5606_2_zoeller 400 series owners manual .pdf

8/10/2019 5606_2_Zoeller 400 Series Owners Manual .pdf

http://slidepdf.com/reader/full/56062zoeller-400-series-owners-manual-pdf 1/8

SECTION: 6.10.027

FM093

110

Supersede

090

NOTICE TO INSTALLER: Instructions must remain with installation.

Congratulations on the purchase of the Zoeller 400/4400 series

smrsil pmp. For ovr ft ars t nam Zollr as rp-

resented the standard for submersible sump and sewage pumps.

T sam i qalit wormansip and as maintnanc dsin

as n incorporatd into tis lin of av-dt solids-andlin

smrsil swa pmps. Tis Zollr pmp will provid ars of

trouble-free service when installed according to the manufacturers’

recommendations.

Model Number: _______________ Date Code: _______________ Simplex Panel P/N ______________________________

Duplex Rail Sstm P/N ________________________

Job Name: ____________________________________________

Dealer: _______________________________________________

Date of Purchase: ______________________________________

Contractor: ____________________________________________

Date of Installation: _____________________________________

Sstm Radins Drin Opration: Volta _____ Amps _____

OWNER’S MANUAL

MODEL 404/4404 AND 405/4405

This manual incorporates the installation, operation, main-

tenance, and service instructions into one document to aid in the

ownership of a Zoeller submersible sewage product. Please read

and rviw tis manal for installin t prodct. Man itms

containd witin, wn followd corrctl, will not onl nsr a lon

and prolm-fr lif for t pmp, t also sav tim and mon

drin installation. Sold frtr assistanc ncssar plas

call our Technical Service Department at 1-800-928-PUMP.

Table of Contents

Saft Instrctions ..........................................................................1

Limitd Warrant.............................................................................2

Srvic Cclist ............................................................................2

Preinstallation Information .............................................................. 3

Pump Performance Data ................................................................4Tpical Dwatrin Installation .......................................................4

Tpical Swa Installation ...........................................................4

Pump Wiring Instructions ................................................................ 5

Opration........................................................................................6

Maintenance ...................................................................................6

Replacement Parts .........................................................................7

Safety Instructions

TO AVOID SeRIOuS OR FATAL PeRSONAL INjuRy OR MAjOR

PROPeRTy DAMAge, ReAD AND FOLLOW ALL SAFeTy IN-

STRuCTIONS IN MANuAL AND ON PuMP.

ThIS MANuAL IS INTeNDeD TO ASSIST IN The INSTALLATION

AND OPeRATION OF ThIS uNIT AND MuST be kePT WITh

The PuMP.

Tis is a SAFeTy ALeRT SyMbOL.

Wn o s tis smol on t pmp or in t

manal, loo for on of t followin sinal words

and alrt to t potntial for prsonal inr or

proprt dama.

Warns of hazards that WILL cause serious personal

inr, dat or maor proprt dama.

Warns of azards tat CAN cas srios prsonal

inr, dat or maor proprt dama.

Warns of azards tat CAN cas prsonal inr

or proprt dama.

INDICATeS SPeCIAL INSTRuCTIONS WhICh AReVeRy IMPORTANT AND MuST be FOLLOWeD.

ThOROughLy ReVIeW ALL INSTRuCTIONS AND WARNINgS

PRIOR TO PeRFORMINg ANy WORk ON ThIS PuMP.

MAINTAIN ALL SAFeTy DeCALS.

Owner’s Information

NOTe: Pmps wit t “uL” mar and pmps wit t “uS” mar

ar tstd to uL Standard uL778. CSA Crtid pmps ar

crtid to CSA Standard C22.2 No. 108.

ReFeR TO WARRANTy ON PAge 2.

Product information presentedhere refects conditions at time

of publication. Consult factoryregarding discrepancies orinconsistencies.

MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347

SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

®

Your Peace of Mind is Our Top Priority ®


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eLeCTRICAL PReCAuTIONS- bfor srvicin a pmp, alwas st off t main powr rar and tn npl t

pmp - main sr o ar not standin in watr and warin inslatd protctiv sol sos. undr oodd conditions, contact or

local lctric compan or a qalid licnsd lctrician for disconnctin lctrical srvic prior to pmp rmoval.

