1

OWNER’S MANUAL

PS500500 Gallon Poultry House Washer

2

BELL EQUIPMENT LLC OWNER’S MANUAL

Thank you for buying the PS500. Your new 500 gallon Poultry House Sprayer is built with quality, dependability, andservice after the sale.

This sprayer is designed to clean and disinfect even the dirtiest of poultry houses. The PS500 is built with a pivoting 5 nozzle boom, allowing you to easily change the boom orientation to spray the walls, ceiling, or floor. The PS500 is also equipped with a

boom jet nozzle that will clean the ceiling and is located on the very back and in the center of the sprayer so that it is easy to

change the direction of the spray. Another great feature of the PS500 is the 800 psi handgun with a spring loaded rewind hose

reel, ideal for cleaning and disinfecting your fans as well as those hard to reach places where the booms may not be able to reach

very well. Further more, this sprayer is designed to do all this and maneuver in the poultry house with the greatest of ease.

This booklet is made to inform you of the maintenance and operation needed to use this sprayer. This booklet’s intention is to

familiarize the owner with the machine before operation. So, please, take time to read over this booklet and take the proper

precautions before using the PS500.

Bell Equipment LLC would like to thank you again for choosing this product and if you have any questions feel free to give us a call at 1-662-886-8550.

WARRANTY

All Field Sprayers are under warranty by Bell Equipment LLC for a one year period from the date of purchase. This warranty only applies to defects in workmanship or manufactures defects in their components. This warranty does not cover any misuse,

abuse, or parts that may freeze & break. Owners are responsible for these issues. Parts proven defective within the one-year

period will be replaced at no charge.

Bell Equipment LLC must be notified immediately of any defects or parts broken due to shipping on the sprayer. After the one-

year period all warranty is void. No product will be accepted for return without authorization. All returned goods must be

packaged securely and shipped with transportation charges prepaid.

For further information regarding parts or warranty, contact:

Bell Equipment LLC 104 Eastman Street Greenwood, MS 38930 Phone: 1-662-886-8550

3

Operation & Instructions of New Sprayer

Check for OVERHEAD clearance – pay special attention if the center boom is up.

Before starting work, analyze the area to determine the best – and safest – operating procedure. Plan your

travel straight forward, whenever possible. Avoid sharp turns at high speeds.

The PS500 comes equipped with slip resistant steps for use when loading water or chemicals. Always use them when mounting or dismounting.

WARNING! Never stand or allow anyone else to stand between the tractor and the sprayer

unless the engine is turned off and parking brake is engaged and the transmission is in park (or

neutral). For stationary PTO operation such as setting the pressure regulator, always place

transmission in park (neutral), engage parking brake and block both tractor and the sprayer tires.

Hitching and Unhitching

All towed loads including the PS500 must be hitched to the drawbar.

WARNING! Never allow anyone to stand between the tractor and the PS500 while the tractor is backing up.

To unhitch, move to level ground, block the tires and set the jack before unhitching. Always make sure that the PTO has completely stopped turning before disengaging the PTO to complete unhitching. Make sureyou use a proper safety hitch pin with safety clip retainer.

Chemical Operations

Always wear the proper clothing and equipment when handling chemicals. The chemical package should

tell you what is needed.

When dry chemicals are to be used, they should be added when the tank is partially filled and the bypass

agitation valve will start mixing. By the time the tank is filled, the chemicals should be thoroughly mixed.

(The return flow from the pressure regulating valve, while the pump is running, is enough to keep chemicals

mixed during operation.)

It is important to keep dry chemicals mixed because when you do not, they settle out forming a hard, crusty

sediment in:

-The diaphragm pump - if this happens the pump may lock up the next time you try to spray possibly

causing pump damage, PTO shaft damage and grave personal injury.

-The tank – always thoroughly flush the system after chemical operations.

NOTE: Do not use chlorine or Chlorinated liquids or products (like Clorox) to flush the pumps or circuits.

4

Operating Procedures

Tractor Selection

PowerThe Diaphragm Pump requires 20 h.p. min. Your tractor should have a minimum of 25-30 PTO horsepower. It also needs to have the ability to stop the PS500 when full of water. We recommend using a

tractor with 45 to 60 PTO Horsepower.

