308423Rev. C

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03019A

Series 1200 Series 2000

INSTRUCTIONS-PARTS LIST

INSTRUCTIONS

This manual contains importantwarnings and information.READ AND KEEP FOR REFERENCE.

Series 1200 and Series 2000Turbine Sprayers110/120V 50/60 Hz6.0 psi (0.41 bar)

Model M73378Complete Series 1200 Turbine, with hose and turbine gunModel M73380Basic Series 1200 Turbine, without hose or gun

Model M73428Complete Series 2000 Turbine, with hose and turbine gunModel M73432Basic Series 2000 Turbine, without hose or gun

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441�COPYRIGHT 1994, GRACO INC.

Graco Inc. is registered to I.S. EN ISO 9001

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Table of ContentsWarnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Information 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setup 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shutdown 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troubleshooting 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PartsSeries 1200 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Series 2000 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warranty Back Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SymbolsWarning Symbol

WARNINGThis symbol alerts you to the possibility of seriousinjury or death if you do not follow the instructions.

Caution Symbol

CAUTIONThis symbol alerts you to the possibility of damage toor destruction of equipment if you do not follow theinstructions.

WARNINGFIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition andresult in a fire or explosion and serious injury.

� Ground the equipment. Plug the power supply cord into a properly grounded outlet.

� If there is any static sparking or you feel an electric shock while using this equipment, stop spray-ing immediately. Do not use the equipment until you identify and correct the problem.

� Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluidbeing sprayed.

� When flammable liquid is sprayed or used for flushing or cleaning the equipment, the turbine mustbe placed at least 20 feet (6.1 m) away from areas where hazardous concentrations of flammablevapors are likely to occur.

� Use additional air hose if necessary to ensure that the turbine is operated in a clean, dry, wellventilated area.

� Never place the turbine inside a spray booth! Use this equipment outdoors or in extremely wellventilated areas.

� Keep the spray area free of debris, including solvent, rags, and gasoline.

� Electrically disconnect all equipment in the spray area.

� Extinguish all open flames or pilot lights in the spray area.

� Do not smoke in the spray area.

� Do not turn on or off any light switch in the spray area while operating or if fumes are present.

� Do not operate a gasoline engine in the spray area.

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WARNING

INSTRUCTIONS

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

� This equipment is for professional use only.

� Read all instruction manuals, tags, and labels before operating the equipment.

� Use the equipment only for its intended purpose. If you are not sure, call your distributor.

� Do not alter or modify this equipment.

� Check equipment daily. Repair or replace worn or damaged parts immediately.

� Do not exceed the maximum working pressure of the lowest rated system component. The Series1200 and 2000 turbines have a working pressure of 6 psi (0.41 bar).

� Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Speci-fications on page 5 for this information.

� Do not use hoses to pull equipment.

� Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not exposeGraco hoses to temperatures above 82�C (180�F) or below –40�C (–40�F).

� Wear hearing protection when operating this equipment.

� Do not lift pressurized equipment.

� Comply with all applicable local, state, and national fire, electrical, and safety regulations.

� Do not point the gun at anyone or at any part of the body.

� Do not put your hand or fingers over the gun fluid nozzle.

� Do not stop or deflect leaks with your hand, body, glove or rag.

� Do not “blow back” fluid; this is not an air spray system.

� Follow the Pressure Relief Procedure on page 9 if the fluid nozzle clogs and before cleaning,checking or servicing the equipment.

� Tighten all fluid connections before operating the equipment.

� Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

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WARNINGTOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,inhaled, or swallowed.

� Know the specific hazards of the fluid you are using.

� Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,state and national guidelines.

� Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid andsolvent manufacturer.

� Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents orfluids containing such solvents in the turbine spray system, which contains aluminum and/or galva-nized-coated parts. Such use could result in a serious chemical reaction, with the possibility ofexplosion, which could cause death, serious injury, and/or substantial property damage.

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General InformationThe Series 1200 and 2000 Turbine Spray Guns canspray most coatings or finishes currently being usedfor automotive refinish, industrial, aerospace, marine,wood, plastic and architectural applications.

The spray gun typically utilizes 6.0 (0.41 bar) inboundair pressure to produce high quality paint finishes. Thegun produces a cone of air that carries and directs thepaint from the gun to the surface, minimizing oversprayand increasing transfer efficiency. This enables paint-ers to comply with new clean air laws that are de-signed to reduce VOC (volatile organic compounds)emissions, eases paint application by requiring fewerpaint passes to obtain coverage, and saves on bothmaterial and clean-up time.

