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ERB709BTE Original Instructions ERBAUER 315MM THICKNESSER ERB709BTE SAFETY AND OPERATING MANUAL WARRANTY YEARS

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Page 1: 5432P-Erbauer-315mm Thicknesser IM JFD20160615 · 2017. 2. 9. · You can also mount the thicknesser directly to the workbench using the lag screws (not included). INSTALLING THE

ERB709BTE Original Instructions

ERBAUER 315MM THICKNESSER ERB709BTE

SAFETY AND OPERATING MANUAL

WARRANTYYEARS

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ERBAUER 315MM THICKNESSER ERB709BTE

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ERBAUER 315MM THICKNESSER ERB709BTE

GUARANTEEThis product carries a guarantee of 24 months. If your product developsa fault within this period, you should in the first instance contact the retailer wherethe item was purchased.

This guarantee specifically excludes losses caused due to:- Fair wear and tear- Misuse or abuse- Lack of routine maintenance- Failure of consumable items (such as batteries)- Accidental damage- Cosmetic damage- Failure to follow manufacturer’s guidelines- Loss of use of the goods

This guarantee does not affect your statutory rights. This guarantee is only validin the UK.

For further technical advice, spare parts or repair service (outside of guarantee)please contact your retailer quoting your Erbauer model number

Congratulations on your purchase of a quality power tool from Erbauer (UK)Ltd. This product should give you reliable service but for your peace of mindthis power tool does carries a 24-month guarantee, the terms ofwhich are detailed below.

If this product develops a fault within the guarantee period contact yourretailer.

Please retain this handbook in case you need to refer to safety, careor guarantee information in the future.

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GENERAL SAFETY INSTRUCTIONS

WARNING! To ensure safe operation when using your Belt & Disc Sander, make sure you follow basic safety principles to reduce risk of personal injury, electricshock and fire. Please read the following instructions prior to operating this productand keep for future use.

SAVE THESE INSTRUCTIONS1. Keep the work area clean.- Cluttered and dark areas invite accidents.

2. Consider work area environment.- Do not expose power tools to rain. Do not use power tools in damp or wet locations. Keep the work area well lit. Do not use tools in the presence of flammable liquids or gases.

3. Guard against electric shock.- Avoid body contact with earthed or grounded surfaces (e.g. pipes, radiators, ranges, refrigerators).

4. Keep children away.- Do not let persons, especially children, not involved in the work touch the tool or the extension cord and keep them away from the work area.

5. Store idle tools.- When not in use, tools should be stored in a dry, high or locked up place, out of reach of children.

6. Do not force the tool.- It will do the job better and safer at the rate for which it was intended.

7. Use the right tool.- Do not force small tools to do the job of a heavy-duty tool. Do not use tools for purposes not intended, for example, do not use circular saws to cut tree limbs or logs.

8. Dress properly.- Do not wear loose clothing or jewellery, they can be caught in moving parts. Non-skid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair.

9. Use protective equipment.- Use safety glasses. Use face or dust mask if working operations create dust.

10. Connect dust extraction equipment.- If the tool is provided for the connection of dust extraction and collecting equipment, ensure these are connected and properly used.

11. Do not abuse the cord.- Never yank the tool to disconnect it from the socket. Keep the cord away from heat, oil and sharp edges.

ERBAUER 315MM THICKNESSER ERB709BTE

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ERBAUER 315MM THICKNESSER ERB709BTE

12. Secure work.- Where possible use clamps or a vice to hold the work. It is safer than using your hand.

13. Do not overreach.- Keep proper footing and balance at all times.

14. Maintain tool with care.- Keep cutting tools sharp and clean for better and safer performance. Follow instructions for lubrication and changing accessories. Inspect tool cord periodically and if damaged have them replaced by an authorised service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean and free of oil or grease.

15. Disconnect tools.- When not in use, before servicing and when changing accessories such as blades, bits and cutters, disconnect tools from the power supply.