PTOOur PS500 comes equipped with a constant velocity drive shaft. The diaphragm pump is designed to operate at a 540 rpm speed. Tractors come standard with a maximum PTO Speed of either 540 or 1000 rpm. The shape of the PTO Shaft usually indicates the PTO Speed.

WARNING! Do not try to operate your PS500 with a 1000 RPM PTO!

5

PTO COMPONENTS

COMPLETE PTO SHAFT ASSEMBLY

Part # PS DRIVE SHAFT

Pre-Start ConditionsA. Check that the tank is full if using water only, half full if you are to add chemicals.

B. Check that the PTO shaft and attached pump shaft turns freely by hand (DO NOT

attach PTO shaft or operate the pump if the pump does not turn freely by hand

because it may be locked up and may cause serious injury).

C. Attach PTO shaft and lock it.

D. Check that all shields are in place.

E. Check that there is oil showing in the sight glass of the pump. If low, add

SAE30HD.

F. Clean and inspect strainer screen.

G. Check all hoses and fittings for tightness, wear and leakage.

H. Set the following valve lineup:

1) Pump suction valve OPEN

2) Pressure control valve – pressure adjusting handle in the UP position

3) Hose reel ball valve CLOSED

4) Rear boom ball valve OPEN

5) All individual nozzle isolation valves set to achieve desired pattern

I. Check the oil, water and fuel on the tractor.

J. Check lug nuts and check tire pressure (40 psi cold inflation)

7

PS500 Specifications

500 Gallon Polyethylene TankIt comes with:

A. Large fill cap for easy fill and chemical mixing

B. Rectangular sump with the tank drained through the strainer drain

8

Spray BoomsAll nozzles have individual valve cutoffs for differing spray patterns.

Center vertical boom – cluster nozzle (20 GPM with a 20 ft. radius range) creates a circular

spray pattern generally used to clean the rafters, but in the inverted position and at reduced pressure

(100 psi) can be used to disinfect the floor.

Lateral spray boom – Five individual 50-20 spray nozzles (50 degree spray angle and a 2 GPM spray rate each) for a possible 10 GPM.

This boom can also be rotated down to the horizontal position for disinfecting the floor at reducedpressure (100 psi), rotated up in the horizontal position for cleaning the ceiling, or rotated to either the right or left side, depending or your direction of travel, to clean the walls. All side boomnozzles can be adjusted vertically and the valve bodies can rotate 270 degrees for varied spray patterns.On ball valves, handle position indicates whether the valve is open or closed (handle parallel withvalve body, valve is open – handle across valve body, valve is closed.)

Disconnect the quick coupled hi pressure hose feeding boom.1.

2. Loosen the set bolts on the center plate.3. Rotate the boom to the desired position.

4. Adjust boom distance if needed.

5. Retighten the 2 set bolts.6. Reconnect the feed hose quick coupling.

Operating Instructions

Reelcraft Industries, Inc. • 2842 E Business Hwy 30, Columbia City, IN 46725Ph: 800-444-3134 / 260-248-8188 • Fax: 800-444-4587 / 260-248-2605Customer Service: 855-634-9109 • reelcraft@reelcraft.com • www.reelcraft.com

Series 7000 Spring Driven Hose ReelsLow, Medium and High Pressure Model Numbers:

7600 OLP 7830 OLP 7925 OLP 7830 OMP 7600 OHP7640 OLP 7840 OLP 7600 OMP 7840 OMP 7640 OHP7650 OLP 7850 OLP 7630 OMP 7850 OMP 7650 OHP7607 OLP 7850 OLP121 7640 OMP 7400 OHP 7650 OLP-HTH7670 OLP 7850 OLPSW57 7650 OMP 7440 OHP 7850 OLP-HTH1217800 OLP 7900 OLP 7800 OMP 7450 OHP 7925 OLP-HTH

Read this manual carefully before installing, operating or servicing this equipment.

IMPORTANT

Dimensions

A 20 1/4”

B 19 3/4”

C 7 13/16”

D 3 7/8”

E 7”

• Ensure that reel is properly installed before connecting input andoutput hoses.

