4-construction-work-procedure-for-foundation-load-test-13-09-11.pdf

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    QualityAssurancePlan

    Constructionworkprocedurefor FOOTINGLOADTEST

    CONTENTS

    Sl.No. Content

    01 Scope

    02 Reference(Documents,Drawings,Layouts)

    03

    OrganizationChart

    04 StaffResponsibility

    05 Materials

    06 Manpower

    07

    Machine,

    Equipment,

    Tools

    &

    Tackles

    08 Sequenceofactivities

    09 WorkProcedure

    10 Weatherlimitations

    11 Inspectionplan

    12 Testplans

    13 MandatorySafetyRequirements

    14 Environment,Health&Safety

    15 Trainingandeducation

    16 Formats&Checklist

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    QualityAssurancePlan

    Constructionworkprocedurefor FOOTINGLOADTEST

    1. SCOPE:Thepurposeofthefootingloadtestistostudytheloadsettlementbehaviorofthetypeofsoilencountered

    atthesiteforshallowfoundationrestingonsoil.

    Thetestlocationisasunder:

    Corridor

    Location

    Coordinates NGLinRL(m) Sizeof

    Footing

    TestDepth R.L.(m)

    3m

    from

    NGL

    N E

    III BetweenNagoletoUppal 1924902.877 240317.267 480.439 2mx2m 477.439

    Thetestconsistsofmeasuringsettlementuptoloadintensityof100t/m.Theloadshallbeappliedinten

    equalincrementsonarigidfootingof2mx2mattheabovespecifiedtestlevel.Theloadshallbeappliedby

    meansofhydraulicjack;Rockanchorsalongwithstructuralframeshallbeusedasareactionforthejack.

    2. REFERENCEDOCUMENTS:3. ORGANISATIONCHART:

    `

    4. STAFFRESPONSIBILITIES:

    Surveyor

    QualityControlEngineer

    AgencyforRock

    Anchors&LoadTest

    M/sTech9

    Engg.solutionsPvt.Ltd

    SafetyEngineer

    ConstructionManager

    (TapasDas)

    Engineer

    (B.B.Rai)

    Foreman

    (IGupta)

    AgencyforRock

    Anchors&LoadTest

    ConstructionManager

    Engineer

    Foreman

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    QualityAssurancePlan

    Constructionworkprocedurefor FOOTINGLOADTEST

    MonitorsoptimumutilizationofMachine,equipmentengaged

    InvolvesinSafetyandQualityPeptalksregularly.

    MonitorstheProgramvs.Progressofhisworkandanalysesworkdifficulties,criticalpathifanyasper

    thesetTarget.

    Monitorsmandatorysafetyrequirementsforworkmenandworkenvironment.

    4.2.ENGINEER:

    ReportstotheConstructionManagerfordaytodayactivities.

    InteractswiththeLTMRHLRepresentativesandgeneratesRFIsforinspection.

    Execute the job thru specialised agency and give the feedback about the progress toConstruction

    Manager.

    LiaisonwithinternaldepartmentslikePlanningcell,Qualitycontrolcell,Plant&Machinerydepartment,

    SafetydepartmentandStoresfor

    Ensurestoimplementallmandatorysafetyrequirementswithinhisworklimits.

    Responsibleforoptimumutilizationofresources.

    Submitshisrequirementsofmaterials&otherresourcesforhisworktotheCONSTRUCTIONMANAGER

    wellaheadofschedule.

    PrepareshisworkschedulebasedonProjectschedule.

    Closely

    monitors

    to

    achieve

    the

    set

    program.

    Follows the Inspection, Test plans and submits records to LTMRHL for their reviews and approval

    throughEDMS.

    4.3.SURVEYOR:

    ReportstotheConstructionManager.

    MarksthecoordinatesfortherockanchorboreholepositionsandFootingLayout.

    Check

    invert

    Levels

    of

    test

    pit

    before

    &

    after

    excavation,

    Plain

    Cement

    Concrete

    Top,&

    Footing

    Top.

    4.4.FOREMAN:

    ReportstotheSiteEngineerandfollowhisinstruction.

    ResponsibleforassemblinganderectionofKentledgeincludingfixingofrockanchors.

    Supervise adequately for any safety lapses and ensure the right way of handling of Heavy equipment /

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    QualityAssurancePlan

    Constructionworkprocedurefor FOOTINGLOADTEST

    ImplementEHSsystemsatsite,Superviseforthesafetylapsesbeforecommencementofwork.

    Organizetrainingprogrammesforsafetyawareness.

    Coordinateswithsiteadministration,firstaidcenter,doctors&hospitalsduringemergency.

    4.7.QUALITYCONTROLENGINEER:

    Reportsmaterialengineeraswellasactsasasitequalitycoordinator.

    Involvesinregularqualitypeptalks,periodicaldemonstrationsofbestpracticesinwork,

    Arranges routine testing for the consumable construction materials like cement grout cubes,

    concrete cubes, witness calibration of testing & measuring equipment /tools like pressure

    gauges,deflectiongauges.

    Checkstherightmaterialusedatrightplace.

    5. MATERIALS:Sl.

    No

    Name Brand/Source Conformsto

    QuantityRequired

    1 HYSDSteelTMTBars M/sAFPL IS:1786 0.332MT

    3 LimePowder Locallyavailable 20kg

    2 Concrete1:3:6 Handmixed IS:456 0.400M

    3 ConcreteM30Grade BMRReadyMix IS:456 3.800M

    4 HTStrandsof12.7mm DPwires ,Ratlam,MP IS:6006 (25Mx10nosx

    5 HDPEPipeof16mmID Locallyavailable 175Mtr

    6 FixedAnchor Locallyfabricated IS:10270Cl.6.4

    7 EpoxyHardenerLapox

    K46,EpoxyResinLapox

    B47,

    ATUL Chemicals,

    Valsad,Gujrat

    4nosx2.5kg

    8 AnchorHead MF1205 IndiaComponents(P) IS:10270, 4nos

    9 Wedge RudraMetalIndustries 50nos

    10 PVCspacerplateof100mmdiaand6mm

    thick)

    Locallymade DrawingAnnexureA

    10

    11 BarBindingwire(22 Locallymanufactured IS:432 10.000kg

    12 Shutteroil SWC/SIKA/ IS:4990,AnnxC3 2.000ltr

    13

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    QualityAssurancePlan

    Constructionworkprocedurefor FOOTINGLOADTEST

    6. MANPOWER:Sl.No Catagory Nos.Required Remarks

    1 Drillingmachineoperator 1 2 Supervisor 1 3 Rigger 4

    4 Tractorcompressoroperator 1

    5 HydraulicJackOperator 1 6 Trafficmarshal/Flagmen 2

    7 Unskilledworkman 4

    8 QualityControlTechnician 1

    7. MACHINE,EQUIPMENT,TOOLS&TACKLES:Sl.No TypeofMachine,Tools&

    Tackles

    Nos.

