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4” submersible pumps powered by renewable energy sources

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  • 4” submersible pumps powered by renewable energy sources

  • 4HS MultiPower pumps powered by renewable energy sources, is a new range from 4HS pumps with built-in inverter.

    4HS MultiPower pumps can be powered by AC or DC with a wide range of operating voltage (90 - 265 VAC / 90 - 400 VDC). This me-ans that 4HS MP pumps can be connected to solar panels, batteries, wind turbine and a diesel generator.

    A special software algorithm allows for adjusting the hydraulic per-formance to each source and to the available power while maximi-sing the amount of water pumped.

    The built-in electronics insi-de the motor avoid the use of shielded cables and output fil-ters, and it is the ideal solution for any application in remote

    All the advantages of built-in electronics

    locations without surveillance and climatically adverse.

    In fact, in the traditional solu-tions, the solar inverter is pla-

    ced above ground and, being exposed to the weather, could suffer of:

    Overheating

    Water infiltration

    Thermal shock

    Damage by animals or people

    The built-in electronics are directly cooled by the water flow; the operating tempera-ture of the electronic compo-nents is so low as to ensure considerably longer life than a surface inverter affected by high temperatures, humidity, dust and sunlight.

  • control pump start and stop, connecting a float switch, for example. All the protections against overload, surges and dry running are integrated into the on-board inverter.

    If the signal cables are connected to the CM MultiPower control module, it is possible to:

    Control the electric parame-ters (current, power, voltage).

    Record and store all the alar-ms related to the working hours.

    Connect a pressure or a flow sensor to monitor the pump’s performance.

    Connect a pressure or float switch.

    Provide an alarm digital output for remote control.

    4HS MultiPower pump can be installed with CM MultiPower control module or without it, thus becoming a “plug and pump” system.

    If the CM MultiPower con-trol module is not used, si-gnal cables can be used to

    ACDC

    Use of auxiliary genset

    Integrated on-board protection

    If solar energy is absent or insufficient, it is possible to power the pump with an auxi-liary genset to achieve the de-sired pump performance.

    An AC/DC selector is used to change the power source.

    Protection against overload, surges and dry running are integrated into the pump’s electronic circuit.

    Electronic protection against dry running avoids the use of probes.

  • Based on the varying conditions of solar irradiation and tem-perature, MPPT (Maximum Power Point Tracking) maximises the electrical power drawn from the panels and therefore the amount of water pumped.

    The greater the solar irradiation the faster the pump’s rotation speed, and consequently water flow increases.

    When solar irradiation decreases (due to clouds or the different times of day), the pump reduces frequency and therefore the flow, but it continues to provide water until the irradiation falls below a minimum level necessary to ensure operation.

    MPPT: always the maximum power available

    Am

    pe

    re

    Wa

    tt

    Volt

    Isc

    Imp

    MPP

    VocVmp

    Wm

    p

    Impellers and diffusers in stainless steel.

    Built-in no-return valve.

    Centrifugal pump

    Motor

    Permanent magnet motor.

    Resined and incapsulated stator made of AISI 304 stainless steel.

    Water-cooled rotor.

    Kingsbury thrust bearing.

    Completely resin-filled.

    Removable power cable.

    Built-in inverter module (MINT)

  • The helical rotor pump

    Permanent magnet motor

    4HS “H” pumps are equipped with a helical rotor that moves within a double-helix rubber stator.

    The rotor is made of AISI 304 stainless steel and coated with a hard chrome surface.

    During operation, the rotor mo-ves on the rubber surface and is lubricated by the pumped water.

    The flow rate is directly propor-tional to the pump speed while the pressure supplied is kept al-most constant.

    In this way, unlike a centrifugal pump, the helical rotor pump provides high head even at low rpm, ensuring water on surfa-ce even with very low available power or low solar irradiation.

    In addition, the helical rotor pu-mps feature higher hydraulic

    4HS MP pumps are equipped with a permanent magnet mo-tor.

    The rotor uses Neodymium ma-gnets coated with thin layers of copper and nickel to ensure greater reliability and durability in addition to superior magne-tic performance.