16. Remove adjusting keys and wrenches.- From the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on.

17. Avoid unintentional starting.- Ensure switch is in the “off” when plugging in.

18. Use outdoor extension leads.- When tool is used outdoors, use only extension cords intended for outdoor use and so marked.

19. Stay alert.- Watch what you are doing. Use common sense. Do not operate tool when you are tired.

20. Check damaged parts.- Before further use of the tool, it should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorised service centre unless otherwise indicated in this instruction manual. Have defective switches replaced by an authorised service facility. Do not use the tool if the switch dose not turn it on and off.

21. Warning.- The using of any accessory or attachment other than those recommended in this instruction manual may present a risk of personal injury.

22. Have your tools repaired by qualified person.- This electrical tool complies with the relevant safety requirements. Repairs should only be carried out by qualified persons using original spare parts, otherwise this may result in considerable danger to the user.

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ERBAUER 315MM THICKNESSER ERB709BTE

HEALTH ADVICE

WARNING! When drilling, sanding, sawing or grinding, dust particles will be produced. In some instances, depending on the materials you are working with,this dust can be particularly harmful to you (e.g. lead from old gloss paint).You are advised to consider the risks associated with the materials you are workingwith and to reduce the risk of exposure. You should:- Work in a well-ventilated area.- Work with approved safety equipment, such as those dust masks that are specially designed to filter microscopic particles.

ADDITIONAL SAFETY INSTRUCTIONS FOR YOUR TOOLS- Always wear eye protection when operating any machine.- Before starting up, check to make sure all holding screws are tight.- Always stop motor and disconnect from power source before making any adjustments.- Be sure all guards are in place before operating equipment.- Read operator’s manual thoroughly and familiarize yourself with machine before attempting to operate.- Do not force work through the machine. Allow the planer to apply the proper feed rate.- Check feed rollers occasionally to be sure chips and sawdust are not lodged between any components. If rollers are not seated firmly, the feed rolls will not hold stock firmly against the bed, allowing kickback.- Only plane wood boards.- Use sound timber, with no loose knots and as few tight knots as possible.- Never stand directly in line with either the infeed or outfeed sides. Always stand off to one side of the machine.- Make sure the workpiece is free of from nails, screws stones and other foreign objects which could damage the blades.- Make sure the blades are attached correctly as described in the instructions.- Use caution when handling the blades and cutterhead assembly. The blades are sharp and can easily cut your hand.- Allow the cutterhead to reach full speed before using.- Never use machine without correctly mounted and adjusted protective covers.- Never use blunt planing irons as this increases risk of kickback.- The parts of the cutting steel not in use should be covered.- When planing shorter pieces a pusher should be used.- When planing narrow pieces further precautions need to be taken to insure safe work, such as appliances for pushing the work piece from above and spring loaded protection.- Planes may not be used for folding, milling, making marks or pegs.

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ERBAUER 315MM THICKNESSER ERB709BTE

SYMBOLS

On the product, the rating label and within these instructions you will find amongothers the following symbols and abbreviations.Familiarise yourself with them to reduce hazards like personal injuries and damage toproperty.

V~Wm/minmin-1

yyWxx

VoltInput powerMetres per minutePer minuteManufacturing date code; year of manufacturing (20yy) and week ofmanufacturing (Wxx);

HzkgdB (A)

HertzKilogramDecibel (A-rated)

Caution / Warning.

Read the instruction manual.

Wear gloves.

Keep hands away fromcutter head.

Wear hearing protection.

Wear eye protection.

Wear respiratory protection.

The product complies with the applicable European directives and an evaluationmethod of conformity for these directives was done.

Switch the product off and disconnect it from the power supply before assembly,cleaning, adjustments, maintenance, storage and transportation.

WEEE symbol. Waste electrical products should not be disposed of withhousehold waste. Please recycle where facilities exist. Check with your LocalAuthority or local store for recycling advice.