    Required

    Calibration Remarks

    1 Safetycones 12

    2 SafetyBarricadingboard 14

    3 Blinkers 10

    4 PVCTrafficBarrier 10

    5 Barricadingboardfixingnails 60

    6 Totalstation 01 Calibrated

    7 Levelmeasuringinstrument 01 Calibrated

    8HydraulicRockDrilling

    Machine

    01

    9 DewateringPump5hp 01

    10 Platecompactor 01

    11 Handcompactor 01

    12Tyre mountedHydraulic

    Crane12MT

    01

    13Concretepouringchute3m

    long

    01

    14 Tractor Compressor 01

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    Constructionworkprocedurefor FOOTINGLOADTEST

    Sl.No

    Typeof

    Machine,

    Tools

    &

    TacklesNos.

    RequiredCalibration Remarks

    NABL

    Accredited

    Laboratory.

    19 Multistrandstressingjack 01

    20

    Deflectionmeasuringgauge

    (50mmrangewithprecision

    of0.01mm)

    04 Calibratedfrom

    NABL

    Accredited

    Laboratory.

    21

    Deflectionmeasuringgauge

    (25mmrangewithprecision

    of0.01mm)

    04 Calibratedfrom

    NABL

    Accredited

    Laboratory.

    22 Concrete(needle) Vibrator 01

    23 ConcreteVibratorneedle60mmdia

    02

    24Steel/Plywoodshutters 08SQM

    25 Pickaxe 2

    26 Spade 2

    27 Measuring(steel)tape3m 1

    28Plumb 1

    29Soundingchainfordepth

    measuring(25m)

    1

    30SteelfabricatedLadderof

    2.2mlong.

    2

    31 Gascuttingset 1

    8. Sequenceofwork:Obtainingstatutoryworkpermissions.

    EducatingteamaboutConstructionWorkProcedure(CWP).

    Marking of test pit coordinate and area of excavation

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    QualityAssurancePlan

    Constructionworkprocedurefor FOOTINGLOADTEST

    TyingofRebaratthefoundationlocationShutteringofconcretefooting.

    Placingofconcrete.

    Strippingoutofshutters.

    Curingoffootingloadtestconcretestructure.

    Settingofanchorframe.

    Cementgroutcubetest.

    InitialstressingforSlackremovalofstrands.

    Calibrationofpressuregauges&deflectiongauges.

    FixingofHydraulicjack,pressuregaugeanddeflectiongauges.

    Concretecubetesting.

    SettingoflevelmeasuringinstrumentandReducedLevelmeasuring.

    Loadtesting

    Recordingtheobservationsofsettlementagainstpressure/LoadandTime.

    Unloadingofpressure.

    Dismantling&demobilizationoftestarrangements.

    Backfillingoftestpit.

    Roadrestoration.

    Removalofbarricadingboards,safetyconesetc.

    OpeningofBarricadingareatoTraffic.

    9. WORKPROCEDURE:9.1TheworkshallbecommencedafterobtainingstatutorypermitsfromtheTrafficpolicedepartment

    andGreaterHyderabadMunicipalityCorporation,andotherGovernmentbodies.

    9.2Theconstructionteamshallbeeducatedabout theapprovedConstructionWorkProcedure(CWP)

    byConstructionmanager.

    9.3Asperthecoordinategiveninthetablegiveninsection1.0scope,keepingthecoordinateasthe

    centeroffoundation,areaofexcavation(2.5mx2.5m)shallbemarkedbylimepowder.

    9.4The footing load test area (12.0m x 8.0m) shall be marked and barricaded with 16nos steel

    fabricatedboards (L=2.0m x H=2.4m each). These barricades shall be firmly secured by nailing

    downintotheground.Fournosofredblinkinglightsshallbefixedashazardsignalsalongandat

    thetopofbarricadingline.Otherroadsafetycautionaryboardsshallbeprovidedfacingtowards

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    Constructionworkprocedurefor FOOTINGLOADTEST

    shallbeinsertedbyproviding10nosofPVCspacerplatesat1mc/cplacedthroughoutthefixedlength,sothatthestrandsarenotentangledtoeachotherwhileinsertingintothedrilledbore

    hole.AnAnchorheadshallbefixedattheendofstrandgroupandaguidebulbshallbemadeat

    thecutendbeforeinsertingofstrandsusingEpoxy(mixofHardenerLapoxK46andResinLapox

    B47)grout.

    9.6AHighDensityPolyEthylene(HDPE)pipeof16mmIDand25minlengthshallbeinsertedthrough

    thecenterofthespacerplatesuptothebottomforpouringcementgrouttoanchorthestrands

    intherockhole.Allofthestrandsinsidetheboreholeabovethe10mrocksocketingforthefree

    length shall be inserted thru individual HDPE Pipes of 16mm ID to keep the strands free from

    contactwithmoistureandsoilaround.

    9.7Grout shall be prepared by mixing Cement and water uniformly using a mechanical mixer to a

    watercement ration of 0.40per bag of cement, water to be added is 20lts) which shall be

    pumpedintotheanchorholethroughthecentrallyplacedHDPEpipe.Asuitablepressuregrout

    pumpcapabletopumptheabovecementgroutshallbeusedtopourthegrout.6nosormoreof

    groutcubesofdimension(100mmx100mmx100mm)shallbecasttoascertaintheageatwhich

    aminimum strengthof 30Mpa is achieved.Groutshall be filledupto the fixed length (Bottom

    10.0m) portion i.e. up to the rock socketing length. Confirmation of filled depth shall be

    measuredbyusingsoundingchain.Thefreelength(11.50mminimumfromthegrouttop)ofthe

    anchoriskeptfreetoelongateforstressingeffectduringloadtest.

    9.8Dismantling of the concrete median, hard top road surface shall be done by pneumatic

    pavementbreakerandtheexcavatedmaterialshallbedisposedoffinasuitabledisposalarea.

    9.9Theunderneathlayersshallbeexcavatedmanuallybyusingpickaxeandspade.Excavationshallbe

    done up to 3mtr below the existing ground Level. Excavated material shall be kept aside for

    backfillingofthetestpit.Thebaseofthetestlocationshallbeleveledandcompactedwiththe

    lightdutyplatecompactor.A75mmthickPlainCementConcrete1:3:6shallbeplacedoverthe

    excavated,leveled&compactedtothedimensionsgivenasperthedrawinginAnnexureA.

    9.10 Abrickmasonry/solidprecastconcreteblockwallofheight150200mmshallbemadearoundthetestpitattheexistingground leveltoprotectthetestareafromsurfacerainwaterentering

    in.

    9.11 Cutting,bending,andtyingofReinforcementbarsforthefootingshallbecarriedoutasperthe

    Bar Bending Schedule. Adequate water tightness of shuttering for the RCC footing shall be

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    achieved ismore than 30N/mm but not before 14days, strandgroups from each rock anchorsshall be stressed one by one using a multi strandjackto remove slackness if any. The required

    pressuretoremovetheinitialslacknessshallnotbemorethan0.72MT.