    High motor efficiency and star-ting torque make it possible for the pump to run even in low-light conditions.

    The integrated inverter module converts DC energy into useful electrical energy to drive the motor efficiently and, at the same time, adjusts the pump

    efficiency than centrifugal pu-mps having the same flow. This saves in the number of solar panels necessary for the appli-cation.

    speed according to the avai-lable irradiation, maximising the power extracted (MPPT).

    Overload, overheating, dry-run protections are integrated on board.

  • Performance4HS 01/03H MP

    * Max external diameter including cable and cable cover

    daily radiation can then be con-sidered as the number of hours the pump works with 1 kW/m2, the value of reference for defi-ning solar panel performance.

    Dividing the required water quantity by the hours, nominal flow is calculated and, in addi-tion to the required head, the right pump can be selected.

    For the correct selection of a 4HS MultiPower pump to be used in a photovoltaic system, it is necessary to know:

    Desired daily water quantityTotal dynamic headInstallation location

    Based on location it is possible to calculate average daily ra-diation [kWh/m2/day]. Average

    Pump selection

    LatitudeLongitude

    Daily averageirradiance[kWh/m2]

    1 kWh/m2≈

    1h @ 1kW/m2Q[m3/h] =

    Qd/ h

    Daily delivery Qd[m3]Total head H [m]

    Model Voltage Max current

    Powerfactor

    Maxpower

    Length Discharge Pumpweight

    Maxdiameter*

    Packingdimensions

    Totalweight

    4HS [A] P1 [W] [mm] [kg] [mm] [cm] [kg]

    01/03H MP 90-400 VDC90-265 VAC

    13 (100 VDC)13 (100 VAC)

    1 1300 1385 1 1/4” 21 99 * 120x20x29 22

    0

    1

    2

    3

    4

    5

    6

    7

    P1 [W]

    328 ft295 ft262 ft230 ft197 ft164 ft131 ft98 ft

    66 ft

    0

    5

    10

    15

    20

    25

    Q [

    l/m

    in]

    P1 [W]

    755ft230m

    689ft210m

    623ft190m

    558ft170m

    492ft150m

    427ft130m

    361ft110m

    295ft90m

    230ft70m

    0

    0,2

    0,4

    0,6

    0,8

    1

    1,2

    1,4

    1,6

    0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400

    Q [

    m3/h

    ]

    P1 [W]

    Q [

    U.S

    .gp

    m]

    For a full sizing of your so-lar pumping system, it is re-commended using Nastec Solar Calculator (NSC) at:

    solar.nastec.eu

    NSCCalculator

  • 328 295 262 230

    197 164 131 98 66

    P1 [W]

    328 295 262 230 197 164 131 98 66

    P1 [W]

    361 110m

    328 100m

    29590m

    262 80m

    230 70m

    197 60m

    164 131

    40m 50m

    98 30m

    66 20 m

    394 120m

    1

    1 ,5

    2

    2,5

    3

    3,5

    0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000

    130m 140 m 150m 160m

    14

    12

    10

    8

    6

    4

    2

    0

    50

    40

    30

    20

    10

    0 0

    0,5

    Q [

    l/m

    in]

    Q [

    m3/h

    ]

    P1 [W]

    Q [

    U.S

    .gp

    m]

    328 ft295 ft262 ft230 ft

    197 ft164 ft131 ft98 ft66 ft

    0

    2

    4

    6

    8

    10

    12

    14

    P1 [W]

    328 ft295 ft262 ft230 ft197 ft164 ft131 ft98 ft66 ft

    0

    10

    20

    30

    40

    50

    Q [

    l/m

    in]

    P1 [W]

    328ft100m

    295ft90m

    262ft80m

    230ft70m

    197ft60m

    164ft50m

    131ft40m

    98ft30m

    66ft20m

    0

    0,5

    1

    1,5

    2

    2,5

    3

    3,5

    0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400

    Q [

    m3/h

    ]

    P1 [W]