Submersible pumps contain oils which becomes pressurized and hot under operating conditions - allow 2½ hours after discon-

necting before attempting service.

CONDITION

A. Pmp will not start or rn.

b. Motor ovrats and trips ovrload orblows fuse.

C. Pump starts and stops too often.

D. Pump will not shut off.

e. Pmp oprats t dlivrs littl or nowater.

F. Drop in ad and/or capacit aftr aperiod of use.

If t aov cclist dos not ncovr t prolm, conslt t factor - Do not attmpt to srvic or otrwis disassml pmp.

Srvic mst Zollr Atorizd Srvic Stations.

Service Checklist

tc. in all pmpin applications. T warrant st ot in t pararap

above is in lieu of all other warranties expressed or implied; and we

do not atoriz an rprsntativ or otr prson to assm for s

an otr liailit in connction wit or prodcts.

Contact Manfactrr at, 3649 Can Rn Road, Loisvill, kntc

40211, Attntion: Cstomr Srvic Dpartmnt to otain an ndd

repair or replacement of part(s) or additional information pertaining

to or warrant.

MANuFACTuReR eXPReSSLy DISCLAIMS LIAbILITy FOR SPe-

CIAL, CONSeQueNTIAL OR INCIDeNTAL DAMAgeS OR bReACh

OF eXPReSSeD OR IMPLIeD WARRANTy; AND ANy IMPLIeD

WARRANTy OF FITNeSS FOR A PARTICuLAR PuRPOSe AND

OF MeRChANTAbILITy ShALL be LIMITeD TO The DuRATION

OF The eXPReSSeD WARRANTy.

Some states do not allow limitations on the duration of an implied

warrant, so t aov limitation ma not appl to o. Som stats

do not allow the exclusion or limitation of incidental or consequential

damas, so t aov limitation or xclsion ma not appl to o.

Tis warrant ivs o spcic lal rits and o ma also av

otr rits wic var from stat to stat.

Limited Warranty

Manufacturer warrants, to the purchaser and subsequent owner dur-

in t warrant priod, vr nw prodct to fr from dfcts

in matrial and wormansip ndr normal s and srvic, wn

proprl sd and maintaind, for a priod of on ar from dat of

prcas t nd sr, or 18 monts from dat of oriinal man-

factr of t prodct, wicvr coms rst. Parts tat fail witin

t warrant priod, on ar from dat of prcas t nd sr,

or 18 months from the date of original manufacture of the product,

wicvr coms rst, tat inspctions dtrmin to dfctiv in

matrial or wormansip, will rpaird, rplacd or rmanfactrd

at Manfactrr's option, providd owvr, tat so doin w will

not oliatd to rplac an ntir assml, t ntir mcanism

or the complete unit. No allowance will be made for shipping charges,

damas, laor or otr cars tat ma occr d to prodct failr,

repair or replacement.

Tis warrant dos not appl to and tr sall no warrant for

an matrial or prodct tat as n disassmld witot prior ap-

proval of Manufacturer, subjected to misuse, misapplication, neglect,

altration, accidnt or act of god; tat as not n installd, opratd

or maintained in accordance with Manufacturer's installation instruc-tions; that has been exposed to outside substances including but not

limitd to t followin: sand, ravl, cmnt, md, tar, drocarons,

drocaron drivativs (oil, asolin, solvnts, tc.), or otr arasiv

or corrosiv sstancs, was towls or fminin sanitar prodcts,

COMMON CAuSeS

Cc fs, low volta, ovrload opn, opn or incorrct wirin, opn switc, impllr orsal ond mcanicall, dfctiv capacitor or rla wn sd, motor or wirin sortd.Float assml ld down. Switc dfctiv, damad, or ot of adstmnt.

Incorrect voltage, negative head (discharge open lower than normal) impeller or sealond mcanicall, dfctiv capacitor or rla, motor sortd.

Float tit on rod, cc valv stc or non installd in lon distanc lin, ovrload opn,level switch(s) defective, sump pit too small.

