5g campus network and edge computing - on the way to a smart … · 2020. 3. 9. · smart factory:...

35
5G campus network and edge computing - on the way to a smart factory - I. Hild | 09.03.20 | Schwabmünchen Light is OSRAM www.osram.com or Specialty Lighting - Automotive - Lighting Solutions - Digital Lighting Systems

Upload: others

Post on 04-Nov-2020

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

5G campus network and edge computing

- on the way to a smart factory -

I. Hild | 09.03.20 | Schwabmünchen

Light is OSRAM

www.osram.com or Specialty Lighting - Automotive - Lighting Solutions - Digital Lighting Systems

Page 2: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

2

Digital (DI)Automotive (AM)

Patents & patent

applications 15.000

3,5 bn Revenue

FY19

Opto Semiconductors (OS)

R&D

spend 12,1% of revenue

Global

presence 120 countries

€307mAdj. EBITDA/

margin FY19

Employees

worldwide ~23.500

8,9%

Figures for continued operations FY19 (per 09/30/2019), employee figure as FTE per 09/30/2019

Overview OSRAM

Key figures for financial year 2019

Page 3: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

3

OSRAM AM

Europa

Overview OSRAM

AM and Prematerials

OSRAM AM Prematerials

Page 4: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

4

AM Prematerials

Overview Plant Schwabmünchen

Start of production

1961

Employees

357

o OSRAM Schwabmünchen Knowhow

o Prematerials supplier for all OSRAM Business Units

o Deliver in over 90%* of OSRAM Products

Platelets

Chemistry

Metal

Production area

26.800m²

*in 2014

Page 5: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

5

The OSRAM of NOW, NEXT and BEYOND

Page 6: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

6

Product Run Time

From the light bulb to the laser module

Product Run Time

1900 1920 1940 1960 1980 2000 2020

Glühlampe

Glaswerk

XBO

HQI

P-Vip

XENARC

HCI-Lp

LCD-Lp

µLARP

Light Bulb

Quartz Glass

Product life cycle will be shorter and shorter

Page 7: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

7

Continuous change is essential

Agility and change is necessary to survive

Page 8: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

8

Holistic approach

Production System 4.0

Big Data

Digitalization

Lean management

Shopfloor

Hoshin KANRI

Lean Basic

6SKaizen

Lean is the foundation of digitization

Production System 4.0

Page 9: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

9

Local Steering TeamTarget balance

OE Experts areLean Leader

Kaizen Event / VSM /Process mapping / TRIZ

TPM Group Contionus Improvement in Teams

PSS / 5S / SMED

Shopfloor ManagementClear escalation of topics / Involvement of all employees

Hoshin KanriStrategic Workshop

Target agreement

Target tracking

Implementation / CIP

Smart Factory is 70% mindset

Osram Excellence

Lean management structure

Page 10: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

10

Local Steering TeamTarget balance

OE Experts areLean Leader

Kaizen Event / VSM /Process mapping / TRIZ

TPM Group Contionus Improvement in Teams

PSS / 5S / SMED

Shopfloor ManagementClear escalation of topics / Involvement of all employees

Hoshin KanriStrategic Workshop

Target agreement

Target tracking

Implementation / CIP

Smart Factory is 70% mindset

Osram Excellence

Lean management structure

Page 11: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

11

Digitalization @ Automotive Lighting

Roadmap

Operational Excellence / LEAN

MES

Process ControlData Analytics

Worker Support &

Infrastructure

today today2020 20202021 202120222022 2023 2023SMART Factory

cobots

data

analytics

platform

(cloud)

