3.3.1 general inspection requirement with itp

GENERAL INSPECTION REQUIREMENT WITH

INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279

Rev.0 Page 2 of 121

REVISION LOG

Rev. No. Rev. Date Revised Page Revision Description

0 Feb. 28, 2013 Page.4

Vietnam Electricity Cantho Thermal Power Company : modified to Vietnam Electricity Power Generation Corporation 2 EVN : modified to EVNGENCO 2 O MON TPP Unit No.2 Project : revised with O MON THERMAL POWER PLANT UNIT NO.2 CONSTRUCTION PROJECT

0 Feb. 28, 2013 Page.16 *the clause 1.1.2 approval from Daelim : modified to approval from Owner/TEPSCO and Daelim

0 Feb. 28, 2013 Page.18, 35 crain : modified to crane




Job No.: 100279

Rev.0 Page 3 of 121

TABLE OF CONTENTS

1.0 Scope 2.0 General

3.0 Inspection Procedure

4.0 Code Inspection

5.0 Pre-Inspection Meeting (PIM)

6.0 Level of Inspection

7.0 Inspection and Test Plan

8.0 Inspection Activities During Manufacturing

9.0 Non-Conformance Control

10.0 Inspection Release Note

11.0 Vendors Inspection Record

12.0 Attachments Attachments Attachment #1 Inspection Notification Attachment #2A Inspection Release Note Attachment #2B Non-Conformance Report Attachment #3 Monthly Inspection Schedule Attachment #4 Inspection and Test Plan Attachment #5 Format of Vendor Inspection and Test Plan




Job No.: 100279

Rev.0 Page 4 of 121

1.0 Scope

This specification together with individual approved Vendors inspection procedure and ITP/QCP, covers general requirements of inspection and test to be performed by DAELIM Industrial Co.,Ltd. (hereinafter referred to as DAELIM or Purchaser) and/or Vietnam Electricity Power Generation Corporation 2(hereinafter called "EVNGENCO 2" or OWNER) for the equipment and materials which are procured for O MON THERMAL POWER PLANT Unit No.2 CONSTRUCTION PROJECT.

2.0 General 2.1 In order to assure that the equipment and materials (hereinafter referred to as the Goods)

conform to the requirements of the requisition, specifications and other related documents, Vendor shall perform inspection and tests for the Goods to be supplied by Vendor and its Sub-Vendors in accordance with project specification requirement. Vendor shall submit to the Purchaser its inspection procedure including fabrication schedule for approval as required in the Purchase Order. Purchaser shall perform inspection and tests necessary to maintain the quality and workmanship of the Goods in accordance with the requirement stipulated in the relevant requisition and specifications attached to Purchase Order.

2.2 Purchaser shall also have the right to review the inspection and test records or other quality

related documents of any Goods. Inspection will be performed by Purchasers inspector and/or OWNERs representatives and/or

third party Inspection Company nominated by Purchaser / OWNER. Purchasers and/or OWNERs approval resulting from such inspection shall not relieve Vendor

of the responsibility to meet all requirements specified on Purchase Order. 2.3 Purchaser and OWNER reserve the right, free access at all reasonable time to the shop where

fabrication, inspection and/or tests on the Goods are being performed.

Vendor shall provide with necessary equipment, facilities, and skilled personnel for specified inspection and tests to Purchasers and/or OWNERs inspector at free of expenses.

2.4 Purchaser shall have the right to hold a pre-inspection meeting with Vendor in order to check

Vendors quality control and inspection methods and also to establish a communication channel with Vendor.

0




Job No.: 100279

Rev.0 Page 5 of 121

3.0 Inspection Procedure 3.1 Vendor shall develop its detail inspection procedure incorporating Inspection and Test Plan

(hereto attached as Attachment #4) and any requirements in Purchase Order, and submit it to Purchaser for approval.

Inspection procedure shall consist of;

1) Inspection and test items 2) Q.C procedure/code 3) Acceptance criteria 4) Inspection authority 5) Inspection & test report/data to be submitted

3.2 Any changes and deviations from Purchase Order are subject to written approval by Purchaser. 3.3 Purchasers inspection shall, in principle, be undertaken with approved Drawing/ Datasheets. Vendor shall make those documents approved by Purchaser in time under its responsibility. Vendor shall have them available at its and Sub-vendors location with Drawings and/or Data sheets which bearing clear indication of Purchasers approval. 3.4 If any conflict arises between this General Inspection Requirements for Procurement and

specification in the engineering requisition and/or Purchase order, Vendor shall submit its deviation list to Purchaser for approval. However, if conflict arises between ITP and Data sheets, then Data sheet will prevail.

4.0 Code Inspection

Any Code inspection required such as statutory inspection and governmental regulation as specified in the requisitions must be arranged for any work by the Vendor to obtain necessary certificates from the appropriate authorities at its responsibility and expense, unless otherwise specified.

5.0 Pre-Inspection Meeting (PIM) 5.1 Purpose

The purpose of a pre-inspection meeting is primarily to ensure that the quality requirements of Purchase Order are being handled satisfactorily and that all requirements in the Purchase Order, the applicable specifications, standards, and drawings are fully understood by all concerned.




Job No.: 100279

Rev.0 Page 6 of 121

The pre-inspection meeting is normally held at manufacturers shop with Vendor, Purchaser (or Purchasers inspector) and OWNER, when necessary. Purchaser shall decide the necessity and schedule of the meeting.

5.2 Discussion at Pre-inspection Meeting 5.2.1 Vendors quality control system

Vendors quality control program, including details of the manufacturing and production sequences, witness points for inspection, and the quality control system shall be studied. Vendors quality control and inspection organization shall be checked and reviewed for its ability to retain the required quality of workmanship.

5.2.2 Each Inspection Item

Each inspection item of the Purchase Order, procedures and methods, including inspection measures, should be discussed in detail. Acceptance standards for the inspection should be clearly established at this meeting so that the inspector can judge conformance with it during inspection.

5.2.3 Other Matters

Coordination procedures, such as communication channels between the parties concerned and submissions of records, etc., should be clearly understood by the Vendor at this meeting.

6.0 Level of Inspection

The inspection levels defined below are Purchasers inspection guidelines. Inspection and Test Plan which indicates inspection and test requirements to be witnessed shall be developed and established based on the below inspection levels.

Level No. 1 : No additional inspection is required. (Receiving inspection only)

This inspection level is normally provided on standard equipment or relatively simple items. Purchasers shop inspection visit will not be provided but vendors QC documents such as Manufactures Certificate of Compliance or similar assertion will be reviewed.

Level No.2 : Final inspection prior to shipment

The Goods and specified documents will be inspected at Vendors facilities when items are completed and before they are packed for shipment to the Plant Site.

Level No.3 : Limited Inspection




Job No.: 100279

Rev.0 Page 7 of 121

The equipment and materials classified in this level shall be inspected at least

following activities by the Purchaser inspector(s) during the fabrication. At this level, re-inspection meeting may be held at vendor fabrication shop in order to ensure the predetermined inspection points and its quality level.