    9.13 Asgiveninthedrawing(AnnexureA),thearrangementsofplacing Datumbars,andHydraulic

    Jack,fixingof twoset ofdeflectionmeasuringgaugesof 50mm travel(4nos)and 25mmtravel

    (4nos)withthedatumbars,settinguppressure/Loadmeasuring gaugeshallbedone. Once

    loading commences, readings shall be observed from the 50mm deflection gauges (First set of

    dialgauges)forthesettlementoffooting.Afterthedeflection(settlement)reachesabout45mm

    travelanothersetofdialgaugesof25mmtravel(Secondsetofdialgauges)shallbesettoitszero

    positionandsubsequentreadingsshallbestarted.Inasimilarmannerifthesettlementreaches

    20mm(inthesecondsetofdialgauges),againtheprevious50mmgaugesshallbekeptreadyfor

    the next settlement reading. The observations in settlement shall be continued until the final

    loadof400MTisreached.

    9.14 As an additional measure to check elongation of strands comparing with yield of ram ofjack,

    four level instruments shall be set with a paint mark on each set strands before loading

    started.The survey instrument shall be used to note the change in reduced level on each

    increment of loading, immediately and after elapse of 60minutes. This shall provide a relation

    betweentheelongationsofstrand;pressureappliedandyieldsoframofjack.

    9.15 Concrete cube sample shall be tested at the age of 14days or later to check the compressive

    strength of concrete is achieved more than 30Mpa.And once the concrete achieved the

    compressivestrength

    the

    activity

    for

    the

    load

    test

    shall

    be

    taken

    up.

    Initially

    minimum

    seating

    loadof2.80Tshallbeappliedandremovedbeforestartingoftheloadtest.Theloadingpatterns

    intermsofpressureshallbecalculatedbasedontheRAMdiameterofjackatsite.Thenfooting

    shallbeloadedtoamaximumloadof400MTandthedesignloadintensityof100MT/m.Thisis

    done in 10 equal increments. Settlement will be observed for each increment of load after an

    intervalof1.00,2.25,4.00,6.25,9.00,16.00and25.00minutesandthereafterathourlyintervals

    tothenearestof0.01mm.Eachload incrementshallbekeptfornotlessthan1houroruptoa

    time when the rate of settlement is appreciably reduced to a value of 0.02mm/min. the next

    incrementofloadthenbeappliedandtheobservationsrepeated.Theloadingshallbecontinuedtoamaximumloadintensityof100MT/msubjectedtothreeconsecutivehoursthroughwhich

    no change observed in settlement.Consideringfree length ofstrands as 11.500m, expected

    elongationofstrandsshallbeasunder:

    LoadappliedinMT Loadingin% Elongationinmm)

    40 10 5.98

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    9.16 Reading of dial gauges shall be taken by getting down from existing ground level to the top of

    footing level,but outside the footing through the steps made from two opposite barricaded

    sides asinthesketchasAnnexureD .Ineachsideoftopoffootingthereisaclearanceof1.2m

    inbetweendatumbars.Careshallbetakenthatdatumbarsmustnotbe touchedordisturbed

    duringdialgaugereading.

    9.17 Upon completion of loading, unloading shall be done in 10 equal decrements. After reaching

    theultimateload,thesettlementshallbeobservedforsuchthreehourlyreadingswherethere

    is no further settlement (less than 0.02mm/min) is noted or elapse of 24 hours, whichever is

    earlier.After eachdecrementof load 15minobservation timeshallbeallowedfor recovery in

    settlementandrecorded.

    9.18 After completion of test, the testing instruments (Pressure gauge, Deflection gauges) shall be

    removed,packedandsealedcarefullyandshallbestoredatQualityControlDepartment.Other

    Kentledgearrangementshallbedistressedanddismantledbyusingcraneanddemobilizedfrom

    sitebynexttwodays.Strandsfromtheanchorholesshallbecut150mmbelowtheholetopand

    the hole shall be filled with crushed rock sand followed by full water saturation and 150 mm

    concretecapping.

    9.19 BackfillingofthetestpitshallbecarriedoutaspertheConstructionWorkProcedureandthere

    by road shall be restored.At last the barrication and road safety Cautionary boards shall be

    removedandopenedtotraffic.

    10.WEATHERLIMITATIONS:Season RiskAnalysis PreventiveMeasures

    Rainy a) Heavy rain may cause flooding

    insidethetestpit.

    b) Rainingduringtest

    a) Test pit barricading wall shall be

    checked for any water leakage from

    outside.

    b) Test pit shall be shaded by covering

    with Tarpaulins to avoid any kind of

    interruptionintesting.

    Winter Settingandstrengthgaininginconcrete

    requires sufficient time and may cause

    Suitable adjustment shall be done in mix design

    of concrete to get required strength in time

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    procedure

    for FOOTINGLOADTEST

    11.INSPECTIONPLANSl.No. DescriptionofOperation QHP QCP Documentation

    1 Layoutoftestpitandanchorholepositions

    SketchfootingLoadTestLocation

    2 SafetyBarrication

    Trafficsafetybarricationplan

    3 Drillingofrockanchors

    CheckListbeforeHomingofRockAnchors

    4 LoweringofStrandsGroutingofrockanchors

    Rockanchorgroutingreport

    5Excavation &Levelcheckafterexcavation &PCC

    ChecklistforPCCforconcretestructures

    6Shutteringoffooting,placingandfixingofRebars

    BarBendingSchedule

    7Concretingoffooting&column

    Concretepourcard

    8Arrangementofkentledge

    9HydraulicJackPerformance

    ManufacturersTestCertificate

    10 CalibrationofPressureGauge

    CalibrationReport,RFI

    11CalibrationofDeflectionGauges

    CalibrationReport,RFI

    12 Loadtestingonfooting Footingloadtestrecord&Footingloadtestreading

    12.TESTPLAN:Sl.No. Testtype Codeofpractice Frequencyoftesting Specificationrequirement

    1

    Cement

    Test

    IS:4031 One

    per

    Batch

    (Review

    of

    MTC) AS

    per

    IS:8112

    &

    IS:12269

    2 ConcreteSlumpTest IS:1199 One /TransitmixerLoad 10025mm

    3 ConcreteCubeTest IS:516 ,IS:456 Onesample/5m >30N/mm

    4 CementGroutCubetest IS:10270/BSEN:447 Twosamples(6cubes)/day >30N/mm

    Note:AllthetestreportsasinTestPlanareavailablewiththeQualityControlEngineer.

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    13.MANDATORYSAFETYREQUIREMENTS:EveryworkmanmustbeengagedafterScreening,Safetyinduction&medicaltest.

    EveryworkmanshallbeallowedtoworkwithPersonalProtectiveEquipment(safetyshoes,SafetyHelmet,ReflectiveJackets,handgloves,nose

    musk,earplug,safetygoggles).