MES

traceability

Ticket manager

in cloud

sensor

to cloud

5G

Campus Net

data analytics

implementations

Autopilot

MES production

monitoringMES

quality

machine

retrofit

advanced

process

control

AR glassesMES

logistics

mobile control

and analyzing

mobile control

and analyzing

advanced

process

analytics

Autopilot 2.0

product

lifecycle

management5G New Radio

update

Edge based

image processing

cross site

connection

smart

guidance

digital

twin

advanced

manufacturing

planning

cloud as a

core system

customer

forecast

predictive

maintenance

sensor

network

digital

enabled

supply chain

sensor

fusion

shared

plant

services

autonomous

logistic

cobots

gesture

recognition

Page 12: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

12

Digitalization @ Automotive Lighting

Roadmap

Operational Excellence / LEAN

MES

Process ControlData Analytics

Worker Support &

Infrastructure

today today2020 20202021 202120222022 2023 2023SMART Factory

cobots

data

analytics

platform

(cloud)

MES

traceability

Ticketmanager

in cloud

sensor

to cloud

5G

Campus Net

data analytics

implementations

Autopilot

MES production

monitoringMES

quality

machine

retrofit

advanced

process

control

AR glassesMES

logistics

mobile control

and analyzing

mobile control

and analyzing

advanced

process

analytics

Autopilot 2.0

product

lifecycle

management5G New Radio

update

Edge based

image processing

cross site

connection

smart

guidance

digital

twin

advanced

manufacturing

planning

cloud as a

core system

customer

forecast

predictive

maintenance

sensor

network

digital

enabled

supply chain

sensor

fusion

shared

plant

services

autonomous

logistic

cobots

gesture

recognition

Page 13: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

13

Berlin ✓ ✓

Schwabmünchen ✓ ✓ ✓

Herbrechtingen ✓ ✓

Treviso ✓ ✓

Hillsboro ✓

Foshan ✓

Nové Zámky ✓

PILOT Projects Standard Rollout

Pilot Projects create use cases and get transferred into

company standard @ OSRAM Automotive Lighting

FactoryTicket

ManagerMES

BD

Analytics

Page 14: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

14

Digital Key projects

Schwabmünchen

▪Lean management

▪Shopfloor-

management

▪Transparent

production

▪Collect further

process- & quality-

data

▪Process

improvement

through data

analysis

▪Extended process

control

➔ Increase process

capability

Narrow Process

Scattering

Big Data /

Data AnalyticTraceability

Advanced

Data CollectionMindset

Page 15: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

15

Traceability

Single product tracking

34 read and write operations along the value stream

AMC TEIJNG

XIAMEN

WHL

20 t pro Abruf 1x3 Wochen

3 mal Woche

FIFO

Drehrohrofen 1 o. 2 DopmischerVorsintern 1 o. 2 o.

32. Reduktion Ofen 3

o. 4

Presse WWDF Wäsche Mischer

FIFOFIFO

3000kg

Sintern Glocke 1-16 Walze 1 Zwischenglühung

11,4

Tandem Hämmern

9,4/ 7,4

MF-Anlage 7,4Einzelhämmern 6,4 Sägen Schweißen Kettenzug 3,6 -> 2,8 Kettenzug 2,8 -> 2,2 Kettenzug 2,2 ->

1,75Kettenzug 1,75 ->

1,4

Kettenzug 1,4 ->

1,13

Trommelzug 1,13 ->

0,95Trommelzug 0,95 ->

0,8

Trommelzug 0,68 ->

0,58

Trommelzug 0,58 ->

0,5

WAP

Bruntal

Menge wird

fallen

160006

Produktionssteuerung

(PST)

SHOPFLOOR

160002

SHOPFLOOR

OXOX

160001

Telefonischer Abruf Pulver

Abruf via SAP Bestandsmonitor F-BERI / Kontingent

Fachspezialist

SHOPFLOOR ZLABMischanweisung

Vorhandene

Posten prüfen

Analyse

Überprüfung

SSS Werte

Überprüfung der Dopung

Bestellung nach Bedarf

--

-

-

-

5 Schicht

-

-

480 min/ Schicht

-

-

-

-

-

-

1 + 1 Backup

-

30 min/BigPack

1,7 min/kg

20,4 h

5 Schicht

-

25,85 €/kg

480 min/Schicht

-

0,01%

60%

775 kg

-

WiP 800 kg

1

-

80 min/Posten

1,1 min/kg

13 h

5 Schicht

-

30,34€/kg(gedopt); 29,79 €/kg(ungedopt)

