6. cost classification

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    Basic cost concepts and classification

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    A cost may be defined as a sacrifice or giving up

    of resources for a particular purpose.

    Costs are frequently measured by the monetaryunits that must be paid for goods and services.

    An actual cost is the cost incurred (a historical

    cost) as distinguished from budgeted costs.

    A cost object is anything for which a separate

    measurement of costs is desired.

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    Cost unit and Cost centre

    Cost estimation and cost ascertainment

    Cost objective and cost accumulation

    Cost allocation and cost apportionment

    Cost reduction and cost control

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    Cost Centres

    Parts of the business to which particular costs can be

    attributed. Cost centre is the smallest organisational

    sub-unit for which separate cost collection is

    attempted.

    In large businesses this can be:

    a particular location, section of the business, capital

    asset or human resource/s

    Enable a business to identify where costs are arising

    and to manage those costs more effectively

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    Cost unit

    Once the cost of various cost centres is ascertained,

    the need arises to express the cost of output (product

    / service).

    A cost unit is defined as a unit of quantity of product,

    service or time (or a combination of these) in relation

    to which costs may be ascertained or expressed.

    Cost units are usually units of physical measurementlike number, weight, time, area, length, volume etc.

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    Cost estimation and cost ascertainment

    Cost Estimation is the process of pre determining the

    costs of certain product, job or order for the purpose

    of budgeting, measuring performance efficiencies,

    make or buy decisions etc.

    Cost Ascertainment is the process of determining cost

    on the basis of actual data.

    Computation of historical cost is Cost Ascertainmentwhile computation of future costs is Cost Estimation

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    Cost allocation Vs Cost apportionment.

    Cost allocation - Cost allocation refers to the allotment ofwhole items of costs to cost centres. For example, if aworker is employed in department "A", then the wagespaid to the worker are allocated or charged to department

    "A". This process of charging the entire wages (beingcost) of the worker to department "A" is termed as costallocation.

    Cost apportionment - It is the process of distributing an

    item of cost over several cost centres or cost units. Thus,one item of cost is charged to two or more cost centres orcost units. Normally overheads (indirect costs) are chargedto cost centres or cost units by way of apportionment inproportion to the anticipated benefits.

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    Cost reduction and cost control

    Cost Reduction: It is concerned with real and permanent

    reduction in the unit cost of goods manufactured or

    services rendered. It is done by variety of techniques like

    value analysis, design analysis, technological forecasting,

    standardization etc.

    Cost control: The ascertainment of cost as well as

    furnishing such information to the management so as to

    control the cost of operating the business. It is done by

    variety of techniques like standard costing, budgetarycontrol, quality control etc.

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    Basic Cost Terms:

    Cost Object: Any activity or item for which a

    separate measurement of costs is desired.

    Cost Assignment: Direct costs are traced to a

    cost object. Indirect costs are allocated or

    assigned to a cost object.

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    Cost Drivers

    The cost driver of variable costs is the level

    of activity or volume whose change causesthe (variable) costs to change proportionately.

    EXAMPLE: SealBicycles incurred Rs. 94,500 in a given year for theleasing of its plant. (This is an example of fixed costs with respect to

    the number of bicycles assembled.)

    Q1. What is the leasing (fixed) cost per bicycle when SealBicyclesassembles 1,000 bicycles?Ans: Rs. 94,500 1,000 = Rs. 94.50

    Q2. What is the leasing (fixed) cost per bicycle when SealBicyclesassembles 3,500 bicycles?Ans: Rs. 94,500 3,500 = Rs. 27

    The number of bicycles assembled is a cost driver

    of the cost of handlebars.

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    COST

    Direct

    Material

    Factory O/h

    Indirect

    material

    Indirect

    labor

    Indirect

    expenses

    Indirect

    material

    Office &admin O/h Selling &Distrb. O/h

    Direct

    Labor

    Direct

    ExpensesOverheads

    Indirect

    expenses

    Indirect

    labor

    Indirect

    expenses

    Indirect

    labor

    Indirect

    material

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    Direct costs can be identified specificallyand exclusively with a given cost

    objective in an economically

    feasible way.

    What are direct costs?

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    Indirect costs cannot be identifiedspecifically and exclusively with a

    given cost objective in an economically

    feasible way.

    What are indirect costs?