Refer to the turbine gun manual, 308–336, for moreinformation on the operation and use of the turbinespray gun.

Unpack the Graco Turbine Sprayer from the shippingcarton and inspect for any possible shipping damage.If necessary, call the Customer Service toll–free num-ber at 800–328–0211.

The contents of the Series 1200 Turbine Sprayer,Model M73378, includes:

� 1 Series 1200 Turbine Sprayer, M73304� 1 Turbine Gun, M73225� 1 25 ft. hose, M71452� 1 Female Quick Disconnect, M70402� 1 2 qt. cup, M70962� 1 27 ft. braided air hose, M71633� 10 wire ties, M71179� 1 Sprayer Instruction Manual, 308–423� 1 Gun Instruction Manual, 308–336

The contents of the Series 1200 bare sprayer,Model M73380, includes:

� 1 Series 1200 Turbine Sprayer, M73304� 1 Sprayer Instruction Manual, 308–423� 1 Gun Instruction Manual, 308–336

The contents of the Series 2000 Turbine Sprayer,Model M73428, includes:

� 1 Series 2000 Turbine Sprayer, M73305� 1 Turbine Gun, M73200� 1 25 ft. hose, M71452� 1 2.5 gal pot, M70604� 1 25 ft material hose, 3/8” id, M71481� 1 Retainer, M72826� 1 Sprayer Instruction Manual, 308–423� 1 Gun Instruction Manual, 308–336

The contents of the Series 2000 bare sprayer,Model M73432, includes:

� 1 Series 2000 Turbine Sprayer, M73305� 1 Sprayer Instruction Manual, 308–423� 1 Gun Instruction Manual, 308–336

SpecificationsPower Requirements 120 VAC, 60 Hz. . . . . . . . . . . . . . Amps @ 120 voltsSeries 1200 1 phase, 14.5 amp minimum. . . . . . . . . . . Series 2000 1 phase, 14.5 amp minimum. . . . . . . . . . . Power Cord No. 16 AWG, 3 wire, 10 ft (3 m)�. . . . . . . . CFM unrestrictedSeries 1200,Series 2000 115 CFM. . . . . . . . . . . . . . . . . Turbine Stages 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum Turbine Hose LengthSeries 1200 40 ft (12 m). . . . . . . . . . . . . . . . . . . . . . . . . . Series 2000 60 ft (18 m). . . . . . . . . . . . . . . . . . . . . . . . . . Cup or PotSeries 1200 2 qt pot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Series 2000 2.5 gal pot. . . . . . . . . . . . . . . . . . . . . . . . . . .

� is a registered trademark � Extension cord must be 3-wire, 12 AWG; 100 ft or shorter.

Wetted PartsBare Spray Gun Stainless Steel, �. . . . . . . .

Hard-coated Aluminum,

Spray Gun Cups Aluminum, Polyethylene. . . . . . . . 2 Quart Pressure Pot Aluminum, Polyethylene. . . . 2-1/2 Gallon Remote Pressure Pot Steel, . . . . . . .

black powder coatedSeries 1200, Series 2000 Air CompressorCFM .52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HP 1/16 HP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSI 28 psi (1.7 bar). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Turbine Shipping Weight (w/o pkg, hose, or gun)Series 1200 69 lb (31 kg). . . . . . . . . . . . . . . . . . . . . . . . . Series 2000 (2 cartons) 87 lb (40 kg). . . . . . . . . . . . . . .

DimensionsTurbine DiameterSeries 1200, Series 2000 7.2 in (183 mm). . . . . . . . . . .

PTFE

PTFE

Fig. 1

A

B

B

2-1/2 Gallon Remote Pressure PotPart No. M70604 (see Accessories)

2 Quart Remote Pressure PotPart No. M70962 (see Accessories)

C C

Y

Y

E EX

X

AG

Z

Z Z

G G

Series 1200 Turbine shown

X

YF

D

Air Control Valve(used to shut off airwithout shutting off turbine)

Air Control Valve(used to shut off air without shutting off turbine)

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SetupNOTE: Refer to the turbine gun manual, 308–336, forinformation on the operation and setup of the gun.Connect the Fluid and Air Supply1. Connect the hose to the gun.2. Connect the gun air supply hose (A) between the

turbine air outlet (D) and the gun air inlet. SeeFig. 1.