Dris ndr oat assml, oat or oat rod ond pit sids or otr, switc dfctiv,damaged or out of adjustment.

Cc strainr osin, discar pip, or if cc valv is sd vnt ol mst clar. Discar ad xcds pmp capacit. Low or incorrct volta. Incorrctmotor rotation. Capacitor defective. Incoming water containing air or causing air toenter pumping chamber.

Incrasd pip friction, clod lin or cc valv. Arasiv matrial and advrscmicals cold possil dtriorat impllr and pmp osin. Cc lin. Rmovbase and inspect.



Preinstallation Information

Pump Performance Data

PUMP PERFORMANCE CURVE

MODELS 404/4404/405/4405

404/4404

405/4405

0 200

50 100 150 200 250

800600400 1000 1200 1400

350300 400

0

5

2

4

6

825

20

15

10

40

35

30

10

12

LITERS

GALLONS

M E T E R S

F E E T

FLOW PER MINUTE

T O T A L

D Y N A M I C

H E A D

MODEL

Feet

Shut-off Head:

404/4404 405/4405

Meters Gal. Liters Gal. Liters

136736111363001.55

1234326

284 1075848

1003265

2244.6

3.010

15

912241

197 746503

698184

1347.6

6.120

25

507134

50 189--

22760

--10.7

9.130

35

33 ft.(10.1m) 38 ft.(11.6m)

1. Inspct or pmp. Occasionall, prodcts ar damad drin sipmnt. If t nit is damad, contact or dalr for sin. DONOT remove the test plugs in the cover nor the motor housing.

2. Carfll rad t litratr providd to familiariz orslf wit spcic dtails rardin installation and s. Ts matrials sold retained for future reference.

ReFeR TO WARRANTy ON PAge 2.

SEE BELOW FOR

LIST OF CAUTIONS

SEE BELOW FOR

LIST OF WARNINGS

1. Do not lift, carr, or an pmp t lctrical cals. Dama tot lctrical cals can cas soc, rns or dat.2. Ma sr tr is a proprl rondd rcptacl availal.

All pmps ar frnisd wit provisions for propr rondin to lpprotct o aainst t possiilit of lctrical soc.

3. Ma crtain tat t rcptacl is witin t rac of t pmp’spowr sppl cord. DO NOT uSe AN eXTeNSION CORD. extnsioncords tat ar too lon or too lit do not dlivr sfcint volta tot pmp motor. bt, mor important, t cold prsnt a safthazard if the insulation were to become damaged or the connectionend were to fall into the sump.

4. Ma sr t pmp lctrical sppl circit is qippd witfss or circit rars of propr capacit. A sparat ranccircit is rcommndd, sizd accordin to t “National elctrical

Cod” for t crrnt sown on t pmp namplat.5. FOR ADDeD SAFeTy. Pmpin and otr lctrical qipmnt

must be connected to a 3-prong grounded receptacle with integralrond-falt circit intrrptr (gFCI).

6. Ris of lctric soc - Ts pmps av not n invstiatdfor use in swimming pool areas.

7. Accordin to t stat of California (Prop 65), tis prodct containscmicals nown to t stat of California to cas cancr and irtdefects or other reproductive harm.

1. Cc to sr or powr sorc is capal of andlin t voltarequirements of the motor, as indicated on the pump nameplate.2. T installation of pmps sin axiliar varial lvl oat switcs

is t rsponsiilit of t installin part and car sold tantat t ttrd oat switc will not an p on t pmp apparatsor pit peculiarities and is secured so that the pump will shut off. Itis rcommndd tat riid pipin and ttins sd and t pit 36” or larr in diamtr.

3. INFORMATION - VeNT hOLe PuRPOSe. It is ncssar tat allsmrsil smp, fnt, and swa pmps capal of an-dlin varios sizs of solid wast of t ottom inta dsin tordc cloin and sal failrs. If a cc valv is incorporatdin t installation, a vnt ol (approx. 3/16”) mst drilld in tdiscar pip low t cc valv and pit covr to pr t

nit of trappd air. Trappd air is casd aitation and/or a drasin. Tis vnt ol sold ccd priodicall for cloinand cland as ncssar. Watr stram will visil from tishole during pump run periods.

