360mm (14")BAND SAW

Operating and MaintenanceInstructions

Model No. CBS 355Part No. 6460080

360mm (14")BAND SAW

0607

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For Spare Parts and Service, please contact your nearest dealer,or CLARKE International, on one of the following numbers.

PARTS & SERVICE TEL: 020 8988 7400PARTS & SERVICE FAX: 020 8558 3622

or e-mail as follows:PARTS: Parts@clarkeinternational.com

SERVICE: Service@clarkeinternational.com

SPARE PARTS AND SERVICE CONTACTS

SPECIFICATIONS

Maximum Cutting Height .................................................. 145mm (5½”)

Throat Depth....................................................................... 360mm (14")

Motor ................................................................................... 230V 50Hz 1 Phase

Power Rating ............................................... 0.375kw

Current Rating ............................................. 4 amp

Speed Rating ............................................... 1500RPM

Blade Size ............................................................................ 1780 ± 3mm (70" ± 0.1")

Width............................................................. 6mm (¼”)

No. Teeth ...................................................... 6 TPI

Speeds ................................................................................. 3 (160, 750, 1200 m/min)

(8.8, 41.0, 65.6 ft/s )

Table Size ............................................................................. 400 x 400mm (15¾” x 15¾”)

Table Tilt ............................................................................... 0 - 45 O

Sanding Disc Size ............................................................... 15mm (6")

Sanding Disc Table Size ..................................................... 230 x 155mm (9" x 6½”)

Sanding Disc Table Tilt ....................................................... 0 - 45

Noise Level .......................................................................... 80db (operating)

Net / Gross Weight ............................................................. 30 / 32 kg (65 - 70lbs)

When disposing of this product, do not dispose of with general waste. It must be disposed of accordingto the laws governing Waste Electrical and Electronic equipment, at a recognised disposal facility.

Thank you for purchasing this CLARKE Bandsaw and Sander.

Before attempting to operate the machine, please read this instruction manual thoroughly, and followall directions carefully. By doing so you will ensure the safety of both yourself and others around you,and at the same time, you should look forward to long and trouble free service from your Bandsaw.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of 12 months from thedate of purchase. Please keep your receipt which will be required as proof of purchase. This guaranteeis invalid if the product is found to have been abused or tampered with in any way, or not used for thepurpose for which it was intended.Faulty goods should be returned to their place of purchase, no product can be returned to us withoutprior permission. This guarantee in no way effects your statutory rights under common law.

CONTENTS Page

Specifications ....................................................................................................................... 2

General Safety Precautions .................................................................................................. 3

Additional Safety Precautions for Bandsaws / Disk Sanders ............................................ 6

Power Supply / Electrical Circuit Diagram .......................................................................... 7

Main Component Illustration and List of Loose Items ........................................................ 8

Assembly .................................................................................................................................. 9

Tips on Bandsaw Blades ........................................................................................................ 10

Operation ................................................................................................................................ 11

Changing Speeds ....................................................................................... 11

Changing Blades ........................................................................................ 12

Use of Accessories .................................................................................................................. 13

Mitre Guide .................................................................................................. 13

Rip Fence ..................................................................................................... 13

Circle Cutting Attachment ........................................................................ 13

Power Belt Sanding ................................................................................................................ 13

Power Disc Sanding ............................................................................................................... 14

Aligning Sanding Disc Table ................................................................................................. 14

Maintenance .......................................................................................................................... 15

Tips on Bandsaw Use .............................................................................................................. 15

Ripsawing ..................................................................................................... 15

Cross Cutting ............................................................................................... 15

Freehand Cutting ....................................................................................... 16

Consumables .......................................................................................................................... 16

Parts List & Diagrams .............................................................................................................. 17 - 19

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GENERAL SAFETY RULES FOR OPERATING MACHINERY

DON’T OVERREACH.Keep your proper footing and balance at all times.For best footing, wear rubber soledfootwear. Keep floor clear of oil,scrap wood, etc.

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WARNING:As with all machinery, there are certain hazards involved with their operation and use. Exercisingrespect and caution will considerably lessen the risk of personal injury. However, if normal safety

precautions are overlooked or ignored, personal injury to the operator or damage to property, mayresult.

KEEP WORK AREA CLEAN. Cluttered areasand benches invite accidents.