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ERBAUER 315MM THICKNESSER ERB709BTE

1. Support infeed roller

2. In-feed extension table

3. Table

4. Depth scale

5. Carbon brush cap

6. Cutter head adjustment handle

7. Storage compartment

8. Overload switch

9. ON/OFF switch

10. Roller knob

11. Dust port

12. Out-feed extension table

13. Support outfeed roller

14. Mounting hole

15. Dust extraction adapter

16. Carrying handle

7

11

16

8

10

9

12

13

6

4

5

3

21

15

14

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ERBAUER 315MM THICKNESSER ERB709BTE

Input voltagePower inputMin. cutting lengthMax. cutting widthMax. cutting depthRange of cutting depthFeeding speedBlade speedWeight

230-240V~50Hz1500W

127mm315mm2.5mm

5-153mm8m/min

10000min-1

33kg

CARACTERISTIQUES TECHNIQUES

99.6dB(A)112.6dB(A)

3dB(A)

A weighted sound pressure LpA

A weighted sound pressure LWA Uncertainty

The sound intensity level for the operator may exceed 85dB(A) and sound protectionmeasures are necessary.

IMPORTANT NOTERemove the mains plug from socket before carrying out any adjustment or servicing.Ensure your mains supply voltage is the same as your tool rating plate voltage.

NOISE

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ERBAUER 315MM THICKNESSER ERB709BTE

YOU WILL NEED

(items not supplied)14mm Open-end wrenchor adjustment wrenchPhillips screwdriver

(items supplied)4mm, 5mm and 6mm Hex key (3pcs)Knife alignment gauge (1pc)8mm Open-end wrench (1pc)

UNPACKING- Unpack all parts and lay them on a flat, stable surface.- Remove all packing materials and shipping devices if applicable. Carefully lift the machine from the the carton by the carry handles (16) on each side of the side cover and place it on a level work surface. WARNING! This tool is heavy. To avoid back injury, lift it while bending your legs, not your back, and ask for assistance when need. The in-feed and out-feedextension tables (2, 12) are attached to the thicknesser. Shipped in a folded, “upright”position, the extension table must be in the “down” position before planing can begin.- Make sure the delivery contents are complete and free of any damage. If you find that parts are missing or show damage do not use the product but contact your dealer. Using an incomplete or damaged product represents a hazard to people and property.- Ensure that you have all the accessories and tools needed for assembly and operation. This also includes suitable personal protective equipment.

The thicknesser is supplied with following accessories:

Thicknesser assembly[17] x 01

Hexagon boltM6 x 20[19] x 01

Hexagon boltM8 x 45[21] x 04

Spring washer 6[20] x 01

6mm Hex key[22] x 01

5mm Hex key[23] x 01

4mm Hex key[24] x 01 Knife alignment gauge

[25] x 01

8mm Open-end wrench[26] x 01

Cutter headadjustment handle

[6] x 01

Dust port[11] x 01

Dust extraction adapter[15] x 01

Rubber foot[18] x 04

ASSEMBLY INSTRUCTION

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ERBAUER 315MM THICKNESSER ERB709BTE

WARNING! Do not connect to power supply until assembly is complete. Failure to complycould result in accidental starting and possibleserious injury.

SECURE TOOL TO WORKBENCH (Fig. 1)The thicknesser features pre-drilled mounting holes(14) on the base that allow mounting the tool tothe workbench.

If you choose to permanently mount your planerto the workbench, use the four pre-drilled mountingholes on the base.- Drill four holes all the way through the workbench.- Lift the thicknesser base and attach a rubber foot (18) to each corner of the thicknesser assembly (17). Align the hole in each foot with the mounting hole (14) on the thicknesser assembly.- Carefully place the thicknesser assembly on the top of the workbench and align mounting holes on the base with the holes on the workbench.- Insert one hexagon M8 x 45 (21) in each of four holes and fasten with flat washers (27) (not included), spring washers (28) (not included) and nuts (29) (not included).- Tighten the hexagon bolts with a 14mm open-end wrench or adjustment wrenche (not included) and 6mm hex key (22).