3. If using a spray gun cup (B), connect the cup tothe gun fluid inlet.

4. If using an accessory remote pressure pot (C),connect the fluid supply hose (G) between the gunfluid inlet and the remote pressure pot.Connect the air hose (E) between the pressure potair inlet and the compressor air outlet (F).

NOTES:

� The circled letters in Fig. 1 indicate hose line con-nections.

� The Series1200 and Series 2000 turbine unitsinclude a compressor for use with a remote pres-sure pot.

Connect to Electric Supply1. Plug the sprayer power cord into a grounded

outlet.2. If an extension cord is used, it must be 3-wire, 12

AWG and 100 ft or less in length.

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SetupPrepare the Fluid

1. Always strain the fluid before spraying; thisincludes color, reducer and hardeners if used.

2. When using a turbine spray system, you need touse a slower drying reducer or thinner to compen-sate for the faster drying time caused by the warmair of the turbine. Do not over reduce.

CAUTIONThe performance of the turbine sprayer will vary with the viscosity of the material. Unnecessary hoselength will cause the air pressure to drop.

Paint Reduction – Automotive Type Finishes

Reduce and catalyze all paint to manufacturer’s speci-fications. To compensate for the faster drying time ofturbine systems, use a reducer one-step slower thanwhat is used for conventional air spray.

Paint Reduction – Industrial or Domestic Coatings

Reduce and catalyze all paint to manufacturer’s speci-fications. If no reductions are given, first thoroughlymix the fluid to be sprayed. Then gradually mix in theproper reducer, testing the fluid until you have thecorrect spraying consistency.

To test the consistency: Remove the stir stick from thethinned paint. When the paint stream running off thestir stick breaks into droplets, the first few drops shouldbe about one second apart.

Fill the Cup or Remote Pressure Pot

Spray Gun Cup

WARNINGThe spray gun cup is pressurized by the gun’s airsupply. To reduce the risk of serious injury frompressurized fluid or accidental spray from the gun,always turn off the air supply to the gun beforeremoving the spray gun cup.

Only fill the cup 3/4 full to help keep the air pressuretube clean, then install the cover. The under-cup coverhas a latch (H) to secure it to the cup. The over-cuphas a ring with notches (J) that secures the cup hoodinto place when locked in place on the cup.

Fig. 2 ����

HJ

Accessory Remote Pressure Pot

WARNINGThe remote pressure pots remain pressurized untilpressure is manually relieved. To reduce the risk ofserious injury from pressurized fluid or accidentalspray from the gun, always relieve pressure in thepressure pot before loosening or removing thecover.

1. Relieve the remote pressure pot pressure byfollowing these steps:

a. Turn off the air supply to the pressure pot.

b. 2 1/2 Gallon Remote Pot: Pull the pressurerelief valve ring (205) until pressure is com-pletely relieved.2 Quart Remote Pot: Turn out the pressurerelief knob (113) about one turn. Wait untilpressure is completely relieved before remov-ing the cover. Close the knob before using thesystem again.

See Fig. 3.

Fig. 3

205

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113

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2 1/2 gallon 2 quart

2. Remove the pressure pot cover and fill the pres-sure pot. Secure the cover.

NOTE: 2 quart remote pressure pot only: lightly coatthe cover threads with petroleum jelly.

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Setup

CAUTIONIf the 2 quart remote pressure pot is accidentallytipped over or held at too great of an angle, fluid mayleak into the air regulator. Take precautions to avoidthis. If fluid does get into the regulator, clean it im-mediately.

CAUTIONDo not tighten the pressure pot cover more thanhand-tight. Excessive tightening may damage thecover gasket.

Prepare the Surface to be Sprayed

To achieve proper adhesion, make sure the surface tobe sprayed is completely clean.

Operating the Turbine

WARNINGSparking can be expected in the normal operationof the turbine motor. Sparks could ignite fumesfrom flammable liquid, dust particles and otherflammable substances in the spray area, andcause serious injury and property damage. Be sureto follow the precautions below:

� When flammable liquid is sprayed or used forflushing or cleaning equipment, the turbine mustbe placed at least 20 feet (6.1 m) away fromareas where hazardous concentrations offlammable vapors are likely to occur.

