4545 boll catalogue reprint 18.8:- -...

AUTOMATIC AND MANUAL

filtration systems

PRODUCT BROCHURE

BOLLFILTER UK LIMITED

Bollfilter UK is a team of highly motivated,

positive and professional people with

extensive knowledge and experience of the

filtration industry.

The company is in the business of

providing complete filtration solutions and

expertise through the supply of quality

equipment, servicing, spares and support.

Bollfilter UK is dedicated to meeting and

exceeding customer’ expectations from the

first point of contact to the selection and

supply of equipment, after-sales support,

spares, advice, service, commissioning and

service, and has recently completed a major

staff development programme.

THE BOLLFILTER TEAM

UK uk specialistsin filtration solutions

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Members of the Teamin action

John DowMD & Ocean Racing Yachtsman

Michael ChadwickField Engineer & Carp Angler

Veronica BrownFinancial Director

& Fund-raising Explorer

3

The Boll & Kirch Product Range

incorporates a comprehensive selection of

quality filters and accessories designed and

built for efficient performance, long-life

reliability and minimal maintenance.

THE BOLLFILTER RANGE

low maintenance filter systems

CONTENTSThe Bollfilter UK Team Pages 2-3

Boll & Kirch Facility Pages 4-5

Manual FiltersSingle Filters Page 6

Double Filters Pages 7-9

Automatic FiltersGeneral Operation Page 10

6.18 Page 11

6.19 Page 12

6.18 SUC Page 13

6.18.2 Heavy Duty Page 14

6.18 Offshore Page 15

6.18 Skid-mounted Page 16

6.61 Page 17

Applications & AftersalesCase Studies Pages 18-21

Elements & Accessories Page 22

Spares & Support Page 23

MANUALSimplexFILTERS &STRAINERS

AUTOMATICBackflushing Self-cleaning FILTERS

MANUAL DuplexFILTERS & STRAINERS

Ron HollandLogistics Warehouse Manager& Model Railway Enthusiast

Rob EdenSales Manager & Sharp Shooter

Janine HarrisSpares Co-ordinator &Expert Horsewoman

Terry WattsOffice Administrator

& Craftswoman

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As one of the leading European

manufacturers of automatic water filtration

systems, Boll & Kirch is committed to

investment in the latest design and

manufacturing resources.

The manufacturing site, located just outside

Cologne, has been expanded and updated

with state of the art facilities. These include

a new element production building,

dedicated R&D centre and computer-

controlled storage and distribution centre..

As part of an ongoing programme of

product development, a team of

experienced design engineers work to create

innovative solutions that maximise system

efficiency and anticipate changing

application needs.

A COMMITMENT TO

design & manufacturing

Custom-designed robotic elementproduction centre.

Boll & Kirch manufacturingfacility near Cologne, Germany.

Part of main filterproduction area.

Boll & Kirch’s objective is to achieve the very

best – in competence, precision and quality –

for both the business and its product range.

The introduction of synchronistic ‘Lean’

engineering techniques and automated

storage systems have significantly increased

manufacturing efficiency and reduced lead

times for customers.

Investment in quality, with environmentally-

controlled production facilities and stringent

QC procedures, ensure optimum product

performance and reliability.

ON-GOING INVESTMENT

for quality & efficiency

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Automated racking within computer-controlled storage facility

The Boll & Kirch site comprises 21,000 sq metres of design,manufacturing and distribution facilities.

MANUALSimplex

SINGLE FILTERS & STRAINERS

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BOLLFILTERSimplex Filter Range

Filter sizes 20mm up to 1000mm N/B.

Flow rates Flows up to 7000 m3/hr.

Filtration levels 10mm down to 5 micron.

Materials of construction Cast Iron, Ductile Iron, Carbon Steel, Stainless Steel.

Internals/Lining Stainless Steel/FIP Epoxy Lining.

Design pressure Up to 100 bar (depending on model).