- Pre-inspection meeting(Optional) - Hold point inspection - Witness point inspection - Final inspection

Level No.4 : Periodic Quality Surveillance The Purchaser inspector(s) shall inspect the equipment and materials classified in

this level with at least following activities during the fabrication. At this inspection level, pre-inspection meeting shall be held at vendors fabrication shop and periodic quality surveillance will be made for the secure of the quality.

- Pre-inspection meeting(Optional) - Hold and Witness point inspection - Monitoring inspection - Final inspection

Level No.5 : Resident Quality Surveillance Quality surveillance as specified in Level 4, except that an inspection

representative will be resident in the suppliers facilities during the manufacturing of fabrication phase through shipment.

Supplier shall provide DAELIMs representative with support facilities (e.g. desk, telephone, clerical support, access to reproduction equipment) for carrying out properly the assigned duties.

7.0 Inspection and Test Plan

Inspection and Test Plan shows the basic principle of the inspection and test requirements to be witnessed by the third party inspector. The ITP listed (hereto attached as Attachment #4) shall be considered as minimum extent of inspection. Vendor's quality plan shall include all inspection and test requirements per spec. & datasheet, etc. and shall be reviewed and approved by Purchaser and Owner before the time of any inspection/test activities. This plan is complementary to any requirements that may also be specified in the individual Purchase Order.




Job No.: 100279

Rev.0 Page 8 of 121

Regardless of this Inspection and Test Plan, the Goods are subject to inspection by the Purchaser.

The extent of inspection and test activities for the Goods not listed in the Inspection and Test Plan shall be based on Vendors inspection procedure approved by the Purchaser.

8.0 Inspection Activities During Manufacturing 8.1 General

Upon receiving Vendors application for inspection, Purchasers inspector shall witness and review the items specified in compliance with the Purchase Order and technical specification. Purchasers inspector, however, may visit Vendors shop for checking Vendors quality control and correctness of fabrication without Vendors application.

8.2 Inspection Visit

Purchasers inspector shall check and evaluate Vendors quality control, correctness of fabrication procedures and the adequacy of Vendors performance during his visit.

8.3 Inspection Schedule 8.3.1 Vendor shall submit overall inspection schedule as part of monthly progress report or other

proper ways indicating witness inspection and test points in accordance with Purchase Order as soon as vendors schedule is set up.

8.3.2 Monthly Schedule

Vendor shall submit Monthly Inspection Schedule (hereto attached as Attachment #3) for the upcoming month to the Purchaser on the 15th day of each month.

8.3.3 Inspection Notification

Vendor shall submit to the Purchaser Inspection Notification (hereto attached as Attachment #1) which should reach Purchaser at least fourteen(14) days(7 days for Korea and Japan) prior to the actual inspection and test date. If OWNER (EVNGENCO2) intends to attend on inspection and test, it shall be pre-noticed 4 weeks in advance. When any change of inspection date occurs for some reason, Vendor shall promptly notify Purchaser by e-mail or facsimile at least five (5) working days prior to original scheduled date or new inspection date whichever is earlier.




Job No.: 100279

Rev.0 Page 9 of 121

9.0 Non-Conformance Control

Vendor is required to report a non-conformance (hereto attached as Attachment #2B) which affect Performance change or delivery immediately to Purchaser for approval, if any non-conformance is found during inspection, test and/or fabrication. In this event, the document shall be summarized including the condition of non-conformance and recommended corrective action.

10.0 Inspection Release Note

Inspection Release Note (hereto attached as Attachment #2A) shall be issued to Vendor by Purchaser after witness of inspection accepting the item for delivery from Vendors shop. The Vendor shall not proceed with shipment of the item without Inspection Release Note issued by Purchasers inspector.

11.0 Vendors Inspection Record

The records of inspection and test previously performed by Vendor shall be presented to Purchasers inspector for his review when he visits Vendors shop for inspection. Within ten (10) days from the date of the final inspection, the Vendor(except MHI) shall submit to the Purchaser copies of all inspection and test records written in English as requested in the Purchase Order. Vendors inspection record shall state and show that Vendors inspection and test have been properly performed and accepted as required in the Purchase Order. As a minimum, the following items shall be included in Vendors inspection record: 1) Cover sheets (P/O no., item no. and item description) 2) Content sheets 3) Certificate of compliance with Codes and/or Standards 4) Material lists 5) Mill certificates 6) Each inspection/NDE/test records, as specified 7) Heat treatment charts, as specified 8) Pressure test records, as specified 9) Mechanical running test and/or performance test records, as specified




Job No.: 100279

Rev.0 Page 10 of 121

10) Other inspection and test records as specified.

The documents shall be submitted by book bound files. 12.0 Attachments

The following attachments shall form a part of these requirements. Attachment #1 Inspection Notification Attachment #2A Inspection Release Note Attachment #2B Non-Conformance Report Attachment #3 Monthly Inspection Schedule

Attachment #4 Inspection and Test Plan




Job No.: 100279


ATTACHMENT #1

INSPECTION NOTIFICATION

* NOTE : VENDOR PRINTS TO BE APPROVED AS NOTED AT LEAST, AND VENDORS OWN INSPECTION TO BE

PERFORMED PRIOR TO DAELIM and/or OWNERS WITNESS INSPECTION. FAILURE TO THE ABOVE WILL NULLIFY

THIS NOTIFICATION UNDER VENDORS RESPONSIBILITY.

DATE :

TO : DAELIM INDUSTRIAL CO.,LTD FROM :

ATTN : TEL NO. & E-MAIL:

PROJECT TITLE : P/O DELIVERY DATE : . .

P/O NO : ESTD SHIPPING DATE : . .

DESCRIPTION : REQD INSP. DURATION : DAY(S)

VENDOR/SUB-SUPPLIER : ( to )

ACTUAL INSPECTION LOCATION : (CONTACT PERSON/TEL NO./FAX NO./E-MAIL)

(ADDRESS)

ITEM NO

DESCRIPTION INSPECTION ACTIVITY (SEE ABBREVIATION)

P.O QTY

INSP. QTY

BAL. QTY

INSP. DATE / TIME

Note to Vendor : Please attach the Inspection Item List as per PO Description if the space is not allowed.

ABBREVIATION : PIM(Pre-Inspection Meeting) MI(Material Inspection) VI/DI(Visual/Dimension Inspection) PT(Pressure Test)

PF(Performance Test) FT(Function Test) NDE(Non-Destructive Examination) PI(Packing Inspection) Doc. Review Re-Inspection, ETC

NEXT INSPECTION SCHEDULE . .

*Note to Vendor : This space is for DAELIMs use only.




Job No.: 100279


ATTACHMENT #2A

INSPECTION RELEASE NOTE JOB TITLE

SUPPLIER

REPORT NO.

DATE

PURCHASE ORDER NUMBER

PERSON CONTACTED

INSPECTOR

Purpose of Note : Release for shipment [ ] Order Completed [ ] Partial Estimated Shipping Date :

DESCRIPTION :

P.O QTY :

RELEASE QTY :

BALANCE QTY :

NOTE TO SUPPLIER: THE ITEMIZED MATERIAL HAS BEEN SATISFACTORILY PASSED INSPECTION COMPLYING WITH THE INSPECTION AND TEST REQUIREMENT SPECIFIED IN THE RELATIVE PURCHASE ORDER. IT IS UNDERSTOOD THAT NOTHING CONTAINED HEREIN RELIEVES THE SUPPILER OF ANY PURCHASE ORDER REQUIREMENTS.