480 min/Schicht

-

|1,3%

20%

775 kg

-

WiP 720 kg

2

-

30 min/Posten/Ofen

4,1 min/kg

38 h

5 Schicht

-

-

480 min/Schicht

-

1,3 %

82% / 71%

620 kg

-

WiP 720 kg

1

-

60 min/Posten

4,2 min/kg

21 h

5 Schicht

-

44,23€/kg

480 min/Schicht

-

1,3%

80%

620 kg

-

WiP 565 kg

1

-

210 min/charge

1,6 min/kg

8 h

5 Schicht

-

44,62 €/kg

480 min/Schicht

-

1,2%

30%

620 kg

-

WiP 300 kg

1

6 min/stab

45 min/Tag

1,1 min/kg

324 min/Posten

5 Schicht

-

46,60 €/kg

420 min/Schicht

-

|2,4% IST 1,11%

58,2%

673kg/442 kg

-

WiP 0kg

3

6 Stäbe / Stunde

Reinigung ca 30 min/Tag

1,8 min/kg/Ofen

540 min/Posten/1 Ofen

5 Schicht

27 mm/min

-

450 min/Schicht

-

<- IST

85%

<-

-

WiP 0kg

16

65 min/Stab

90 min/Stab

11,8 min/kg/Glocke

3510 min/Posten/1Glocke

5 Schicht

-

54,85€/kg

460 min/Schicht

-

|0,8% IST 8,58%

55,6%

604 kg / 403 kg

-

WiP 16,5 kg

1

2,5 min/Stab

180 min/Tag

0,5 min/kg

135 min/Posten

3 Schicht

120 m/min

57,08 €/kg

420 min/Schicht

-

|0,2% IST ->

42%

-> Bei ZG 11,4 Enthalten

-

WiP 0 kg

2

14 min/Stab

60 min/Glühung/Tag

2,8 min/kg/Glühung

756 min/Posten

3 Schicht

0,3 m/min

-

480 min/Schicht

-

IST 0,30%

93%

526 kg/398kg

-

WiP 274 kg

1

8 min/Stab

90 min/Tag

1,6 min/kg

432 min/Posten

3 Schicht

1,9 m/min

55,51 €/kg

480 min/Schicht

-

->

58%

->

-

WiP 265 kg

3

20 min/Stab

60 min/Glühung/Tag

4,0 min/kg/Glühung

1080 min/Posten

3 Schicht

0,4 m/min

-

480 min/Schicht

-

IST 2,86%

69%

524 kg|409 kg

-

WiP 539 kg

1

4,3 min/Stab

60 min/Tag

0,88 min/kg

12,9 min/3Stäbe

5 Schicht

1,8 m/min

-

420 min/Schicht

-

|3,5 %

30,8%

500 kg

-

15 kg

2

8,3 min/Stab

60 min/Tag

1,69 min/kg

24,9 min/3Stäbe

5 Schicht

3 m/min

-

420 min/Schicht

-

IST ->

34,2%

500 kg

-

WiP 14,4 kg

1

Schritt beim Schweißen enthalten

-

-

-

3 Schicht

-

-

420 min/Schicht

-

IST ->

-

500 kg

-

Bei WiP enthalten ->

1

13,3 min/Stab

180 min/Tag

2,7 min/kg

40 min/3 Stäbe

3 Schicht

3 m/min

-

420 min/Schicht

-

IST ->

40,5%

500 kg

-

Bei WiP enthalten ->

1 3

-

147,5 min/kg 580 min/Tag

2,81 min/kg 2,78 min/kg

112,4min/Ende 29,2 min/Ende

3 Schicht

3 mm/min 3,5 mm/min

-

420 min/Schicht

2,5/Tag 19/Tag

IST ->

40,5% 73,6%

450 kg

40kg 10,5kg

86kg 29,2kg

-

-

-

-

-

1 Schicht

-

76,33 €/kg

420 min

-

-

-

-

-

0 kg 0kg

Fertigung Di/Fr

Rohstoffbezug

FIFO FIFO

Hämmern 3,6

FIFO

Trommelzug 0,8 ->

0,68

Etikettieren

Liefern

Drahtausgabe 1610

(REGAL)

ME 160 Prüfung Spalt 701 /

702

Waage Etikettieren/ Liefern

9% vom Pulver

2x pro Woche (Di. & Fr.)