DISCONNECT theMACHINE from thepower supply beforeservicing, makingadjustments or whenchanging accessories suchas blades, etc.

DON’T FORCE THEMACHINE.It will do a better andsafer job at the rate forwhich it was designed.

AVOID DANGEROUSENVIRONMENTS

Don’t use power machines in damp or wetlocations or expose them to rain.

Keep your work area well illuminated.

DO NOT USE in explosive atmosphere(around paint, flammable liquidsetc.).

EARTH ALL MACHINES. If themachine is equipped with three-pin

plug, it should be plugged into a three-pin electricalsocket. Never remove the earth pin.

ALWAYS WEAR SAFETYGOGGLES,manufactured to the latestEuropean Safety Standards.Also use face or dust mask ifcutting operation is dusty.Everyday eye glasses do nothave impact resistant lenses,they are NOT safety glasses.

ENSURE THEWORKPIECE ISCOMPLETELYSECURE beforeswitching ON.

NEVER hold aworkpiece byhand alone.

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MAINTAIN MACHINE IN TOPCONDITION.

Keep tools sharp and cleanfor the best and safestperformance. Followmaintenance instructions.

READ and BECOME FAMILIAR with the entireoperating manual. Learn the machines applications andlimitations as well as the specific potential hazardspeculiar to it.

ALWAYS KEEP GUARDS in place and in working order.

ALWAYS WEAR EAR PROTECTORS/DEFENDERS.Considerable noise is generated by this type ofequipment.

Ear protection should be used at all times

ALWAYS ensure that ADEQUATE LIGHTING isavailable. A minimum intensity of 300 lux should beprovided. Ensure that lighting is placed so that you willnot be working in your own shadow.

CHECK for DAMAGE. Before using the machine, anydamaged part, such as a guard etc., should be checked toensure that it will operate properly, and perform itsintended function. Check for alignment of moving parts,breakage of parts, mountings, and any other conditionthat may affect the machines’ operation. Any damageshould be properly repaired or the part replaced. If indoubt, DO NOT USE the machine. Consult your localdealer.

BE AWARE that accidents are caused bycarelessness due to familiarity. ALWAYSconcentrate on the job in hand, no matter howtrivial it may seem.

HANDLE WITH EXTREME CAREWhenever transporting or installing machinery,and always use a lifting tool.

KEEP CHILDREN AWAY.All visitors should be kept asafe distance from the workarea, especially whilstoperating the machine.

AVOIDACCIDENTALSTARTING.

Ensure theswitch is OFFbeforeplugging in tomains.

MAKE YOUR WORKSHOPCHILDPROOF.

With padlocks, master switcheswhere appropriate, or byremoving starter keys etc.

DRUGS, ALCOHOL, MEDICATION. Do not operatemachine while under the influence of drugs, alcohol or anymedication.

NEVER LEAVE MACHINE RUNNINGUNATTENDED. Turn power OFF. Do notleave machine until it comes to a completestop

NEVER STAND ON THE MACHINE. Serious injury couldoccur if the machine is tipped or if a cutting tool is accidentallycontacted. Do not store materials above or near a machine, suchthat it is necessary to stand on the machine to reach them.

USE ONLY RECOMMENDEDACCESSORIES. The use of improperaccessories could be hazardous.

WEARPROPERAPPAREL.Looseclothing orjewellery mayget caught in movingparts. Wear protectivehair covering to contain long hair.

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• Use a Push Stick or scrap of wood to do the pushing and guiding, when sawing small pieceswhich require the fingers to be close to the blade.

• Set the blade guide/guard assembly as close as possible to the workpiece. Switch off the saw,and make sure the blade has come to a complete stop before clearing sawdust or offcuts fromthe table.

• Keep the saw properly adjusted, paying particular attention to the blade tension and tracking, andthe blade guides.

• Disconnect the saw from the mains supply before removing the front cover.

• Make sure there are no nails or foreign objects in the part of the workpiece to be sawn or sanded

• Be extra cautious with very large or small, or irregularly shaped workpieces. Set up the machine andmake all adjustments with the power OFF.

i.e. - Tilting the table,

- Adjusting the saw blade guard

- Adjusting the saw blade guides

- Adjusting the sanding table

- Adjusting the Blade tension

- Adjusting the Blade tracking, etc.