ITEM NO. (TAG NO.) ITEM DESCRIPTION

P.O QTY

RELEASEQTY

BALANCEQTY

2110 This copy to be retained by supplier

NOTE TO SUPPLIER : PLEASE CONFIRM SHIPPING DATE TO THE DIC PROCUREMENT DEPARTMENT PRIOR TO SHIPMENT.




Job No.: 100279


ATTACHMENT #2B PAGE 1 OF

NON-CONFORMANCE REPORT

JOB TITLE

SUPPLIER

REPORT NO.

DATE

PURCHASE ORDER NUMBER

ITEM NUMBER

DESCRIPTION

PERSON CONTACTED

INSPECTOR

DESCRIPTION AND CAUSE OF NON-COMFORMANCE ATTACHMENT: [ ] YES [ ] NO

NOTE: [ ] SUPPLIER SHALL HOLD TO PROCEED SUBSEQUENT OPERATION BEFORE NON-CONFORMANCE CONDITION IS RELEASED

[ ] SUPPLIER SHALL SUBMIT THE NON-FORMANCE NOTICE TO DIC INDICATING THE ITEMS, CONDITIONS AND CAUSE OF NON-CONFORMANCE, PROPOSED

DISPOSITIONS WITH TECHANICAL JUSTIFICATIONS, INSPECTED ITEMS, MEASURE TO PRECLUDE RECURRENCE AND IMPACT ON SHIPPING SCHEDULE.

DISPOSITION : [ ] USE AS IS [ ] REPAIR [ ] REWORK [ ] REPLACEMENT

ATTACHMENT: [ ] YES [ ] NO

PREPARED BY: DATE: APPROVED BY: DATE:

RELEASE FOR NON-CONFORMANCE AND VERIFICATION

RELEASED BY: DATE: VERIFIED BY: DATE: 12110 THIS COPY TO BE RETAINED BY SUPPLIER




Job No.: 100279


ATTACHMENT #3

MONTHLY INSPECTION SCHEDULE PROJECT TITLE : VENDOR : DOC NO. : P/O NO : P/O DELIVERY DATE : DATE : DESCRIPTION : ESTD SHIPPING DATE : PAGE : OF

ITEM NO. QTY (UNIT)MONTH

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 REMARKS

ABBREVIATION FOR INSPECTION AND TEST PLAN

DI = DIMENSIONAL CHECK LT = LEAK TEST (AIR, HELIUM) ATR = AIR LEAK TEST ON REINFORCING PAD VI = VISUAL INSPECTION AT = PNEUMATIC TEST OST = OVER-SPEED TEST MI = MATERIAL IDENTIFICATION HT = HYDROSTATIC TEST NDT = NON-DESTRUCTIVE TEST(RT, UT, MT and PT, etc.) MM = MATERIAL MECHANICAL TEST DA = DISASSEMBLY TEST PI = PAINTING INSPECTION, EP = EDGE PREPARATION FT = PERFORMANCE TEST(FUNCTIONAL TEST) SP = SHIPPING PREPARATION FU = FIT-UP MRT = MECHANICAL RUNNING TEST H.T = HARDNESS TEST BC = BACK CHIPPING/ GAUGING BAL = DYNAMIC / STATIC BALANCE P.T = PRODUCTION TEST WQ = WELDING PROCEDURE TEST ERT = ELECTRICAL RESISTANCE TEST WP = WELDER PERFORMANCE TEST ECT = ELECTRICAL CHARACTERISTIC TEST * NOTE : PLEASE SPECIFY ANY INSPECTION AND TEST ITEM WHICH WM = MECHANICAL TEST FOR WP AND WQ PWHT = POST-WELD HEAT TREATMENT IS NOT LISTED.

SAMPLE




Job No.: 100279


* ABBREVIATION M : Manufacturers inspection R : Review of inspection report W : Witness W+ : Previous Record may be reviewed

NO : No Witness(Inspection record shall be submitted if required) H : Hold Point S : Surveillance SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)

ATTACHMENT #4


For

O MON TPP UNIT NO.2 CONSTRUCTION PROJECT




Job No.: 100279




1.0 GENERAL

1.1 Introduction

1.1.1 This Inspection and Test Plan covers the minimum extent of inspection and test activities

to be performed by Daelim and/or Daelims Inspection Agency and/or OWNERs representative.

1.1.2 The Inspection witness points may be changed at the Daelim's discretion during the course. The extent of inspection and test activities for the equipment and materials which are not covered by this Inspection and Test Plan shall be decided after obtaining approval from OWNER/TEPSCO and Daelim prior to the start of fabrication.

1.1.3 If any conflict arises between this Inspection & Test Plan and specification in the engineering requisition and/or Purchase Order, Supplier shall submit its deviation list to Daelim for approval prior to work start.

1.2 ABBREVIATION

1) M : Manufacturers Inspection

R : Review of Inspection Report

W : Witness

NO : No Witness (Inspection records shall be submitted if required)

W (Spot) : Random or interim inspection by Purchaser (See Note C)

H : Hold Point

2) Note

Inspection material Identification means to check indication on the materials against mill-sheets.

Inspection item PMI(Material Identification for Alloy) means to check alloy

steel materials including welded metal by Meta-Scop, Alloy-Analyzer or some reagents against mill-sheets.

0




Job No.: 100279




Witness by Spot Checks refers to an inspection performed by Purchaser's and/or OWNER's Inspector at random, between the scheduled inspection points.

The frequency and the depth of the inspection will be at least 10% of the items for bulk commodities, and at least one item per type and category.

These may be adjusted based on the following criteria:

Complexity of the item, Item's criticality in operation, Quantity, Manufacturer's previous Performance, Other factors considered relevant to the quality of the item

The decision on performing Spot Checks, or on their frequency, may be

changed during the fabrication process based on actual progress and interim inspection results.




Job No.: 100279




2.0 ITEM LIST A. MACHINERY & STATIONARY EQUIPMENT

ITP NO. REV.NO DESCRIPTION SCOPE OF

1001 0

STEAM TURBINE GENERATOR & AUXILIARIES incl. HP-IP TURBINE, LP TURBINE, TURBINE CONTROL DEVICE, TURBINE OIL SYSTEM, CONDENSER, CONDENSER VACUUM PUMP, CONDENSATE PUMP, FEED WATER SYSTEM, BOILER FEED WATER PUMP AND TURBINE CONTROL SYSTEM

MHI

1002 0 BOILER AND AUXILIARIES incl. BOILER UNIT, GAS & STEAM AIR HEATER, MAIN FAN, BURNER, IGNITOR, BOILER CONTROL SYSTEM