Design temperature -10 to 120°C. Higher or lower temperatures available on request.

Filter elements Basket, Candle, Multi-mantle, Ring, Cartridge (using material

such as metallic mesh, wedge wire or fibreglass media).

Typical applications Suitable for all types of liquids. Filter Membrane, Spray Nozzle,

Pump, Meter & Heat Exchanger protection. Pipeline scale removal.

Options include Differential Pressure Indicator/Switch.

DWI approved internals, Automatic Air Release Valves.

Magnet elements for metallic particle removal.

TECHNICAL SPECIFICATIONS

Simplex Filters are designed for use where theflow can be stopped for manual cleaning.

High filtration areas

High solids holding

Large range of filtration levels

Robust reusable stainless steelelements

1.12

1.65 1.03

MANUALDuplexDOUBLE FILTERS & STRAINERS

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BOLLFILTERDuplex Filter Range




Materials of construction Cast Iron, Ductile Iron, Carbon Steel, Stainless Steel.



Design temperature -10 to 120°C (High temperatures available on request).

Filter elements Basket, Candle, Multi-mantle, Ring, Cartridge (using material

such as metallic mesh, wedge wire or fibreglass media).

Typical applications Suitable for all types of liquids. Filter Membrane, Spray Nozzle,

Pump, Meter & Heat Exchanger protection. Pipeline scale removal.


Automatic Air Release Valves, Heating Elements/Jackets.



Duplex Filters are fitted with an integralchangeover valve and are designed for use wherethe flow cannot be stopped for manual cleaning.

By diverting the flow through a second filterchamber, the element can be cleaned withoutinterruption of the flow.

Impossible to completely shut off flow

100% duty and standby

Easy to operate changeover valve

High filtration areas and solids holding

Large range of elements & filtration levels

Robust reusable stainless steel elements

BFD

2.05

2.04

MANUALDuplex

LUBE OIL FILTERS

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BOLLFILTERDuplex Lube Filter Range

Filter sizes 25mm up to150mm N/B.


Filtration levels Down to 1 micron.

Materials of construction Ductile Iron, Carbon Steel, Stainless Steel, Duplex & Super Duplex

Internals Stainless Steel


Design temperature Up to 120°C (High temperatures available on request).

Filter elements Fibreglass or Stainless Steel Pleated Elements or Stainless

Steel Mesh type Candle Elements.

Typical applications Lube Oil Filtration for Turbines, Compressors, Diesel Engines.

Options include Differential Pressure Indicator/Switch. Drip Tray, Safety Covers.

Automatic Air Release Valves, Heating Elements/Jackets.



Impossible to completely shut off flow

100% duty and standby

High filtration areas & solids holding

Low DP due to valve design and filtermedia

Changeover handle position lock available

Innovative design with 60 variants.Ball valve type Duplex Filters are the result of

precision engineering carried out in our modern,well-equipped production facility.

This range of filters is designed to meet therequirements of API, ASME and PED.

BFD

BFD-P

MANUALDuplexGAS COALESCER FILTERS

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BOLLFILTERDuplex Gas Filter Range

Filter sizes 1” to 8” N/B.

Flow rates Flows up to 100,000 Nm3/hr.


Materials of construction Carbon Steel, Stainless Steel, Duplex & Super Duplex Stainless Steels.

Internals Stainless Steel.

Design pressure 420 bar.

Design temperature -20 to 120°C (Higher or lower temperatures available on request).

Filter elements Fibreglass & Stainless Steel Particle Filters and Coalescer Elements.

Stainless Steel Demisters and Cyclone Elements.

Typical applications Removal of solids and liquids from gas.

Seal Gas, Fuel Gas, Process Gas.

Options include Double block and bleed changeover valve.

Demister Elements and Cyclone Separators.