• DO NOT operate the machine with the covers off. They must all be in place and securely fastenedwhen performing any operation.

• Any adjustable component must be securely locked in position to ensure it cannot vibrate free duringoperation.

• When sawing curves, make relief cuts to allow removal of scrap material. This will prevent unduetwisting or binding of the saw blade. Make the relief cuts before starting the curved cut. When sawing,hold material firmly, and feed into blade at a moderate speed.

• Be sure to use the correct blade size and type.

• DO NOT saw any material that does not have a flat surface on which to bear, unless a suitable supportis used.

• The Bandsaw housing is made from plastic. Keep naked flames or hot tools away, as they couldcause serious damage.

• Ensure the bandsaw is permanently and securely fixed in position before operating. DO NOT operatethe bandsaw without the sanding disc guard in place.

• DO NOT operate the disc sander without the sanding table in place.

• Ensure that the sanding disc table is within 1/16 “from the disc AT ALL TIMES, to prevent the workpieceor fingers being pinched between the table and disc.

• Trim the disc when it becomes frayed, to avoid distraction.

• Only exert moderate pressure when using the belt or disc sander. Pressing too hard will not removematerial faster.

• When sanding , ensure you use the correct grit size for the job.

• Never wet the abrasive as water entering the machine could cause an electric shock.

• DO NOT use the disc sander with the bandsaw blade in place.

IMPORTANT.This machine is designed primarily for sanding and cutting wood. DO NOT use for sanding asbestos,painted surfaces, or materials which produce toxic dust.

DO NOT use for sanding Magnesium, as Magnesium dust is highly flammable.

ADDITIONAL SAFETY RULES FOR BANDSAWS AND DISC SANDERS

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POWER SUPPLY

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Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through an approved 13 ampBS 1363 plug, or a suitably fused isolator switch.

WARNING! THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead are coloured in accordance with the following code:

Green & Yellow - Earth

Blue - Neutral

Brown - Live

As the colours of the flexible lead of this appliance may not correspond with the coloured markingsidentifying terminals in your plug proceed as follows:

• Connect GREEN & YELLOW coloured cord to plug terminal marked with a letter “E” or Earth symbol“ ” or coloured GREEN or GREEN & YELLOW.

• Connect BROWN coloured cord to plug terminal marked with a letter “L” or coloured RED.

• Connect BLUE coloured cord to plug terminal marked with a letter “N” or coloured BLACK.

If this appliance is fitted with a plug which is moulded onto the electric cable (i.e. non-rewirable)please note:

1. The plug must be thrown away if it is cut from the electric cable. There is a danger of electricshock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the correct replacement is used(as indicated by marking or colour code).

4. Replacement fuse covers can be obtained from your local dealer or most electrical stockists.

5. The fuse in the plug must be replaced with one of the same rating (5 amps) and this replacementmust be ASTA approved to BS1362.

The maximum length of cable between fuse and supply, should be no greater than 1.5m

NOTE: This is for illustration only. NEVER operate the machine with the cover removed.

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MAIN COMPONENTS

1. Power ON/OFF switch lock2. No volt switch3. Drive wheel4. Sanding disc5. Motor pulley6. Idler wheel7 Lower blade guides8. Upper blade guides9. Blade guard10. Tracking wheel

11. Blade tension bolt12. Sanding table13. Blade tracking bolt14. Blade guard lock knob15. Work table16. Quadrant17. Table lock knob18. Sawdust extraction outlet19. Motor20. Sand Table Support Lock Knob

LOOSE PARTS

Fig. 1

Fig. 2

1. Remove the table lock knob (A), spring (B)and spring support bush (C) from the tablesupport at the rear of the bandsaw. (Fig.3).

2. Remove the hex. Socket head screw andclamp, from the slot on the underside of thework table.

Standing at the rear of the bandsaw with theslot of the table facing the blade, fit the tableso that the blade passes through the tableslot, and the support rod (D, Fig. 4) passesthrough the curved slot in the Quadrant.

3. Replace the spring support bush (C) withthe large flanged end inwards, towards theQuadrant.

4. Place the spring (B) over the spring supportbush (C) as shown in Fig.4, then screw onthe lock knob (A). Tighten the knob fully toensure the table is firm and stable.