102330 14 0000

102330 15 0000

102330 16 0000

BSG – OG

241 kg pro Woche

34 kg pro Tag

1 x Tag Regalwagen

BSG – OG

525 kg pro Woche

75 kg pro Tag

2x pro Woche

16% vom Pulver Menge wird

steigen

160010

Drahtausgabe

(FR.HAAG)

Fertigungsaufträge

Schweißen 7,4 Einzelhämmern 6,4 3-fach Hämmern 3,6 Kettenzug 3,6 -> 2,6 Kettenzug 2,6 -> 2,0 Kettenzug 2,0 -> 1,5 Trommelzug 1,5 ->

1,15

Duplex + Glühung

1,15 -> 930 -> 800

Trommelzug 800 ->

680

Trommelzug 680 ->

580

Trommelzug 580 ->

500

MST

Donnerstag

SL/DA

MST

Freitag

SL/DA

MST

FR.Mittag

SL/DA

Drahtausgabe

(Fr. Bürgle)

Fachspezialist

OXOX

Aus

vorhandenen

Posten

mischen

Steuerung

durch SSS-

Wert

Liefertreue

problematisch

Fehlende

systematik bei

der Belieferung

Richtiges

Pulver zur

Richtigen

Zeit?

Aufträge

Pulver von

PST gesteuert

Mat,- Qualität

nur bedingt

Steuerbar

Nur #16 mit

Spaltprüfung

ausgerüstet

Durchzug &

Sondermaterial

Kreuz & quer

Produktionsp

lanung

aufwendig

Fertigungsaufträge

aus SAPDruck aus

Wägesystem1x Wöchentlich 2

Wochen im Voraus

Zettelwirtschaft

Materialsteuerungli

ste

Alter Prozess

Personal kann

ggf. auch in

Bereich Mo

„Einspringen“

Neuwelt/

Altweld ~

50/50

Es wird nur

FC6

Betrachtet

?% vom Pulver

F-BERI / Kontingent Bestandsmonitor

Bestandsmonitor

Fertigungsbesprech

ung 12:45

Platzversc

hwendung

chaotischWenig

Knotenpu

nkte

Abruf via SAP

Fertigungsbesprech

ung Mi:13:45

Bestelliste 1x pro

Woche

Ab hier

Neuwelt und

Altwelt

identisch

-

-

-

-

-

1 Schicht

-

76,33 €/kg

420 min

-

-

-

-

-

0kg 10,5 kg

-

-

-

-

-

2 Schicht

-

76,33 €/kg

450 min/Schicht

-

-

-

-

-

-

8

-

10min/Belegvorgang

55 min/kg

3,7 h

3 Schicht

30 m/min

96,05 €/kg

480 min/Schicht

1-2 Belegvorgange pro Schicht

1,5% geschätzt

70%

17 kg/Maschine

4,0 kg

~7,5 kg* Anzahl/Masch.