    Q [

    U.S

    .gp

    m]

    Performance

    4HS 02/02H R MP

    4HS 02/02H MP

    * Max external diameter including cable and cable cover

    Model Voltage Max current

    Powerfactor

    Maxpower

    Length Discharge Pumpweight

    Maxdiameter*

    Packingdimensions

    Totalweight

    4HS [A] P1 [W] [mm] [kg] [mm] [cm] [kg]

    02/02H MP 90-400 VDC90-265 VAC

    13 (100 VDC)13 (100 VAC)

    1 1300 1350 1 1/4” 19,5 99 * 120x20x29 20,5

    02/02HR MP 90-400 VDC90-265 VAC

    16 (125 VDC)16 (125 VAC)

    1 2000 1400 1 1/4” 20,5 99 * 120x20x29 21,5

  • Model Voltage Max current

    Powerfactor

    Maxpower

    Length Discharge Pumpweight

    Maxdiameter*

    Packingdimensions

    Totalweight

    4HS [A] P1 [W] [mm] [kg] [mm] [cm] [kg]

    05/04 MP 90-400 VDC90-265 VAC

    16 (100 VDC)16 (100 VAC)

    1 1600 879 1 1/2” 19,5 99 * 120x20x29 20,5

    05/08 MP 90-400 VDC90-265 VAC

    16 (187 VDC)16 (187 VAC)

    1 3000 1013 1 1/2” 22 99 * 120x20x29 23

    * Max external diameter including cable and cable cover

    CM MultiPower installation is recommended for points of operation on the dashed lines.

    Performance

    4HS 05/04 MP

    4HS 05/08 MP

    0

    1

    2

    3

    4

    5

    6

    7

    8

    0 0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    110

    120

    130

    5

    10

    15

    20

    25

    30

    35

    0 200 400 600 800 1000 1200 1400 1600 1800 2000

    Q [

    l/m

    ln]

    Q [

    U.S

    .gp

    m]

    P1 [W]

    4HS 05/04 MP

    Q [

    m3/h

    ]

    20 m (66 ft)

    25 m (82 ft)

    30 m (98 ft)

    35 m (115 ft)

    40 m (131 ft)

    45 m (148 ft)

    50 m (164 ft)

    55 m (180 ft)

    0

    1

    2

    3

    4

    5

    6

    7

    8

    0 0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    100

    110

    120

    130

    5

    10

    15

    20

    25

    30

    35

    0 300 600 900 1200 1500 1800 2100 2400 2700 3000 3300

    Q [

    l/m

    ln]

    Q [

    U.S

    .gp

    m]

    P1 [W]

    Q [

    m3/h

    ]

    40 m (131 ft)

    50 m (161 ft)

    60 m (197 ft)

    70 m (230 ft)

    80 m (262 ft)

    90 m (295 ft)

    100 m (328 ft)

    110 m (361 ft)

    4HS 05/08 MP

  • Model Voltage Max current

    Powerfactor

    Maxpower

    Length Discharge Pumpweight

    Maxdiameter*

    Packingdimensions

    Totalweight

    4HS [A] P1 [W] [mm] [kg] [mm] [cm] [kg]

    08/03 MP 90-400 VDC90-265 VAC

    16 (113 VDC)16 (113 VAC)

    1 1800 858 1 1/2”2”

    19,4 99 * 120x20x29 20

    08/05 MP 90-400 VDC90-265 VAC

    16 (187 VDC)16 (187 VAC)

    1 3000 950 1 1/2”2”

    21 99 * 120x20x29 22

    CM MultiPower installation is recommended for points of operation on the dashed lines.