    AreaofworkshallbebarricadedwithBoardswithproperanchoring,boltingandweighttobekeptforstabilityofbarricades.

    Whileplanning excavationoftestpit,itisimportanttoplanagainstthefollowing:

    Collapseofthesides,

    Materialfallingonthepeopleworkingintheexcavation,

    Peopleandvehiclesfallingintotheexcavation,

    Peoplebeingstuckbyplantandmachinery,

    Accesstotheexcavation,

    Fumes,Toxicgas Undergroundutilities

    Incidentstomembersofthepublic.

    Certifiedcrane&vehicleshallonlybedeployedforthejob

    Operatorofvalidlicenseshallbepermittedtooperatethecrane.

    Properaccessandworkingplatformshouldbeprovidedtoreachtheworkspot.

    Safetywarningsignsshallbeplacestoprovideadequatewarning.

    Wherenaturallightingisnotadequate,workinglightfittingsorportablehandlampsshallbeprovidedatworkplaceontheconstructionsite.Inthe

    workingspotilluminationshallbe110lux.

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    14.ENVIRONMENTALHEALTH&SAFETYRISKASSESSMENT/SUMMARYSHEET

    CONTRACTORNAME: RISKASSESSMENTFOR: FoundationLoadTestActivity

    OriginatorName(Print): Contract:Signature: Date:

    KEY: L=Likelihood S=Severity R=Risk(LikelihoodxSeverity)

    RISKRANKING:L=Lowprioritytobeimplemented

    whenresourcesallow.

    M=Mediumprioritytobescheduledassoon

    aspracticable.

    H=Highprioritytobeactedon

    immediately.

    Task/ElementPotential

    Hazards

    Population

    atRiskRiskRating

    ControlMeasures/FollowupChecklistRevisedRating

    L S R L S R

    Setupforsurveyatproposedarea/location/points

    Loading/Unloadingofbarricading

    boards

    FixingofBarricadingboardontheroad

    Machineshiftingfromstoretositeby

    vehicle

    Drilling

    HTstrandsfixing

    ExcavationWorkforLoadTestarea

    BuiltupbeamshiftingfromFabrication

    yardtositebycrane&tailor.

    Handling& Erectionof Builtupbeam

    andHydraulicjack&Plashing

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    LOAD

    TEST

    RISKASSESSMENTFORMSAF20

    CONTRACTORNAME: RISKASSESSMENTFOR: FoundationLoadTestActivity

    OriginatorName(Print): Contract:

    Signature: Date:

    KEY: L=Likelihood S=Severity R=Risk(LikelihoodxSeverity)

    RISKRANKING:L=Lowprioritytobeimplementedwhen

    resourcesallow.

    M=Mediumprioritytobescheduled

    assoonaspracticable.

    H=Highprioritytobeactedon

    immediately.

    Task/Element PotentialHazardsPopulationat

    Risk

    RiskRating

    ControlMeasures

    RevisedRating

    L S R L S R

    Setupfor

    surveyat

    proposedarea/

    location/points

    WorkbelowHTorLTlive

    lineElectrocutiondue

    toaccidentalcontactof

    levelingstaffwithHT/LT

    line.

    Surveyors/

    SurveyAsst./

    helpers.

    1.Allpersonsshouldbescreenedandinducted.

    2.AllpersonsmusthaveallPPEs

    3.Beforestartingthework,priortoinspectallareaproperly.

    4.AnyOHlinemustbeidentified.

    5.Allworkmen&staffmustbeusereflectivejacket

    compulsory.

    6.Usingoffiber/PVCorwoodenlevelingstaff.

    7.Whilerainingnobodyshouldstandorallocatednear/

    nearbytheOHlivelines.

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    LOAD

    TEST

    8.RegularToolBoxTalkatsite.

    9.Allpersonsmustbeawareaboutthepotentialhazards.

    10.Allocatedareahasbeenbarricadedandensuresthe

    vehicularmovementswereclearfrom.

    Roadaccident Movingofpersonsacrossthe

    road.

    Surveyors/SurveyAsst./

    helpers.

    1.Alltrafficprecautionarymeasurehasbeentakenwhile

    setuplikesafetycone,barrier,signboardetc.

    2.Oneflagmanhasbeendeployedinfront.

    3.Whilecrossingoftheroad,flagmenmustbeguidedthe

    crew.

    4.Ensuringthetrafficmovementwaslow,meantime

    maximumcrossingshallbeallowed.

    5.Allworkmen&staffmustbeusereflectivejacket

    6. Specialtraininghasbeengivenforsurveyteamswhile

    induction.

    7.Allsurveypersonshavebeenfrequentlysubjectedfor

    medicalcheckup.

    8.Bealertwhilewalkingoverroadandothertrafficmovement

    areas.

    Loading/

    Unloadingof

    barricading

    boards

    Toppling/Fallingof

    materialsfromvehicles.

    Helpers

    &khalasi

    1.Allnecessarycheckingaboutthefitnessofthevehiclestobe

    conductedbeforestartingofoperation.

    2.Alltheliftingtools&tacklesmustbetestedandcertified,

    3.Tagropeshouldbeusedforanyliftingloads.

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    LOAD

    TEST

    4.Nobodyshouldworkundersuspendedloadatany

    circumstances.

    5.Materialsshallbeproperlysecuredonthevehicle.

    6.Thewholehandlingoperationwillbecarriedoutunder

    authorized/competentsupervisor.

    7.Duringpositioning&placementofloadcareshouldbe

    takentoavoidinjuriesduetopressinbetween.

    8.Materialsshouldnotbeoverloaded.

    9.Correctriggingpracticemustbefollowed.

    Fixingof

    Barricading

    boardonthe

    road

    Unbalancing/toppling

    whileboardfixing

    Helpers/

    khalasies/

    Public.

    1.Usingofpropertaglinewhilefixing

    Sufficientworkmenshallbeengagedforfixing&shiftingon

    theroad.

    2.Useofsafetyhelmets,Shoes,FlorescentJacket,andother

    relevantPPEsensuredforallworkers.

    3.Flagmanmustbedeputedatsitewithfluorescentjacket,

    redflag(Day),whistle&redlightbatonfornighttimeswith

    otherrelevantPPEs.

    4.WorkplaceBarricadesweresecuredbyproperNailingwith

    600mmlength&20dia.Alsosecuredby70kgconcreteblock

    forstrengtheningtheboards(Counterweight).

    5.AllBarricadingboardsconnectedbynutbolt

    6.Trafficsafetydevicesshouldbeproperlykeptfrom15mts

    bufferzoneandadvancewarningzonewasaligned10mts

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    procedure

    for FOOTING

    LOAD

    TEST

    fromapproachtransitionzones.

    8.Barricadingboardkeptwithblinkers&monitoringboards

    shallbeindicatedbyreflectedtape.

    9.Trafficmarshal&vehiclediversionmustbegiven.