4. Watr ammr crats momntar i prssr srs. Tssrs can cas svr dama to cc valvs and t pipinsstm. Considration for watr ammr mst incldd in tpipin sstm dsin. Rfrnc ASPe Data boo, Captr 2.33.Som sstms ma rqir xtrnal sprin or lvr witd ccvalves or other engineered solutions.

012116



Electrical Data

Model HP RPM Volta Ph HZ Amps

Full Load(@ 5’)

AmpsLocdRotor

kVACode

Fuse/Circuitbrar Amps

(Dlay)

WindingResistanceLine-to-Line

e404 2 1725 230 1 60 12.9 44.0 F 20 1.7

WD404 2 1725 230 1 60 12.9 44.0 F 20 1.7

I404 2 1725 200/208 1 60 14.4 49.5 e 20 1.2

J404 2 1725 200/208 3 60 13.8 46.0 J 20 1.5

F404 2 1725 230 3 60 13.1 42.0 k 15 2.2

g404 2 1725 460 3 60 5.2 21.0 k 10 8.8bA404 2 1725 575 3 60 4.1 17.9 k 10 13.6

e405 3 1725 230 1 60 19.0 44.0 C 25 1.7

WD405 3 1725 230 1 60 19.0 44.0 C 25 1.7

I405 3 1725 200/208 1 60 20.2 49.5 b 30 1.2

J405 3 1725 200/208 3 60 14.8 46.0 F 20 1.5

F405 3 1725 230 3 60 12.2 42.0 g 20 2.2

g405 3 1725 460 3 60 6.1 21.0 g 10 8.8

bA405 3 1725 575 3 60 4.8 17.9 g 10 13.6

Typical Sewage Installation

All installations mst compl wit all applical lctrical and plmin cods, incldin, t not limitd to, National elctrical Cod, local, rional,

and/or state plumbing codes, etc.

1. elctrical wirin and protction mst in accordanc wit t National elctrical Cod, and an otrapplicable state and local electrical requirements.

2. All installations rqir a asin covr to prvnt dris from failin into t asin and to prvnt accidntalinr.

3. Do not rdc pmp discar pip low 3” IPS siz. 4. Install propr fll ow nicc valv, qal to Zollr Pmp Compan P/N 30-0160 (3”) or P/N 30-0170

(4”). 5. Wn a cc valv is installd, drill a 3/16” diamtr ol in t discar pip low t cc valv

vn wit t top of t pmp. Not: T ol mst low t asin covr and cland priodicall. 6. Install propr fll ow st off valv. On pr pmp. 7. Scr powr cord to avoid ntanlmnt wit varial lvl oat switc mcanism. 8. Pmp mst lvl and t ttrd varial oat switc mst fr and not an p on pmp or pit

peculiarities. 9. Install ring and chain for lifting pump from pit. 10. Vnt ass and odors to t atmospr tro vnt pip pr Local and Stat cods. 11. If rail sstm is sd, discar low mst rml ancord to t ottom of asin. No part of t pmp

can rst on t oor. T cantilvrd wit of t pmp is rqird to sal t discar connction.Rfr to Zollr FM0793 for rail sstm installation Instrctions.

12. basin mst clan and fr of dris aftr installation.SK1025

Typical Dewatering Installation

All installations mst compl wit all applical lctrical and plmin cods, incldin, t not limitd to, National elctrical Cod, local, rional,

and/or state plumbing codes, etc. 1. elctrical wirin and protction mst in accordanc wit t National elctrical Cod, and an otrapplicable state and local electrical requirements.