    * Max external diameter including cable and cable cover

    Performance

    4HS 08/03 MP

    4HS 08/05 MP

    0

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    0 0

    20

    40

    60

    80

    100

    120

    160

    140

    180

    200

    5

    10

    15

    20

    25

    45

    40

    35

    30

    50

    0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200

    Q [

    l/m

    ln]

    Q [

    U.S

    .gp

    m]

    P1 [W]

    4HS 08/03 MP

    Q [

    m3/h

    ] 20 m (66 ft)

    25 m (82 ft)

    30 m (98 ft)

    35 m (115 ft)

    40 m (131 ft)

    45 m (148 ft)

    0 300 600 900 1200 1500 1800 2100 2400 2700 3000 3300

    P1 [W]

    35 m (115 ft)

    45 m (148 ft)

    55 m (180 ft)

    65 m (213 ft)

    75 m (246 ft)

    4HS 08/05 MP

    0

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    0 0

    20

    40

    60

    80

    100

    120

    160

    140

    180

    200

    5

    10

    15

    20

    25

    45

    40

    35

    30

    50

    Q [

    l/m

    ln]

    Q [

    U.S

    .gp

    m]

    Q

    [m

    3/h

    ]

  • Ref Description Material

    1 Power supply cable with removable connector for drinking water applications

    AISI 304 + ACS-KTM-WRAS compliant

    3 MINT: Electronic Integrated Module

    4 Cable guard AISI 304

    5 Lower thrust bearing AISI 304

    6 Rubber diaphragm EPDM

    7 Lower bush SiC

    8 Tilting disc AISI 304

    9 Pads AISI420j

    10 Carbon disc CTI25

    11 Shaft with rotor AISI 431

    12 Canned type stator AISI 304

    13 Upper bush SiC

    14 Upper thrust bearing Teflon

    15 Ceramized sleeve AISI 304 + Ceramic

    16 Mechanical seal SiC

    17 Rotating sandguard NBR

    18 Pump filter AISI 304

    19 Pump bracket AISI 304

    Centrifugal pump

    20 Diffusers AISI 304

    21 Impellers AISI 304

    22 Pump shaft AISI 304

    23 Discharge AISI 304

    24 Straps AISI 304

    Helicoidal rotor pump

    25 No-return valve AISI 304

    26 Helicoidal stator EPDM + AISI 304

    27 Supporting pipe AISI 304

    28 Junction AISI 304

    29 Helicoidal rotor AISI 304 cromed

    30 Safety hook AISI 304

    31 Flexible shaft AISI 316

    32 Pump adaptor AISI 304

    Materials

    24

    22

    16

    1513

    14

    4

    1

    3

    23

    20

    21

    18

    17

    19

    12

    11

    109

    87

    5 6

    25

    30

    26

    29

    28

    27

    31

    32

  • 4HS MultiPower

    Max liquid temperature 35°C (92°F)

    Min liquid cooling speed 0.2 m/s

    Characteristics of the pumped liquid clean, chemically not aggressive, not explosive, without solid and fibre content, with max 50 g/m3 sand content

    Protection grade IP68

    Maximum immersion depth 150 m

    Materials Motor and pump in AISI 304 stainless steel

    Cable Flat cable ACS - WRAS - KTM approved

    CM MultiPower Control Module

    Max ambient temperature 50°C (122°F)

    Protection grade IP55

    Materials Aluminium enclosure, PVC labels , cable gland in polyamide (PA), display membrane in polyester (PE)

    Analog input 2 input 4-20 mA + 2 input 4-20 mA or 0-10 V settable by the user

    Digital input 4 input N.O or N.C settable by the user

    Digital output 2 relays output 5 A , 250 VAC, N.O or N.C settable by the user

    User display display LCD backlit, 16 characters x 2 rows, 5 buttons

    Short-circuit protection fuse

    General specifications

    4HS MultiPower pump can be installed both vertically and ho-rizontally, as long as the outlet is never lower than the horizon-tal axis.

    Yes

    No

    Certifications

    CE

    To ensure proper cooling if 4HS is not installed in a 4” well, it is necessary to use a cooling sle-eve.

  • Nastec srlVia della Tecnica 836048 Barbarano Mossano Vicenza - Italy

    tel +39 0444 886289fax +39 0444 [email protected]

    nastec.eu

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    Watertorque GroupAddress: Lot 1 Brand Highway Muchea WA 6501

    Phone: (08) 9195 0351Email: [email protected]