• Bleed fluid/gas pressure from system before servicing reel.

• Before connecting reel to supply line, ensure that pressure doesnot exceed maximum working pressure rating of reel.

• Remember, even low pressure is very dangerous and can causepersonal injury or death.

• Be aware of machinery and personnel in work area.

• If a leak occurs in the hose or reel, remove system pressureimmediately.

• A high tension spring assembly is contained within the reel.Exercise extreme caution.

• Pull hose from reel by grasping the hose itself, not the controlvalve.

• Ensure that reel, hose, and equipment being serviced areproperly grounded. Use an ohmmeter to check groundcontinuity.

• If reel ceases to unwind or rewind, remove system pressureimmediately. Do not pull or jerk on hose!

• Treat and respect the hose reel as any other piece of machinery,observing all common safety practices.

SAFETYPersonal injury and/or equipment damage may result if proper safety precautions are not observed.

Form# 829-696A Rev: 2/2017

Series 7000 Spring Driven Hose Reels

Page 2 www.reelcraft.com

INSTALLATION INSTRUCTIONS

MOUNTINGCaution: Unless reel was specifieddifferently when ordering, maximuminstallation height is 16 feet. Do notexceed this distance.1. Unpack and inspect reel for damage. Turn by hand to check for smooth operation. Check for completeness.2. Configure reel for top, side or bottom-wind hose dispensing by removing nuts (1) securing guide arm bracket (2). Position guide arm bracket to desired location, and replace nuts. Caution: When changing guide arm positions, the U-bolt must be placed in the proper location as instructed in figure A below. The reel can “latch out” during use if this instruction is not adhered to.3. Position reel on floor, wall, or ceiling. Secure into place using four (customer supplied) bolts (3).

INSTALLING THE INPUT HOSE(S)Warning: Ensure that supply linepressure does not exceed maximumworking pressure rating of reel. Apply pipe thread sealant to all threads. Caution: Use flexible hose connection at input. Do not use rigid plumbing.

1. Connect supply line hose (4) to main shaft input (5) as indicated in illustration.

INSTALLING THE OUTPUT HOSE(S)Warning: Use extreme caution; reelunder tension. Avoid releasing latchmechanism. Apply pipe thread sealant to all threads. 1. Manually turn sheave (10) until spring is tight, back off 3 turns, then latch.2. Route output hose(s) (11) through guide arm bracket (2), U-bolts (12), then through cutout (13) in spool as indicated in illustration.3. Connect output hose(s) (11) to swivel (14) as indicated in illustration.4. Tighten U-bolts (12).5. Charge hose(s). Momentarily open control valve to purge hose(s) of gases. When fluid appears at control valve, close valve. With hose(s) fully charged, release latch and wind output hose(s) onto reel.

ADJUSTMENTSWarning: Use extreme caution; reelunder tension. Avoid releasing latchmechanism. If necessary, adjust springtension on reel by adding or removingwraps of hose from spool, one wrap at atime, until desired tension is obtained. Add wraps to increase tension. Remove wraps to decrease tension.

SERVICE INSTRUCTIONSUser servicing of the reel is limited toreplacing input/output hoses only. Refer all other repairs to an authorized serviceperson or directly to Reelcraft. Failure todo so can result in personal injury and/orequipment damage and may void thewarranty. Warning: Rewind hose on reel, then bleed pressure from system before performing the following proce-dures.

1. Replace hoses in accordance with procedures given in “Installation Instructions” section of this manual.

Caution: When replacing drive spring,hold the center of the spring down as thehub is pulled out. If the center is allowedto raise up, the spring may escape from it’s container with enough force to causeinjuries.

When disposing of old or broken springassemblies, the coils should be welded orwired together to prevent possible injury to scrap handling personnel.

