OHM IFM Effector

PAINTING

Type Water Base Color Beige

TOOLS SUPPLIED All eyebolts, special wrenches, wrenches

for bolts 1.0" diameter and larger, all snap ring pliers, lowering rod assemblies, four shell splitting wrenches, balance cylinder charging hose and gauge assembly

Description

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Item Unit Data SHIPPING AND HANDLING DATA

Gyratory crusher (each unit) kg 346,091 Complete lubrication system kg 1,701 Total shipping weight (each unit) kg 346,091 Heaviest item to be handled for shipment kg Bottomshell: 76,210 Heaviest item to be handled in erection kg Bottomshell: 76,210 Heaviest item to be handled during maintenance kg Mainshaft assembly: 64,340

60-89 data sheet rev20110228

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