3604_2

No. 3604_2

Date 11‐Mar‐13

Customer RP VALVES

FACTORY ACCEPTANCE TESTS CERTIFICATE

EN 10204 3.1

P.O. P.O. item 2DF

Job/item3604 2

DWG TAG VDS

Material description

Class Flange Body material Qty

ASME 300 RFASTM A350 LF2

Cl 113Trunnion ball valve

Type Size

4"

63036

Cl.1

Operator GearAntistatic

designYES API6D

Sour service YES 2002Fire safe

design to

Serial nos. presented to the testings: DF: 3604002001‐013

compliant to NACE MR0175 ed.API 607 ‐ BS 6755 p.2 ‐ ISO

10497:2004 ‐ API6FA

Visual check

3604/ITP

Resultsatisfactory

Test

The following testings were carried out in accordance to ITP no.:

Medium Pressure (bar)

Time (minutes)

Water 78 15

W t 58 5No leak

Hi h t t t

No leak

satisfactory

f y

satisfactory

NDTs:

Pressure test:

satisfactorysee details on page 2

Dimensional check

High pressure shell test

Water 58 5

Air 6 5

Water 52 ‐

Water 58 5

Remarks:

satisfactoryHigh pressure seats test

Low pressure seats test

Functional test under Dp

No leak

satisfactory

No leak

satisfactory

satisfactory

Double block and bleed

Yes PED Category: II

We declare that the valves are fully in compliance with the requirement of:

‐ Pressure Equipment Directive 97/23/EC ‐ Module H certificate n. RPS 0160456/01;

Notified body: 0038 Lloyd's Register Verification LTD, 71 Fenchurch Street, London, EC3M 4BS (UK)

di i / / / h i l d i b /

Conformity to pressure Equipment Directive 97/23/EC:

Issued electronically and

controlled by QC department

CUSTOMER REPRESENTATIVES CUSTOMER REPRESENTATIVES

By signing this certificate the Client’s representatives confirm the full compliance of the valves and actuators test results to the Project

requirements.

‐ ATEX directive 94/9/EC ‐ II, 2G/D ‐ Technical dossier number: AT01/04

‐ DLGS n. 17, 27/01/2010

Reference to harmonized standards: EN 13463‐1/EN 13463‐5

For materials of construction refer to relevant "Materials certificates list" and general assembly drawing.

page 1 of 2

Materials certificates list

Doc N: 3604_2

Component Material Heat Certificate MT PT UT PMIDwg pos

BODY ASTM A350 LF2 CL.1

825191 A09/3958 1

CLOSURES ASTM A350 LF2 CL.1

825191 A09/3958 2

STEM ASTM A182 F51

272411 2012068418 3

BALL ASTM A182 F316

424276 MEST029164 4

SEAT RING ASTM A182 F316

000575 2010029126 5

GLAND FLANGE

ASTM A350 LF2 CL.1

38425 A12-3361 24

TRUNNION ASTM A350 LF2 CL.1

38425 A12-3361 28

BODY STUDS ASTM A320 L7M

27431 700/2012 14

BODY NUTS ASTM A194 GR. 7M

030779 1588/2012 15

PO number: 63036 DTD 23-11-12

PO item: 2

ITEM:2

Serial number: 3604002001-013

Issued electronically and controlled by Q.C department. The certificates and reports listed in the table above and attached hereafter have been checked and accepted by Q.C department. By signing this certificate the Client’s representatives confirm the full compliance of the valves and actuators test results to the Project requirements.

Certification

BODY

Certification

CLOSURES

Certification

STEM

Certification

BALL

UM Quantity Code Description Your Confirm/Item Yr-Order__________________________________________________________________________________________________________________

No 2 PVT PV17 145,00 102,00 41,5 4" F316 OA/2012-498 pos. 2

07.03.2012 6-TYE04101-S207

GA05 mat. Not required

drw. TY6E04101

rev. drw. R01

size 4"

GRZ mat. F316

BK mat. Not required

Treat. -

PV ENP -

class 1500

PV spec. -

raw mat. PA03 PEEK BLACK + Grafite

TO10 mat. -

TOTS mat. -

mat. 00

TORS mat. -

TOGR mat. -

PVMO mat. -

Spett.le

DELLA FOGLIA Srl

V.le Kennedy, 149

I-21050 MARNATE VA

Note: 1) Serial Number:

2012-4"-1792 - 2012-4"-1793

2) Raw material certificate N° ........................

in according to UNI EN ISO 10204 Type 3.1

3) Other .............................................. Certificate emission date

19.03.2012

Note: Material free from radioactive contamination.