You can also mount the thicknesser directly to theworkbench using the lag screws (not included).

INSTALLING THE CUTTER HEAD ADJUSTMENTHANDLE (Fig. 2)- Attach the cutter head adjustment handle (6) to the thicknesser and fasten with a hexagon bolt M6 x 20 (19) and a spring washer 6 (20).- Tighten the hexagon bolt using 5mm hex key (23).

Fig. 1

18

21

14

27

2928

19

20

6

17

Fig. 2

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ERBAUER 315MM THICKNESSER ERB709BTE

INTALLING THE DUST EXTRACTION ADAPTERAND DUST PORT (Fig. 3-5)- Using the 4mm hex key (24), loosen three hexagon bolts M5 x 12 (29) located at the rear of the cutter head assembly and move the flat washers 5 (30) away from the surface so that they are next to the head of the bolts.- Align three holes (31) on the top of dust extraction adapter (15) with the tabs (32) on the top of rear of the cutter head assembly. And at the same time align the three notches (33) on the dust extraction adapter with the three hexagon bolts.- Push the extraction adapter down until the tabs in place.- Tighten three hexagone bolts that secure the dust extraction to the rear of the cutter head assembly.- Attach the dust port (11) to the dust extraction adapter (15).To prevent sawdust bulidup, for best result, attacha vacuum hose (not included) to the dust port. DoNOT operate the saw with hose in place unless thevacuum is turned on. WARNING! Dust extraction adapter must be fitted and the thicknesser must regularlycheck for dust build up and cleaned frequently,otherwise there is a risk of heat built up andpotential fire.

Fig. 3

29 30

32

Fig. 4

30

31

29

33

Fig. 5

11

15

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ERBAUER 315MM THICKNESSER ERB709BTE

GETTING STARTED- With the ON/OFF switch in the OFF position, lower the cutter head to about 25.4 mm from the table. Set the ON/OFF switch to the ON position. Allow the thicknesser to reach its full speed.

Fig. 6

OPERATION INSTRUCTIONBEFORE YOUR STARTThis thicknesser finishes rough-cut lumber to sizeand planes soft and hardwoods up to 153 mm thickand 315 mm wide.Any piece of wood will have a natural tendency tobow and warp, even if it was initially milled perfectlystraight. This planer features a powerful 1500Wmotor with overload protection and high carbonsteel knives to handle such tough cutting jobs.Intended for use by the Do-It-Yourself enthusiast,for wood working projects at home and in theworkshop.

THIS TOOL IS INTENDED FOR- Surface planing (smoothing a rough lumber)- Thickness planing (reducing the thickness of a board)

SWITCH ON/OFF (Fig. 6)- Open the switch guard (34) of the ON/OFF switch.- To start the machine, press the ON/OFF switch (9) to ON position (“I”).- To stop, press the switch to OFF position (“O”).- Close the switch guard.

CIRCUIT OVERLOAD SWITCH (Fig. 6)This tool is equipped with an overload circuitprotection (35). If an overload occurs, the circuitoverload switch (35) cuts the power supply andpops out. Should this occur:- Set the On/Off switch to the Off position.- Unplug the power cord from the power source and wait several minutes until the tool cools down.- Remove the workpiece, if present.- Plug in the power cord again.- Press the circuit overload switch (35) and resume operation.

34

359

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ERBAUER 315MM THICKNESSER ERB709BTE

- If any excessive vibration is detected, switch the thicknesser off and unplug it from the power source. Check for any loose parts. Tighten or make adjustments if necessary. Do not operate the thicknesser until it is running smoothly and without any vibrations. CAUTION! Before starting, check for loose fasteners or hardware. Make sure the cutterhead knife guard is securely mounted and the cutterhead rotates freely.