MHI

1003 0 SILENCERS DAELIM 1004 0 AIR COMPRESSOR PKG DAELIM 1005 0 SUMP PUMP DAELIM 1006 0 SEA WATER INTAKE PUMP/ COOLING WATER PUMP DAELIM 1007 0 GENERAL SERVICE PUMP DAELIM 1008 0 DEMI-WATER TREATMENT SYSTEM DAELIM 1009 0 WASTE WATER TREATEMENT SYSTEM DAELIM 1010 0 CHEMICAL DOSING SYSTEM DAELIM 1011 0 BYUPASS STACK & DIVERTER DAMPER DAELIM 1012 0 CRANE, ELEVATOR DAELIM 1013 0 CTCS/ Debris Filter DAELIM 1014 0 FUEL TREATMENT PACKAGE(FUEL OIL EQUIPMENT) DAELIM 1015 0 SANINTARY TREATMENT SYSTEM DAELIM 1016 0 SHOP FABRICATED VESSEL DAELIM 1017 0 FIN COOLER/ HEAT EXCHANGER DAELIM 1018 0 PLATE TYPE HEAT EXCHANGER DAELIM 1019 0 CHLOINATION PACKAGE DAELIM 1020 0 INTAKE FACILITIES DAELIM 1021 0 DEAERATOR AND STORAGE TANK DAELIM 1022 0 ELECTRICAL HEATER DAELIM

0

20121623Highlight

20121623NoteCHLORINATION




Job No.: 100279




1023 0 FIELD FABRICATED TANK DAELIM 1024 0 GENERATION SYSTEM DAELIM 1025 0 DENOx SYSTEM DAELIM 1026 0 ELECTROSTATIC PRECIPITATOR DAELIM

1027 0 FGD incl. FORCED OXIDATION BLOWER, AGITATOR, ABSORBER, RECYCLING PUMP, LIMESTONE FEEDER, BOOSTER FAN, MATERIAL HANDLING SYSTEM, ETC

DAELIM

B ELECTRIC EQUIPMENT & MATERIALS


3001 0 GENERATOR CIRCUIT BREAKER incl. DISCONNECTION SWITCH, SURGE ARRESTER DAELIM

3002 0 MAIN & SWITCHYARD TRANSFORMER DAELIM 3003 0 ISOLATED, NON SEGREGATED PHASE BUS DUCT DAELIM 3004 0 ELECTRICAL CONTROL & MONITORING SYSTEM DAELIM 3005 0 UNIT AUXILIARY TRANSFORMER DAELIM 3006 0 MV/HV SWGR DAELIM/MHI 3007 0 LV SWGR & MCC, PWR DB, LV TR DAELIM 3008 0 DIESEL ENGINE GENERATOR DAELIM 3009 0 UPS, BATTERY CHARGER & BATTERY DAELIM 3010 0 MV/HV INDUCTION MOTOR DAELIM 3011 0 LV MOTOR DAELIM 3012 0 HV CABLE DAELIM 3013 0 FIRE ALARM SYSTEM DAELIM 3014 0 PAGING / TELEPHONE SYSTEM DAELIM 3015 0 CATHODIC PROTECTION SYSTEM DAELIM 3016 0 CCTV SYSTEM DAELIM 3017 0 LOCAL CONTROL STATION DAELIM 3018 0 LIGHTING FIXTURE & SOCKET OUTLET(GP) DAELIM




Job No.: 100279




3019 0 ELECTRICAL JUNCTION BOX(WP&EXP) DAELIM 3020 0 MV POWER CABLE DAELIM 3021 0 LV POWER & CONTROL CABLE DAELIM 3022 0 SIGNAL & COMMUNCATION CABLE DAELIM 3023 0 CABLE TERMINATION KIT DAELIM 3024 0 CABLE TRAY & ACCESSORIES DAELIM 3025 0 CONDUIT & FITTING (ELEC.) DAELIM 3026 0 CABLE GLAND (ELEC.) DAELIM 3027 0 GROUNDING MATERIAL DAELIM 3028 0 MISC. CABLES AND ACCESSORIES DAELIM

C INSTRUMENT EQUIPMENT


4001 0 PLANT CONTROL SYSTEM(DCS) MHI

4002 0 PLC system DAELIM 4003 0 Vibration Monitoring System DAELIM 4004 0 Gas Detector & Monitoring system DAELIM 4005 0 Analyzer System w/Shelter DAELIM 4006 0 Control Valve(Globe, Ball, Butterfly type) DAELIM/MHI

4007 0 On-Off Valve(Ball, B/F type) DAELIM 4008 0 Motor Operated Valves (MOV) DAELIM 4009 0 Pressure Safety & Relief Valve(PSV) DAELIM 4010 0 Pressure Regulating valve(PRV) DAELIM 4011 0 Field Transmitters(Pressure, D/P, Temperature) DAELIM 4012 0 Switch DAELIM 4013 0 Orifice Plate & Flange Assy DAELIM 4014 0 Flow Instruments DAELIM 4015 0 Rotameter & Purge Set DAELIM 4016 0 RTD & Thermocouple w/Thermowell DAELIM 4017 0 Pressure Gauge, Temp. Gauge w/Thermowell DAELIM




Job No.: 100279




4018 0 Tank Gauge w/Transmitter DAELIM 4019 0 Level Gauge DAELIM 4020 0 Venturi Tube DAELIM 4021 0 Instrument Cable DAELIM 4099 0 Instrument Bulk Item DAELIM

(Cable Duct, Conduit Pipe & Fitting, Tube/Pipe,

Inst. Valve, Flange, Bolt & Nut, etc)

D FIRE FIGHTING & HVAC EQUIPMENT


5001 0 Fire Fighting Equipment DAELIM 5002 0 Fire Pump Package DAELIM 5003 0 Post Indicating Valve DAELIM 5004 0 FM-200 Suppression System Package DAELIM 5005 0 HAVC & HAVC Control System Equipment DAELIM

E PIPING


6001 0 PIPE & FITTING, BEN (CS/SS/AS) DAELIM/MHI 6002 0 COATED/LINED PIPE & FITTING (FOR U/G) DAELIM 6003 0 FLANGE(CS/SS/AS) DAELIM 6004 0 GASKET DAELIM 6005 0 BOLT & NUT DAELIM 6006 0 VALVE(FORGED/CAST STEEL) DAELIM 6007 0 HIGH PRESSURE CAST/ FORGED STEEL VALVE DAELIM/MHI 6008 0 LINED VALVE DAELIM 6009 0 STRAINER/STEAM TRAP/AIR TRAP/SIGHT GLASS DAELIM 6010 0 EXPANSION JOINT / FLEXIBLE JOINT DAELIM




Job No.: 100279




6011 0 SPRING HANGER / RIGID SUPPORT DAELIM 6012 0 SAFETY SHOWER/EYE WASHER DAELIM 6013 0 SHOP FAB. PIPING DAELIM 6099 0 PIPING BULK DAELIM




Job No.: 100279




INSPECTION TEST PLAN(ITP NO: 1001) COMMODITY : STEAM TURBINE & AUXILIARIES (HP-IP Turbine, LP Turbine, Turbine Control Device, Turbine Oil system,

Condenser, Condenser Vacuum Pump, Condensate Pump, Feed Water system, Boiler Feed Water Pump, Turbine Control System, Pipe, valves, etc)

PAGE NO. 1/8

REV NO. 1

* REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))




Job No.: 100279




INSPECTION TEST PLAN (ITP NO: 1002) COMMODITY : BOILER AND AUXILIARIES

(Boiler Unit, Gas & Steam Air Heater, Main Fan, Fuel Oil and Gas Equipment as Burner & Ignitor, Boiler Control System)

PAGE NO. 1/4

REV NO. 1

* REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))




Job No.: 100279




INSPECTION TEST PLAN (ITP NO: 1003)

COMMODITY : SILENCER PAGE NO. 1/1

REV NO. 1

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O), AND IS TO BE INCORPORATED INTO SUPPLIERS / SUB-SUPPLIERS OWN INSPECTION PROCEDURE.