2. Install propr fll ow cc valv, qal to Zollr Pmp Compan P/N 30-0160 (3”) or P/N 30-0170 (4”)prfral st aov t asin.

3. Install proper pump starting controls. Refer to Zoeller FM1596 or FM0486. 4. Install propr fll ow st off valv. On pr pmp. 5. All installations rqir a asin covr to prvnt dris from failin into t asin and to prvnt accidntal

inr. 6. To prvnt air locin, drill a 3/16” diamtr ol in t discar pip low t cc valv vn wit t

top of t pmp. Not: T ol mst low t asin covr and cland priodicall. 7. Scr powr cord to avoid ntanlmnt wit varial lvl oat switc mcanism. 8. Do not rdc pmp discar pip low 3” IPS siz. 9. basin mst in accordanc wit all applical cods and spcications. 10. Pmp mst lvl and t ttrd varial oat switc mst fr and not an p on pmp or pit

peculiarities. 11. Install ring and chain for lifting pump from pit. 12. If rail sstm is sd (not sown in stc), discar low mst rml ancord to t ottom of

asin. No part of t pmp can rst on t oor. T cantilvrd wit of t pmp is rqird to salt discar connction. Rfr to Zollr FM0793 for rail sstm installation Instrctions.

13. basin mst clan and fr of dris aftr installation.

SK1026

PEAGRAVEL

10

8

9

5

111

76

2

3

4

8

9

7

GUIDE RAILS

2" IPS

2

3/16"

VENTHOLE

ELBOW

4" DISCHARGE

5

3

11

4" CHECK

VALVE SHOWN

4

6 SOURCE

TO AC

1

10



FOR yOuR PROTeCTION, ALWAyS DISCONNeCT PuMP FROM ITS POWeR SOuRCe beFORe hANDLINg. Sinl pas

pmps ar spplid wit a 3-pron rondd pl to lp protct o aainst t possii lit of lctrical soc. DO NOT uNDeR ANy CIRCuMSTANCeS

ReMOVe The gROuND PIN. T 3-pron pl mst insrtd into a matin 3-pron rondd rcptacl. If t installation dos not av sc

a rcptacl, it mst cand to t propr tp, wird and rondd in accordanc wit t National elctrical Cod and all applical local cods and

ordinances.

All tr pas pmps rqir motor startin dvics wit motor ovrload protction. S FM0514 for simplx installations or FM0486 for dplx

installations. Tr pas pmps mst installd in accordanc wit t National elctrical Cod and all applical local cods and ordinancs. Pmps ar

not to installd in locations classid as azardos in accordanc wit National elctrical Cod, ANSI/NFPA 70.

“Ris of lctrical soc” Do not rmov powr sppl cord and strain rlif or connct condit dirctl to t pmp.

Installation and ccin of lctrical circits and ardwar sold prformd a qalid licnsd lctrician.

Pump Wiring Instructions

Single Phase InstallationModls e404/e405 and I404/I405 ar nonatomatic. To oprat atomati-

call a control panl or 20 amp control switc (P/N 10-0748) mst addd

to t powr circit. Follow t instrctions providd wit t panl or oat

switc to wir t sstm.

WD Model Installation

Modls WD404/WD405 ar fll atomatic. A oat switc is incldd and factor wird in t pmp circit to

provid atomatic opration onc t oat switc is scrd proprl to t otlt pip. us t diaram aov to

scr t oat switc proprl and otain t propr ttr to cstomiz t on-off ccl to ac application.

Three Phase Installation

WIRINg DIAgRAM FOR MODeLS

F404/F405 - 230V, 3 Ph, 60 hZ

g404/g405 - 460V, 3 Ph, 60 hZ

j404/j405 - 200/208V, 3 Ph, 60 hZ

bA404/bA405 - 575V, 3 Ph, 60 hZ

F4404/F4405 - 230V, 3 Ph, 60 hZ

g4404/g4405 - 460V, 3 Ph, 60 hZ

j4404/j4405 - 200/208V, 3 Ph, 60 hZ

bA4404/bA4405 - 575V, 3 Ph, 60 hZ

Tr pas pmps ar nonatomatic. To oprat atomaticall, a control

panel is required. Follow the instructions provided with the panel to wire the

sstm.

bfor installin a pmp, cc t pmp rotation to insr tat wirin as

n connctd proprl to powr sorc, and tat t rn lad of powr

cord (S wirin diaram), is connctd to a valid rond, Momntaril n-

riz t pmp, osrvin t dirctions of ic ac d to startin torq.

Rotation is corrct if ic ac is in t opposit dirction of rotation arrow ont pmp casin. If rotation is not corrct, switcin of an two powr lads

other than ground, should provide the proper rotation.