STOCKThicknessWidthLengthDepth of cut

MINIMUM5mm19mm203mm

MAXIMUM153mm315mmUnlimited2.5mm

PLANING SPECIFICATIONS- Do not plane lumber or wood that is contaminated with metal, paint, dirt, water, or moisture from tree sap, or wood that is severely bowed, warped or twisted. CAUTION! Plane selected lumber or wood that has a minimum number of tight knots.Wood with too many knots or loose knots has atendency to cause premature wear on the cutterhead knife, and increases the risk of unsafeoperation.- Practise on a piece of scrap material first in order to become familiar with the type of wood you are planing. Take into consideration the hardness, grain pattern, dryness and straightness of the lumber or wood.

WORKPIECE LIMITATIONS

PLANING TIPS- The thicknesser automatically feeds the workpiece into and out of the cutter head. Do not force the thicknesser to work faster than the designated cutting speed. Damage to the workpiece and thicknesser can result.- The thicknesser works best if at least one side of the workpiece is flat. If both sides are rough, the

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ERBAUER 315MM THICKNESSER ERB709BTE

Fig. 7

thicknesser should be used to create one flat side first. Plane the opposite side after one side is flat and smooth.- Planing should be carried out in steps in order to achieve the final planing thickness. If the thickness is to be reduced by 6 mm, then 3 mm should be removed from each side. This also allows the planed workpiece to dry and cure uniformly.- Measure the thickest part of the workpiece that is being planed. Make light cuts on both sides.- Do not attempt to make a deep cut or a cut that is deeper than 2.5 mm. Make several passes until the desired thickness is achieved. Light cuts create a finer finish.- Avoid snipe or depressions made by the cutter head knives at the beginning or end of the workpiece by supporting both ends evenly. Keep the board level during the entire planing operation.- The knives on the thicknesser will not wear evenly if the wood is fed through the same spot on the table every time. Feed the wood through the thicknesser at different spots on the table when possible to help eliminate uneven wear of the knives.

FEEDING THE WORKPIECE (Fig. 7)- Always feed the workpiece with the grain, if possible. If the workpiece must be fed against the grain, make very light cuts.- Hold the workpiece down firmly along the workpiece guides and allow the thicknesser to automatically feed the workpiece into the cutter head.

WORKPIECE SUPPORT (Fig. 8)Proper workpiece support prevents sagging or snipein the workpiece during planing. Make sure theworkpiece is supported along its entire length. Ifnecessary, extend the length of the in-feed/out-feedextension tables (2, 12) in order to support theworkpiece:- Loosen the in-feed/out-feed roller knobs (10).- Pull the support infeed roller (1)/support outfeed roller (13) out to the desired length.

Cutting direction

Planing against the grain

Planing with the grain

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7

6

5

4

3

2

1

0 0

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

170

180

in/po mm

UPDOW

N

3/641.2

1/161.6

1/640.4

1/320.8

inmm

0

ERBAUER 315MM THICKNESSER ERB709BTE

- Tighten the roller knobs (10) to secure the in-feed/ out-feed table extensions. IMPORTANT! If an additional support is needed for the workpiece, place supports onboth ends of the thicknesser, or install the thicknesserat a depth where the planing surface is level withthe workbench. The supports must be at the sameheight as the in-feed/out-feed extension tables(2, 12), or the depth of installation must be suchthat the workbench is at the same height as thethicknesser.

SETTING THE PLANING DEPTH (Fig. 9)Measure the workpiece at its thickest point. Use thedepth scale (4) at the in-feed side of the planer toapproximate the starting point of the first pass. Thefirst attempt at planing is intended to brush thesurface.It is good practice to measure the workpiece afterevery planing operation.- Set the On/Off switch to the On position.- Slowly guide the workpiece (36) along the workpiece guides into the planer. After the cutter head contacts the workpiece, pull the workpiece out and raise the cutter head using the cutter head adjustment handle (6).- Repeat step 2 in 3 mm of a turn or less in order to lower the cutter head until it just brushes the surface of the workpiece. This establishes the starting point for the next cutting pass.- Use the adjustment scale to fine-tune the depth of planing. One revolution of the cutter head adjustment handle (6) moves the cutter head up or down 1.6 mm. IMPORTANT! Planing should be done in steps in order to achieve the final planingthickness. If the thickness is to be reduced by6 mm, then 3 mm should be removed from eachside. Measure the workpiece after every planingoperation.