INSPECTION ACTIVITY DESCRIPTION

INSPECTION BYNOTE

P O

MATERIAL CERTIFICATES R R NDE (IF REQUIRED) R R VISUAL & DIMENSIONAL INSPECTION W R PERFORMANC TEST(IF REQUIRED) W R PAINTING INSPECTION W R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H

NOTE : INSPECTION ACTIVITIES LISTED ABOVE ARE NOT LIMITED TO ACTUAL INSPECTION EXTENT. BUT SHALL BE CONSIDERED AS MINIMUM EXTENT OF INSPECTION. VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT PRIOR TO START OF MANUFACTURING.




Job No.: 100279





COMMODITY : AIR COMPRESSOR PKG PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATES R R

NDE(IF REQUIRED) R R BAR-OVER TEST FOR RECIPROCATING TYPE(IF REQUIRED) W R MECHANICAL RUN TEST

- RPM CHECK - VIBRATION, NOISE LEVEL CHECK - LUBE OIL & BEARING TEMP. CHECK - LUBE OIL PRESS. CHECK

W

R

DISMANTLE CHECK(IF REQUIRED) W R OUTLINE DIMENSIONAL & VISUAL INSEPCTION ANS MINIMUM

- LOCATION, SIZE, FACE & RATING OF SUCTION & DISCHAGER FLANGE & ALL OPENINGS - LOCATION, SIZE OF ANCHOR BOLT HOLE - NAME PLATE DATA CHECK

W

R

AUXILIARY EQUIPMENT - RECEIVER TANK OIL FILTER/OIL COOLER * NDE(IF REQUIRED) * VISUAL/DIMENSIONAL INSPECTION * HYDROSTATIC TEST * INSTRUMENT - LOCAL CONTROL PANEL * SPECIFICATION CHECK(INCLUDING WIRING AND PIPING CHECK) * FUNCTIONAL TEST

R W R R

W W

R R R R

R R

VISUAL/DIMENSIONAL INSPECTION W R NONDESTRUCTIVE EXAMINATION(AS REQUIRED) R R HYDROSTATIC TEST W R OPERATIONAL TEST W R PAINTIN INSPECTION W R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H

NOTE 1 : VENDOR SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS DURING PACKING/MARKING/SHIPMENT NOTE 2 : FOR IDENTICAL TYPE, WITNESS INSPECTION IS APPLIED TO ONLY ONE (1) OUT OF IDENTICAL ONES

BUT VENDOR SHALL TEST ALL ITEMS. NOTE 3 : DISMANTLE INSPECTION SHALL BE APPLIED IF ABNORMAL NOISE OR TEMPERATURE ARE DETECTED

20121623HighlightPAINTING

20121623Highlight




Job No.: 100279




DURING RUNNING TEST. NOTE 4 : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER

SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT PRIOR TO START OF MANUFACTURING.




Job No.: 100279





COMMODITY :SUMP PUMP PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATES R R NON DESTRUCTIVE TEST(IF REQUIRED) R R HYDROSTATIC TEST OF THE CASING R R BALANCING TEST R R PERFORMANCE TEST W R NPSH TEST(IF REQUIRED) W R MECHANICAL RUN TEST(INCL. NOISE LEVEL MEASUREMENT)

- RPM CHECK - VIBRATION, NOISE LEVEL CHECK

W

R

DISMAENTLING INSPECTION(IF REQUIRED_\) W R ROUTINE TEST OF MOTOR R R PAINTING INSPECTION W R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H

NOTE 1 : VENDOR SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS

DURING PACKING/MARKING/SHIPMENT NOTE 2 : FOR IDENTICAL TYPE, WITNESS INSPECTION IS APPLIED TO ONLY ONE (1) OUT OF IDENTICAL ONES




20121623HighlightDISMANTLING




Job No.: 100279





COMMODITY : SEA WATER INTAKE PUMP/COOLING WATER PUMP PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATES R R NDE : UT FOR SHAFT R R BALANCING TEST R R HYDROSTATIC TEST OF THE CASING R R PERFORMANCE TEST W R NPSH TEST(IF REQUIRED) W R MECHANICAL RUN TEST(INCL. NOISE LEVEL MEASUREMENT)

- RPM CHECK - VIBRATION, NOISE LEVEL CHECK - LUBE OIL TEMP. CHECK(IF REQUIRED) - LUBE OIL PRESS. CHECK(IF REQUIRED)

W

R

ROUTINE TEST OF MOTOR W R PAINTING INSPECTION W R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H


DURING PACKING/MARKING/SHIPMENT NOTE 2 : FOR IDENTICAL TYPE, WITNESS INSPECTION OF TYPE TEST FOR MOTOR IS APPLIED TO ONLY ONE (1) NOTE 3 : DISMANTLE INSPECTION SHALL BE APPLIED IF ABNORMAL NOISE OR TEMPERATURE ARE DETECTED



20121623Highlight

20121623NoteSEA?




Job No.: 100279





COMMODITY : GENERAL SERVICE PUMP PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATES R R NDE : UT FOR SHAFT R R BALANCING TEST R R HYDROSTATIC TEST OF THE CASING R R PERFORMANCE TEST W R NPSH TEST(IF REQUIRED) W R MECHANICAL RUN TEST(INCL. NOISE LEVEL MEASUREMENT)

- RPM CHECK - VIBRATION, NOISE LEVEL CHECK - LUBE OIL TEMP. CHECK(IF REQUIRED) - LUBE OIL PRESS. CHECK(IF REQUIRED)

W

R

ROUTINE TEST OF MOTOR R R PAINTING INSPECTION R R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H


DURING PACKING/MARKING/SHIPMENT NOTE 2 : FOR IDENTICAL TYPE, WITNESS INSPECTION IS APPLIED TO ONLY ONE (1) OUT OF IDENTICAL ONES







Job No.: 100279





COMMODITY : DEMI-WATER TREATMENT SYSTEM PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATES R R VISUAL AND DIMENSION INSPECTION FOR MAJOR PARTS W R NON DESTRUCTIVE TEST R R POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED) R R PERFORMANCE TEST FOR ROTATING COMPONENETS(IF REQUIRED) W R PRESSURE TEST(IF REQUIRED) W R MECHANICAL RUN TEST FOR ROTATING PARTS

(INCL. NOISE LEVEL MEASUREMENT) W

R

SURFACE PREPARATION AND PAINT INSPECTION W R RUST PREVENTION W R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H

NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER

SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT PRIOR TO START OF MANUFACTURING

20121623HighlightCOMPONENTS

20121623Note




Job No.: 100279





COMMODITY : WASTE WATER TREATMENT SYSTEM PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATES R R VISUAL AND DIMENSION INSPECTION FOR MAJOR PARTS W R NON DESTRUCTIVE TEST(IF REQUIRED) R R POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED) R R PERFORMANCE TEST FOR ROTATING COMPONENETS(IF REQUIRED) W R PRESSURE TEST(IF REQUIRED) W R MECHANICAL RUN TEST FOR ROTATING PARTS