We declare on our responsibility that the products regarding enclosed order are in conformity with what requested.

We declare the products are realized in Italy.

THIS CERTIFICATE IS GENERATED AUTOMATICALLY FROM OUR SYSTEM SO NO TO STAMP AND SIGNATURE

Or.n.: 1030011277 / 20CONFORMITY DECLARATION UNI EN ISO 10204 Type 2.1

fperletti

Font monospazio

2010029126

cpedersen

Nuovo timbro

cpedersen

LOTTO

A10-10001143

Certification

SEAT RING

Certification

GLANDE FLANGE

Certification

TRUNNION

��

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Test certificate

Conform EN 10204-3.1

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Customer : DELLA FOGLIA SRL Your order nr. : OA/2011-2156-REV.3 Certificate nr.: 001588/2012 Pag.: 01

VIALE KENNEDY 149 MARNATE(VA) Date : 13/01/2012 Date : 05/03/2012

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Material : ASTM A.320 L7M Chemical composition: % C % Mn % Si % Cr % Mo % S % P

Required Value Min: 0,380 0,750 0,150 0,800 0,150

Quantity Product Description Heat Nr. Max: 0,480 1,000 0,350 1,100 0,250 0,040 0,035 Finish Pos.

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

248,00 TIRANTI 5/8X70 030779 0,415 0,750 0,260 1,040 0,190 0,022 0,011 0660

320,00 TIRANTI 3/4X80 AB5269 0,390 0,820 0,230 1,000 0,160 0,006 0,009 0650

160,00 TIRANTI 1"3/8X140 AE3924 0,395 0,780 0,240 0,980 0,170 0,005 0,013 0800

120,00 TIRANTI 2"X170 AE2215 0,400 0,780 0,240 0,920 0,180 0,004 0,017 0510

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Material : ASTM A.320 L7M Mechanical requirements: R Rs A % Z % KV KV Hardness Test

690 min 550 min 18 min 50 min -73°C -73°C HB - max

R.Tens.Str. Rs.Yeld Str. A % Z.Y. J J 235

Quantity Product Description Heat Nr. N/mm2(MPa) N/mm2 (MPa) Elongation Reduction Average

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

248,00 TIRANTI 5/8X70 030779 758 674 26,0 65,0 30- 33- 30 31 230-

320,00 TIRANTI 3/4X80 AB5269 960 700 29,0 66,0 63- 63- 61 62 230-

160,00 TIRANTI 1"3/8X140 AE3924 780 600 25,0 63,0 33- 32- 32 32 235-

120,00 TIRANTI 2"X170 AE2215 740 650 24,0 60,0 31- 32- 29 30 230-

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

According to ASTM latest edition

Heat treatment: quenching and tempering 620°C min

We certify that the material is in accordance with the specification of

your order.

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Heat nr : 030779 Certificate nr : 064520 date : 29/11/2010

Heat nr : AB5269 Certificate nr : 54181 date : 13/12/2006

Heat nr : AE3924 Certificate nr : 018531 date : 01/04/2010

Heat nr : AE2215 Certificate nr : 034993 date : 14/10/2009

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Riferimento DDT numero : 000182 del : 05/03/2012

Certification

BODY STUDS

��

��

�� !�"��#$$#%��&��'��(��!�$))*+,$-$#,��,$-$#%��.�/�$))*+,$,000

Test certificate

Conform EN 10204-3.1

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Customer : DELLA FOGLIA SRL Your order nr. : OA/2011-1997-R.1 Certificate nr.: 000700/2012 Pag.: 01

VIALE KENNEDY 149 MARNATE(VA) Date : 25/11/2011 Date : 17/02/2012

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Material : ASTM A.194 GR.7M Chemical composition: % C % Mn % Si % Cr % Mo % S % P

Required Value Min: 0,370 0,650 0,150 0,750 0,150

Quantity Product Description Heat Nr. Max: 0,490 1,100 0,350 1,200 0,250 0,040 0,035 Finish Pos.

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

100,00 DADI 1/2 095781 0,395 0,747 0,243 0,891 0,233 0,028 0,008 0220

408,00 DADI 5/8 27431 0,420 0,830 0,240 1,020 0,220 0,015 0,015 0290

128,00 DADI 1.1/8 7880 0,400 0,810 0,240 0,890 0,220 0,013 0,013 0330

328,00 DADI 1"1/4 460 0,420 0,730 0,270 1,100 0,200 0,032 0,015 0320

320,00 DADI 1"3/8 36301 0,410 0,820 0,220 0,920 0,230 0,010 0,018 0370

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Material : ASTM A.194 GR.7M Mechanical requirements: KV -73°C KV -73°C After Heat Proof Load

20min 27min Treatment at Test

average HB 590°for 24h

Quantity Product Description Heat Nr. J J 159-235 HB 159 min

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

100,00 DADI 1/2 095781 131-135-131 132 200-216 185-200 O.K.

