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High density production of the Pacific White Shrimp, Litopenaeus vannamei, in zero- exchange, biofloc-dominated grow-out system: the challenge of Vibrio Tzachi Samocha 1 , Leandro Castro 1 , David Prangnell 1 , Tom Zeigler 2 , Craig Browdy 2 , Tim Markey 2 , Darrin Honious 3 , and Bob Advent 4 1 Texas A&M AgriLife Research Mariculture Lab at Flour Bluff, Corpus Christi, Texas 2 Zeigler Bros., Gardners, Pennsylvania 3 YSI, Yellow Springs, Ohio 4 a 3 All Aqua Aeration, Orlando, Florida Aquaculture America 2015 February 19-22, 2014 New Orleans, Louisiana

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Page 1: 321 samocha 9 00- final_go 100 m3

High density production of the Pacific White Shrimp, Litopenaeus vannamei, in zero-

exchange, biofloc-dominated grow-out system: the challenge of Vibrio

Tzachi Samocha1, Leandro Castro1, David Prangnell1, Tom Zeigler2, Craig Browdy2, Tim Markey2, Darrin Honious3, and Bob Advent4

1Texas A&M AgriLife Research Mariculture Lab at Flour Bluff, Corpus Christi, Texas2Zeigler Bros., Gardners, Pennsylvania

3YSI, Yellow Springs, Ohio4a3 All Aqua Aeration, Orlando, Florida

Aquaculture America 2015 February 19-22, 2014 New Orleans, Louisiana

Page 2: 321 samocha 9 00- final_go 100 m3

Introduction Numerous studies documented excellent

performance of Litopenaeus vannamei in no exchange, high-density, biofloc-dominated systems

However, recent findings suggest that shrimp in these systems can be affected by bacterial disease outbreaks

In most cases, these outbreaks caused by pathogenic Vibrio species

Better monitoring, prevention & control methods of pathogenic Vibrio are needed to improve the economic viability of these systems

Page 3: 321 samocha 9 00- final_go 100 m3

Objectives Document the impact of Vibrio outbreaks on

shrimp after exposure to multiple stressors Study the performance of L. vannamei juveniles

and the changes in selected WQ indicators in high-density, biofloc-dominated, no water exchange RWs operated with a3 injectors

Determine if the a3 injectors can maintain adequate water mixing and DO levels in RWs stocked with juveniles of L. vannamei at high-density in biofloc-dominated water operated with no exchange

Page 4: 321 samocha 9 00- final_go 100 m3

Materials & MethodsA 38-d GO study in two 100 m3 greenhouse-

enclosed RWs, stocked with juveniles (6.45 g) at 458 shrimp/m3

RWs filled with biofloc-rich water (87.5%) from an earlier 62-d nursery trial + NSW (12.5%)

Temp., salinity, DO, pH: 2/d; SS: 1/d; TSS: ≥1/wk; NH4-N, NO2-N, NO3-N, VSS, turbidity, RP: 1/wk; Alkalinity: 2/wk adjustments using NaHCO3 to maintain 160 mg/L as CaCO3

pH adjusted to >7 using Ca(OH)2 from day 33 on

Page 5: 321 samocha 9 00- final_go 100 m3

= Nozzles

34 M

FAN

FAN

3 M

FF

2 hp

FF

= Water Flow2 hp

2 hp 2 hp

FF

100 m3 RWs – Greenhouse Water & Air Flow

ST

- Air Flow- Water Supply

Each RW has 14 a3 injectors One ST & one FF per RW Two 2 hp pumps per RW that can be operated independently or simultaneously,

depending on loading factors (e.g., biomass, DO concentration)