� Use additional air hose if necessary to ensurethat the turbine is operated in a clean, dry, wellventilated area.

� Never place the turbine inside a spray booth!Use this equipment outdoors or in extremelywell ventilated areas.

� Avoid all ignition sources such as static electric-ity from plastic drop cloths, open flames such aspilot lights, hot objects such as cigarettes, arcsfrom connecting or disconnecting power cordsor turning light switches on and off. Extinguishor remove all sources of ignition.

1. Turn the turbine on a few minutes before you startspraying to allow for warm-up time. Turn theturbine off when it is not in use; it does not shut offautomatically.

2. Be sure the turbine filter is clean before operating.See page 10 to check and clean the filter.

Series 1200 and Series 2000 Cold WeatherOperation

Turbine Spray Models Series 1200 and 2000 have adiaphragm compressor. When these compressors arenew, the diaphragm will become stiff in cold weather. Ifcold enough, the stiff diaphragm will not allow thecompressor to start (the unit will hum). If this occurs,follow these steps:

1. Turn the turbine and compressor off.

2. Unplug the turbine from the power source.

3. Loosen the four main filter screws and remove thefilter; replace the main filter and pre-filter if theyare dirty.

4. Hand spin the cooling fan on the compressor for afew revolutions.

5. Reassemble the turbine.

6. Plug in the turbine and turn the compressor on.The compressor should start.

NOTE: To adjust the spray gun pattern, see theturbine gun manual 308–336.

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ShutdownPressure Relief Procedure

WARNINGPRESSURIZED EQUIPMENT HAZARDThe equipment stays pressurized until pressure ismanually relieved. To reduce the risk of a seriousinjury from pressurized fluid, accidental spray fromthe gun, or splashing fluid, follow the PressureRelief Procedure whenever you:

� are instructed to relieve the pressure,� stop spraying,� check or service any of the system equipment,� or install or clean the spray nozzle.

1. When spraying is finished, turn off the air supply tothe gun.

2. Turn off the turbine sprayer.

WARNINGThe turbine hose outlet may be hot. Carefullycheck the hose end before removing the hose.

3. If using a remote pressure pot, relieve its pressureby following these steps:

a. Turn off the air supply to the pressure pot.

b. 2 1/2 Gallon Remote Pot: Pull the pressurerelief valve ring (206c) until pressure is com-pletely relieved.2 Quart Remote Pot: Turn out the pressurerelief knob (113) about one turn. Wait untilpressure is completely relieved before remov-ing the cover. Close the knob before using thesystem again.

See Fig. 4.

Fig. 4

206c

113

2 1/2 gallon2 quart

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NOTE: Elevate the spray gun and pull the trigger. Thiswill allow the fluid in the fluid hose to drain back intothe remote pressure pot.

4. If using a spray gun cup, unlatch the cup coverand loosen or remove the cup from the cover torelieve the cup pressure.

5. Clean the spray gun and cup as instructed inTurbine Spray Gun Manual 308–336.

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MaintenanceDaily

Check the main turbine filter daily for cleanliness.

The turbine systems are lifetime lubricated. The onlymaintenance required is filter cleaning and replace-ment.

The turbine main filter and pre-filter must be clean atall times to provide sufficient air flow to cool the motorand atomize the fluid. Check the filters weekly, mini-mum. Replace the pre-filter as required.

NOTE: To check the filter, turn on the turbine andplace a piece of paper against the air intake filter. If theair intake holds the paper in place, the filter is okay.

To clean the main filter:

1. Turn off and unplug the turbine.

2. Loosen the four main filter screws. See Fig. 5.

3. Remove the main filter and clean it by followingone of the following three methods:

� Tap the filter gently on a flat surface, dirty sidedown.

� Direct compressed air (100 psi [7 bar] maxi-mum) through the filter panel in the oppositedirection of the arrows on the side of the filter.

� Soak the filter for 15 minutes in water and amild detergent. Rinse the filter until it is clean.Air dry the filter; do not use compressed air.

WARNINGTo avoid damage to the turbine and possible elec-tric shock, never install a damp filter in the turbine.

CAUTIONDo not operate the turbine sprayer without the filterinstalled.