Determining Pumping Range

in Inches (1 inch - 2.5 cm)

min. max.

us onl as a id. D to wit ofcable, pumping range above horizontalis not equal to pumping range belowhorizontal. Ranges are based on testing innonturbulent conditions. Ran ma vardue to water temperature and cord shape. As ttr lnt incrass, so dos tvariance of the pumping range.

Tether Length 5 10 15 20 22

Pumping Range 9 13.5 18 22 24

RUN

O.L.

MOTOR

(3)

BLUE RED

WHITE

BLACK

GREEN

L1 L2

START

(1) (2)

YELLOW

BLUE RED

CAPACITOR

(WHITE) (BLACK)(BROWN)


e404/e405 - 230V, 1 Ph, 60 hZ

I404/I405 - 200/208V, 1 Ph, 60 hZ

e4404/e4405 - 230V, 1 Ph, 60 hZ

I4404/I4405 - 200/208V, 1 Ph, 60 hZ

MOTOR

(3)

BLUE RED

BLACK

GREEN

L1 L2

(1) (2)

YELLOW

L3

WHITE

RED

START

RUN

BLUE

MOTOR

(WHITE)RED(BROWN)

O.L.

YELLOW(BLACK)

SWITCHFLOAT

BLACK

BLACK

WHITE

CAPACITOR

BLUE(1) (2)

RED

RUN

WHITE

GREEN

L1 L2

(3)


WD405 - 230V, 1 Ph, 60 hZ

Wh4405 - 200/208V, 1 Ph, 60 hZ

011835

22" MAX.

5" MIN.

20 AMP SWITCH (WD & WH MODELS)

SK305D

002397

006848



Operation

geNeRALZollr pmps ar lricatd and tstd at t factor prior to sipmnt andrequire minimum pre-start-up maintenance.

Maximum continuous operating temperature of pump liquid for standard modelpumps must not exceed 130° F (54° C). WD models pump liquid should notexceed 120° F (49° C). Nonautomatic pumps and pumps with adjustablelvl controls mst totall smrd on lon pmpin ccls. A maximmof ½ hour run time per hour.

These units are not designed to handle liquids other than water or sewage. Ifpmp is sd in watr contaminatd wit av, viscos, or arasiv matrials,t warrant will voidd.

NAMePLATe DATAT namplat, locatd on t top of pmp, indicats spcic information aotthe construction of the pump. The model number and date code informationsold rcordd on t front pa in t “Ownr’s Information” sction ofthis manual.

ShORT TeRM STORAgeIf pump is to be stored for more than six months, the following is advised:

• Stor pmp insid wnvr possil or covr wit som tp of protctivcovering.

• Tap or sal in plastic a t trminal nds of wir lads.• Spra coat npaintd srfacs wit rst iniitin oil.

• T impllr sold rotatd vr six monts in ordr to p t salslubricated and not develop a permanent set.

If panel is to be stored for more than six months, the following is advised:

• Stor t panl insid wnvr possil and lav in t sippin ox.• All opnins sall sald.• Stor in an prit position.• Do not stac antin on top of panl.

STARTuP PROCeDuRebfor placin t qipmnt into opration t followin ccd:

• Corrct pmp rotation (3 Pas nits onl).• Clan pit.• Panl dr and scrl installd.• Floats positiond proprl.

• Discar valvs opn.• 3/16” vnt ol drilld in pip twn cc valv and pmp.

Onc t aov as n vrid procd wit t followin ccs:

• Pmp powr cals proprl connctd to panl.• Float cals proprl connctd to panl.• Condit connctions to panl ar proprl sald.• Trmal ovrload adstmnts mad in t panl.• Aftr installin t pmp into t containmnt ara, wit adqat s-

mrnc, opn t discar valv fll. Start t nit sin manalcontrols. If ow is apprcial lss tan ratd prformanc, pmp ma air locd. To xpl trappd air, o t nit svral tims, sin t

manual controls.• hav a qalid lctrician ta volta and crrnt masrmnts ont lac wir of sinl pas or all tr powr wirs of tr pas witthe pump running. Record these readings in the space provided in the“Ownr’s Information” sction of tis manal for ftr rfrnc.

