mlff#t, GS 01 488 01 TES

C O N T R O L

488 0 16 SELF-CLOSING Brev OfLAV. f V 2 0 0 0 A ~ .

Santa Lucla dl Plave 201 I 0199 I

MATERIALS - - BOMB (AN0 MON-THREADED PINS): THREADED PINS:

EN11~74UN1~74UNIEN102773Stwl E N 1 1 8 7 4 U N 1 7 3 5 5 7 4 ~ ~ ~

SPRINQS: EN t 50-87 Hamranlo Steel 6.6 EMan

PIVOT AND ANCHOR: EIURIW: UNI EN 10277-3 S t d UNI CBO Wl UNI PI l lS74 S d

Technical Manager w

PURPOSE T h e 4 8 8 0 t t l h l n g e k d ~ k r d o o r s t h a t m u s t ~ b y ~ , ~ g . : h p r e l r m d o o r s . h h ~ , ~ , h a ~ ~ w M e h , n m e n t h s d o o s b k f t h w y ~ ~ , n a e r o n wg~thanw,makesitckse.

STRONG POINTS: C a m p a r e d t o s M l a r h k r O e s ~ ~ o n h ~ a r t 4 8 8 O T l A V ~ ~ - .

acbWtqw thet mka R parllwb sthbb for applkrrlkn pu-: BaytOfSI. f l t l l n g s p e s d t h m k s t o U w w # e p # e h d t t w W ~ t h ~

(= Fig. C). * T h e ~ o f b e ( n g l R t e d # 1 - t y p o s d p r d Y o I ~ , f l * eee. m Fg. 0). Theps0My,as8#edwItharL#5, toad~thedoorInany~.

*SmalLrSk thetdcde&pmmwthattlcan behtdwdlntoanyenvlnmment, ~ c o v 8 r c ~ p s f u r t h e r ~ n l h t h e ~ ~ .

488 0 16 SELF-CLOSING

CHARACTE RIWlCS: The 488 ra 16 hinge d€niuen frwn the 495 e 16 (EXACTA) hhge, the name gmd dhmwbm, M n g and d j u M ( M n g h bight adjustment). The brqih d the &m L

Y ~ : m t h e 4 9 5 i t I s 4 5 m m , w h e w i n t h e ~ i t b V m .

bhrndlonLthatddosiqthedoorthrrtkLBRttedtoand~~theleteral eompwsent of the we4gM of Uw d m , but rot itm vertical cwnponent, so il must be

iittedlnmdimtion w i t h m u m 4 9 5 0 1 6 ~ W t o s u p p o r t t h e w r t i e a l eompanent of the welght of fhe daw mxl enable & to lm wrtleally dusted. Uairrg tb sped screw of one or rn s d c l o s i n ~ ii LB BJSO pagsible to

p e r f e c t a l l g n m e n t o f t h e t h m w m o r e ~ ~ i n s u c h a w a y ~ a a t o ~ W relation I W n to a rninbnum. T h e e p e e d a n d t h e f o r c e ~ w h i e h b d o w ~ U S j n O W 4 8 8 1 16hlnge

1 dqmrls on tha wleigM and slze of the door, an the type of 'latFK, the t y p and

n u d r of join& and ttm aearraey of the filling, wtth w r d to bottl Ihe hinges on the dPor and the fltting ofthe frame to the wall. T h e 8 l r d c m r s & W n g ~ h a s b e a n M e d a n d ~ ~ 5 0 . 0 0 0 ~ d ~ ~ 8 t s I p ( a e e a d h b n 9 QS 01 48801 TES). T h e ~ c a v r w # & W o p e n i n g o f 1 8 1 P d m # ~ ~ ~ l o n p a r I t d o e s n o f m a w h m ~ a n d ~ h t t h e d o o r t m t ~ h W p o g i f i o n k K ~ k n g M w .

RECOMUENMD CAPACITV: Fordows-upto40Kghw488~ 16 f i l n g ~ a r e n r e r w n ~ f f t t e d t o t h e t o p ~ h t b m o f thdoorandone495~ 16~ff#edhthemiddleof~doordoor F o r d o o r s w e i g h i n g ~ M P n d 8 0 I < g W 4 8 8 6 1 8 h l n g e e m ~ , f l l t a d i n h ~ d area of tb door a d two 495 a 16 (-A) hiaqw filted to the top and boltom of itm door.

N.B.: In any ma, the number of hinges mrst b akm m3ixd in relatlon to the size of the the type of matriaf Uml the hinge pins are rnehored to, the i y p , p k a and use m d b s .