2. All mating moving parts are to be lubricated with Perma Bond or Loctite anti-seize compound.

Figure A

Series 7000 Spring Driven Hose Reels

www.reelcraft.com Page 3

Item # Description #

Req. 7650 OMP 7800 OMP 7830 OMP 7840 OMP 7850 OMP 7400 OHP 7440 OHP

1 Swivel Assembly 1 S602033 S602033 S602033 S602033 S602033 S602033 S6020333 90° Ell 1 None None None None None None None4 Sheave Assembly 1 S260011 S260011 S260011 S260011 S260011 S600364 S6003645 Drive Spring Assembly 1 S260053 S260053 S260053 S260053 S260053 S260053 S2600536 Spring Arbor Assembly 1 S600621 S600621 S600621 S600621 S600621 S600621 S6006217 Gasket 1 S260069 S260069 S260069 S260069 S260069 S260069 S2600698 Spring Case Assembly 1 S260074 S260074 S260074 S260074 S260074 S260074 S26007410 Main Shaft 1 602231 602231 602231 602231 602231 602231 60223111 1 1/4” Snap Ring 2 300007 300007 300007 300007 300007 300007 30000712 Base Assembly 1 600016 600016 600016 S600016 S600016 S600016 S60001613 1/2-13 Set Screw 1 S35-84 S35-84 S35-84 S35-84 S35-84 S35-84 S35-8414 Guide arm with Rollers 1 S600017 S600017 S600017 S600017 S600017 S600017 S60001715 Bumper Stop Assembly 1 1-HR1004-3 None 2-HR1004-3 2-HR1004-3 2-HR1004-3 None 1-HR1004-3A16 5/16-18 Locknut 4 300107 300107 300107 300107 300107 300107 30010717 10-32 x 3/8” Nyloc Nut 7 S82-15 S82-15 S82-15 S82-15 S82-15 S82-15 S82-1518 1/2-20 x 5/8” Hex Nut 1 S280-8 S280-8 S280-8 S280-8 S280-8 S280-8 S280-819 Latch Spring 1 S260067 S260067 S260067 S260067 S260067 S260067 S26006721 10-32 Shoulder Screw 1 S393-2 S393-2 S393-2 S393-2 S393-2 S393-2 S393-222 Latch Pawl Assembly 1 S600018 S600018 S600018 S600018 S600018 S600018 S60001823 3/8-24 Jam Nut 1 S76-106 S76-106 S76-106 S76-106 S76-106 S76-106 S76-10624 Spring Case Stud 1 S260031 S260031 S260031 S260031 S260031 S260031 S26003125 U-bolt 1 3-117440 3-117440 3-117440 3-117440 3-117440 3-117440 3-11744026 1/4-20 x 3/8” Locknut 2 261650-1 261650-1 261650-1 261650-1 261650-1 261650-1 261650-128 Swivel Union 1 S257-26 S257-26 S257-26 S257-26 S257-26 S257-72 S257-72

5-260043 None 6-260043 7-260043 8-260043 None 8-2600443/8” x 50’ None 1/2” x 30’ 1/2” x 40’ 1/2” x 50’ None 1/4” x 40’

1/2” NPT(F) 1/2” NPT(F) 1/2” NPT(F) 1/2” NPT(F) 1/2” NPT(F) 1/4” NPT(F) 1/4” NPT(F)2600 PSI 3250 PSI 3250 PSI 3250 PSI 3250 PSI 5000 PSI 5000 PSI

Hose Assembly Hose I.D. x Length Reel Inlet Connection Max. Operating Pressure Max. Operating Temperature 210 °F 210 °F 210 °F 210 °F 210 °F 210 °F 210 °F

Spray GunModels 3381-0010 and 3381-0011

Form 257 (4-03)

SPECIFICATIONS:Maximum Pressure: 1200 psi

Maximum Capacity: Model 3381-0010 - 25 gpmModel 3381-0011 - 30 gpm

Barrel Length: Model 3381-0010 - 17" Model 3381-0011 - 21"

Port-NPT: 1/2" Inlet (M)

(Note: Gun comes equipped with a 1/2" hose barb inlet. Simply remove hose barb for 1/2" male inlet.)