    10.Allbarricadingboards Shouldbekeptinastraightlinefor

    public&vehicleconvenience

    Machine

    shiftingfrom

    storetositeby

    vehicle

    Duringshifting&

    Unloadingatsite

    Riggers,

    khalasi&

    Helpers

    1.Vehiclesparkedlowerlevelandauthorizedriggersand

    workmenwereengaged.

    2.Alltoolsandtackleswerecheckedproperlybeforeengaging

    intothetask.

    3.Areashouldbeseparatedfrompublicaccessbybarricadingthearea.

    DrillingPerson

    injured

    at

    the

    timeofdrillhammer,bit

    &rodhandling&

    changing.

    Drillers,Helpers,

    Supervisors

    1.EnsurethatalltheutilitiesareIsolated/removedfromour

    workpoint.

    2.Ensurethatallrotatingpartsareproperlyguarded.

    3.AllmachinerieswereproperlyinspectedwithP&M&EHS

    engineerandconfirmthatallthepartisworkingproperly.

    3.EnsurethatthelocationsarefreefromHTutilities.

    4.Allplacesofhosepipejointingareashouldbefastened

    properly.

    5.Useofsafetyhelmets,Shoes,FlorescentJacket,Earplug

    (Duetonoisepollution)andotherrelevantPPEsensuredfor

    allworkers.

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    Constructionwork

    procedure

    for FOOTING

    LOAD

    TEST

    6.Awakingthedrillingpersonsinperiodicalintervalaboutthe

    procedureofjointing&removingthedrillrod.Nobitgrinding

    shouldbeallowedinneckedeye.

    HTstrands

    fixing

    DuringplacingtheHT

    stand

    Supervisor,

    Helpers&

    Workmen

    1.BealertwhileHTstrandsareloadedontoDecoilerwiththe

    helpoftheF15crane.

    2.UseshoulderpadforshiftingofHTstand

    3.Educatetheworkmentocarrythesharpedgedbarsfront

    sideupward.

    4.Ensuringspaceforworkingarea.

    5.Dailyhousekeepingpracticeisadopted.

    GroutingDuringhandlingof

    materials

    Workmen,

    Masons,

    Helpers

    1.MSDSisbriefedtotheworkedwithdosanddonts.

    2.Engageexperiencepersononthejob.

    3.UseofRubberHandgloves,gumboots,Nosemask&

    GogglesduringGroutingwork.

    Excavation

    WorkforLoad

    Testarea

    Undergroundutilities

    ImproperAccess/egress

    Materialsstackingonthe

    edgeofexcavation

    Collapseofsides,

    Materialfallingonthe

    peopleworkinginthe

    excavation,

    Workmen,

    Operator

    &Helpers

    1.FollowExcavationclearancepermitsystem.

    2.Ensureadequateillumination,&dangerlighting.

    3.Nomaterialsshallbestackedatedgeofthepit.Min1.5m

    clearanceshallbegiven.

    4.BarricadingwithTape&HardBarricadewithreflective

    signage.

    5.Accessladdershallbesoplace,thatworkmenisableto

    access.

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    procedure

    for FOOTING

    LOAD

    TEST

    People,animalsfalling

    intotheexcavation,

    6.Properslope/Stepcuttingshouldbemaintainedasper

    norms.

    7.Excavationshouldbemadefromtoptobottomandno

    undercutsshouldbemade.

    8.Provideadequateemergencyaccesssothatworkmencan

    accessitat15mreachoutofexcavation&Allowonly

    minimumRequired numberofpersonstoworkatthesame

    time

    9.Excavatedlooseearthshouldbekeptfromthehalfdepthof

    theexcavatedpittoavoidtheoverloadingonthesidewall.

    Foundation

    CastingDuringhandlingof

    concreteWorkmen,

    Masons,

    Helpers

    1.MSDSisbriefedtotheworkedwithdosanddonts.

    2.Engageexperiencepersononthejob.

    3.UseofRubberHandgloves,gumboots,Nosemask&

    GogglesduringGroutingwork.

    Builtupbeam

    shiftingfromFabricationyard

    tositebynew

    generation

    Hydracrane&

    tailor.

    Duringshifting&

    Unloadingatsite

    Riggers,

    khalasi&

    Helpers

    1.Allnecessarycheckingaboutthefitnessofthevehiclestobe

    conductedbeforestartingofoperation.

    2.Alltheliftingtools&tacklesmustbetestedandcertified,

    3.Tagropeshouldbeusedforanyliftingloads.

    4.Nobodyshouldworkundersuspendedloadatany

    circumstances.

    5.Materialsshallbeproperlysecuredonthevehicle.

    6.Thewholehandlingoperationwillbecarriedoutunder

    authorized/competentsupervisor.

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    procedure

    for FOOTING

    LOAD

    TEST

    7.Duringpositioning&placementofloadcareshouldbe

    takentoavoidinjuriesduetopressinbetween.

    8.Materialsshouldnotbeoverloaded.

    9.Correctriggingpracticemustbefollowed.

    10.UseofnewgenerationHydracrane&VehicleafterinspectionofSafety&P&M.

    Handling&

    Erectionof

    Builtupbeam

    andHydraulic

    jack&Plashing

    Rough/wronghandling

    ofmaterials,fallofmen

    &materials,Crash/hit

    withobjects,collapse

    duetooverload/poor

    fabrication,Failureof

    liftingtools,tackles&

    FailureofHydraulicJack.

    Riggers,

    Workmen,

    Operator&

    Helpers

    1.Thematerialstransportingwithvehicleshouldbeproperly

    tightened.

    2.Workmenhandlingthematerialsshouldbewearhand

    Gloves.

    3.Nomanshouldbestandunderthehangingmaterials.

    4.Slings,WireRopes,LiftingTacklesetc.mustbecheckedas

    pernormsbeforeuse.

    5.RegularToolBoxTalk&adequatesupervisionshouldbe

    ensured.

    6.Jacksandhydraulicconnectionsshouldbeleakproofand

    regularlychecked

    by

    P&M.The

    jack

    factor

    of

    safety

    2:1

    on

    materialyield.Thejackbeingthreadedramwithlocknut,itisa

    safe&jerkfreeequipmenti.e.during,theloadingthejackshall

    behydraulicallypressurizedandmechanicallylocked.

    7.Oilleakagefromjackshouldbeprevented.

    8.TrainedOperatorshouldoperatethepressurepump.

    9.HydraulicequipmentmusthaveBypassvalve.

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    Constructionwork

    procedure

    for FOOTING

    LOAD

    TEST

    10.Nopersonshouldstandinthelineofjack

    11.AllLiftinggearstobeinspectedannuallybythirdParty

    competentPerson.

    12.Liftinggearstobeinspectedbeforeuse.

    13.Properaccesstobeprovidedtothetop.

    14.PlyboardtobeplacedonbothsideoftheJack.