ACCESSOR1Es: The folkwhrO are wailable: a tool # fw manual Rlting, kr W p I e Rttfngs. fitting i- eeps.

1 1 s.1: 1 v- 488 0 16 SELF-CLOSING )C , .OM,.,. T I - - 7 - w J . ~ - *

MATERIALS Tne matenars usea to proauce VILAV n l q e s nave men aesignerr, se~ec~w am, In m e cases, specially produced so as to be able to respond In the k t way WMe to the various rwirements, both

functional and aesthetic, of the vast range of the various products. These materials can basically be divided up into four large families: Steel, non-ferrous alloys, Jntered materials and p l d matarids.

STEEL As far as the steel is concerned, this material is widely used in the pmhtion of Mnges and responds to partrcular requirements such as wewility, ensuring the seal of the welded items. workability which guarant- a high aesthetic surface standard, and breakage resistance to guarantee the A M i of the prduct. Thew types of steel conform to reoognised International stamlards such as: EN 119-74, UNI 7538-74, EN t50-87, UNI 4838, UNI 8901.

NUN-FERROUS ALLOYS As far as the mferrous albyoys are commed such as brass, bronze, light alloys, dnc alloys and o h r p-kular alloys, they conform to b t h the UNI 5705, UMI 900712 and UNf 6362/88 standards and to wr particularly restrictive Internal standards. Besides mechanical resistance and stability, this also ensuw aesthetic characteristics and high resistance @nst m-rosion.

SlNT ERED MATERIALS The sintered matedak used in very partloular appiications have to satisfy partlwlar requirements of anti-

glipping, self-lubMtion, and antl-oxidlsatlon. For tfils reason they are almost always made up of specially studied, blended and processed powders.

PLASTIC MATERWLS The plastlc materials that are norinally used have b respond to qxcbt lons and various requirements: mechanical resistance, wear resistance, resistance to compression, resistance to M i l and atmmpherlc agents, resistance to UV, etaskity aid, last but not least, aesthetic characteristics. For thls rrtason many of the plastk materials used have b m -ally studied and contain additives and substances which improve and. at times. radically change the characteristics of the normal raw materials. so as to b able to hlty satisfy the spedfic n w d s of evely hem.

I STANDARD OTLAV LABORATORY TESTS All the products are put through standard tests which regard the actual mechanical resktm, the wear resistance and resistame to corrasion. O t b r &c tests are mrried out to test parblcular characteristics of the lndlvldual mud.

AIl !hesa tests are canid out at the OTLAV test laboratory, using machinery and systems whi i , in nmt cases. are s p c h l l y designed and constructed. W!m follows a lbrlef ~ d p t l o n of the three standard tests.

1) UNT HREADING RESISTANCE TEST The test consists of measurn the force needed to remove the threaded hlnge pin previoudy Wed in accordance with ihe normal industrj practice, from a determinate material.

Fig. G to the left shows a diagram of this test. Results in the TEST FILE, cettlkate no. GS 01 488 01 TES.

CERTIFICATE 1

Santa Lucla dl Plave 2011 Of99

Quality Manager

Technical Manager

Fabio Padovan S o l e A d ~ .

OnAV LpA. vlaVOltaPIP.O.BOKg4 3tWeS.LuetPdlPWeIrv) ITALY *I+gBm480777 (ot+s0438488000 &wmrdkvm rml: Llk0orrv.k

, -

488 0 16 SELF-CLOSING Brev OTLAY.

I) THE OTLAV I.U.S. M ~ U a e ~ i ~ h ~ s y s t e m u W I n O t l a v t e g Q ~ o w t s i D t i n g d a r i g i d 8bWure made up d tprights and crossbrus to whleh the frame that n4eds testing t~ is to, and integrrrted ~ w h l c h s i n d a t e t b m o v e m e n t s o f t h e h g m e dutlngrmmral we. A~oldigitalandanalog;caldeteclknLrsbunerrls,fiWed&theI.U.S.OTLAV~deaed,h& b h r e , d u ~ t h e ~ t h e ~ i f i c a n t v a l u a s f o r ~ t e s t ~ ~ a s i d e f o r m a t l o n , s h r m n g , ~ ~ t k n s , number of cy&s etc.

