4th quarter contractor business meeting november 4, 2011 mike kehoe plant engineering facilities...

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4th Quarter Contractor Business Meeting November 4, 2011 Mike Kehoe Plant Engineering Facilities Session

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Page 1: 4th Quarter Contractor Business Meeting November 4, 2011 Mike Kehoe Plant Engineering Facilities Session

4th Quarter Contractor Business Meeting

November 4, 2011

Mike KehoePlant Engineering

Facilities Session

Page 2: 4th Quarter Contractor Business Meeting November 4, 2011 Mike Kehoe Plant Engineering Facilities Session

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Agenda

– Contract Documents– Contract Terms and Conditions– Contractor On-Site Staffing– EM 1000, Environmental Controls Manual – Mark Sink– Working Within Equipment Swing Radius – Ed Binder– Contractor Crane Operations – Phil Gross– Contractor Quality Control

Page 3: 4th Quarter Contractor Business Meeting November 4, 2011 Mike Kehoe Plant Engineering Facilities Session

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Contract Documents

• Be familiar with all of the documents that make up the contract.

• Be familiar with the terms and conditions of the contract.

• Perform in accordance with the contract documents.

• Provide appropriate contract documents to site personnel.

Page 4: 4th Quarter Contractor Business Meeting November 4, 2011 Mike Kehoe Plant Engineering Facilities Session

Contract Terms and Conditions

– Purchase Order– Outline Agreement– Appendix A – Construction terms and conditions – or Appendix A  - Commercial terms and conditions– Special Conditions of the Contract for Construction Projects

(Modifications to the General Conditions)– Handbook for new employees, contractors & visitors– DOD contract terms and conditions– Contractor’s EH&S Resource Manual – Specifications– Drawings – Code compliance

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Page 5: 4th Quarter Contractor Business Meeting November 4, 2011 Mike Kehoe Plant Engineering Facilities Session

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Contractor On – Site Staffing

• Appendix A – Construction Paragraph 24 states:

– The Contractor shall provide superintendence of the Work and have a Superintendent satisfactory to the Owner on the work site at all times during progress of the Work.

– The Superintendent shall efficiently supervise the Work until its completion.

– The Superintendent shall have full authority to act on behalf of the Contractor, and all instruction given by the Owner to the Superintendent shall be considered as given to the Contractor.

– Its shall be the responsibility of this Contractor’s Superintendent to coordinate the Work of its Subcontractors.

Page 6: 4th Quarter Contractor Business Meeting November 4, 2011 Mike Kehoe Plant Engineering Facilities Session

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EM 1000, Environmental Controls Manual

HOW TO MANAGE RECYCLABLE MATERIALS AND OTHER WASTES AT NNS

• All recyclable materials shall be separated into the proper containers.

• General trash, such as cigarette butts, lunch wrappers, and food waste shall be disposed of in regular trashcans or in dumpsters marked for such.

SOME TYPES OF RECYCLABLE MATERIALS GENERATED AT NNS

SCRAP METAL

• Scrap metal shall be sent to the Scrap Yard (Stop 440) for recycling.

• Types of scrap metal include steel plate, blocks, chips, grindings, and shavings.

• When packaging scrap metal chips, grindings, and shavings, 55 gallon steel drums or smaller containers shall be used. For all other scrap metals, skiffs or roll-off containers, as appropriate, shall be used.

• Scrap metal generally cannot be in lengths longer than 6 feet. Contact O53 at the Scrap Yard for questions regarding larger sizes.

Page 7: 4th Quarter Contractor Business Meeting November 4, 2011 Mike Kehoe Plant Engineering Facilities Session

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EM 1000, Environmental Controls Manual

CARDBOARD

• In office areas where janitorial services are provided, cardboard shall be broken down and stored next to the paper recycling barrels.

• Cardboard recycled in areas not served by Department O46 shall be broken down, secured and shipped to Stop 550 for recycling. This includes all shops and ships.