Drain = Pump Intake

Page 6: 321 samocha 9 00- final_go 100 m3

Top View - 100 m3 RWs at Texas AgriLife

ST

ST

ST

Intake Filter PipePartition

Settling Tank

Belt FeederCatwalk Harvest Outlet

STFoam FractionatorFF

DO Probe

Har

vest

Bas

in

Page 7: 321 samocha 9 00- final_go 100 m3

A Belt Feeder Netting

Valve

Freeboard

Catwalk

Nozzle Air Intake

Two 2 HP PumpsTwo 2 HP Pumps

YSI 5500D with Optical DO Probe

Page 8: 321 samocha 9 00- final_go 100 m3

Materials & MethodsWater circulation, mixing & oxygenation in each

RW were maintained by 14 a3 injectors (a3 All Aqua Aeration, Orlando, FL) & two 2 hp pumps

Each RW had 2 YSI optical DO probes & 5500D inline monitoring system (YSI Inc., Yellow Springs, OH)

Commercial probiotic - ECOPRO (EcoMicrobials™, Miami, FL) - every second day to daily

No water exchange - FW added to maintain salinity

Page 9: 321 samocha 9 00- final_go 100 m3

Foam Fractionator Operated with one a3 injector, flow rate ≈ 28

Lpm, fed from the pump’s side loop Use of fabric for dewatering and drying of

the organic particulate matterSettling Tanks Conical tank 2 m3, flow rate 20 Lpm, fed

from the pump’s side loop Use of fabric for dewatering and drying of

the organic particulate matter Targeted TSS of 200-300 mg L-1 & SS of

10-14 mL L-1

Page 10: 321 samocha 9 00- final_go 100 m3

Shrimp were fed 40% CP feed with 9% lipid (Zeigler Bros., Gardners, PA)

Rations were initially determined using an assumed FCR of 1.2-1.3, growth of 1.5 g/wk, and mortality of 0.5%/wk, and were adjusted based on 2/wk growth samples & shrimp mortality

Feed was distributed continuously 24/7 using belt feeders

Materials & Methods

Page 11: 321 samocha 9 00- final_go 100 m3

Vibrio in culture medium monitored 2/wk on TCBS and late in grow-out on RambaCHROM

Vibrio in hemolymph of moribund shrimp cultured on TCBS and RambaCHROM at harvest

Algal pigments in biofloc measured 1/wk

Materials & Methods Vibrio & Algae

Page 12: 321 samocha 9 00- final_go 100 m3

Summary of water quality parameters* in two 100 m3

raceways over 38-d periodTemp. (oC)

Salinity (ppt)

DO(% Sat)

DO(mg L-1) pH

AM Mean 30.1 30.4 96.7 6.19 7.54Min 29.0 29.3 79.2 5.03 6.78Max 30.8 30.9 117.9 7.48 7.84

PM Mean 30.5 30.5 93.7 5.94 7.61Min 29.4 29.9 74.4 4.68 6.71Max 31.3 30.9 108.2 6.86 7.88

*No statistically significant differences between RWs - All WQ indicators were within the acceptable range for L. vannamei

Page 13: 321 samocha 9 00- final_go 100 m3

0

100

200

300

400

500

600

700

1 6 11 16 21 26 31 36

TSS

(mg

L-1

)

Days

TSS B1 B2

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

4 9 14 19 24 29 34

NO

2-N

(mg

L-1

)

Days

NO2-N B1 B2

020406080

100120140160180200

4 9 14 19 24 29 34

NO

3-N

(mg

L-1

)

Days

NO3-N B1 B2

0

0.5

1

1.5

2

2.5

3

4 7 9 10 13 14 15 16 18 21 23 25 27 30 34 37

TAN

(mg

L-1

)

Days

TANB1 B2

Page 14: 321 samocha 9 00- final_go 100 m3

y = 0.4573x - 24.477R² = 0.916; Pearson = 0.957 (P = 0.000)

-50

0

50

100

150

200

250

300

350

400

0 200 400 600 800 1000

Turb

idity

(NT

U)

TSS (mg L-1)

TSS / Turbidityy = 3.0922x + 93.438

R² = 0.2665; Pearson = 0.516 (P = 0.000)

0

50

100

150

200

250

300

350

400

0 20 40 60 80 100

Turb

idity

(NT

U)

SS (mL L-1)

SS / Turbidity

y = 0.0177x + 11.835R² = 0.0223; Pearson = 0.15 (P = 0.089)