2) Saline Fog Test S A M E FOG CHAMBER: ERICHSEN Mod. 608 volume 400 litres T h e Y a l h G ~ f i ~ d t h e ~ 0 1 6 h ~ w a r r p u t I h ~ a E e s t w h i c h ~ o f W n g

sample to be emmlned in& a sped chamber in w h i i a a m w h sdoluPiMI is sprayed that sttack the hinge's protective coating.

I OVERALL OUTCOME OF THE TESl- I

The testamastof ~ u r l n g t h e ~ ~ toem& Uw threaded hlnge pin preblaisly fitted In a#rwdance wtth

the nomrel preellee wltMn ha s&or, irom a btermlnate lnawial. FigureAstKmsthe&3m of thktestfollowed by the valuasofthespedRctestanthe488011.

DESCRIPTION: on PINEWOOD, M h a 70 bit, twoholesm691kdwitha22mmcmtredstanceanda depth of gOmm which the hktp, mate or female, is a#xewedkrtouptoedistaneeof4mmfromthewoden rwppwtThemardrnwnW~of theerdrae l ion~ i8 nrveald and c q m m d h KgF Wbgram W), at the tlme the hlnge sapwata frwn the d '.

DATE UNTHREADING TEST APRIL 18lH 2001

UNTHAEAOING TEST OUTCOME: with an average applied eKtraction value o & - 1

616 Kg the test is to be considered as easily -1

*NOTE: : Exbactlon b e h v a y s d a w ~ bytheseparationofthe bodyfmmthe of the detent bearing.

TEST DESCRlPflON T h e t e a f f ~ ~ h t h e produetMeilengtoart488 016wrscartiedautatIhe OTLAV labwarn on a Kit for 6 0 k g ( 2 x 4 # ~ a n d 2 x 49!5 0 16 hlnge~), a mumatle

appaanee*-wb - ~ o p e n l n a e y d e s ~ an angls of h W w n 0" and Wataspwddabout5 eyoles per mlnute. mpurp3aofl!Wmisb chedctheeffidencyofthe ~ a f t e P 5 0 * 0 0 0 ~ c@a~, see FI. B for the Ws Rtllnadiasm F o r 4 8 8 0 l 6 h ~ t h s h t I s a i m e d a t t h e ~ l l y o f thespringwhiehmkat8atha s u t w n a t i c ~ O f t h 8 d O O T . For the 405 0 16 hlnges the liskofanyp?dMevell!id dmp~towearoftheswivel ~WhiChsupporttheWs

--k -. At the beginning of the test, ni fbrsdtntervals,andsttdtaend o f h t e s t t h e ~ d l h n s test values an wwaled.

OBSERVATIONS: The t6sl was - aut lmhg springs In Isplral dwwm". The wrbical drop of the hinges Is sb$olutely negligible. This sugges48 that the top and boWwn hlnges are cepaMe of sustaining the weight of 80 Kg wrthout any d i i b y .

O b v i w ~ ~ t y p e o f w o o d , the drilling and the f[ttha of the hinges must be done correctly to ensure: the optimum holding of the threaded plw on the wood nseu.

TEST START DATE tWlm TESTENDDATE a m

7 & 8 0- 16 SELF-CLOSING w Ol-LAW _

0 A 0 Mhin~ to mention. C1 C2 8 0

7 0 wing ta mention,

8 0.06 - -

Weight: 60 Kg

O U T U ..1E: Glven the nsgllgibk drop d Ute h d n g hinges and th swing IHe after 50,000 cycles the test Is to be red p a d . -a4 I W ' ' . . - .

I.U.S. The I.U.S. (Intensive Use STmulator) is the W n g system used h the OTLAV test laboratories, d n g of a rigid slrwum made up of uprtghts and cmstms to which the frame that needs testing is fmed to, and integrated a u t m m b ~ which simulate the movements of !he frame during mml use. The I.U.S,, glven its partiwlar mfwmabion, a h acxxrrabely m p d w the king of the frame to the suppwl that it Is a for. ThehiicanbesubjededtoMemttypaeoftmw

r Wgar-test

*-r&skmatest Extraetbn redshnce test (of the pln from the slrppoat

that R !a lkd to)

A whr of detdcn, digital and mmlo&d instruments, W onto the I.U.S. O l U V system detect, in real tlme, during the test, the values for tha test iEeelf such as: debmath, shMng, variations, nu&r of cydes etc. A m t & w k is mrrled ah, visually and m l y , to detgct any aromalies that are not

lhe 1.U-S. can tea3 frames measuring up to 2500x1500 and weighing up to 260 Kg.