    15.Anytiltingeffectshallbeguidedbyallfoursupportblocks

    attheendofsecondarybeamsduringinitialslackremovalor

    loadingactivity.Duringloading,thestrandsofrockanchor

    whicharefixedtothecrossbeamswillbeundertensionandit

    preventscrossbeamsfromtilting.

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    QualityAssurancePlan

    Constructionwork

    procedure

    for FOOTING

    LOAD

    TEST

    MatrixforRiskAssessment:

    SEVERITY

    1 2 3 4 5

    L

    I

    K

    E

    L

    I

    H

    O

    O

    D

    1

    2 LOW

    3 MEDIUM

    4

    5

    HIGH

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    15.TRAINING&EDUCATION:a. DailysafetypeptalkshallbegivenbyConstructionManagertothestaffandworkmen.

    b. Beforecommencementofthework,ConstructionWorkProcedureshallbeexplainedtothe

    staffs.

    16.FORMATS&CHECKLIST:(Annexed)Sl.

    no.

    Format/CheckListno. Format/Checklistdescription

    Safety System

    1 Vehicle&EarthMovingEquipmentInspectionChecklist

    2 HouseKeepingInspectionChecklist

    3 HydraulicRigInspectionChecklist

    4 BarricadingBoardShifting&FixingInspectionChecklist&ClearancePermit

    5 CraneInspectionChecklist

    6 ExcavationClearancePermit

    7 Tools&TacklesInspectionChecklist

    8 LiftingPlan

    QualitySystem

    9 ChecklistBeforeHomingOfRockAnchors

    10 RockAnchorGroutingReport

    11 ChecklistforPCCforconcretestructures

    12 ConcretePourCard

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    VEHICLE&EARTHMOVINGEQUIPMENTINSPECTIONCHECKLIST

    NameofProject: Make/Model :

    JobNo. : Assetcode(Ifapplicable) :

    InspectedBy : Ownedby :

    Date :

    Sl.No. Points Observation Measures

    1 Enginecondition

    2 Clutch/ brake/Handbrake

    3 HydraulicSystem

    4 Guards/Covers/Doors

    5 Fastenerlockpins/Keys

    6 Horn/Reversehorn/Lights

    7 Indicators/WiperBlades

    8 Operatorsfitness

    9 Tyrepressure/TyreCondition10 ConditionofBatteryandLamps

    11 Operatinglevers/steering

    12 Gauges&warningdevices

    13 Fireextinguisherprovided

    14 RearSideMirror

    15 SeatBelt

    16

    TriangularRetroReflectors4nos.

    (Frontside02,Rearside02)

    17 Chockblocks(min02nos.)

    18 DelayStartMechanism

    19 ValidityofPUCCertificate

    20 ValidityofFitnessCertificate

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    HOUSEKEEPINGINSPECTION

    CHECKLIST

    NameofProject :

    JobNo. :

    InspectedBy :

    Date :Sl.

    No.Points Observation Measures

    STRUCTURALFABRICATION

    /ERECTION

    SITE

    1 Walkways,passageskeptclearofmaterials?

    2Area & roads kept clear for manoeuvring of cranes and material handling

    equipment?

    3Scrap, cutpieces, welding electrode stubs, handtools kept tidy in workplace and

    disposedsuitably?

    4 Scrapbinavailableinadequatenumber?

    5Welding cables, power cables routed properly to avoid runover by vehicle or

    trippinghazards?

    6 Compressedgashosesroutedproperly?

    7 Atleast1metreonbothsidesofgantryrailsiskeptclearofmaterial?

    8 Floorkeptclearofwater,oilspillage/accumulation?

    CIVILWORKAREA

    1 Allapproach,aisle,ingress/egresstoandfromworkarea,excavatedpits,ramps,

    walkwayskeptclearofdebris,toolsetc?

    2 Scaffolding materials (Hbeam, HD tower frames, bracing, clamps) shuttering

    boards

    etc.

    are

    stacked

    properly

    at

    site?

    3 Stackingofbricks,hollowblocksaredoneinsafemanner?

    4 Nailsremovedfromwoodenplanks/timberandnotprotrudingout?

    5 Saw dust, wood chips & scrap wood cleared from carpentry shop and disposed

    suitably?

    6 Debrisfromdemolitionandexcavatedearthclearedfromworkplaceandaccess?

    Sl.

    No.Points Observation Measures

    ELECTRICALINSTALLATIONS&BOOTHS

    1 ApproachtoDB,Panels,Switcheskeptclear?

    2 Fireextinguishersinstalledatlocationswheretheyareeasilyaccessible?

    3 Weldingcablesandpowercablesareroutedseparately?

    4 Routingofcablesaredoneproperlytoavoidobstruction&trippinghazards?

    5 Floorofelectricalboothskeptdry?

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    Sl.

    No.Points Observation Measures

    collectiontraystosafeguardagainstaccidentalleakage?

    8Storingareaforliftingtools&tackles,ropes,wireropes&PPEisdry,clean&free

    ofcorrosivematerial?

    9 Easyaccessibilitytoinstalledfireextinguishersensuredinstore?

    GENERAL

    1 Separatescrapyardallocatedfortheproject?

    2Approach to workstations, offices, time offices, stores, P&M are well laid and

    demarcated?

    3 Roadsarekeptclearofstackedmaterialforfree&safevehicularmovement?

    4 Heavymaterialsstackingaretakencareoftopreventslips,collapseandrolling?

    5 ForhousekeepingatelevatedworkplacesrefertoIM09A2.

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    HYDRAULICRIG

    INSPECTION

    CHECKLIST

    AreaInspected :

    InspectedBy :

    Date :

    Sl.No. Activities Observation Measures

    01 IsRigplacedinalevelledsurface?

    02 Tripodshavingproperstrength&goodcondition

    03 Aretripodshavingproperbaseplates&stopper?

    04IsDshackleengagedintripodshavinggood

    condition

    05 TripodsshouldbeconnectedwithHTnuts&bolts

    06 Conditionoftheropeguideandpulleyintripods

    07Laddersareweldedwithpropermaterialsand

    spacingshallbemaintained300mm

    08 Rotatingpartofthemachinesisguardedproperly.

    09Batteryterminalsareenclosedfromwater

    compounds.

    10 Exhaust&emissionisundercontrol

    11 Isanyspillageinmachine/otheraccessories

    12 Conditionofwireropeused13 Conditionoftheradiator.

    14 IsPUCavailableinrigs?

    15 Anyotherrelevantinformation

    SignatureofSiteEHSPersonal

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    CONFIRMATORYBOREHOLES&TRAILPITSAREA

    BARRICATIONBOARDSHIFTING&FIXINGINSPECTIONCHECKLIST&CLEARANCEPERMIT

    Area/Location : Date:_______________

    Natureofthejobtobedone:Sl.

    No.PointsareChecked Done

    Not

    Reqd.