5. Re fit screw and clamp to the table slot.

FASTENING TO A WORKBENCH(Fixing bolts not supplied)

Your bandsaw should be bolted to a solidly builtwork bench. Mounting holes are provided in thebase of the machine. Large flat washers shouldbe used between the bolt heads and the baseto fasten more securely, and prevent anydamage to the bandsaw. Tighten snugly but donot overtighten.

Work tableThe work table is a 400mm x 400mm aluminiumdie casting. It supports the material being cut andis grooved to accept a mitre guide.

A rip fence is also provided which can beattached to either the front or rear of the table.The table can be tilted to any angle from 0 - 45O

making possible a large variety of bevel and compound angle cuts. The Quadrant beneath the table ismarked to indicate the angle setting.

The centre of the work table is provided with a table insert, easily and economically replaced if damaged.

To ensure a square cut, the table must be set at right angles to the blade. To ensure this is so, proceedas follows.

Raise the blade guard as far as possible, and using a true, small square, check the angle between theblade and the square. If necessary, slacken off the table lock knob (Item A Fig. 3), and tighten againwhen the table is true. Set the pointer to zero on the graduated Quadrant.

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ASSEMBLYPlan your installation. Ensure adequate floor space is available, with good lighting and ventilation,and an adequate electrical supply is close at hand.

Your bandsaw is supplied fully assembled, except for the work and sanding tables. To assemble thework table to the bandsaw, proceed as follows:

Fig. 4

Fig. 3

Illustration shows the Spring and bush fitted to the support rod

MOTORA ball bearing induction motor is fitted to the bandsaw, powerful enough for all your operating needs.

SAWDUST EXTRACTION OUTLETIt is not essential that this is used, however, if required it can be connected to a vacuum cleaner whichwill provide fast and efficient removal of sawdust from your machine.

The vacuum cleaner may be used continuously or intermittently depending upon your requirements.

INTERNAL CONSTRUCTIONThe three wheel construction of this bandsaw makes possible the 360mm throat and 145mm depth ofcut capacity within a compact bench mounted unit.

The drive wheel is powered by a belt from the motor pulley. Both the drive wheel and idler wheel arefixed in position and do not require adjustment.

The tracking wheel (Item 10, Fig. 1) can be adjusted to centre the blade on the three wheels. Becauseof the self tensioning feature of this bandsaw, frequent tracking adjustments are not required.

Each wheel is fitted with a rubber tyre to prevent the blade from slipping and to protect the sharpedges of the blade teeth. These tyres are easily replaced if they become worn.

ON/ OFF SWITCH

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Since it is nearly impossible to resharpen blades, discard all blunt blades. Never attempt to use a bentor cracked blade.

Width of Blade Min. Radius of Curve

1/4" (6mm) ½”( l3mm)

3/8" (l0mm) 1"(25mm)

When the key is in the ‘O’ - locked position it will preventunauthorized operation of the bandsaw.

The bandsaw is fitted with a ‘NO VOLT’ switch. In the event of apower supply failure the bandsaw will have to be manually restarted at the switch when the power is reconnected.

TIPS ABOUT BANDSAW BLADESThe size of a bandsaw blade is denoted by width, length and thickness. This bandsaw uses bladeswhich are 70" (1780mm) long, 0.015" (0.4mm) thick, and from ¼ - ½” (6mm to l3mm) wide. The numberof teeth per inch and the type of tooth determines the application of the blade.

A wide choice of blades is available for different jobs. There is no general purpose bandsaw bladewhich is suitable for all operations.

• Narrow blades will cut to a tighter radius than wider blades.

• Finer toothed blades will make a smoother, but slower cut than coarse blades.

• As a wide blade has more contact with the blade guides, it is easier to cut a true straight linethan with a narrow blade. This is particularly important in rip cutting when the blade has a naturaltendency to follow the grain of the wood:

• For cutting thin or hard materials, the number of teeth per inch needs to be much greater thanfor thicker material.

• If the distance between each tooth is greater than the thickness of the material being cut, theteeth may grab in the work and break off.

The following chart shows recommended blade widths for cutting curves.

Fig. 5

OPERATION

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1 1200 Sanding

WoodCutting

HardWood

Cutting

Metres / min

2 750

3 160

1. Turn the key to ‘I’

2. “START”: Push the button marked with “1”.

