400 egg grader - intechllc.net · 2018-05-03 · company profile diamond is the world leader in...

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Page 1: 400 Egg Grader - intechllc.net · 2018-05-03 · COMPANY PROFILE Diamond is the world leader in innovative ideas for the farmpacking of eggs, washing, grading and pack-ing into cartons
Page 2: 400 Egg Grader - intechllc.net · 2018-05-03 · COMPANY PROFILE Diamond is the world leader in innovative ideas for the farmpacking of eggs, washing, grading and pack-ing into cartons

440000 EEgggg GGrraaddeerr::High capacity 150,000 eggs per hour.Egg loader, washer, inspection, graderand packer.

110000 EEgggg GGrraaddeerr::Lower capacity 36,000 eggs per hour.Loader, washer, candler, grader and packer.

EEgggg WWaasshheerr::8 models in all speed ranges from 20,000to 150,000 eggs per hour, includes eggdryer, oiler and heat exchanger.

AAuuttoommaattiicc CCaannddlleerr::Total automatic inspection of eggsand the detection and removal or sorting and packing of leakers, cracks,dirts and blood spots.

EEgggg PPaacckkeerrss::Graded eggs are packed into paper,

foam or plastic packaging dispensedand dated. Printing on each egg,

carton closing, and labeling.

MMuullttiiccaasseerr™::Packs cartons, pre-packs and trays into

corrugated boxes and plastic shippingcases.

RRMMSS::Remote Management System helpsmanagement control and monitor thegrading system from a pocket PC whennot using the touch screen.

220000 EEgggg GGrraaddeerr::Medium capacity 72,000 eggs per hour.

Loader, washer, inspection, grader and packer.

PPrreellooaaddeerr--LLooaaddeerr::Unstacks trays of eggs and loads eggs

onto high capacity grader or breaker-separator systems with optional

inline plastic tray washer.

Page 3: 400 Egg Grader - intechllc.net · 2018-05-03 · COMPANY PROFILE Diamond is the world leader in innovative ideas for the farmpacking of eggs, washing, grading and pack-ing into cartons

F R O M I N N O V A T I O N T O P E R F O R M A N C E

LLeeaakk DDeetteeccttiioonn::The detection of leaking eggs and automaticremoval before the grader or breaker.

CCrraacckk DDeetteeccttiioonn::Detection of cracks into various categoriesof severity for special markets or further processing.

BBlloooodd DDeetteeccttiioonn::Identifies and rejects internal bloodspots in brown and white eggs.

DDiirrtt DDeetteeccttiioonn::A vision system that scans the eggs for dirtspots, categorizes the dirts and rejects orpacks them into categories.

220000 FFaarrmmppaacckkeerr::Packs all size eggs into 30 egg trays

at the production farm up to 72,000 eggs per hour on a compact,

stainless steel machine.

7700 FFaarrmmppaacckkeerr::Stainless packer handles 22,000 eggs perhour on the farm and packs into paper or

plastic 30 egg trays.

110000 FFaarrmmppaacckkeerr::Packs up to 36,000 eggs per hour on the

farm into 30 egg trays on a stainless steel system.

CCaarroouusseell SSttaacckkeerr::Collects eggs in 30 egg trays and stacksthem 6 tiers high from a farmpacker or

egg grader packer.

Page 4: 400 Egg Grader - intechllc.net · 2018-05-03 · COMPANY PROFILE Diamond is the world leader in innovative ideas for the farmpacking of eggs, washing, grading and pack-ing into cartons

440000 BBrreeaakkeerr::High capacity egg breaker separator

handling 150,000 eggs per hour, allsizes, with high yield for pasteurizing

and further processing.

5500 aanndd 110000 BBrreeaakkeerr::Breaks and separates up to 18,000 and

36,000 eggs per hour. Whole eggmachines are also available.

BBrreeaakkeerr iinn aa BBooxx::Complete egg breaking plant

fully assembled and operational in a 40 ft container with filters and

pasteurizing for 18,000 and 36,000 eggs per hour.

TTuurrnnkkeeyy FFuurrtthheerr PPrroocceessssiinngg::Diamond will plan, design and build a

complete egg products plant with breaking, pasteurizing, drying and

packaging equipment.

220000 BBrreeaakkeerr::Medium capacity breaking and separatingsystem for 72,000 eggs per hour withhigh yields on all egg sizes.

DDeessttaacckkeerr LLooaaddeerr::Unstacks trays of eggs and loadsthem into medium and lower capacityegg breakers and graders.

YYoollkk SSccaannnneerr::Detects small traces of yolk in the eggwhite cup and rejects it into the whole

egg category maintaining high egg white standards.

DDeeeepp PPoocckkeett TTrraayyss::Diamond plastic 30 egg tray designedto transport and protect all size eggsand operate on all automatic equipment.

IInnlliinnee//OOfffflliinnee PPllaassttiicc TTrraayy WWaasshheerrss::Plastic 30 egg trays are washed inlinedirectly from the Diamond loaders orwashed and dried in a separate operation.