R

PAINTING INSPECTION W R RUST PREVENTION W R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H



20121623NoteCOMPONENTS

20121623Highlight




Job No.: 100279





COMMODITY : CHEMICAL DOSING SYSTEM PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATES R R VISUAL AND DIMENSION INSPECTION FOR MAJOR PARTS W R NON DESTRUCTIVE TEST(IF REQUIRED) R R POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED) R R PERFORMANCE TEST FOR ROTATING COMPONENETS(IF REQUIRED) R R PRESSURE TEST(IF REQUIRED) W R MECHANICAL RUN TEST FOR ROTATING PARTS


R

FUNCTIONAL TEST FOR INSTRUMENT(IF REQUIRED) W R PAINTING INSPECTION W R RUST PREVENTION W R ASSEMBLY INSPECTION W R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H



20121623Highlight

20121623NoteCOMPONENTS




Job No.: 100279





COMMODITY : BYPASS STACK & DIVERTER DAMPER. PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

WELDING PRECEDURE QUALIFICATION R R WELDER PERFORMANCE QUALIFICATION W+ R BYPASS STACK

MATERIAL CERTIFICATES NON DESTRUCTIVE TEST VISUAL AND DIMENSION INSPECTION TRIAL ASSEMBLY CHECK PAINTING AND PACKING INSEPCTION

R R R

SW W W

R R R R R R

DIVERTER & GUILLOTINE DAMPER MATERIAL CERTIFICATES NON DESTRUCTIVE TEST POST WELD HEAT TREATMENT(IF APPLICABLE) VISUAL AND DIMENSION INSPECTION OPERATING TEST(IF APPLICABLE) SEAL AIR FAN TEST MOTOR TEST POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED) PAINTING AND PACKING INSPECTION

R R R W W R R

SW R

R R R R R R R R R

CONTROL PANEL WIRING CHECK, INSULATION RESISTANCE CHECK FUNCTION CHECK PAINTING AND PACKING INSPECTION

W W R

R R R

MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H






Job No.: 100279





COMMODITY :CRANE , HOIST AND ELEVATOR PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATES R R NON DESTRUCTIVE TEST R R WELDING PROCEDURE QUALIFICATION TEST W+ R CHECK OF DIMENSION,MARKING,SURFACE OF PLATE SW R PERFORMANCE TEST

* LOAD TEST * OVER LOAD TEST * BRAKE TEST

W

R

VISUAL AND DIMENSIONAL INSPECTION SW R PAINTING INSPECTION SW R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H



0




Job No.: 100279





COMMODITY :CTCS/DEBRIS FILTER PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATE R R WPS/PQR W+ R TRASFER OF MATERIAL IDENTIFICATION R R NON-DESTRUCTIVE TEST (IF REQUIRED) R R PWHT (IF REQUIRED) R R LINING CHECK (IF REQUIRED) W R VISUAL AND DIMENSIONAL INSPECTION SW R HYDROSTATIC TEST W R VISUAL CHECK AFTER PICKLING (IF REQUIRED) W R PMI CHECK (IF REQUIRED) SW R RUST PREVENTION CHECK AND PAINTING INSPECTION W R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H



20121623HighlightTRANSFER




Job No.: 100279





COMMODITY : FUEL TREATMENT PACKAGE PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATE R R NON DESTRUCTIVE TEST(IF APPRICABLE) R R VISUAL & DIMENSIONAL INSPECTION SW R BALANCING TEST(IF APPRICABLE) R R MECHANICAL RUN TEST FOR AIR COMPRESSOR, PUMP, DEMULSIFIER W R PRESSURE TEST FOR VESSEL(IF APPLICABLE) W R MOTOR TEST R R CONTROL PANEL

WIRING CHECK, INSULATION RESISTANCE CHECK FUNCTION CHECK PAINTING AND PACKING INSPECTION

W W R

R R R

RUST PREVENTION CHECK AND PAINTING INSPECTION SW R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H






Job No.: 100279





COMMODITY : SANITARY TREATMENT PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATES R R VISUAL AND DIMENSION INSPECTION FOR MAJOR PARTS W R NON DESTRUCTIVE TEST(IF REQUIRED) R R POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED) R R PERFORMANCE TEST FOR ROTATING COMPONENTS(IF REQUIRED) R R PRESSURE TEST(IF REQUIRED) W R MECHANICAL RUN TEST FOR ROTATING COMPONENTS W R RUST PREVENTION AND PAINT INSPECTION W R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H






Job No.: 100279





COMMODITY : SHOP FABRICATED VESSEL PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATE R R WELDING PROCEDURE QUALIFICATION TEST W+ R WELDER'S / OPERATOR'S PERFORMANCE QUALIFICATION TEST W+ R CHECK OF DIMENSION,MARKING,SURFACE OF PLATE

(PRESSURE RETAINING PARTS) SW R

TRANSFER OF MATERIAL IDENTIFICATION SW R CHECK OF CUTTING, EDGE PREPARATION AND ROLLING SW R NOZZLE MARKING INSPECTION BEFORE OPENING H R FIT-UP INSPECTION SW R LIQUID PENETRANT EXAMINATION AND/OR MAGNETIC PARTICLE

EXAMINATION (IF REQUIRED) R R

ULTRASONIC EXAMINATION (IF REQUIRED) R R RADIOGRAPHIC EXAMINATION (IF REQURIED) R R POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED) SW R DIMENSIONAL CHECK AND VISUAL INSPECTION W R AIR LEAK TEST FOR REINFORCING PAD W R POST WELD HEAT TREATMENT(IF REQUIRED) R R HYDROSTATIC TEST H R CLEANINESS CHECK(INTERNAL) W R CHECK OF SURFACE PREPARATION SW R DRY FILM THICKNESS CHECK SW R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H






Job No.: 100279





COMMODITY : FIN COOLER/HEAT EXCHANGER PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATE R R WELDING PROCEDURE QUALIFICATION TEST W+ R LIQUID PENETRANT EXAMINATION AND/OR MAGNETIC PARTICLE

EXAMINATION FOR WELDS OF TUBE TO TUBE SHEET R R

ULTRASONIC EXAMINATION (IF REQUIRED) R R RADIOGRAPHIC EXAMINATION (IF REQURIED) R R POSITIVE MATERIAL IDENTIFICATION(PMI)(IF REQUIRED) SW R DIMENSIONAL CHECK AND VISUAL INSPECTION W R HYDROSTATIC TEST OR AIR PRESSURE TEST H R MECHANICAL RUN TEST FOR FAN W R POST WELD HEAT TREATMENT(IF REQUIRED) R R SURFACE PREPARATION CHECK SW R DRY FILM THICKNESS CHECK SW R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H






Job No.: 100279





COMMODITY : PLATE TYPE HEAT EXCHANGER PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATE R R WELDING PROCEDURE QUALIFICATION TEST W+ R TRANSFER OF MATERIAL IDENTIFICATION R R FIT-UP INSPECTION R R LIQUID PENETRANT EXAMINATION AND/OR