    1 Workplaceinspectedpriortostartofwork?

    2 ScreeningandElearningforallpersonsmustbeensuredbeforecommencementofthejob.

    3 Alltheworkershavebeenexplainedsafeworkprocedures?

    4Useofsafetyhelmets,Shoes,FlorescentJacket,andotherrelevantPPEsensuredforall

    workers.

    5 Barricadingboardshiftarrangementsarechecked?

    6 Anyobstructioninthebarricadingboard?

    7WorkplaceBarricadesweresecuredbyproperNailingwith600mmlength&20dia.Also

    securedby70kgconcreteblockforstrengtheningtheboards(Counterweight).

    8 AreallBarricadingboardsconnectedbynutbolt?

    9 AreallbarricadingboardsShouldbekeptinastraightlineforpublic&vehicleconvenience?

    10Areallapproach,access/egresstoandfromworkarea,excavatedpitswalkwayskeptclear

    ofloosematerial,flammablematerial,debrisetc.?

    11AreTrafficsafetydevicesshouldbeproperlykeptfrom15mtsbufferzoneandadvance

    warningzonewasaligned20mtsfromworkingzones?

    12Flagmanmustbedeputedatsitewithfluorescentjacket,redflag,whistle&redlightbaton

    forday&nighttimeswithotherrelevantPPEs.

    13Barricadingboardkeptwithblinkers&monitoringboardsshallbeindicatedbyreflected

    tape.

    14Areamustbeidentified&securedbyputtingtrafficcones,barriersforshiftingthematerials

    safely.

    15 Adequateilluminationoughttobeensuredatnightshift.

    16 Useofmachineries&VehicleafterinspectionofSafety&P&M.

    Note:TheapplicabilityofthispermitforBoreHoles&TrailpitsareaBarricadingboardshifting&fixingworks.Tobefilledinandcertifiedbypersonbeforestartingthejob.Aftercheckingalltheaboveprecautionstheworkcanbecarriedoutintheabovearea.

    SignatureofSiteInchargeEngineer SignatureofEHSO/SiteEHSPersonal

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    CRANEINSPECTION

    CHECKLIST

    NameofProject :

    Sl.No. Points Observation Measures

    1 HookandHookLatch

    2 OverHoistLimitSwitch

    3 BoomLimitSwitch

    4 BoomAngleindicator

    5 BoomLimitcutoffswitch6 Overloadlimitswitch

    7 Conditionofboom

    8 ConditionofRopes

    9 No.ofloadlines

    10 Sizeandconditionofthesling

    11 Stabilityofcrane

    12 SoilCondition

    13 SwingBrake&Lock14 PropelBrake&Lock

    15 HoistBrake&Lock

    16 BoomBrake&Lock

    17 SwingAlarm

    18 Mainclutch

    19 Leakageinhydrauliccylinders

    20 Outriggersfullyextendible

    21

    Tyrepressure

    22 ConditionofBatteryandLamps

    23 Guardsofmovingandrotatingparts

    24 Loadchartprovided

    25 Numbers,positionandsizeofpendantropes

    26 Reversehorn&Rearviewmirror

    27 ValidityofCertificationbycompetentauthority

    28 OperatorsFitness

    29 FireExtinguisherinoperatorscabin

    30 CautionBoards

    31 ValidityofPUCcertificate(fortyremounted)

    32 ValidityofFitnesscertificate(fortyremounted)

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    EXCAVATIONCLEARANCE

    PERMIT

    (Inrespectto(i)Existenceofservicelinesandutilities(ii)Intheproximityofexistingstructures,buildings,foundations,installationslikegas,electricalservicestationsetc. (iii)Anyotherconditionswhichmayresultinserioushazardousconsequences.)

    Pleasepermitthefollowingexcavationjobaspersketchenclosed:

    Detailsofexcavation:Lengthm Width.m Depth.m

    Location: Performing Agency:

    Permitvalidfrom(Date):to.....ExecutionIncharge

    Tel.No.: Name:

    Date: Designation: Signature:

    Proj/Mfg/Maint/TS/ES

    I ELECTRICAL:

    1. Detailsofundergroundcablepresentintheareatobeexcavated..

    2. Electricalisolationofthefollowingrequired...

    Date: Name&Designation: Signature:

    IIINSTRUMENTS:

    1. Detailsofundergroundcablepresentintheareatobeexcavated....

    2. Precautionstobeobservedforsafeexcavationjob...

    Date: Name&Designation: Signature:

    IIICOMPUTERSERVICES:

    1. Detailsofundergroundcablepresentintheareatobeexcavated....

    2. Precautiontobeobservedforsafeexcavationjob....

    Date: Name&Designation: Signature:

    IVENGINEERINGSERVICES:

    1.Descriptionofundergroundfacilitiesexistingattheproposedlocation....

    2.Precautiontobeobservedforsafeexcavationjob....

    Date: Name&Designation: Signature:

    V.FIRE&SAFETY:

    1. Provide: Crossover....Barricades... Road

    Blocks...Shoring....Others..

    2. Usefollowingsafetyequipment:GasMasks...Eye Protection..

    WoodenHandledTools....Others..

    3. Providefollowing:ApproachfortheFire/EmergencyTenders/Roadclosureboards/Other

    Precautions...

    Date: Name&Designation: Signature:

    Remarksifany..

    TheAboveMentionJobCanCommence.....

    Date: Name&Designation: Signature:

    ISSUINGAUTHORITY

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    TOOL&

    TACKLES

    INSPECTION

    CHECKLIST

    NameofProject :

    JobNo. :

    AreaInspected :

    InspectedBy :

    Date :

    SlNo Particulars Observation Measures

    LiftingTool&Tackles1 Slings/WireRopes

    1.1 Isanydefectonslings/wirerope?

    1.2 ConditionofEyeusedinsling/wire

    rope?

    1.3 Sufficientnumberof Uclampsused

    asperdia.1.4 Areanyidentificationcode/markson

    theslings/wirerope?

    2 D/Bowshackle

    2.1 IsSWLidentifiedontheshackle?

    2.2 Areanyidentificationcode/markson

    theShackles?