Fig. 9

Adjustment scale

Fig. 8

4

6

1

2

13

10

12

36

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ERBAUER 315MM THICKNESSER ERB709BTE

WARNING! To ensure safety and reliability, all repairs should be performed by a qualified.service technician. WARNING! When servicing, use only identical replacement parts. The use of anyother parts may create a hazard or cause damageto the tool. WARNING! TO AVOID INJURY FROM UNEXPECTED STARTING OR ELECTRICSHOCK unplug the tool from the power supplybefore cleaning or performing any maintenance.

GENERAL MAINTENANCEPeriodic maintenance allows for long life andtrouble-free operation. Cleaning, lubrication andmaintenance schedules should be maintained. Asa common preventative maintenance practice,follow the recommended steps below:- Clean the tool to allow smooth functioning after each use. The tool may be cleaned most effectively with compressed dry air. Always wear safety goggles when cleaning tools with compressed air.- Ventilation openings must be kept clean and free of foreign matter. Do not attempt to clean by inserting pointed objects through openings.- Check all electrical wires and connections for damage.- Keep motor air openings free of oil, grease and sawdust or wood-chips.- Check if all moving parts are well lubricated with silicone or a light oil spray, especially after lengthy exposure to damp and/or dirty conditions.- Check for loose screws, alignment of moving parts or binding of moving parts, breakage of parts, mounting or any other condition that my affect the operation.- Inspect the feed rollers after each use. Resin and tar may build up. Use clean cloth to clean the rollers.- Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloth to remove dirt, carbon dust, etc.

MAINTENANCE

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Cutter head side view

ERBAUER 315MM THICKNESSER ERB709BTE

WARNING! If the knives are to be removed for sharpening or replacement, extreme careshould be taken, as the knives are very sharp.

REPLACING CUTTER HEAD KNIVES ANDCLEANING (Fig. 10-15)This tool only use the knife size: 319 x 18.2 x 3.2mm.

CUTTER HEAD GUARD (Fig. 10-11)- Raise the cutter head to the highest position using the cutter head adjustment handle (6).- Remove the cutter head adjustment handle (6) by using 5mm hex key (23) to loosen the hexagon bolt M6 x 20 (19) and the spring washer 6 (20).- Loosen the four hexagon bolts (39) using the 6mm hex key (22). Remove the top cover (37) and side covers (38).- Remove the dust extraction adapter (15) in reverse order from what is described in the section “INSTALLING THE DUST EXTRACTION ADAPTER AND DUST PORT”.- Use a clean cloth to wipe away any build-up of debris from underneath the cover and the guard.- Use penetrating oil (not included) to clean all moving parts and the depth adjustment screws. Apply a light coat of medium weight oil after clean-up. Apply a light coat of paste wax to the table, in-feed and out-feed extension table surfaces. Do not use too much wax; it can hinder the planing and stain the workpiece.

KNIFE REMOVAL (Fig. 12-13)- Rotate the cutter head at the pulley so that one knife is facing up.- Loosen the knife anchor screws by turning them in a clockwise direction.- Carefully remove the knife.