MAGNETIC PARTICLE EXAMINATION(IF REQUIRED) R R

ULTRASONIC EXAMINATION(IF REQUIRED) R R RADIOGRAPHIC EXAMINATION (IF REQURIED) R R DIMENSIONAL CHECK/VISUAL INSPECTION W R PNEUMATIC TEST OF REINFORCEING PAD W R HYDROSTATIC TEST H R SURFACE PREPARATION INSPECTION(IF REQUIRED SW R DRY FILM THICKNESS CHECK SW R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H






Job No.: 100279





COMMODITY : CHLOINATION PACKAGE PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATE R R WELDING PROCEDURE QUALIFICATION TEST R R POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED) SW R ELECTROLYSER, TANK & VESSEL

VISUAL AND DIMENSIONAL INSPECTION HYDROSTATIC TEST

R W W

R R R

FAN & BLOWER VISUAL AND DIMENSIONAL INSPECTION PERFORMANCE TEST MORTOR TEST

R W R

R R R

ACID PUMP, DOSING PUMP VISUAL AND DIMENSIONAL INSPECTION PERFORMANCE TEST MORTOR TEST

R W R

R R R

SKID & FRAME NDE FOR WELDS(IF APPLICABLE) VISUAL AND DIMENSIONAL INSPECTION PAINTING INSPECTION

R W W

R R R

CONTROL PANEL WIRING CHECK, INSULATION RESISTANCE CHECK FUNCTION CHECK PAINTING AND PACKING INSPECTION

W W R

R R R

PLC(IF APPLICABLE) FAT W R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED.

20121623Highlight

20121623NoteCHLORINATION

20121623Note




Job No.: 100279





COMMODITY : INTAKE FACILITIES PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATE R R WELDING PROCEDURE QUALIFICATION TEST R R POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED) SW R NDE(IF APPLICABLE) R R NO LOAD OPERATING TEST FOR SCREEN W R SEAT LEAKGE & HYDRO TEST, FUNCTIONAL TEST FOR MOV, PNEUMATIC

VALVE SW R

VISUAL AND DIMENSIONAL INSPECTION SW R PAINTING INSPECTION SW R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED.




Job No.: 100279





COMMODITY : DEAERATOR AND STORAGE TANK PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATE R R WELDING PROCEDURE QUALIFICATION TEST W+ R CHECK OF DIMENSION,MARKING,SURFACE OF PLATE (PRESSURE RETAINING PARTS) SW R

TRANSFER OF MATERIAL IDENTIFICATION R R CHECK OF CUTTING, EDGE PREPARATION AND ROLLING SW R NOZZLE MARKING INSPECTION BEFORE OPENING H R FIT-UP INSPECTION SW R LIQUID PENETRANT EXAMINATION AND/OR MAGNETIC PARTICLE

EXAMINATION (IF REQUIRED) R R

ULTRASONIC EXAMINATION (IF REQUIRED) R R RADIOGRAPHIC EXAMINATION (IF REQURIED) R R POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED) SW R DIMENSIONAL CHECK AND VISUAL INSPECTION W R AIR LEAK TEST FOR REINFORCING PAD W R POST WELD HEAT TREATMENT(IF REQUIRED) R R HYDROSTATIC TEST H R CLEANINESS CHECK(INTERNAL) W R TRIAL ASSEMBLY INSPECTION BETWEEN DEAERATOR AND STORAGE TANK W R CHECK OF SURFACE PREPARATION R R DRY FILM THICKNESS CHECK SW R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H

NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT PRIOR TO START OF MANUFACTURING.




Job No.: 100279





COMMODITY : ELECTRIC HEATER PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATE R R TRASFER OF MATERIAL IDENTIFICATION R R WPS/PQR W+ R FIT-UP/ EDGE PREPARATION - - NON-DESTRUCTIVE TEST FOR WELDS R R VISUAL AND DIMENSIONAL INSPECTION W R HYDROSTATIC TEST W R AIR LEAK TEST OF REINFORCING PAD W R VISUAL CHECK AFTER PICKLING (IF REQUIRED) W R ELECTRICAL TEST W R RUST PREVENTION CHECK AND PAINTING INSPECTION W R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H



20121623HighlightTRANSFER




Job No.: 100279





COMMODITY : FIELD FABRICATED TANK PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATE R R WELDING PROCEDURE QUALIFICATION TEST W+ R VISUAL AND DIMENSIONAL INSPECTION FOR PREFABRICATION OF SHOP SW R NON DESTRUCTIVE TEST R R HYDRO TEST(WATER FILLING TEST) AT SITE W SW AIR PRESSURE TEST(IF REQUIRED) W R PAINTING INSPECTION W R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H

NOTE : INSPECTION ACTIVITIES LISTED ABOVE ARE NOT LIMITED TO ACTUAL INSPECTION EXTENT.

BUT SHALL BE CONSIDERED AS MINIMUM EXTENT OF INSPECTION. VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT PRIOR TO START OF MANUFACTURING.

20121623Highlightpeaking /bandingflatness /wavenessfit up/squareness/plumbnessmt/pt on annular platevacuum boxsettlement check




Job No.: 100279





COMMODITY : GENERATION SYSTEM PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATES R R VISUAL AND DIMENSION INSPECTION FOR MAJOR PARTS R R NON DESTRUCTIVE TEST(IF REQUIRED) R R POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED) R R PERFORMANCE TEST FOR ROTATIING COMPONENTS(IF REQUIRED) W R PRESSURE TEST(IF REQUIRED) W R MECHANICAL RUN TEST FOR ROTATING PARTS(IF REQUIRED)

(INCL. NOISE LEVEL MEASUREMENT) W R

FUNCTIONAL TEST FOR INSTRUMENT(IF REQUIRED) W R ASSEMBLY INSPECTION W R RUST PREVENTION AND PAINTING CHECK(IF REQUIRED) W R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H

NOTE1 : SUPPLIER SHALL SUBMIT MANUFACTURERS INSPECTION & TEST RECORDS AS REQUIRED




Job No.: 100279





COMMODITY : DENOx SYSTEM PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATES R R NON DESTRUCTIVE TEST(IF REQUIRED) R R HYDROSTATIC TEST OF THE CASING R R BALANCING TEST R R PERFORMANCE TEST W R NPSH TEST(IF REQUIRED) W R MECHANICAL RUN TEST(INCL. NOISE LEVEL MEASUREMENT)

- RPM CHECK - VIBRATION, NOISE LEVEL CHECK

W R

DISMAENTLING INSPECTION R R RUST PREVENTION AND PAINTING CHECK(IF REQUIRED) W R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H


20121623HighlightDISMANTLING




Job No.: 100279





COMMODITY : ELECTROSTATIC PRECIPITATOR PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATES R R FIT-UP & EDGE PREPARATION OF WELD KOINT SW R IMPACT TEST(AS REQUIRED) R R PWHT(RECORD with CHART Required) R R HARDNESS TEST(AFTER PWHT, AS REQUIRED) SW R NON DESTRUCTIVE TEST(IF REQUIRED) R R PMI FOR ALLOY MATERIAL SW R AIR LEAK TEST FOR REINFORCEING PAD(IF REQUIRED) SW R HYDROSTATIC TEST W R GUNITE LINING INSPECTION(IF REQUIRED) SW R