408,00 DADI 5/8 27431 91- 77- 86 84 222-235 218-226 O.K.

128,00 DADI 1.1/8 7880 27- 56- 29 37 186-199 181-190 O.K.

328,00 DADI 1"1/4 460 128-132-130 130 212-226 206-215 O.K.

320,00 DADI 1"3/8 36301 48- 56- 58 54 224-235 218-226 O.K.

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

According to ASTM latest edition - Heavy hex nuts ANSI B18.2.2

Heat treatment:quenching and tempering 620°C min

We certify that the material is in accordance with the specification of

your order

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Heat nr : 095781 Certificate nr : 870113-465 date : 12/12/1996





-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

Riferimento DDT numero : 000130 del : 17/02/2012

Certification

BODY NUTS

CERTIFICATO DI CONTROLLO VERNICIATURAPainting Inspection Certificate

NrNo

X SA 2.1/2 METALLIC GRIT

X 50 µm

50 µm Final Colour: AS PER STANDARD

1

2

X SURFACE CLEANLINESS VISUAL SSPC-SP1 Results: SATISFACTORY

46 µm Equipment:

X SALT TEST Iso 8502-6 Results: 8,1 mg/m2 Equipment: Bresle Kit

X COMPRESSED AIR ASTM D4285 Equipment: Results: SATISFACTORY

X DUST CHECK ISO 8502-3 Required: Level 2 Max Resuts:

3

AS PER STANDARD

XPENNELLO/ With paint brush (STRIPE COATING) PISTOLA A SPRUZZO/ Spray gun

NOME PRODOTTO E MARCA/ Name of product:

< 50 mg/m2

HEMPEL 15360

VERNICIATURA PRIMA MANO/ First Coat

Level 1 - SATISFACTORY

CLEANING ISO 8501-1METODO/ Method:

MATERIALE/ Material:

REPLICA TAPE FTG2000

PULITURA/ Cleaning

PREPARAZIONE SUPERFICIALE - SABBIATURA/ Surface Preparation and Sandblasting

Profile Iso 8503-2

BLOTTER EQUIPMENT

SKY NET ALCALINE

SA 2.1/2

DataDate

21/02/2013

P.O. 58 DATE 12/02/2013

ROSS COLOR SRL

Nr. ORDINE/ Purchase Order No.

DELLA FOGLIA SRL

HEMPEL 15360

157 Via A. Colombo, 130 - 21055 GORLA MINORE

CLIENTE/ Client

NR 13 TRUNNION VALVE DN 4" CL 300 - 3604002

DOCUMENTO DI RIFERIMENTO/ Document Ref. No. QUANTITA' e DESCRZIONE/ Quantity and Description

DESCRIZIONE CICLO DI VERNICIATURA3604/ Description of the Painting Cycle 3604

DDT NR 96 DATE 12/03/2013

SPESSORE TOTALE ASCIUTTO RICHIESTO/ Total Dry Thickeness recommended

Via Redipuglia 25 - 21055 Gorla Minore (VA)

Phone 0331603423 - Fax 0331318208

P.I. IT02788590129

X

µm

16,60 Steel Temp. °C 17 Dew Point°C 2,4 RH: 37,00%

59 µm Average

7. TEST RICHIESTI/ Tests required

ADHESION TEST ISO 4624 Equipment: Required: NOT REQUIRED

HOLIDAY Equipment: Results: NOT REQUIRED

X VISUAL INSPECTION Equipment: Results: SATISFACTORY

DATA

Micrometer Positector 6000 F45S PROBE - S.n. 158682

PENNELLO/ With paint brush (STRIPE COATING) PISTOLA A SPRUZZO/ Spray gun

SPESSORE ASCIUTTO FINALE RILEVATO/ Final dry thickness noted

NONE

WET SPONGE

ADHESION TESTER

Moira Santoro

FIRMA FORNITORE/ Supplier Signature Terza parte ispettore/ Third part inspector

21/02/2013

ISPETT. CLIENTE /Customer Inspector

ROSS COLOR SRL

SPESSORE ASCIUTTO RILEVATO/Dry Thickness Detected 59

Air Temp. C°

Iso 2808 Method 6

Via Redipuglia 25 - 21055 Gorla Minore (VA)

Phone 0331603423 - Fax 0331318208

P.I. IT02788590129

3604_2

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