2

-

5 min/Belegvorgang

5,5 min/kg

0,37 h

3 Schicht

300 m/min

96,05 €/kg

480 min/Schicht

~48 Belegv./Schicht

Vernachlässigbar

-

170 kg/Maschine

4,0 kg

8 kg bei 2 Maschinen

-

-

-

-

-

3 Schicht

-

96,05 €/kg

450 min/Schicht

-

-

-

-

-

-

-

-

-

-

-

1 Schicht

-

96,05 €/kg

450 min/ Schicht

-

-

-

-

-

-

2160 kg 565 kg

14000 kg

300 kg

11 kg273 kg 271 kg

Rundregal

1500 kg

Neuer Prozess

„GPW“

105 kg

105 kg 165 kg 245,6 kg

70,9 kg

14,1 kg

567 kg258 kg

43,44 kg28,2 kg43 kg

63,7 kg

199,8 kg

642 kg

27,3 kg 134,1 kg

435,6 kg

67,5 kg

SVA 631 kg

SVA 1267 kg

SVA 272 kg

SVA 257,3 kg

SVA 106,8 kg

SVA 80,7 kg SVA 26,1 kg SVA 84,6 kg

747 kg3153 kg

231 kg 2070 kg

0 kg

3756 kg

Nach Bedarf

678 kg

748 kg 606 kg2309 kg

EngpassMaschinenanzah

l ist stark von der

Leistung des

BltKW abhängig

Höhere

Bestände durch

höhere

Endenlängen

Hämmern und

Schweißen teilen

sich einen

Bediener

=Stillstände

Schweißen

Personal

Endpass

Häufige

Push

Bewegung

Material -

Händling

Stab = 5,5 kg

1 Posten = 54 Stäbe

Lieferung nach Bedarf

1 Stab=4,9 kg

1 Posten=3Stäbe

1 3

-

147,5 min/kg 580 min/Tag

2,9 min/kg 4,11 min/kg

71,8min/Ende 50,6 min/Ende

3 Schicht

4,7 mm/min 4 mm/min

64,12 €/kg

480 min/Schicht

5,5/Tag 19/Tag

6,82% 5,1%

29,5% 60,3%

103 kg 206,5 kg

24,76kg 12,3kg

89kg 14,7kg

2 4

-

205 min/Tag 676,5 min/Tag

4,79 min/kg 6,5 min/kg

119,8 min/Ende 48,8 min/Ende

5 Schicht

5 m/min

-

480 min/Schicht

6,9/Tag 26,4/Tag

IST ->

54% 53%

450 kg

25 kg 7,5 kg

81,5 kg 43,1 kg

2 -

-

205 min/Tag

6,74 min/kg -

168,5 min/Ende

5 Schicht

5 m/min

-

480 min/Schicht

6,9/Tag 26,4/Tag

IST ->

65,6%

450 kg

25 kg

85,3 kg

4 6

-

205 min/Tag 676,5 min/Tag

9,41 min/kg 11,08 min/kg

177,8 min/Ende 109,7min/Ende

5 Schicht

5,5 mm/min 4,5 mm/min

67,85 €/kg

480 min/Schicht

6,9/Tag 26,4/Tag

1,93% 2,5%

50,8% 62,9%

101,1 kg 193,2 kg

18,9 kg 9,9 kg

167,8kg 38,9 kg

5 5

-

222,5 min/Tag 495 min/Tag

12,2 min/kg 13,89 min/kg

244 min/Ende 83,3 min/Ende

5 Schicht

6 mm/min

-

480 min/Schicht

8,8/Tag 23,3/Tag

IST ->

62,7%

400 kg

20 kg 6 kg

0 kg 52,5 kg

5 5

-

222,5 min/Tag 495 min/Tag

12,91 min/kg 13,77 min/kg

187,3min/Ende 103,8min/Ende

5 Schicht

8 mm/min 7,5 mm/min

71 €/Tag

480 min/Schicht

8,8/Tag 23,3/Tag

1,25% 1,4%

58,3% 57,9%

99,9 kg 175,1 kg

14,51 kg 9,5 kg

0 kg 52,5 kg

5 5

-

284,33 min/Tag 350 min/Tag

14,3 min/kg 14,29 min/kg

143 min/Ende 71,5 min/Ende

5 Schicht

10m/min

-

480 min/Schicht

11,4/Tag 29,2/Tag

IST ->

69,1% 69,5%

350 kg

10 kg 5 kg

150,4 kg 52 kg

5 5

-

284,33 min/Tag 350 min/Tag

14,3 min/kg 14,29 min/kg

140,3 min/Ende 70,2 min/Ende

5 Schicht

14m/min

-

480 min/Schicht

11,4/Tag 29,2/Tag

IST ->

70,9% 70,9%

350 kg

10 kg 5 kg

140 kg 27,4 kg

5 5

-

284,33 min/Tag 350 min/Tag

14,7 min/kg 14,68 min/kg

135,2 min/Ende 104,2min/Ende

5 Schicht

18m/min

76,33 €/kg

480 min/Schicht

11,4/Tag 29,2/Tag

2,15% 1,6%

73,1% 72,8%

94 kg 161,1 kg

9,2 kg 7,1 kg

37,4 kg 27,6 kg

13,6 min

6,9 d