Removal of solids and liquids from gases

Added security of double block and bleed changeover valve

Flexible designs to meet custom requirements

DBB

BFD-P

Our state-of-the-art design and machining centresensure the most exacting standards, with all filtersdesigned and manufactured in-house. We canproduce change over valves (DBB valves) andfilter vessels for secure operation at very highpressure.

In-house testing facilities guarantee filterintegrity and accuracy of the filter element.

BFD-C

WEDGE WIRE ELEMENT

Filtering Backflushing

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AUTOMATICBackflushing Filter

GENERAL OPERATION

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AUTOMATICBackflushing FilterTYPE 6.18

BOLLFILTER6.18 Automatic Filter


Flow rates 7 m3/hr up to 10,000 m3/hr.


Materials of construction Cast Iron, Carbon Steel, Stainless Steel.


Working pressure 2 bar up to 10 bar as standard (higher pressures available).

Design temperature 0 to 80°C (Other temperatures available on request).

Filter elements Wedge wire Tubes, Mesh Tubes, Round Profile Wire Tubes.

Typical applications Filter Membrane, Spray Nozzle, Heat Exchanger protection.

General pipeline scale removal.


DWI approved internals for potable water applications.

Control panels to customer specification.

Skid mounted pump and control system for low pressures.


Low maintenance

Efficient cleaning

Can handle large solids and cope withhigh solids loading

On-stream cleaning in seconds

Low backflush using process fluid

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AUTOMATICLow Pressure Backflushing Filter

TYPE 6.19



Flow rates 7 m3/hr up to 1000 m3/hr.




Design pressure Minimum 0.5 bar.

Design temperature 0 to 80°C (Other temperatures available on request)

Filter elements Wedge wire Tubes, Mesh Tubes, Round Profile Wire Tubes.

Typical applications Filter Membrane, Spray Nozzle, Pump & Heat Exchanger protection.

General pipeline scale removal.


DWI approved internals for potable water applications.


Skid mounted pump and control system.


Operates at very low working pressures

Efficient cleaning

Can handle large solids and cope withhigh solids loading


Low backflush with external medium

BOLLFILTER6.18 SUC Automatic Filter






Working pressure Minimum 0.2 bar.


Filter elements Wedge Wire Tubes, Mesh Tubes, Round Profile Wire Tubes

Typical applications Filter Membrane, Spray Nozzle, Pump, Heat Exchanger protection.

Pipeline scale removal. Water and effluent.

Options include DWI approved internals for potable water applications.


Manual bypass strainer.



Efficient cleaning using sludge pump

Can handle large solids and cope with high solids loading


Low backflush using process fluid

Available as packaged,fully assembled plant (as pictured)

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AUTOMATICLow Pressure Backflushing FilterTYPE 6.18 SUC

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AUTOMATICBackflushing Filter

6.18.2 HEAVY DUTY FILTER

BOLLFILTER6.18.2 Automatic Filter


Flow rates Up to 9,000 m3/hr.


Materials of construction Carbon Steel, Stainless Steel.


Working pressure 2 to 10 bar.


Filter elements Wedge Wire Tubes, Round Profile Wire Tubes.

Typical applications Raw Water Inlets, River Water, Canal Water, Irrigation Water.

Options include DWI approved internals for potable water applications.


Manual bypass strainer.


No pre-screening needed

Elements cleaned fromboth ends

Can handle large solids and high solids loading

Fast on-stream cleaning

Hydrodynamic backflushing system

Flushing arms offset by 90 degrees

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AUTOMATICOffshore Seawater FilterTYPE 6.18



Flow rates Up to 10,000 m3/hr.


Materials of construction Carbon Steel, Stainless Steel (Duplex and Super Duplex).

Internals/Lining 3mm Rubber Lining.

Design pressure To project requirements.


Filter elements Wedge Wire Tubes, Round & Longitudinal Round Profile Wire Tubes.

Typical applications Injection and re-injection water. Cooling water.