VISUAL/DIMENSIONAL INSPECTION W R FUNCTIONAL TEST/SEQUENCE TEST W R ELECTRICAL TEST(IF APPLICABLE) W R

ASSEMBLY INSPECTION W R RUST PREVENTION AND PAINTING CHECK(IF REQUIRED) W R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H -


20121623Highlight

20121623NoteJOINT

20121623Note




Job No.: 100279




INSPECTION TEST PLAN (ITP NO: 1027) COMMODITY : FGD incl. (Forced Oxidation Blower, Agitator, Absorber, Recycling Pump,

Limestone Feeder, Booster Fan, Material Handing System, etc)

PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

MATERIAL CERTIFICATES R R NON DESTRUCTIVE TEST(IF REQUIRED) R R VISUAL/DIMENSIONAL INSPECTION SW R MECHANICAL RUN/PERFORMANCE TEST

- RPM CHECK - POWER, STATIC PRESSURE, CAPACITY CHECK - LUBE OIL & BEARING TEMP. CHECK - LUBE OIL PRESSURE CHECK - VIBRATION & NOISE LEVEL - CORRECTED CURVE CHECK FOR SPEED & SPECIFIC GRAVITY

SW R

MATERIAL CERTIFICATES R R PMI(IF REQUIRED) SW R NDE(IF REQUIRED) R R MECHANICAL RUN TEST W R VISUAL/DIMENSIONAL INSPECTION W R PAINTING INSPECTION R R

MATERIAL CERTIFICATES R R IMPACT TEST(IF REQUIRED) R R PWHT(RECORD with CHART Required) R R HARDNESS TEST(AFTER PWHT, AS REQUIRED) SW R NON DESTRUCTIVE TEST(IF REQUIRED) R R HYDROSTATIC TEST W R VISUAL/DIMENSIONAL INSPECTION W R

MATERIAL CERTIFICATE SW R MECHANICAL RUN/PERFORMACE TEST SW R VISUAL/DIMENSIONAL INSPECTION SW R

20121623HighlightABSORBER




Job No.: 100279




MATERIAL CERTIFICATES R R NON DESTRUCTIVE TEST(IF REQUIRED) R R VISUAL/DIMENSIONAL INSPECTION SW R MECHANICAL RUN TEST(INCLUDING SYSTEM) W R TRIAL ASSEMBLY(IF REQUIRED) SW R

MATERIAL CERTIFICATES R R NON DESTRUCTIVE TEST(IF REQUIRED) R R VISUAL/DIMENSIONAL INSEPCTION SW R TRIAL ASSEMBLY(IF REQUIRED) SW R MECHANICAL RUN TEST(INCLUDING SYSTEM) SW R PAINTING INSPECTION SW R

MATERIAL CERTIFICATES R R VISUAL/DIMENSONAL INSPECTION SW R SEQUENCE/FUNCTION TEST SW R INSUALTION RESISTANCE TEST SW R DIELECTRIC STRENGTH TEST(IF APPLICABLE) SW R

MATERIAL CERTIFICATES R R VISUAL/DIMENSIONAL INSPECTION SW R

ASSEMBLY INSPECTION(IF REQUIRED) W R RUST PREVENTION AND PAINTING CHECK(IF REQUIRED) W R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H -


20121623NoteINSULATION

20121623Highlight




Job No.: 100279




INSPECTION TEST PLAN (ITP NO: 3001) COMMODITY : GENERATOR CIRCUIT BREAKER incl. (DISCONNECTION SWITCH, SURGE ARRESTER, LA)

PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

VISUAL/DIMENSIONAL INSPECTION W R MEASUREMENT OF CONTACT RESISTANCE W R MECHANICAL OPERATION TEST(IF APPLICABLE) W R PRESSURE TEST FOR ENCLOSURE (BEFORE ASSEMBLY) R R AIR AND/OR GAS LEAKAGE TEST W R BUSHING CURRENT TRANSFORMER TEST R R ELECTRICAL AND MECHANICAL OPERATION TEST OF LOCAL PANEL

(IF APPLICABLE) W R

INSULATION RESISTANCE TEST W R DIELECTRIC STRENGTH TEST W R PARTIAL DISCHARGE TEST(IF APPLICABLE) SW R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED




Job No.: 100279





COMMODITY : MAIN & SWITCHYARD TRANSFORMER PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

PRE-INSPECTION MEETING W R PRESSURE TEST FOR ENCLOSURE(IF REQUIRED) R R TAP CHANGER TEST(IF REQUIRED) R R MEASUREMENT OF TAN OF INSULATION SYSTEM CAPACITANCE R R VISUAL/DIMENSIONAL INSPECTION W R VOLTAGE RATIO TEST W R POLARITY AND PHASE RELATIONSHIP TEST W R WINDING RESISTANCE TEST ON ALL TAPS AND ALL WINDINGS W R NO LOAD LOSS AND EXCITING CURRENT MEASUREMENT W R NOISE LEVEL INSPECTION W R LOAD LOSS AND % IMPEDANCE VOLTAGE MEASUREMENT AT EXTREME TAPS

AND PRINCIPAL TAP W R

CALCULATION OF EFFICIENCY R R NO LOAD LOSS AT 100%, 105% AND 100% VOLTAGE W R ZERO SEQUENCE IMPEDANCE R R APPLIED VOLTAGE WITHSTAND TEST W R INDUCED VOLTAGE WITHSTAND TEST W R INSULATION RESISTANCE TEST W R IMPULSE TEST(ONE PER EACH TYPE, IF REQUIRED) W R INSULATION OIL TEST R R CONTROL PANEL TEST AS PER PANEL ITP W R TESTS FOR PROECTION DEVICES W R TEMPERATURE RISE TEST FOR OIL & WINDING (ONE PER EACH TYPE) W R HARMONIC COMPONENTS AT NO LOAD R R MANUFACTURERS INSPECTION & TEST REPORT R R TANK VACUUM TEST TO PROVE TANK, CONSERVATOR, COOLING SYSTEM

CAN SATISFACTORILY WITHSTAND A FULL VACUUM. R R

PAINTING INSPECTION SW R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R -




Job No.: 100279




INSPECTION RELEASE NOTE H NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED




Job No.: 100279





COMMODITY : ISOLATED, NON SEGREGATED PHASE BUS DUCT PAGE NO. 1/1

REV NO. 1



INSPECTION BYNOTE

P O

VISUAL/DIMENSIONAL INSPECTION W R NON DESTRUCTIVE EXAMINATION ON WELDS(FOR IPB) R R SEQUENCE TEST ON AUX. CIRCUIT(IF APPLICABLE) W R INSULATION RESISTANCE TEST W R DIELECTRIC STRENGTH TEST W R PAINTING INSPECTION R R MANUFACTURERS INSPECTION AND TEST RECORD R R PACKING/ MARKING/ SHIPMENT R - INSPECTION RELEASE NOTE H

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED




Job No.: 100279



NO : No Witness(Inspection record shall be submitted if required) H : Hold Point S : Surveillance SW(Spot) : Random or in

3.3.1 general inspection requirement with itp

Documents