REF. QTY. PARTNO. REQ'D. NUMBER DESCRIPTION

1 1 9920-232 Washer2 1 9920-230B Inlet Port3 1 9920-193 Hand Grip5 1 9920-231 Plug6 1 * O-ring7 1 9920-233 Spring8 1 * Poppet9 1 * Seat10 1 9920-7.1615.3 Body, Welded

Assy for -001010 1 9920-13.1615.8 Body, Welded

Assy for -001111 1 * O-ring12 1 9920-239 Plunger13 1 * O-ring14 1 9920-241 Guide15 1 9920-246 Trigger16 1 9920-245C Locking Clip17 1 9920-194 Pin18 1 9920-1751 Washer19 1 9920-5587-68 Nut

22 1 9920-192 Front Grip23 1 9920-247 Bracket25 2 9920-5931 Bolt26 2 9920-1751 Washer27 2 * O-ring28 1 9920-237 Regulator31 1 9920-183 Shroud for -001031 1 9920-408 Shroud for -001132 1 9920-158 Nozzle Retainer

for -001032 1 9920-407 Nozzle Retainer

for -001133 1 * O-ring34 1 * O-ring35 1 3385- Nozzles 3385-2300,

-3000, -3500, -4000, -4500, -5000, -5500, -6000, -7000

36 1 9910-110130 Hose Barb, wingnut, gasket

Note: When ordering parts, give QUANTITY, PART NUMBER,DESCRIPTION and COMPLETE ACCESSORY NUMBER.Reference numbers are used ONLY to identify parts in the drawing and are NOT to be used as order numbers.

* Repair Kit No. 9920-KIT10/11 consists of the following:(1) Ref. 6 O-ring 9920-3100, (1) Ref. 8 Poppet 9920-71903.1, (1)Ref. 9 Seat 9920-129, (1) Ref. 11 O-ring 9920-2050, (1) Ref. 13 O-ring 9920-109, (2) Ref. 27 O-rings 9920-119, (1) Ref. 33 O-ring9920-115, and (1) Ref. 34 O-ring 9920-124.

DP-407.1 DIAPHRAGM PUMPParts & Instruction Manual

7-M-46 REV 9/15

Price $10.00

CDS-JOHN BLUE COMPANYDIVISION OF ADVANCED SYSTEMS TECHNOLOGY, INC.

165 Electronics Blvd., Huntsville, Alabama 35824Telephone: (256) 721-9090 • FAX (256) 721-9091 • Call Toll Free: 1-800-253-2583

2

WARNING

DP-407.1 PUMP DIMENSIONS

3

or combustible fluids.

4

WARNING: USE OF THIS PRODUCT FOR ANY PURPOSES OTHER THAN ITS ORIGINAL INTENT, ABUSE OF THEPRODUCT, AND/OR MODIFICATION TO THE ORIGINAL PRODUCT IS STRICTLY PROHIBITED BY CDS-JOHN BLUECOMPANY. CDS-JOHN BLUE COMPANY RESERVES THE RIGHT TO DENY WARRANTY OR LIABILITY CLAIMS INANY/ALL SITUATIONS INVOLVING MISUSE, ABUSE OR MODIFICATION.

THE ORIGINAL INTENT OF THIS PRODUCT DOES NOT INCLUDE USE WHERE THE MAXIMUM ALLOWED SPEED,PRESSURE, OR TEMPERATURE IS EXCEEDED, AND IT DOES NOT INCLUDE APPLICATION UTILIZING FLUIDSTHAT ARE NOT COMPATIBLE WITH THE PRODUCT’S COMPONENT MATERIALS. DO NOT USE THIS PRODUCTWITH FLAMMABLE OR COMBUSTIBLE FLUIDS SUCH AS GASOLINE, KEROSENE, DIESEL, ETC.…, AND DO NOTUSE IN EXPLOSIVE ATMOSPHERES. FAILURE TO FOLLOW THIS NOTICE MAY RESULT IN SERIOUS INJURY AND/ORPROPERTY DAMAGE AND WILL VOID THE PRODUCT WARRANTY. IF IN DOUBT ABOUT YOUR APPLICATION,CONTACT YOUR STOCKING DEALER OR THE CDS-JOHN BLUE TECHNICAL STAFF AT 1-800-253-2583.

5

6

After use, in order to prevent damage, flush pump and let operate for a few minutes at working pressure witha solution that will neutralize the liquid last pumped (refer to that manufacturer’s instructions). Afterward empty thepump, so that the pressure drops to zero (“0”), and then let the pump run without liquids for two minutes.To protect pump from freezing, flush pump per instructions above (after use) and then flush with straightRV-antifreeze. Empty the pump per the instructions above.