Page 5: 400 Egg Grader - intechllc.net · 2018-05-03 · COMPANY PROFILE Diamond is the world leader in innovative ideas for the farmpacking of eggs, washing, grading and pack-ing into cartons

Diamond Systems began over 70 years ago. The early historydates back to 1934 when Everett Keen began developing floorfeeders and watering equipment along with small egg graders inNew Jersey, USA. By the 1940’s Keen and Tony Sicilianomounted their floor feeders on the front of the poultry cage. Withthe addition of egg belts to collect the eggs, true automation of eggproduction began.

During the 1940’s George Bliss began experimenting withelectronic blood detection and then crack detection. He mergedhis ideas with George Page in the 1950’s to form Page-Detroit.By 1957 they introduced a fully automatic egg grader thatweighed, candled and packed 20,000 eggs per hour.

Page -Detroit and Keenco met working on a joint projectconnecting 10 layer cage units into a PA-60 egg grader, thefirst large inline operation in the world. By the mid 1960’sDiamond International was the world leader in molded paperpulp egg cartons and had purchased both companies plus Lawler,another cage manufacturer, to form Diamond Systems.

The egg carton group included Omni Pac in Germany whoperfected paper packaging. Heekin Can, another division, introducedlarge containers for liquid and frozen eggs, and DiamondSystems made extensive advancements in the automation of eggproduction, egg grading and egg breaking for the industry.

By the 1970’s Diamond was installing many large inlinefacilities around the globe. Many were designed and built byDiamond under a turnkey program. These major projectsoccurred in Europe, Japan, Australia, the Middle East, and NorthAmerica. This accelerated Diamond’s research, knowledge,and services to the world industry.

In 1983 Diamond became a private company and revolutionizedthe industry with a new generation egg grader, the 8200. Thissystem quickly became the benchmark for the industry. By1987 they sold the cage product line to concentrate on the hightech grader side of the business. They developed the first highcapacity farmpacker and stacker. In 1995 Diamond introducedthe first multi row egg breaker separator and received governmentand USDA approval once again revolutionizing the industry incapacity, yield and quality of the finished product.

Diamond has truly been the leader in innovative ideas from thevacuum cup that loads the eggs into the system to the casepacker that is the final step before the market. Diamond’sengineering, patents and creative ideas continue today with thestainless steel machines, wash down features, advancedmachine software, touch screen and compact fully automaticcandling. The finished appearance and high quality standards,along with solid engineering design and state of the artmanufacturing, all become value added assets for Diamondcustomers throughout the world.

H I S T O R Y. . .

Page 6: 400 Egg Grader - intechllc.net · 2018-05-03 · COMPANY PROFILE Diamond is the world leader in innovative ideas for the farmpacking of eggs, washing, grading and pack-ing into cartons

C O M P A N Y P R O F I L E

Diamond is the world leader in innovative ideas forthe farmpacking of eggs, washing, grading and pack-ing into cartons and trays as well as the breaking andseparating of eggs for further processing. The 70 yearhistory of the company includes numerous patents, ahistory of industry firsts and many new conceptsthat have truly set the standard for the egg industry.

Diamond has combined its past experienceproducing layer cage systems, egg cartons andtrays combined with their global leadership in eggmachine systems to serve all egg producers andprocessors in large as well as emerging markets.

The products are helping egg producers andprocessors all over the world. Diamond will helpplan a new facility, improve an existing operation orexpand an egg business. The company growth andcontribution over the years is the result of listeningto the customers and the requirements of the industryin every market and region. Diamond is pleased todesign and build special equipment for acustomer’s individual needs.

Diamond has a complete product line of stainlesssteel equipment, designed for the food industry withmany wash down components. The architecture of themachines has always included the ability to addcomponents as the business grows or as new featuresare introduced. Diamond has generously designedmany new features into existing machines so thecustomers can upgrade their equipment rather thanface obsolescence.

Gentle egg handling, machine efficiency, ease ofmaintenance and clean up have always been importantelements in the design and construction. Diamondhas regularly scheduled service schools, trainingseminars, service manuals, online diagnostics along

visit us on the web: www.diamondsystem.com

with parts distribution from their web site. Thesoftware that controls the Diamond equipment aswell as helps an operator understand machineperformance is the most advanced in the industry.

Diamond offers a full range of farmpackers, eggwashers, graders and breakers for all size operationsin new, growing and mature markets. The team ofemployees and the service and parts centers aroundthe world are knowledgeable and ready to assistanyone in the industry. They will help you plan andbuild your entire facility. The unique heritage of 70years of experience is only available from the peoplewho understand egg packing, grading and furtherprocessing the best: Diamond Systems.

email : [email protected]

Telephone ....+34.94.432.9252Fax................+34.94.433.6734

Telephone ....+60.3.5631.4991Fax................+60.3.5631.5991

Telephone +248.476.7100Fax........... +248.476.0849

© 2005

USAAsia EuropeTelephone ....+954.384.4828Fax................+954.747.2929

Latin America

EEggggsspprreessss PPaarrttss SSttoorree offers parts ordering online 24hours a day, with over 10,000 parts available atwwwwww..ddiiaammoonnddeeggggsspprreessss..ccoomm Part numbers, picturesand descriptions are all available. The store offersorder review, tracking and confirmation for fast, efficientdelivery to all of its customers.