8,8 min 32,8 min

4,95 d

33,6 min

1,30 d

12,8 min

32,1 d

8,8 min

0,69 d

14,4 min 94,4 min

0,03 d

4,0 min

0,63 d

22,4 min 12,8 min

0,62 d

32,0 min 7,0 min

7,36 d

13,5 min

0,48 d

-

0,76 d

21,6 min22,5 min GPW22,2 min AP

0,20 d

23,2 min32,9´min

0,13 d

38,3 min52,0 min

3,12 d

53,9 min75,3 min88,6 min

97,6 min111,12 min

1,78 d

103,28 min110,16 min

114,4 min114,3 min

5,2 d

112,2 min112,2 min

117,6 min117,4 min

0,13 d

-

0,58 d

-

0,65 d 67,61 d

1161 min GPW ~19,35 h

1156 min AP

Durchlaufzeit

Wertschöpfungszeit

1 Posten = 800 kg 1 Posten = 720 kg 1 Posten = 720 kg 1 Posten = 565 kg 1 Posten = 300 kg 1 Posten = 54 Stäbe 1 Posten = 54 Stäbe 1 Posten = 54 Stäbe 1 Posten = 54 Stäbe 1 Posten = 54 Stäbe 1 Posten = 54 Stäbe 1 Posten = 54 Stäbe 1 Posten = 3 Stäbe 1 Posten = 3 Stäbe 1 Posten = 3 Stäbe

Powder production rod fabrication Heavy and fine wire production Moldings

Traceability system for tungsten products

E3 electrodes and anodes different fine wire types

Powder up to

batch mixer

Page 16: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

16

Traceability Result 1:

Increase amount of data

Increase data volume by 4 times → Basis for data analysis

Number of records…

…without linking

…with input material

+400%

Page 17: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

17

10 times higher resolution as the basis for quality optimization and data analytics

Previously (2016)

Today (2020)

Detailing production level

x10

Traceability Result 2:

Increase of tracking resolution

Page 18: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

18

Digital production @ Schwabmünchen

Data Analytic

Big Data @

Pre Material

Raw Material Osram Werke

Automotive; LED

Customer

Information to customer

Information from customer

Intelligent Solutions AnalyzingCollecting Structuring

Data- Analytic Platform → usable for all type of data and data sources

Data analytic over 60 process steps is running

Page 19: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

19

Digital production @ Schwabmünchen

Big Data Analytic Platform

Platform structure

With data analytic we are able to find new correlation to improve our processes

Way of working within data analytic

CRISP* cycle

Iterative cycles within

interdisciplinary teams

*Cross-Industry Standard Process for data mining

Data Scientist

Process

Engineer

Data

Engineer

IT

Professional

PLC

Professional

Sensor

Specialist

Page 20: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

20

Digital Key projects

Schwabmünchen

▪Lean management

▪Shopfloor-

management

▪Transparent

production

▪Collect further

process- & quality-

data

▪Process

improvement

through data

analysis

▪Extended process

control

➔ Increase process

capability

Narrow Process

Scattering

Big Data /

Data AnalyticTraceability

Advanced

Data CollectionMindset

Page 21: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

21

Factory AutomationTactile Internet

Smart GridIntelligent Transport System

Process Automation

AGV (traditionell)