    2.3 Openingwidthofshacklesareok

    2.4 SeatingconditionofShacklepin

    2.5 Anydefectsareobservedonthepin?

    3 UBolts&EyeBolts

    3.1 ConditionofU/Eyeboltused

    3.2 Anycracks/wearwerefound

    3.3 Tapperofeyeboltisfreefromrust.

    3.4 ShapeofU/Eyeboltisregular

    4 Hooks&ChainPulleyBlock

    4.1 Isanydeformationontheeyeportion?

    4.2 Isanycrack/wearwerefound?

    4.3 Conditionofhooklatch

    Electrical/AutomotiveTool&Tackles1 Spanners&Screwdrivers

    1.1 ConditionofSpanners/Screwdrivers

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    3.1 Conditionofthecrimperused3.2 Conditionoftheinsulation

    3.3 Conditionofgripers

    3.4 Isanycrackonthecrimpers

    4 GrindingMachine

    4.1 ConditionofGrindingmachine

    4.2 Iswheelguardprovidedproperly

    4.3 Wheelhavingavalidexpirydate

    4.4 Isearthinggivenproperly?4.5 Conditionofthecableconnected

    5 DrillingMachine

    5.1 ConditionofDrillingmachine

    5.2 IsDrillbitfittedproperly

    5.3 Useofpropertighteningkey

    5.4 Isearthinggivenproperly?

    5.5 Conditionofthecableconnected

    Testers1 EarthleakageCircuitBreakerTester

    1.1 Ispolarityshowingonthemeteris

    good

    1.2 Accuracyofthemeterisacceptable

    1.3 Iscalibrationrequired

    2 SurfaceResistanceTester

    2.1 Ispolarityshowingonthemeteris

    good2.2 Accuracyofthemeterisacceptable

    2.3 Iscalibrationrequired

    AnyotherrelevantInformation1

    2

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    LIFTINGPLAN

    Site/location FootingLoadTestbetweenNAGOLEtoUPPAL

    Appointed Person carrying out

    theAssessment:DateofAssessment:

    Descriptionoflift:ErectionofMainBeam&secondarybeams,forFootingloadtestkentledgearrangement.

    DetailsofLoads LoadPosition1 LoadPosition2 LoadPosition3

    Weight:

    Dimensions:

    PositionofCofG:

    Heightoflift(worstcase

    Max.radius(worstcase

    Dateoflift:

    Timeoflift:

    Monetaryvalueofload:

    DetailsofCranes 1st 2nd 3rd

    Make&model:

    Capacity:

    Jiblength:

    Outriggerspread:Outriggerload:

    Max.groundbearing

    Counterweight:

    Weightofcrane:

    GroundConditions(Visualassessment)

    Access/Egressforcrane&

    transport:

    Liftingposition:

    LiftingAccessories

    Slings(wirerope): Slings(webbing):

    Slings(chains): Shackles:

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    CHECKLISTFORINSPECTIONBEFOREHOMINGOFROCKANCHORS

    Project :

    Client :IndependentEngineer :

    Concessionaire :

    Contractor :

    AnchorIdentification: Date:

    Sl.

    No:

    Description

    CheckedNot

    ApplicableRemarks

    Yes No

    1 Depthofdrilledhole

    2 Casingpipeinstalled

    3 Dia.ofeachAnchor

    4 FreeLengthofAnchor

    5 FixedLengthofAnchor

    6 Burstingrebarspiralprovided

    7Epoxycoatoneachanchorfixed/free

    Length

    8 FreeLengthHDPEPipefixed

    9 GroutventfixedatFixedend

    10 Safeaccessprovidedtoworkplace

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    ROCKANCHORGROUTINGREPORTFIXEDLENGTH/FREELENGTH

    Project :

    Client :

    IndependentEngineer :

    Concessionaire :

    Contractor :

    AnchorLocation: DateofInspection:

    AnchorNumber: CableNo:

    DateofAnchorInstallation:

    Typeofcement:

    Week&YearofCementManufacture:

    Admixtureifadded/mixdetails:

    W/CRatios:

    Temperature: Water:

    Equipment:T9DDGP 150 GroutMixer: Groutpump:

    HoleDiameter: CableDiameter: CableLength:

    VolumeofGrout: Regrouting:

    PreGroutingChecks:

    FreeofBlockage: Inlet: Yes/No Outlet: Yes/No

    LeakageObserved: Vents: Yes/No Yes/No

    GroutingRecord:

    Cable/AnchorNumber StartTime FinishTime GroutPressure Remarks/Observation

    L&T INFRA IC L&TMRHL

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    STRESSINGREPORTProject :

    Client :

    IndependentEngineer :

    Concessionaire :

    Contractor :

    LOCATION: DATE:

    RFINumber GAIdentification:

    Cube

    strength:

    STRESSINGEQUIPMENT

    Typeofjack:MONORamareaofJack(sq.cm)

    JackSerialnumber:

    Hydraulicpump:PumpNumber

    StressingRecord:

    PressureappliedKg/sq.cm ELONGATIONINSTRESSBARANCHORNUMBERS Remarks

    1 2 3 4 5

    Loadequivalent tons

    000

    050

    50100

    100160

    NETELONGATION

    FORMAT FOR FOOTING LOAD TEST RECORD

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    FORMATFORFOOTINGLOADTESTRECORD

    Project :

    Client :

    IndependentEngineer :

    Concessionaire :Contractor :

    LOCATION: Date:

    1 Depth/R.L.ofPit:

    2 SizeofFooting:

    3 Dia.ofeachAnchor

    4 SensitivityofDialGauge:

    5

    a) SensitivityofPressureGauge:

    b)

    Pressuregauge

    calibration

    valid

    upto

    :

    c) Pressuregaugenumber:

    6a) DiameterofRamofhydraulicjack:

    b) Jacktestedagainstloadcell:

    7

    RelationshipbetweenPressureGaugereadingandLoadonPlate

    1Kg/Sq.cmonPressureGauge= (TonnesonFooting)

    8 Typeoftest:

    9 Typeofstrata:

    Remarks:

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    FORMATFORFOOTINGLOADTESTREADINGSProject :

    Client :

    IndependentEngineer :

    Concessionaire

    :

    Contractor :

    FOOTINGLOADTESTLOCATION:

    Date

    Pressure

    Gauge

    Reading

    Loadin

    MT

    Time

    (Min.)

    DialGauge1 DialGauge2 DialGauge3 DialGauge4 Average

    Settlement

    (mm)

    Rate

    mm/minRemarks

    Reading Settlement Reading Settlement Reading Settlement Reading Settlement

    CONCRETEPOURCARD

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    Project :

    Client :

    IndependentEngineer :

    Concessionaire :

    Contractor

    :

    PROJECT : DATE :

    AREA : POURNO. :

    LOCATION : REF.DRAWING:

    MIXGRADE: QUANTITY :

    BEFORE

    CONCRETING

    ACTIVITY DESCRIPTIONCHECKED

    YES NO N/A

    a) PCCTopLevel

    b) Centrelineschecked

    REINFORCEMENT

    a) Dia&Shape

    b)

    ExtraReinforcement apartfromDrawingc) ExtraLaps

    d) No.ofChairs&Length

    e) Binding/welding

    f) CovertoReinforcement

    g) BatchCertificate&

    TestCertificate

    FORMWORK

    a) centerlines

    b) Shuttering line,Level&Plumb

    c) Shutteroilapplied

    d) Watertightness

    e) Concretetoplevel

    f) Supportsadequacy

    EMBEDEDITEMS

    a) BOLTS

    c) INSERTS

    ETING

    CHECK OBSERVATION

    RETECHCK

    CHECK OBSERVATIONa) Weather

    b) CementBatchNo. SUPPORTSTIGHTNESS

    c) Mixgrade LEAKAGES

    e) Slump TOPCOVER

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    Annexure - A

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    Annexure - D