7

8

9

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G 2

❖ ❖ ❖ ❖ ❖ ❖❖

TROUBLES AND CURESTROUBLES CAUSES CURES

The pump doesn’t reach therequired pressure

The pressure gaugefluctuates

The liquid flow is irregular

Output drops and the pumpis noisy

Oil comes out of thedischarge pipe

Oil is changing color intowhite

• valves have worn seats• suction hose with air pockets or irregular

elbows• worn nozzles or with wrong diameter

(see chart)• Clogged strainer

• pump is sucking air, or air hasn’t beenevacuated completely

• valves blocked

• the air in the pulsation-damper is incorrectlyset

• oil level is too low

• one or more diaphragms are broken

• Diaphragms failures. Stop pump immediately.

• check valves• check hoses

• check nozzles

• clean strainer

• start pump with the gun open, to evacuate theair and commutate

• clean and change valves

• check pressure in pulsation damper (see chart)

• top up with oil to correct level (halfway of thesump), when pump is operating

• Drain the pump of oil. Dismantle the head andchange diaphragms. Fill to the correct oil level.

• Drain the pump of oil. Dismantle the head andchange diaphragms. Fill to the correct oil level.

CDS-JOHN BLUE COMPANYDIVISION OF ADVANCED SYSTEMS TECHNOLOGY, INC.165 Electronics Blvd., Huntsville, Alabama 35824Telephone: (256) 721-9090 • FAX (256) 721-9091 • Call Toll Free: 1-800-253-2583

THIS WARRANTY IS IN LIEU OF ALL OTHER WRITTEN OR EXPRESS WARRANTIES AND REPRESENTATIONS. ANYIMPLIED WARRANTIES INCLUDING MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE AREEXPRESSLY LIMITED TO THIS WRITTEN WARRANTY. CDS-JOHN BLUE COMPANY SHALL NOT BE LIABLE FORCONSEQUENTIAL DAMAGES.Use of this product for any purpose other than its original intent, abuse of the product, and/or any modification to theoriginal product is strictly prohibited by the manufacturer, CDS-John Blue Company. Any modification to the product shouldbe approved by CDS-John Blue Company prior to use. CDS-John Blue Company will deny Warranty claims and liabilityin any situation involving misuse, abuse or modification.Each new machine or component manufactured by CDS-John Blue Company through original buyer is warranted by CDS-John Blue Company to buyer and to any party or parties to whom buyer may resell, lease or lend the equipment to befree from defects in material and workmanship under normal use and service. This obligation of CDS-John Blue Companyunder this warranty is limited to the repair or replacement of defective parts or correction of improper workmanship of anyparts of such equipment which shall within one year from the date of CDS-John Blue’s original delivery thereof, be returnedto CDS-John Blue’s factory, transportation charges prepaid and which CDS-John Blue Company shall determine to itssatisfaction upon examination thereof to have been thus defective. When it is impractical to return the defective parts ofsuch equipment to CDS-John Blue’s factory, then CDS-John Blue shall have no liability for the labor cost involved inrepairing or replacing any such parts and shall be liable solely for supplying the material necessary to replace or repairthe defective parts, provided that prior thereto CDS-John Blue Company shall have determined to its satisfaction that anysuch parts are thus defective.This warranty shall not apply to any equipment which shall have been repaired or altered outside CDS-John Blue’s factoryin any way so as to affect its durability, nor which has been subjected to misuse, abuse, negligence or accident, or operatedin any manner other than in accordance with operating instructions provided by CDS-John Blue Company. This warrantydoes not extend to repairs made necessary by the use of inferior or unsuitable parts or accessories, or parts or accessoriesnot recommended by CDS-John Blue Company.CDS-John Blue Company makes no warranties in respect to parts, accessories or components not manufacturedby CDS-John Blue Company, same ordinarily being warranted separately by their respective manufacturers.DIVISION OF ADVANCED SYSTEMS TECHNOLOGIES HUNTSVILLE, AL (256) 721-9090

LIMITED WARRANTY

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