Aftr t proprational fnctional tst as n compltd, sstm is radfor operation. Zoeller recommends completing a Start-up Report (FM0990)wnvr a sstm is startd for t rst tim or aftr a sstm as ad asinicant can ta plac (i.. pmp rplacmnt, ovral, ct.). A copof t Start-p Rport sold rmain wit t sstm for ftr rfrnc.

ADjuSTMeNT PROCeDuRePumps: No adjustments are required other than assuring correct rotation.Panls: T trmal ovrloads in t panl (3 P sstms) mst st

to t F.L.A. ratin on t pmp namplat (or rfr to pmp datasheet).

Floats: Rfr to t sstm drawin for dsird location of ac oat function.Valvs: Discar valvs sold placd in t fll opn position. Ss-

tems should not be operated for extended periods of time with thediscar valvs partiall closd d to damain t valv.

ShuTDOWN PROCeDuReSIf a sstm is stdown for mor tan six monts, t followin isrecommended:

Pmps: If pit is to rmain dr, tn t pmp can rmain in t pit. Wit tpmp in t pit, it sold opratd for v mints onc vrthree months. If the pit is to remain wet, the pump should be removedand stored as noted below.

Panels: The panel should have all openings sealed to prevent moisture anddst from ntrin t nclosr. Prior to rstartin sstm, t

panl sold inspctd for prsnc of moistr and an loosconnections.

Valvs: Conslt t valv/actator spplir for information concrnin tssstms componnts (sd on dwatrin pmp stations onl).

Maintenance

Rpair and srvic sold prformd a Zollr Pmp

Compan Atorizd Srvic Station onl.

SAFeTy PROCeDuReS

For or protction, alwas disconnct pmp and panl from

its power source before handling.

Nvr ntr t asin ntil it as n proprl vntd andtstd. An prson ntrin a asin sold warin a arnss wit saft

rop xtndin to t srfac so tat t can plld ot in cas of aspxi-

ation. Swa watr ivs off mtan and dron sld ass, ot of

wic can il poisonos.

Installation and ccin of lctrical circits and ardwar sold prformd

a qalid lctrician.

Pmp is nvr to liftd powr cord.

unit mst sd and disinfctd, insid and ot, prior

to servicing.

geNeRAL SySTeM INSPeCTION

bfor t sstm is placd into opration, a sstm Start-p Rport sold

condctd a qalid tcnician.

Wiring and grounding must be in accordance with the national

electrical code and all applicable local codes and ordinances.

LubRICATION PROCeDuReSNo lubrication is required.

If pumps are to be stored for more than six months, refer to short term storage

procdr in t Opration sction.

PReVeNTIVe MAINTeNANCe

Preventive maintenance is recommended to ensure a long service life from

the product. Provided is a suggested maintenance schedule.

evr mont:

• Cc for propr and nostrctd oat opration.

• Listn for propr cc valv opration.

• Dplx units - Cc for vn opratin tims. unvn tims indicat a

dfctiv nit, oat switc or control.



Maintenance (continued)

• T pmps sold rmovd, cland, and inspctd. An dfctiv

componnts sold rplacd. Inspct and rmov an sand, dris, or

md prsnt in t pmp asin assml. Inspct t panl for an prs -

ence of moisture in enclosure, loose connections, and general component

condition. cc ot location and condition of oat switcs.

evr two ars:

• Rmov and rplac inslatin oil for motor and sal camrs. Inspct oil

for contaminations as follows:

• Clar oil, no rnt odor - Oil, motor and sals ar in satisfactor condition.

• Dar oil, rnt odor - Pmp motor as ovratd. Cc t motor windin

rsistanc to rond. Om radins of 1 mom or ir is rqird. If

lowr radins ar prsnt, rtrn t nit to an Zollr Atorizd Srvic

Station for service.

• Mil, mlsid oil - Sals av faild. unit mst rtrnd to an atorizd

srvic facilit for srvic.

Replacement Parts

T followin parts lists ar providd for ordrin srvic parts. Conslt factor for spcic part nmrs. Plas av pmp modl nmr and dat cod for

immdiat srvic. All rpair and srvic sold prformd a Zollr Pmp Compan atorizd srvic station.

