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P.COUDERC 3D PLUS technology and offer 1 All Rights Reserved © 3D PLUS 2012 3D PLUS technology and offer By Dr Pascal Couderc , 3D PLUS 408, Rue Hélène Boucher 78532 BUC France Phone: + 33 1 30 83 26 50 Email : www.3d-plus.com TM

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Page 1: 3D PLUS technology and offer - SEMI.ORG 3D Plus.pdf · P.COUDERC 3D PLUS technology and offer 15 All Rights Reserved © 3D PLUS 2012 Conclusions-Offer •With 3D PLUS technologies

P.COUDERC 3D PLUS technology and offer 1

All Rights Reserved © 3D PLUS 2012

3D PLUS technology and offer

By Dr Pascal Couderc,

3D PLUS

408, Rue Hélène Boucher 78532 BUC – France

Phone: + 33 1 30 83 26 50

Email : www.3d-plus.com

TM

Page 2: 3D PLUS technology and offer - SEMI.ORG 3D Plus.pdf · P.COUDERC 3D PLUS technology and offer 15 All Rights Reserved © 3D PLUS 2012 Conclusions-Offer •With 3D PLUS technologies

P.COUDERC 3D PLUS technology and offer 2

All Rights Reserved © 3D PLUS 2012

Outline

- Introduction

- 3D PLUS technology

- Product examples

- Conclusions

Page 3: 3D PLUS technology and offer - SEMI.ORG 3D Plus.pdf · P.COUDERC 3D PLUS technology and offer 15 All Rights Reserved © 3D PLUS 2012 Conclusions-Offer •With 3D PLUS technologies

P.COUDERC 3D PLUS technology and offer 3

All Rights Reserved © 3D PLUS 2012

- Spin off from Thales (1996)

- Located in Buc (France ) , South of Paris

- From September 2011, 3D PLUS is a 100% subsidiary of

HEICO company

- Strong R&D from the 3D PLUS launching

- Active patenting policy

- Space certifications from CNES, ESA, NASA, JPL,JAXA,

CAST etc… ( more than 70 000 modules in space

including ROSETTA mission cameras )

- Exportation: 90%

- Workforce : 150

- R&D : 11 including 5 PhD

Introduction

Page 4: 3D PLUS technology and offer - SEMI.ORG 3D Plus.pdf · P.COUDERC 3D PLUS technology and offer 15 All Rights Reserved © 3D PLUS 2012 Conclusions-Offer •With 3D PLUS technologies

P.COUDERC 3D PLUS technology and offer 4

All Rights Reserved © 3D PLUS 2012

3D PLUS technology

FLOW 2 process1 ) - Flex Design

2 ) – Components attachment

3 ) - Circuit Test & Screening

4 ) – Layers Stacking

6 ) – Cube Sawing

5 ) – Cube Molding

7 ) – Cube Plating ( Ni + Au )

8 ) – Circuit interconnection by

laser grooving

9 ) – Cube Test & Screening

Page 5: 3D PLUS technology and offer - SEMI.ORG 3D Plus.pdf · P.COUDERC 3D PLUS technology and offer 15 All Rights Reserved © 3D PLUS 2012 Conclusions-Offer •With 3D PLUS technologies

P.COUDERC 3D PLUS technology and offer 5

All Rights Reserved © 3D PLUS 2012

WDoD ™(1) initial criteria

Use of multi sourcing wafers

Stacking of 5 to 10 levels per mm

Size: 200µm around the larger Die

Stacking of Known Good Rebuilt Wafer (KGRW)

Possibility of several dice of different dimensions of the same level

Parallel processing/Panelization from A to Z

Possibility to stack PCB levels ( flow 2) and rebuiltwafers in order to optimize performances and costs

(1) Wirefree Die on Die – Trade Mark from 3D PLUS

WDoDTM technology

Page 6: 3D PLUS technology and offer - SEMI.ORG 3D Plus.pdf · P.COUDERC 3D PLUS technology and offer 15 All Rights Reserved © 3D PLUS 2012 Conclusions-Offer •With 3D PLUS technologies

P.COUDERC 3D PLUS technology and offer 6

All Rights Reserved © 3D PLUS 2012

WDoDTM technology

Page 7: 3D PLUS technology and offer - SEMI.ORG 3D Plus.pdf · P.COUDERC 3D PLUS technology and offer 15 All Rights Reserved © 3D PLUS 2012 Conclusions-Offer •With 3D PLUS technologies

P.COUDERC 3D PLUS technology and offer 7

All Rights Reserved © 3D PLUS 2012

WDoDTM technology

Molding resinSi

2D routing:

RDL

Metal trackDielectric passivation layer

Al Pads

Page 8: 3D PLUS technology and offer - SEMI.ORG 3D Plus.pdf · P.COUDERC 3D PLUS technology and offer 15 All Rights Reserved © 3D PLUS 2012 Conclusions-Offer •With 3D PLUS technologies