3. “STOP”: Push the button marked with “0”

4. When the key is in the ‘O’ position, the machine will notoperate. The key may be removed ONLY when in thisposition.

It is strongly recommended that when the machine is not in use,the key is removed and retained in a safe place to prevent themachines’ use by unauthorised personnel.

REMEMBERWhenever the side cover is to be removed, the machine MUST bedisconnected from the mains supply and the key removed.

SPEEDS

Your bandsaw is equipped with pulley steps for three speeds, adequatefor all normal working requirements. These are illustrated opposite.

The setting illustrated provides a band speed of 160 metres per minute.

CHANGING SPEEDS1. Turn the main power switch OFF and disconnect from the power supply.

2. Remove the front cover (unscrew the two hex. socket screws).

3. Refer to the chart below (which is duplicated inside the front cover), and check which pulleysteps to use for the desired speed. Adjust the belt position as required.

4. Replace the front cover.

NOTE: The belt tension is not adjustable, if slipping occurs at any time, the belt should be renewed.

Fig. 6

Fig. 7

CHANGING BLADES

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Lower blade guide block

6. Using the hex key supplied, turn the bladetensioning bolt clockwise until it is loose, then turnthe tracking adjuster (12, Fig.1) anticlockwise sothat the old blade may be removed.

7. Slip the new blade over the three wheels, so thatthe blade is as close as possible to the centre ofthe wheels, ensuring the teeth are pointingtowards you and downwards.

8. Turn the tracking adjuster clockwise until thewheel is as near vertical as is possible to estimate,then turn the tensioning bolt until the blade istaught, but not excessively so.

NOTE:To prevent the blade from slipping off as you turn theadjuster bolts, press down firmly on the blade betweenthe wheels on its longest run.

9. Rotate the idler wheel by hand, whilst turningthe tracking adjuster, until the blade centrescorrectly on all three wheels. Turning thetracking adjuster clockwise will cause the bladeto run on the outside of the wheels -anticlockwise will cause it to run on the inside.

10. Slide the blade support bearings (C, Fig. 8), inboth upper and lower guide blocks, so theylightly touch the rear of the blade, and lock inplace. Similarly, slide all blade guides ( A & BFig.8) so that they very lightly touch the blade,and lock in place.

12. When satisfied, replace the front cover.

1. Turn the SWITCH TO ‘O’ and disconnect from thepower supply. Remove the key from the keyhole.

2. Remove front cover (unscrew the two hex. sockethead screws

Tensioning Bolt

Tracking Adjuster

Turn the Idler wheel

Fig. 8

Fig. 9

Fig. 10

4. In both the upper and lower blade guide blocks,loosen the blade guide locking screws (A1 andB1) and move the guides away from the blade,similarly, loosen the lower support bearing lockingscrew (C1) and move the bearing away from theblade.

Fig. 11

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USE OF ACCESSORIES

CIRCLE CUTTING ATTACHMENTThe circle cutting attachment mounts on the armof the upper guide block. Accurate circles can becut with a radius of 50 mm to 200mm. Assemble asshown in the illustration opposite

Make the first cut to the perimeter of the circlefreehand before setting the pivot pin, into the work.The pivot pin must be aligned exactly in line withthe blades’ tips. If the pivot is too far back (i.e. tothe rear of the blade), the blade will run outsidethe desired circumference - if too far forward, theblade will run inside the desired circumference.

Ensure the Upper guide block is secured as close tothe workpiece as possible.

RIP FENCETrue, straight line rip cutting, is best done by guidingthe work against the rip fence. On this bandsaw thefence can be attached to both the front and rearof the work table, by a single screw which engageswith the end of the table, holding the rip fence firmlyat the desired location.

The fence can also be used for cutting off to exactwidths.

POWER BELT SANDERRemove the blade and fit a sanding belt.

Make sure that the blade support bearings andblade guides, (both upper and lower), are secured,and well clear of the abrasive sanding belt.

Two sanding belt supports are provided. They areof right angle construction, one with a straight face,and one slightly curved. Screw the appropriatesupport into the threaded hole in the work table,(near the table insert) with the hex. screw provided.Adjust the support so that it lightly touches the belt.