Coarse inlet Strainer, ACC/RCW Strainer.

Options include Hazardous area controls.

DP Transmitters.

Automatic air venting.


High filtration area

Small footprint

Efficient, automatic operation

On-line flushing

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AUTOMATICSide Stream Package System

TYPE 6.18 Skid-mounted

BOLLFILTER6.18 Skid-mounted Automatic Filter






Working pressure n/a.

Design temperature -10 to 80°C (Other temperatures available on request).

Filter elements Wedge Wire Tubes, Mesh Tubes, Round Profile Wire Tubes.

Typical applications Cooling Tower Side Stream Filtration.

Transfer and cleaning of liquids.


Pre-Strainer – Simplex or Duplex type. Duty/Standby Pumps.



Complete package for easy installation and maintenance


Efficient cleaning

Can handle large solidsand high solids loading


Low backflush using pressurised fluid

Ideal for sidestream filtration or cooling towers

Duty/Standby system available with automatic changeoverfacility

AUTOMATICOil & Coolant FilterTYPE 6.61

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Materials of construction Cast Iron, Ductile Iron.

Internals/Lining Stainless Steel/Nickel-plated Lining (water).

Working pressure 0.5 bar up to 10 bar as standard.

Design temperature -10 to 80°C (Other temperatures available on request).

Filter elements Cylindrical screw-in candle type with special weave mesh.

Typical applications Lubricating Oils, Machining Coolants, Industrial Washing Liquids,

Fuel Oils, Diesel Oils.

Options include Backflushed liquid recycling unit.

Duplexed filters complete with manual change-over valve.

The 6.61 Series is a compact automatic self-cleaning filter offering a large filtration area withhighly efficient, effective compressed air assistedbackflushing.

Low maintenance automatic operation

Low backflush quantities & pressure loss

Compact with large filter area

Low operating costs

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BOLLFILTER APPLICATIONS

Water and sewage treatment

Chemical and petrochemical

Manufacturing

Paper

Power

Offshore

Steel

Automotive

HVAC

Process industries

Bollfilter filtration systems are designed for

the reliable filtration of potable water, waste

water and effluent. They efficiently remove

particulates, preventing blockages in

cooling systems, decontaminating recycled

water and protecting high value capital

equipment from potential damage.

Boll filters have been successfully installed

across a wide range of applications in a

variety of industries. Boll self-cleaning

systems are particularly suitable for low-

manned or un-manned sites, thanks to their

minimal maintenance requirements and

automatic backflushing technology.

Sophisticated control and remote

alarmsystems ensure any potential problems

are quickly identified and dealt with.

A PROVEN TRACK RECORD

in many applications

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SOUTHERN WATERVines Cross Treatment Plant

Application: Filtration of final effluent fromhumus tanks used to clean inlet screens and

general washwater. Removal of particulates, such as algae and

sludge, to protect high pressure multi-stagepump from blockage.

System: Boll 6.18 SUC DN1000Low Pressure Automatic Filter.

500 microns.

STEEL

CORUSPort Talbot

Application: Filtration of raw water supply,plant cooling and re-cooling water. Removal of particulates from: Internal worksreservoir feeding general water system, SlabCaster cooling water to prevent spray nozzlesblocking, and Cooling tower water serving re-cooling system. System: Reservoir: 2x Boll 6.18 SUC DN400Automatic Filters. 200 microns.Slab Caster: 2x Boll 6.18 DN250 Filters. 300microns. Simplex Strainer Back-up.Re-Cooling: Boll 6.18 DN500. 300 microns.

WASTE WATER

VEKAPlastics Extrusion

Application: Filtration of cooling water.Duty and Standby filters fitted on thepressurised feed line to extrusion machines toremove particulates and protect spray nozzlesfrom blocking.System: 2x Boll 6.18 DN250 AutomaticFilters. 100 microns.