P.COUDERC 3D PLUS technology and offer 8

All Rights Reserved © 3D PLUS 2012

WDoDTM technology

300 mm wafer

Single unit

RDL cross section

Via interconnect at Al pad level2 layers RDL with ground plane

Page 9: 3D PLUS technology and offer - SEMI.ORG 3D Plus.pdf · P.COUDERC 3D PLUS technology and offer 15 All Rights Reserved © 3D PLUS 2012 Conclusions-Offer •With 3D PLUS technologies

P.COUDERC 3D PLUS technology and offer 9

All Rights Reserved © 3D PLUS 2012

WDoDTM technology

Page 10: 3D PLUS technology and offer - SEMI.ORG 3D Plus.pdf · P.COUDERC 3D PLUS technology and offer 15 All Rights Reserved © 3D PLUS 2012 Conclusions-Offer •With 3D PLUS technologies

P.COUDERC 3D PLUS technology and offer 10

All Rights Reserved © 3D PLUS 2012

WDoDTM technology

Laser patterning

Page 11: 3D PLUS technology and offer - SEMI.ORG 3D Plus.pdf · P.COUDERC 3D PLUS technology and offer 15 All Rights Reserved © 3D PLUS 2012 Conclusions-Offer •With 3D PLUS technologies

P.COUDERC 3D PLUS technology and offer 11

All Rights Reserved © 3D PLUS 2012

WDoDTM technology

PoP and WDoD package relative sizes

Page 12: 3D PLUS technology and offer - SEMI.ORG 3D Plus.pdf · P.COUDERC 3D PLUS technology and offer 15 All Rights Reserved © 3D PLUS 2012 Conclusions-Offer •With 3D PLUS technologies

P.COUDERC 3D PLUS technology and offer 12

All Rights Reserved © 3D PLUS 2012

Product example 1 : Leadless pacemaker

Dimensions :

2.3 x 5.2 x 7.3 mm

(courtesy of SORIN CRM)

•The module has 5 layers

stacked using 3D PLUS

WDoDTM process.

•The layers are stacked at

wafer level. 2 layers have

known good passive (30) and

active components (3) and

are reconstituted wafers

using fan out WLP

technology eWLB.

• RDL pitch is 50µm. The 3

other layers are PCB

based(mixed flow2 and

WDoD)

Page 13: 3D PLUS technology and offer - SEMI.ORG 3D Plus.pdf · P.COUDERC 3D PLUS technology and offer 15 All Rights Reserved © 3D PLUS 2012 Conclusions-Offer •With 3D PLUS technologies

P.COUDERC 3D PLUS technology and offer 13

All Rights Reserved © 3D PLUS 2012

Product Example 2 :Embedded programmable

module

8Mx16 166MHz mDDR

64Mb 104MHz

NOR

Spartan 6FPGA

Ban

k4

8Mx16 166MHz mDDR B

ank5

Ban

k3B

ank1

Ban

k0SPI

Ban

k2

JTAG

167 caps

4 GTPs

6 CMT

64

60

36

• Same footprint as a single SPARTAN 6

CSG484

• The two dimensional area gain on a

board is about 58 %

• Embedded decoupling capacitors

Page 14: 3D PLUS technology and offer - SEMI.ORG 3D Plus.pdf · P.COUDERC 3D PLUS technology and offer 15 All Rights Reserved © 3D PLUS 2012 Conclusions-Offer •With 3D PLUS technologies

P.COUDERC 3D PLUS technology and offer 14

All Rights Reserved © 3D PLUS 2012

Product Example 2 : Embedded programmable

module

• MODULE DIMENSIONS : 19 x19 x 3 mm

• BALLING : 484 SAC305 balls

• SAME BALL OUT THAN FPGA COMPONENT

Page 15: 3D PLUS technology and offer - SEMI.ORG 3D Plus.pdf · P.COUDERC 3D PLUS technology and offer 15 All Rights Reserved © 3D PLUS 2012 Conclusions-Offer •With 3D PLUS technologies

P.COUDERC 3D PLUS technology and offer 15

All Rights Reserved © 3D PLUS 2012

Conclusions-Offer

• With 3D PLUS technologies patented portfio , we can design,

manufacture and performed electrical tests on 3D modules

• We have a large portfolio of standard 3D modules

• We can also develop and manufacture 3D modules for

specific customers applications

• Our technologies are good alternatives to flex-folded, TSV,

PoP , Chip-On-Chip technologies.

Page 16: 3D PLUS technology and offer - SEMI.ORG 3D Plus.pdf · P.COUDERC 3D PLUS technology and offer 15 All Rights Reserved © 3D PLUS 2012 Conclusions-Offer •With 3D PLUS technologies

P.COUDERC 3D PLUS technology and offer 16

All Rights Reserved © 3D PLUS 2012

Questions?

Ultra Dense 3-D Micro system with WDoD

Thank you for your attention

www.3d-plus.com