0102030405060708090

100

0 200 400 600 800 1000

SS (m

L L

-1)

TSS (mg L-1)

TSS / SS

0

20

40

60

80

100

120

140

160

180

4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38

Alk

alin

ity (m

g L

-1C

aCO

3)

Days

Alkalinity

B1 B2

Page 15: 321 samocha 9 00- final_go 100 m3

Results Shrimp stocked in B1 experienced about 20%

mortality prior to stocking because of low DO, high water temperature, and high TSS levels when harvested juveniles were stocked in a small tank

A new wave of shrimp mortality started in B1 7 days after stocking quickly spreading to B2

Mortality rate increased over time forcing early termination of the study

Page 16: 321 samocha 9 00- final_go 100 m3

0

50

100

150

200

250

1 4 7 10 13 16 19 22 25 28 31 34 37

Rec

over

ed d

ead

shrim

p da

y-1

Days

Daily Recovered Dead Shrimp

B1 B2

-

0.5

1.0

1.5

2.0

2.5

3.0

02468

101214161820

14 17 21 24 28 31 35 38G

row

th (g

/wk)

Av, W

t. (g

)

Days

Shrimp Growth Performance

Av. B1-B2 g/wk B1-B2

0

50

100

150

200

250

300

350

1 11 21 31 41 51 61 71 81 91 101 111 121

No.

mor

talit

ies r

ecov

ered

day

-1

Days

B1 B2Daily Recovered Dead Shrimp

Page 17: 321 samocha 9 00- final_go 100 m3

ResultsGreen-colony forming Vibrio concentrations

increased in both RWs from Day 4 on reaching 14,300 CFU mL-1

The total Vibrio concentration increased as the trial progressed, particularly in the final week, reaching up to 27,750 CFU mL-1

Page 18: 321 samocha 9 00- final_go 100 m3

0

5,000

10,000

15,000

20,000

3 8 11 15 18 22 25 29 32 36 39

CFU

mL-1

Days

B1 Yellow B1 GreenB2 Yellow B2 Green

0

10,000

20,000

30,000

40,000

3 15 25 36 46 57 67 95 116

CFU

mL-1

Days

Yellow Green Total

0%

20%

40%

60%

80%

3 15 25 36 46 57 67 95 116

Gre

en C

olon

ies B1 B2

Green Colonies

B1 by ColorColor by Raceway

Total Vibrio

Vibrio colonies in the 100 m3 culture medium

0

10,000

20,000

30,000

40,000

3 15 25 36 46 57 67 95 116

CFU

mL-1

B1 B2

Page 19: 321 samocha 9 00- final_go 100 m3

Litopenaeus vannamei performance in a 38-day grow-out trial in two 100 m3 RWs

Raceway 1 Raceway 2Survival (%) 79.50 71.6Final weight (g) 18.37 19.01Growth Rate (g/wk) 2.20 2.31Yield (kg/m3) 6.02 6.92PER 1.25 1.59FCR 2.07 1.61

Page 20: 321 samocha 9 00- final_go 100 m3

Conclusion The commercial probiotic may have suppressed Vibrio

concentrations but did not prevent mortalities entirely Stressors such as low DO, high temp. & TSS should be

avoided, especially during transfer, to reduce the risk of triggering pathogenic Vibrio outbreak

Monitoring Vibrio is a useful tool for predicting disease outbreaks

The study demonstrates the detrimental effect of pathogenic Vibrio on L. vannamei production in super-intensive, biofloc-rich water, and the need for more studies on prevention & control of Vibrio in these systems

Page 21: 321 samocha 9 00- final_go 100 m3

The National Sea Grant, Texas A&M AgriLife Research for funding

Zeigler Bros. for the feed & funding YSI for the DO monitoring systemsKeeton Industries for the nitrifying bacteriaAquatic Eco-Systems for the foam fractionatorsColorite Plastics for the air diffusersFirestone Specialty Products for the EPDM linerFlorida Organic Aquaculture for funding a3 All-Aqua Aeration for providing the injectors

Acknowledgements

AQUATIC ECO-SYSTEMS