PLASTICS

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Yorkshire WaterKeldgate Treatment Plant

Application: Filtration of raw borehole water.Removal of particulates to protect UltraFiltration Membrane Plant from risk ofblockage and damage to sensitive membranefilters.System: 11x Boll 6.19 DN200 Low PressureAutomatic Filters. 100 microns.

POTABLE WATER

VITACRESSAbbey Farm

Application: Filtration of raw river water. Packaged system with UVO3 Ultra Violet

Water Treatment Unit to remove particulatesand disinfect irrigation water used for salad

crops. System: Boll 6.18 Automatic Filter.

50 microns.

IRRIGATION

ACORDISCellulose Manufacture

Application: Filtration of process coolingwater. Removal of particulates from cooling water toprevent blockages and protect compressorserving Filter Tow and Solvent Recovery plants. System: Boll 6.18 Automatic Filter.400 microns.

FIBRES

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Peter BrotherhoodTurbine Manufacture

Application: Filtration units for skid-mounted steam turbinesystems. Removal of particulates from closed loop system supplyingcontrol oil and lube oil to protect moving parts and preventdamage to high value capital equipment.Typical System: 1x Boll Lube Oil Filter Type BFD Duplexwith Glassfibre Elements @10 microns. 1x Control Oil Filter.

POWER

BRITISH SUGARSugar Processing

Application: Filtration of sugar syrups and condensates. Back-up system fitted downstream from the main process

pre-coat filters to protect product quality in the event of anoverflow, failure or breakage in the main upstream filtration

system.System: 4x Boll 2.58 Duplex Manual Filters.

Flow rate 2-150 m3/hr.

FOOD PROCESSING

UPM Shotton Paper Mill

Application: Filtration of recycled processwater. Removal of particulates from wash water usedto clean sludge from equipment that producesfertiliser or fuel cakes from paper residue.System: Boll 6.18 DN200 Automatic Filterwith stainless steel casing and wedge wireelements @100 microns.

PAPER

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ACCESSORIESElements

VALVES, PANELS, DP INDICATORS/SWITCHES

A selection of Bollfilter elements

1. Basket element 5. Filter candle element2. Ring filter element 6. Filter cartridge 3. Multi-mantle element 7. Filter candle element for backflushing filters4. Star-pleated element

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7

7

77

7

64

6

5

3

4

4

1

4

5

4

4

A range of accessories are availableincluding: standard and custom controlpanels; pneumatic or electric backflush

valves; standard DPI/DPS or adjustableswitches; and DP transmitters.

Bollfilter UK combines the strength of a

leading European manufacturer with local

sales and service support – providing in-

depth technical support, including field

engineering and maintenance, contract

servicing and fast, efficient spares supply.

CONTRACT SERVICE

Contract servicing provides customers with

the reassurance and convenience of regular

on-site service and maintenance, ensuring

long-life filter performance and reliability.

EXTENDED GUARANTEE

A three year extended warranty is available

for the Boll 6.18 automatic filter.

This covers a yearly site visit, full

strip down service, reassembly and

test and, if repeated on annual

basis, can further extend the

guarantee on year by year basis.

SPARES

Our dedicated UK spares service, with

direct access to the Boll & Kirch automated

storage and distribution system, ensures

minimum response times. Special next day

delivery can also be arranged in certain

circumstances.

All parts are clearly marked to ensure that

only genuine spares are used.

DEDICATED UK

spares & support service

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Bollfilter UK LimitedUnit 9 Station Road, Tolleshunt D’arcyEssex CM9 8TY, Tel: (01621) 862180 Fax: (01621) 869257 E-mail: [email protected] www.bollfilter.co.uk

Cert. 31,724Authorised for manufacture of

miniature pressure vessels.Kerpen-Sindorf

Cert. 31,723Authorised for manufacture

of pressure vessels.Kerpen-Sindorf

Certificate No. 11171

4545 boll catalogue reprint 18.8:- -...

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