MITRE GUIDEMost crosscut work, especially with small pieces ismore easily controlled with the use of a mitre guideThe mitre guide is also essential for accurate mitreand compound mitre cuts. The guide is graduatedto 45O for both left and right hand angles.

POWER DISC SANDER

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The sanding table is ribbed in the same way as the bandsaw work table, to keep saw dust below theworking level. The sanding table is also slotted for use with the mitre guide supplied with your bandsaw.The sanding table can be tilted to 45O for bevel and compound mitre sanding.

For best results in disk sanding, set the bandsaw at high speed.

Replacement sandpaper discs are available from your CLARKE dealer (See CONSUMABLES on page19). They can be obtained in three grit sizes and are self adhesive so that no glue is required to fix themto the aluminium disk.

IMPORTANT: When the sanding disc is not in use, ALWAYS replace the disk guard to avoid the possibilityof accidental contact.

ALIGNING THE SANDING DISK TABLE.

WARNING:To avoid injury from accidental starting, ensure the machine is unplugged before attempting anyadjustments.

1. Using a true combination square, check the angle of the work table with the disc with the tiltangle pointer set to 0O.

2. If the table is not true, slacken off the lock knob screw, beneath the table, and adjust so that itis square with the disk.

3. Retighten the lock knob screw.

4. Reposition the angle pointer to read 0O.

1. Remove the saw blade.

2. Remove the sanding disc guard from the frontcover.

3. Fix the abrasive sanding disc in place.

4. Attach the support rod to the Sanding Tablewith the two hex. socket head screws provided,so that the end of the rod is approx. flush withthe end of the bracket, and mount theassembly on to the bandsaw via. the holebeneath the sanding disc.

Slacken off the table lock knob (at the backof the bandsaw) if necessary, to allow thesupport rod to be pushed in until the table isapprox. 2mm (1/16") from the sanding disc. Fullytighten the table lock knob.

MAINTENANCEBEFORE CARRYING OUT ANY SERVICING OR MAINTENANCE, DISCONNECT THE MACHINE FROM THE

POWER SUPPLY

CHANGING TYRESEventually the rubber tyres on the bandsaw wheels will wear due to the constant contact of the sharpteeth of the blade. Lift the edge of the tyre with a small screwdriver and the tyre can be worked off thewheel easily. We recommend that all three tyres be changed at the same time.

BLADE GUIDESBlade guides should be inspected regularly for wear or chipping. When replacing guides replace allguides at the same time, both upper and lower.

BEARINGSAll bearings used in the construction of your bandsaw and its motor are sealed and lubricated for life.

CLEANINGAccumulated dust and chips should be removed from inside the bandsaw frequently. Remove thefront cover and use a brush or vacuum cleaner. At the end of every work session, clean sawdust awayfrom the motor vents.

TIPS ON USING YOUR BANDSAWFor all cutting operations the upper blade guard should be adjusted to be just clear the work beingcut. Not only does this provide the best safety for the operator, but it also brings the blade guidescloser to the work giving more accurate results and easier control.

Use both hands to feed the workpiece in to the blade. The work must be held flat on the table at alltimes to prevent binding of the blade. Use a steady even pressure just sufficient to keep the bladecutting.

Always use a rip fence or mitre guide where possible to eliminate any sideways slip of the work. This ismost important when the table is tilted to an angle.

Always plan your work ahead. The tradesmans’ rule is “measure twice, cut once”. It is best to finish acut in one continuous operation, but frequent backtracking may be necessary.

Turn off the motor and allow the blade to come to a complete stop before backing the blade out of the cut.

Remember that the blade removes material during the cut. This gap created by the blade is calledthe ‘kerf’, and must be allowed for when cutting to exact sizes. Plan your cut so that the kerf is thescrap side of the lines you wish to cut. If necessary, allow a little more for finish sanding.

RIP SAWING

This term refers to the cutting of the timber with the grain, rather than at a right angles to the grain. Youcan rip wood freehand to a previously drawn line, but best results are obtained by using the rip fence.If the table is set at a level angle, set the rip fence to the left hand side of the blade, allowing you touse your right hand to hold the work firmly against the fence. The width of cut indicator on the front ofthe work table shows the distance between the blade and the right hand edge of the timber.

When cutting a bevel rip, with the table tilted at any angle up to 45O, set the rip fence to the right handside of the blade if the width of the workpiece allows it.