ReF.NO. DeSCRIPTION *QTy NOTeS

1 Covr & Cord Asm 1 3

2 bolt, e 1

3 Cover-Mach. 1 3

4 • gast, Cas/Covr 1

5 Rla 200-230V, 1 P 0 to 1

6 • Wir P (5) Wirs 0 to 1

7 Capacitor & Clamp Asm. 0 to 1

8 Housing, Mtr-Str 1 1 & 2

9 barin, Slv 1

10 • Plug,T est White 2 to 3

11 • Seal, Thru Wall Term 3

12 Rotor & br 1 2

13 • barin,Radial 1

14 • Seal, Mtr Hsg 1 to 2

15 • Oil, Dilctric-(44 Oz.Can) 1

16 Adaptr-Mac. 1

17 • Washer, Seal Locating & Snap Ring 0 to 1

18 • Seal, Shaft 1 to 2

19 Adaptr-Mac. Lowr 0 to1

20 Impllr Asm 1

21 k, Woodrff #404 1

22 Washer, 7/16 Std Flat SS 1

23 Nut, 7/16-20 SS Hex 1

ReF.NO. DeSCRIPTION *QTy NOTeS

24 Housing, Pump-Mach. 1

25 Cord Term & Seal Power 1 3

26 • Sal, Cord-Asm & Str Rlf 1 3

27 Sal, Cord-Asm & STRRLF 0 to 1

28 Clamp, #6 Ato-SS 0 to1

29 Cord Term & Seal Control 0 to1

30 • Sal, Cord-Asm & Str Rlf Control Cord 0 to 1

31 Clamp Str Rlf 0 to 1

32 • Scrw, #6-32 x .25 RhM Sl Tc Stlr 1 to 4

33 Float Switch Term & Seal 0 to 134 • Sal, Float Switc Cord-Asm & Strain Rlif 0 to 1

35 Connector, Wirenut 0 to 1

36 • Screw, .25-20 x .75 HHm-SS 4

37 • Scrw, .25-20 x 1” hhm-SS 4

38 • Screw, .313-18 x 1 HH Cap-SS 4 to 8

39 • Screw, .313-18 x 1 HH Cap-SS 2

40 • Washer, Flat - SS 2

41 bract, Liftin - SS 1

42 Rsistor, Moistr Snsor Asm. 0

43 Wir Asm. Snsor 0

44 Cord Term & Seal Sensor 0

45 Sal, Cord-Asm & Strain Rlif Snsor 0

46 • Wasr, Loc - SS 2

Rild kit 1

•Indicats itms incldd in rild it. *Qantitis var dpndin pon modl, volta, and pas.

NOTeS:

1) Mtr. hs., br., Stator & Trm. (Itm 8) ar prassmld at t factor and mst rplacd as a nit. Stator is prmanntl attacd to Mtr. hs. Pl

(Itm 10); Sal, Tr Wall Trm. (Itm 11) and barin (Itm 9) ar rplacal.

2) Wn ordrin Motor hosin, barin, Stator, and Trm (Itm 8); or Rotor and barin (Itm 12) spcif itr ge or emrson motor.

3) If an “X” follows Modl No., or Dat Mf. on rass I.D. ta, conslt factor for ordrin of tis part.

4) See FM1641 (404/4404) and FM0948 (405/4405) replacement parts list for listing of part numbers.

5) See FM0160 Parts Price Sheet for listing of parts prices.

• Dispos of t motor inslatin oil proprl.

• Inspct powr cals for dama or war. Rplac immdiatl if dama

or wear is detected.

• Inspct impllr for dama or war. Rplac as rqird an Zollr

Atorizd Srvic Station.

DOubLe SeAL PuMPS

• Dol sal pmps offr xtra protction from dama casd sal

failure.

• Oil in a motor osin and lowr sal cavit mst cand wn pmp

is serviced. If oil from the motor housing contains water or other contamina-

tion, ot sals sold rplacd drin maintnanc. Alwas rplac wit

nw factor rcommndd oil and srvic parts. All rpairs mst mad

Zollr Atorizd Srvic Stations.


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