Fig. 12

Knife anchorscrew

Knife anchorscrew

Knifeanchor

Knife

Fig. 13

Fig. 10

39

6 20

37

38

19

Fig. 11

15

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ERBAUER 315MM THICKNESSER ERB709BTE

KNIFE INSTALLATION (Fig. 14) IMPORTANT: Clean the knives regularly. Gum and pitch collects on knives, and causesexcess friction during operation. The knives mayoverheat and wear. Remove the knives to clean anduse a gum/pitch remover available in specializedretail shops.- Carefully place the knife back in the cutter head. Make sure that the spring is in place.- Place the knife alignment gauge (25) on the cutter head, with the lobe making contact with the edge of the knife.- Apply light pressure on the knife alignment gauge and make sure the knife and knife anchor are centered in the cutter head. IMPORTANT: If the knives and anchors are not centred in the cutter head, they will rubagainst the cutter head carrier and the planer mayget damaged.- While applying light pressure to the knife alignment gauge, tighten the anchor screws by turning them in a counter-clockwise direction, alternating from one side to the other, starting from the outside and working toward the inside.- Reinstall the top and side covers, and make sure the depth scale (on one of the side covers) is facing the front.- Clean the exterior of the planer with a clean, dry cloth. Apply a light coat of paste wax in order to ease cleaning and reduce dust build-up.

SHARPENING KNIVES (Fig. 15)The knives can be sharpened individually with awhetstone. Make sure the whetstone is not wornin the centre - it must be flat. Make sure to removeany burrs on the flat side. If the knives are nicked,they must be replaced or reground. Knives can bereground several times, until they become 14mmwide. Have your knives reground by an experiencedperson.

Fig. 14

Knife

KnifeanchorscrewKnifeanchorSpring

Fig. 15

25

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Green & Yellow E(Earht)

Blue(neutral)N

13amp fuseapproved toBS1362

Brown(live)L

Cable gripOuter sleeve

13amp

ERBAUER 315MM THICKNESSER ERB709BTE

CARBON BRUSH REPLACEMENT (Fig. 16) IMPORTANT! To maintain peak efficiency of the motor, we recommend checking thebrushes after each 50 hours of use. Replace bothcarbon brushes when either has less than 2mmof carbon remaining, or if the spring or wireis damaged or burned. Make sure to replace bothbrushes at the same time even if only one isdamaged.To inspect or replace the carbon brushes:- Remove the brush cap (5) on the motor using a wide, Phillips screwdriver (not included).- Carefully pull out the spring-loaded brush assemblies (40). Repeat for the opposite side of the motor (behind the dust extraction adapter).- Insert new brush assemblies into guide channels, with the carbon part going in first. Make sure to fit the two metal “ears” into their slots in the channel.- Remember to replace both end caps after inspecting or the servicing brushes. Tighten the brush cap but do not over tighten.

Fig. 17

Brush opening

Fig. 16

PLUG REPLACEMENT (Fig. 17)If you need to replace the fitted plug then follow the instructions below. IMPORTANT: The wires in the mains lead are coloured in accordance with the followingcode: Blue – NeutralBrown – LiveGreen/Yellow – EarthAs the colours of the wires in the mains leadof this appliance may not correspond with the coloured markings identifying the terminals inyour plug, proceed as follows. The wire, which iscoloured blue, must be connected to the terminal which is marked with an N or coloured black. Thewire, which is coloured brown, must be connectedto the terminal which is marked with an L orcoloured red. The wire, which is coloured green/yellow, must be connected to the remainingterminal which is marked with an E or . WARNING: Never connect live or neutral wires to the earth terminal of the plug. Only

5

5

40

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ERBAUER 315MM THICKNESSER ERB709BTE

fit an approved 13 Amp BS1363/A plug and thecorrect rated fuse. NOTE: If a moulded plug is fitted and has to be removed take great care in disposing ofthe plug and severed cable, it must be destroyedto prevent engaging into a socket.

STORING (Fig. 18)- Store the tool in a cool, dry place. Clean and lubricate it prior to storage.- Apply a light coat of oil to the knives in order to protect them from moisture. Make sure to clean the knives after storing.- Place the knife alignment gauge (25), hex keys (22, 23 & 24) and open-end wrench (26) inside the storage compartment (7) located in the top cover.- Fold the power cord and place it on top of the cutter head assembly at the rear of the tool.- Move the In-feed/out-feed extension tables up when the tool is not in use.