Remote Control

0,1

1

10

100

1,E-10 1,E-09 1,E-08 1,E-07 1,E-06 1,E-05 1,E-04 1,E-03 1,E-02 1,E-01

Late

ncy

[m

s]

Packet error rate

10-9 10-8 10-7 10-6 10-5 10-4 10-3 10-2

WLAN*

5G

Telekom Ericsson

• Latency down to 1 ms

• Packet error rate (PER) down to 10-9

• Data rates up to 10 Gbps

• Availability 99.99 - 99.999 %

* Depending on distance, number of clients, device, AP and WLAN standard, Source: Fraunhofer IOSB-INA

Quality of Service 5G

• Low connection effort

• Low energy consumption per data bit

• Shift to central computing

• Interconnected computing

• Shift of intelligence to the network

• High security and safety level

• Long term availability

Requirements

Industry Requirements for Mobile Communication

Page 22: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

22

Radio LTE/5G

Software

StackDashboard

Analytic

Domain

Monitoring

& Control

Exclusive Mobile Radio Network

for OSRAM (5G)

Multi Operator Antennas

(for dual slices)

Computing Router

Provider

Edge Cloud

(Data Backup)

Glass fiber to

Public Network

Local

OSRAM IT

Local Campus Edge

Devices in Private Network (Local Slice)

Enterprise Core

Open

Public

Cloud

Campus Network

Architecture and Components

Page 23: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

23

Indoor

Cellular

Coverage

Public

Network

Coverage

Locally

Cellular

Coverage

100 m

Campus Network

Architecture and Components

OSRAM Factory Schwabmünchen

Page 24: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

24

Outdoor antenna Indoor antenna Edge computing

Campus Network

Components

Page 25: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

25

1. 5G Use case

Indoor Autonomous Guided Vehicle (AGV)

Sensors

Hardware

Control

Navigation

Computing

Local Campus Edge

New Services

• Holistic mapping

• Centralized data processing

• …

Data Transfer

• Low latency

• High data rates

• Very good network coverage

• reliability

Expandable to other AGVs

Page 26: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

26

1. 5G Use case

Indoor AGV

Page 27: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

27

2. 5G Use case

Outdoor AGV

Page 28: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

28

2. 5G Use case

Outdoor AGV

Page 29: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

29

3. 5G Use case

Ticket Manager for operation & set-up

Utilize worker more efficient

− Special orders

− Express production

− IRW checklists

− Cleaning

− TPM tasks

Modeller

Page 30: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

30

3. 5G Use case

Ticket Manager for operation & set-up

Page 31: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

31

3. 5G Use case

Ticket Manager for operation & set-up

Result: Increase cooperate within workers to be more efficient

100% network coverage given by

further potential via Artificial Intelligent (AI) on edge computing

Ticket Manager for operations

Page 32: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

32

4. Use case

Company-wide Usage of AR Glasses

Exeter (USA)

Schwabmünchen (Germany)

Direct contact between experts via visual communication

Page 33: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

33

R is not a letter

Continuous learning is required

What is Apache?

What is Python?

What is Hive?What is R?

RWhat is Spark?

analytics engine

technology for access &

analytics of big datasets

provides support for the Apache

Community of Open Source

software projectsinterpreted high-level programming

language

programming language

Cross-industry standard

process for data mining

What is CRISP

Learning is a must to understand technology (for all participants)

Page 34: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

34

D in digitalization stands for……

….Do It

My learnings &

my principles

Page 35: 5G campus network and edge computing - on the way to a smart … · 2020. 3. 9. · Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild 5G-Campusnetze:

Smart Factory: Digital transformation of OSRAM plant Schwabmünchen | Ingo Hild

5G-Campusnetze: Gigabit on Air für Unternehmen | Berlin | 09/03/2020

35

Contact

https://www.linkedin.com/in/ingo-hild-8322b8129/?jobid=1234

Ingo Hild

You are welcome to cooperate!