With the fence on the ‘downhill’ side of the table, it will help support the work against slip. The width ofcut indicator shows the distance between the blade and the rip fence.

CROSS CUTTING

This term refers to cutting timber at right angles to the grain. This type of cut can also be made freehand,but the mitre guide is used to ensure accurate results. The mitre guide can be adjusted to a 45O angleto produce mitre cuts, or with the table tilted as well, compound mitre cuts.

Make sure the work is held firmly against the table and against the face of the mitre guide. Be carefulto keep your fingers away from the blade, particularly at the end of the cut.

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Item Description Part No.

1 Frame FM3550012 Wheel Support FM3550023 Axle Block FM3550034 Pin FM3550045 Bolt FM3550056 Washer FM3550067 Nut FM3550078 Tension Spring FM3550089 Tracking Bolt FM35500910 Tension Bolt FM35501011 Idler Wheel FM35501112 Wheel Tyre FM35501213 Ball Bearing FM35501314 Circlip FM35501415 Circlip FM35501516 Drive Wheel FM35501617 Rear Cover FM35501718 Screw FM35501819 Screw FM35501920 Washer FM35502021 Front Cover FM35502122 Hex. Bolt FM35502223 Washer FM35502324 Circlip FM35502425 Lock Knob FM35502526 Soc. Head Bolt FM35502627 Pulley Hub FM35502728 Motor Pulley FM35502829 Motor FM35502930 Bolt FM35503031 Drive Belt FM35503132 Upper Guide Block FM35503233 Thumbscrew FM35503334 Blade Guide FM35503435 Blade Guide FM35503536 Thumbscrew FM35503637 Bearing Shaft FM35503738 Circlip FM35503839 Ball Bearing FM35503940 Lower Guide Block FM35504041 Blade Guide FM35504142 Blade Guide FM35504243 Blade Guide Supp’t FM35504344 Blade Guard FM35504445 Screw FM35504546 Table Insert FM355046

47 Worktable FM35504748 Nut FM35504849 Quadrant FM35504950 Spring Supp’t Bush FM35505051 Spring FM35505152 Lock Knob FM35505253 Pointer FM35505354 Cable Clamp * FM35505455 Blade See P1856 Set Plate FM35505657 Socket Head Bolt FM35505758 Plug & Cable * FM35505859 Hex. Bolt FM35505960 Sanding Disc See P1861 Spindle Hub FM35506162 Aluminium Disc FM35506263 Bracket Rod FM35506364 Table Bracket FM35506465 Sanding Table FM35506566 Trunnion FM35506667 Pointer FM35506768 Sand. Disc Cover FM35506869 Pivot Mount FM35506970 Lock Knob FM35507071 Lock Knob FM35507172 Set Screw FM35507273 Socket Head Bolt FM35507374 Wheel Guard FM35507475 Low Guard FM35507576 Screw FM35507677 Switch Box Base FM35507778 Scale Ring * FM35507879 Switch Box FM35507980 Push Switch 1A FM35508081 Push Switch 1B FM35508182 Lock Switch. FM35508283 Key * FM35508384 Screw FM35508485 Dust Cloak FM35508586 Dust Cloak Cover FM35508687 Screw FM35508788 Relay * FM35508889 Wire Set * FM35508990 Terminal Block * FM35509091 Grommet FM355091* Not shown on parts diagram

Item Description Part No.

SPARE PARTS LIST

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SPARE PARTS DIAGRAM

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SANDING BELT ATTACHMENT

Item Description Part No.

107 Lock Knob FM355107108 Flat Plate FM355108109 Rounded Plate FM355109

CIRCLE CUTTING ATTACHMENT

Item Description Part No.

99 Clamp FM355099

100 Hex. Bar FM355100

101 Slide FM355101

102 Intermediate Pin FM355102

103 Centre Pin FM355103

104 Screw 3/16"x 9/16" FM355104

105 Screw 3/16"x1" FM355105

MITRE GUIDE

Item Description Part No.

92 Mitre Gauge FM355092

93 Pointer FM355093

94 Ruler Complete FM355094

95 Lock Knob FM355095

96 Screw FM355096

97 Washer FM355097

98 Washer FM355098

RIP FENCE

Item Description Part No.

110 Rip Fence FM355110111 Lock Knob F355111

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