Fig. 18

ENVIRONMENTAL PROTECTION Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with yourLocal Authority or retailer for recycling advice. Forfurther information visit www.recyclemore.co.uk.

26 2524

23

22

7

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ERBAUER 315MM THICKNESSER ERB709BTE

PROBLEM CAUSE SOLUTIONMotor does not start. 1. Check that the unit is

plugged in.2. Power-source fuse or time-delay fuse went off.3. Carbon brushes are worn.

1. Plug unit in. Make sure the outlet is powered.2. Check the circuit breaker or time-delay fuse.3. See carbon brush replacement in the “Maintenance” section.

Motor overheats. 1. Motor overloaded during operation.2. Air circulation through the motor restricted.

1. Reduce cutting load; make lighter cuts.2. Clean the motor and dust collecting areas around the motor to provide normal air circulation.

Cutter head slows orsqueals when cutting,especially on start-up.

1. Pulley belts stretched or worn out.

1. Have the pulley replaced by an authorized service centre.

Vibration whenrunning or cutting.

1. Loose or damaged knife.2. Worn cutter head bearings.

1. Tighten or replace knife.2. Have knife replaced by an authorized service.

Gouging at ends ofboard (snipe).

1. Dull knives.2. Too little support of long boards.

1. Replace or sharpen knives.2. Provide better support for long boards.

Gouging at ends ofboard (snipe).

1. Dull knives.2. Too little support of long boards.

1. Replace or sharpen knives.2. Provide better support for long boards.

Grain is ragged. 1. Wood moisture is too high. 1. Plane dry wood only.

Rough, raised grain. 1. Dull knives.2. Cut is too deep.3. Wood moisture is too high.

1. Replace or sharpen knives.2. Reduce depth of cut.3. Use dry wood or wood with less moisture.

Motor stalls or shutsoff during a cut.

1. Motor overloaded during operation.2. Tool circuit breaker has tripped.3. Short circuit in motor or loose connection.4. External circuit breaker tripped.5. Worn motor carbon brushes.

1. Reduce cutting load; make lighter cuts.2. Reset the tool.

3. Consult an authorized service centre.4. Reset circuit breaker.5. Replace motor carbon brushes.

TROUBLE SHOOTING

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ERBAUER 315MM THICKNESSER ERB709BTE

PROBLEM CAUSE SOLUTIONBoard feeds in butdoes not movethrough.

1. Out-feed jammed.2. Too much pressure on the cutter head caused by a long board.

1. Clean the tool.2. Use supports to hold workpiece up.

Board thickness doesnot match depthscale.

1. Depth scale indicator not set correctly.

1. Have the indicator repaired by an authorized service centre.

Excessive dust in theair.

1. Leaking bag or loose vacuum connection (if any is used).

1. Check the dust chute connections.

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ERBAUER 315MM THICKNESSER ERB709BTE

Declaration of Conformity

Machine Directive 2006/42/ECEMC directive 2014/30/EU

EN 61029-1:2009+A11EN 61029-2-3:2011

EN 55014-1:2006/A2:2011EN 55014-2:1997/A2:2008

EN 61000-3-2:2014EN 61000-3-11:2000

This statement covers machines whose number series is between 1 and 100000.

Erbauer (UK) LTD BA22 8RT

Authorised Signatory and technical file holder

ERBAUER 315MM THICKNESSERERB709BTE

We, Importer

Declare that the product

Complies with the following Directives:

Date: 01/06/16

Signature:

Name: Peter Harries

Erbauer (UK) LtdQuality Manager 2016

Standards and technical specifications referred to:

2011/65/EU Restrictions of the use of certain hazardous substances in electrical and electronic equipment(RoHS)2012/19/EU Waste Electrical and Electronic Equipment (WEEE)Regulation (EC) No 1907/2006, concerning the Registration, Evaluation, Authorization and Restriction ofChemicals (REACH).

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ERBAUER 315MM THICKNESSER ERB709BTE