• For variances to these locations call 0-7849.

NON-HAZARDOUS SPENT ABRASIVES

• This material is re-used by the local landfill.

• Place materials in 55-gallon drums and label properly. (Larger containers are available for bulk quantities.)

• Aluminum abrasives are picked up by vendors at locations identified by Surplus Sales.

ASPHALT

• Contractors are required to recycle or reuse the clean asphalt they remove during construction projects at NNS.

Page 8: 4th Quarter Contractor Business Meeting November 4, 2011 Mike Kehoe Plant Engineering Facilities Session

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Working Within Equipment Swing Radius

MRR(Maximum Reach Radius)

WR(Work Radius)

Excavation

Excavator(“Heavy Equipment”)

BucketIllustration of MRR and WR

at the excavation site.

Page 9: 4th Quarter Contractor Business Meeting November 4, 2011 Mike Kehoe Plant Engineering Facilities Session

Bucket

No-GoMarkers

MRR(Maximum Reach Radius)

SAFE ZONE

DANGER

ZONEDo Not Enter

WithoutAuthorization

Illustration of

Danger and Safe Zones

Working Within Equipment Swing Radius

Page 10: 4th Quarter Contractor Business Meeting November 4, 2011 Mike Kehoe Plant Engineering Facilities Session

Conduitor Pipe Orange

Safety Fence

OrangeBarrels

ExcavationTrench

Illustration of

“No Go” Markers

Working Within Equipment Swing Radius

Page 11: 4th Quarter Contractor Business Meeting November 4, 2011 Mike Kehoe Plant Engineering Facilities Session

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In addition to surveillance, contractor crane operations may be audited at any time while on Newport News property to ensure:

– The Certificate of Compliance is properly completed and displayed on the crane.

– The ODCL was properly completed and retained.– All installed safety devices are operational.– The operator understands how to report a crane

accident.– Equipment OSHA inspections and tests are up-to-date.– A completed lift plan is on site and being used.

Contractor Crane Operations - Surveillance

Page 12: 4th Quarter Contractor Business Meeting November 4, 2011 Mike Kehoe Plant Engineering Facilities Session

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Typical Crane Related Discrepancy Report (CRDR)Observations

Operator Error

Removed Anti Two-Blocking Device

Tipped Crane Up

Side loaded crane boom

Not setting outriggers properly

Operating with damaged running rope

Talking on cell phone while operating crane

Did not check out crane prior to making lifts

Working Under/On Load

Passing loads over people’s head

Allowing personnel to work on or under a suspended load

Travel Path

Parking vehicles in yellow travel path

Leaving material in yellow travel path

Improper Rigging

Using damaged slings

Using handling equipment improperly

Lifting unbalanced loads

Point loading hooks

No or Inadequate Lift Plans

Failure to have a lift plan on the job site.

Failure to provide complete details and/or process to make a successful lift on a lift plan.

Page 13: 4th Quarter Contractor Business Meeting November 4, 2011 Mike Kehoe Plant Engineering Facilities Session

Contractor Crane Operations - Lift Plans!

• Lift plans are required for each and every lift made while working for HII-NNS on or offsite.

• They must be briefed by the foreman prior to the lift.

• L&H consultants/management will monitor their use and shut down any lift that is not in compliance with this requirement!

Page 14: 4th Quarter Contractor Business Meeting November 4, 2011 Mike Kehoe Plant Engineering Facilities Session

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Contractor Quality Control

• Control of material cleanliness has caused schedule issues, down time, rework and additional costs.

• Contract documents provide level of expectation regarding material handling.

• Contractors must develop their own quality control standards and procedures to provide quality products in accordance with the contract documents.

Page 15: 4th Quarter Contractor Business Meeting November 4, 2011 Mike Kehoe Plant Engineering Facilities Session

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QUESTIONS????

• If you have questions regarding this presentation, please contact your Contract Coordinator or:

Mike Kehoe

O41 – Plant Engineering

757-534-3241

[email protected]