A by the i n s b u m such as, for e w the appearance of dust duo to medmnk&d

-- I 488 0 16 SELF-CLOSING

Brevmw- * dulionbaprtlyedwhktl - - - a n g ofthe - T h e m * C a p a e i t V S a R e ~ ' e h a m b e r i a ~ d . . lmhmmghdeterminetEt

temperare. twMW and prr##wre cowMona. The

sampleg are m r a t e 3 y Wtinsidelheehamber. AtpmthteIv&the

santplesmd=lvea m a n y - w t o U w p d n t ~ ~ a f olddisabion or red rust area8 appear. T h e r e i t 3 n o d i r e c t r e l a ~ between the m 8 M m to saline fog and dumbion of the hinges to the atmospheric agents In the vatkus environments. -8,

this tsst must bs W m d upon as a -We w lndlcatlve m e t h o d o l ~ q u a H t y (mi an abed& feet).

S a t h ~ T b s t UNI IS0 9227 NSS SS DIN -1 ASTM B 117 sls 184190 Nn[ 41-

~ F q j C h a m b e r : ERICHSEN Model \ F o l u m e 4 0 0 ~

- q-.- '+>fC, - a

PURPOSE OF THE TEST: 10 p -Olhrnkod h- ;= .

ISH: %i I Qdvanised COVERING THICKN- 9 - 10 p

TEST CONDmONS Wlm fog c h a m k ERICHSEN modd 608 vlolume 400 l i .

Chmkr -re: 35 "C +/- t "C Pressure 1.5 bar

OBSERVATIONS - LIMITATIONS

Chedcevlery12haurs

TEST OUTCOME

C o n c l u s ~ YellowGak9nlsedlO~ g c w e t h e ~ ~ d a ~ ~ n g ~ 7 5 ~ ~ ~ (t shows a Wstanca to the rd oxidkation a b r 200 houm.

Manlago, Pordenone, 11 04 apriI2Wl -tory Manager

- 488 0 16 SELF-CLOSING ~ O T L A V . ~

STANDARD O f LAV LABORATORY TESTS 7 L

- 2) WEAR A#D STRESS RESISTAWCE 'TEST, T h e W ~ d M n g a s a m p l e d o o r o r ~ ~ o l a g h r e n w e l g M a n d c e r G a h m e t e r i a l w s t h t h e h i ~ t o b M ~ l i l t i n g i s & n e k r ~ M h t f i e s t a n d a r d u s e d w l t h k r t h e m r , A t t h i s W t h e d o w wwlndwv bsei In rnotlondmuletlngtiwnormalaetkn, that Isit IsqmwdandEksedaten angleof a p p n d ~ W . T M s c y d e . a t a r a W d a b w t 5 c y ~ W m i s ~ d & l e a S t 200,000 t i m At Ihe baghnlw, at ffxed intelvals, the door or w W W s kuwrlw vahs a n

- ~ . A t t h e d d t h e 2 0 0 , 0 0 0 ~ , t h e d o o r h l ~ ~ m u s t N o n f y k s t a l e f f i d e n t , but ths kwerings, in any ease, must not exwed ddwmhte v a l w . Fgun 2 stKn#s a &gram of the test The qmdfk mwb on the 488 0 16 mm hinge are in the TEST FILE, cwtiibte no GS 01 486 01 TES, and w e to the tW8 GMW out on 50,000 w.

4 - p

3) CORROSION RESISTANCE TEST T h e Y 8 a l l n e ~ t e e t ~ o f p l a e h g l h e e a m p l e t o b e ~ insldeaapecialehamber ~ a e o ~ ~ i s q r e y e d * ~ t h e ~ - W o f t h e ~ T h e r)effnlteCapacttyWhFog*ehrvnberkqdmhtalnhghdetermhate-, hurnldlty and p~ssswe condltkns. The samples are z s u m d y W out Wde the chambes. A t ~ t i ~ ~ s a m p l e s a r e ~ b y r e c o P d h g a n y v r v l a t k n s y , p o t h e p o i n t w h e r e

d oxidation or red nrst areas m. Thm h no direct rehhsh@ txmm the r d a m m to mllne fog and duabkn of the to t h e a - c l g e n t s l n t h e W m W - , t h l s M m u r a b e W w a s a ~ t t v e w h d i ~ r n M d ~ q u a l b t y ( r o t ~ 8 l a e t ) .

FlTflNG INSTRUCTIONS

m TheUSE ..,m no. LP 14488Of USERlegbadetailed~,,..oftheiii?kgphmsw for the 488 0 16 hinge.