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    Managers prefer to classify costs as direct ratherthan indirect whenever it is economicallyfeasible or cost effective.

    Other factors also influence whether a cost isconsidered direct or indirect.

    The key is the particular cost objective.Any rawmaterial, labor, or other input used by anyorganization could, in theory, be identified as adirect or indirect cost depending on the costobjective.

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    include the acquisition costs of all materials

    that are physically identified as a part of the

    manufactured goods and that may be traced

    to the manufactured goods in an

    economically feasible way.

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    include the wages of all labor that can be

    traced specifically and exclusively to the

    manufactured goods in an economically

    feasible way.

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    orfactory overhead, include all costs

    associated with the manufacturing process

    that cannot be traced directly to the

    manufactured goods in an economicallyfeasible way.

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    Manufacturing Costs

    Manufacturers make the products they sell.

    They must keep records of their factory costsso that they can control those costs and set

    selling prices that will produce a net income

    instead of a net loss.

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    Direct

    Labor

    Manufacturing

    Overhead+ =Conversion

    Costs

    Indirect

    LaborIndirect

    Materials Other

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    Prime cost / Basic, first or flat cost

    = Direct Material + Direct labour + direct expenses

    Factory cost or Works cost = Prime cost + Factoryoverheads

    Office cost or cost of production = Factory cost +

    Office and admin. overheads

    Total cost or cost of sales = cost of production of

    goods sold + selling and distribution overheads

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    Factory Costs

    Raw materials: The costs of materials which are usedin manufacturing and which become part of the

    finished product.

    Direct labor costs: The wages of all the workers who

    work directly on the products as they move through

    the factory.

    Factory overhead: The expenses that cannot be

    directly tied to producing a product. For example, it

    includes salaries and wages of the factory managers,supervisors, inspectors, and other workers who do not

    work directly on the manufactured products. It also

    includes building rent, depreciation of equipment,

    heat, power, insurance, and factory supplies.

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    Direct material refers to cost of direct material

    consumed. However not all material purchased

    as well as in stock are consumed during the

    period.

    Cost of Direct material = opening stock +

    purchases closing stock

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    Distribute Factory Overhead to Units

    A manufacturer needs to know the costs of

    running each of its divisions, departments, or

    other units.

    So, factory expenses, or overhead, are oftendistributed or charged to each unit.

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    Examples of

    Distributing Factory Overhead

    The way they are distributed varies with the companyand the kind of expense.

    Rent may be distributed in proportion to the floor

    space used by the units. Taxes and insurance on equipment may be distributed

    based on the value of the equipment in each unit.

    Cleaning expenses may be distributed on the basis offloor space.

    Management salaries may be distributed based on thenumber of factory workers in a unit.

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    On the basis of variability the cost can be

    classified as:

    Fixed cost / period cost Variable cost / product cost

    Semi-variable cost

    Step cost

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    Fixed Costs

    Costs that remain unchanged for a given time periodregardless of changes in the related cost driver.

    Variable Costs

    Costs that change directly in proportion to changes inthe related cost driver

    Other Common Functions for Cost Behavior Semi-variable costs (part variable and part fixed)

    Step costs (aka semi-fixed costs, it remains constant

    over a range of activity)

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    Cost which become part of the cost of the

    product rather than an expense of the period in

    which they are incurred are called as Product

    costs. Ex. Cost of raw material, depreciation on

    plant.

    Cost which are not associated with production

    but are treated as an expense of the period in

    which they are incurred are called period costs.Ex. Gen admin. Cost, salesman salaries etc.

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    Product Costs: Costs that attach to the

    units that are produced i.e., manufacturingcosts) and are not reported expenses until

    the goods are sold.

    Period costs: Costs that must be chargedagainst income in the period incurred and

    cannot be inventoried e.g., selling and

    administrative expenses

    Unit Costs: Total cost of units divided by

    units

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    Decision making cost and Accounting cost Shutdown and sunk cost

    Relevant and irrelevant cost

    Controllable and uncontrollable cost

    Imputed and hypothetical cost

    Out of pocket cost

    Opportunity cost

    Joint cost and common cost Traceable and untraceable cost

    Conversion cost

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    Imputed / Notional cost - Imputed cost is that cost whichdoes not involve any cash outlay. Though it is a

    hypothetical cost, it is relevant for decision making.Interest on capital, the payment for which is not actuallymade, is an example of imputed cost.

    Sunk cost - Historical cost which is incurred in the past isknown as sunk cost. This cost is not relevant in decisionmaking in the current period. For eg. In the case of adecision relating to the replacement of a machine, thewritten down value of the existing machine is a sunk costand hence irrelevant to decision making.

    Shut down cost - The fixed cost which cannot be avoidedduring the temporary closure of a plant is known as shutdown cost. Examples of shut down cost are depreciationand rent.

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    Controllable cost - The cost, which can be influenced

    by the action of a specified person in an organisation, is

    known as controllable cost. In a business organisation,

    heads of each responsibility centre are responsible to

    control costs.

    Uncontrollable cost - The cost which cannot be

    influenced by the action of the person heading the

    responsibility centre is called uncontrollable cost. For

    e.g. all the allocated costs and the fixed costs.

    Normal cost - It is the cost which is normally incurred

    at a given level of output, under the conditions in which

    that level of output is normally attained. Normal cost is

    charged to the respective product / process.

    Abnormal cost It is the cost which is not normally

    incurred at a given level of output in the conditions in

    which that level of output is normally attained.

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    Differential cost - It is the difference in the total cost

    between alternatives calculated to assist decision makingThus, it represents the change in total cost (both fixed andvariable) due to a change in the level of activity,technology, process or method of production, etc.

    Where the change results in increase in cost it is called

    incremental cost, whereas if costs are reduced due toincrease of output, the difference is called decremental

    costs. The differential costs are relevant costs.

    Discretionary cost - It is an "escapable" or "avoidable"cost. In other words, it is that cost which is not essentialfor the accomplishment of a particular objective.

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    Standard cost - It is a pre-determined cost which is arrivedat, assuming a particular level of efficiency in utilization

    of material, labour and other indirect services. It is theplanned cost of a product and is expected to be achievedunder a particular production process under normalconditions. It is often used as a basis for price fixing andcost control.

    Estimated Cost - It is an approximate assessment of whatthe cost will be. It is based on past data adjusted toanticipated future changes.

    Marginal cost - It is the amount at any given volume of

    output by which aggregate cost changes if the volume ofoutput changes increases/decreases) by one unit.

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    Opportunity cost - It refers to the value of sacrifice madeor benefit of opportunity forgone in accepting analternative course of action.

    Out of pocket cost - It is that portion of total cost whichinvolves cash outlay. It is a short term cost concept and isused in short- term decision making like make or buy, pricefixation during recession. Out of pocket cost can beavoided if a particular proposal under consideration is not

    accepted.

    Joint cost - It is the cost of the process which results inmore than one main product.

    Decision-driven cost - It is that cost which is incurredfollowing a policy decision and continues to be incurred tillthat decision is altered. It does not vary with changes inoutput or with operational activities.

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    Committed cost - It is a fixed cost which results from

    decisions of prior period and is not subject to managerial

    control in the present. Examples of committed cost aredepreciation, insurance premium and rent.

    Relevant cost - CIMA defines relevant cost as " cost

    appropriate to a specific management decision".

    Replacement cost - It is the cost of replacement in the

    current market.

    Absolute cost - It is the total cost of any product orprocess. For e.g.: in a cost sheet, both absolute cost and

    cost per unit are depicted.

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    A Company is manufacturing 1000 unit of a product.

    Selling Price per unit : Rs. 10

    Variable Cost per unit: Rs. 5

    Fixed cost: Rs. 4000

    The management is considering following two alternatives:

    (i) To accept an order for another 200 units at Rs.8 per

    unit. This will increase the fixed cost by Rs. 500.

    (ii) To reduce the production from present 1000 units to 600

    units and buy another 400 from the market at Rs 6 per

    unit. This will reduce the fixed cost to Rs. 3000.

    What alternative the management should adopt?

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    Statement showing Profitability under different alternatives

    Present situation Proposed Situations

    Rs. I II

    Sales

    Less:

    Variable cost/

    Purchase

    Fixed cost

    1000x10

    5000

    4000

    10000

    9000

    10000 +

    1600

    1200x5

    4500

    11600

    10500

    1000x10

    (3000 +

    2400)

    3000

    10000

    8400

    Profit 1000 1100 1600