Fig. 5

Mainfilter screws

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Weekly

1. Check the hose for cracks, leaks, and holes.Replace, if necessary.

Annually or 600 Hours (whichever comesfirst)

1. Replace the motor brushes 600 hours after turbinesprayer operation. If the brushes are not replaced,motor failure will occur.

NOTE: It is recommended that an authorized servicecenter perform the motor brush replacement. See theprocedure on page 13.

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Troubleshooting

PROBLEM CAUSE SOLUTION

Remote Container Pressur-ization

No fluid delivery. Check for leaks at the container gasket,2 quart lid, and 2 1/2 gal pot wing nuts.

Check for air flow from male quick–dis-connect at compressor outlet (approx.1/4 CFM).

Turn pressure regulator clockwise. Lookfor pressure on gauge. (If no pressure ongauge, check air line and fittings).

Check hole in tank lid under regulator orneedle valve 2 Qt lid. Clean if necessary.

Check for obstructions.

Check if fluid pickup tube is unplugged.Tighten.

Blow out and clear material hose.

Check container for material.

Series 1200 and Series 2000

Compressor fails to start

Cold weather operation. See Cold Weather Operation instruc-tions, page 8.

Turbine fails to start Power supply. Cycle red rocker switch.

Poor atomization Dirty filter. Clean filter.

Extension cord too long. Replace with shorter extension cord (donot exceed 100 ft). Extension cord mustbe 3-wire, 12 AWG.

Hose length too long. Replace with shorter hose. See Acces-sories for shorter hose and P/N.

Red Rocker Circuit BreakerSwitch Trips

Check filter. Clean filter and replace as necessary.

Excessive high ambient temperature. Move turbine to cooler area.

Excessive brush wear. Remove turbine wrapper and:. Check for free motor rotation,. Check brush wear,. Replace motor brushes if necessary.

Excessive current draw. Return to authorized service center.

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Repair

WARNINGTurn off turbine and unplug power for the followingprocedures.

Turbine Switch Replacement (Red Rocker CircuitBreaker)1. To remove the turbine switch, wedge a large flat

blade screwdriver between the top of the switchand the turbine face plate.

2. Push down firmly on the switch. Pry the switch outfar enough so the two top switch locking tabs arevisible.

3. While maintaining outward pressure on the switch,push down on the two locking tabs with a small flatblade screwdriver until they release. The switchwill pop out.

4. Disconnect the two wires and remove the switch.

5. Reinstall by connecting the wires to the newswitch. Snap the switch into place.

Fig. 6

Locking Tabs

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Turbine Wrapper Removal1. Remove the four main filter stop screws and

remove the main filter. (Clean or replace as nec-essary. See Maintenance.)

2. Remove the nine top cover screws. Do not re-move the three paint tank retainer screws.

3. Gently pry up on the top cover and remove. (Thewrapper is sealed with caulk.)

4. Remove the top two 1/4 x 20 pan head screwsfrom the cabinet front. Do not remove the handlescrews.

5. Remove the three screws (40) that the top half ofthe motor mount to the bottom half of the motormount.

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Fig. 7

Top CoverScrews

Series 1200 shown

Front Screws

Power Cord ReplacementRemove the cabinet wrapper by following the steps inthe Wrapper Removal procedure.

6. Pry up and slide the top half of the motor mount(44) to the rear of the cabinet. The power cordcan now be replaced.

Series 1200, Series 2000 Compressor Replace-ment1. Remove the four main filter stop screws and

remove the filter. (Clean or replace as necessary.See Maintenance.)

2. Remove the air hose from the barbed fitting on thecheck valve.

3. Remove the three compressor hold–down screwson the bottom of the unit.

4. Remove the ground screw, clip the lead wires, andremove the compressor.

5. Remove the relief valve and install it on the newcompressor. (Do not use tape or sealant)

6. Rewire and install the compressor. Use removableLoc–Tite on the compressor screws. Do notovertighten the rubber bumpers.

7. Re–install the hose and filter.

Series 1200, Series 2000 Compressor ToggleSwitch ReplacementRemove the cabinet wrapper by following the steps inthe Wrapper Removal procedure.

1. Slide the motor mount to the rear of the cabinet.The toggle switch can now be replaced.

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RepairMotor/Turbine ReplacementRemove the cabinet wrapper by following the steps inthe Turbine Wrapper Removal procedure. See Fig. 7for Series 1200 and Series 2000.

1. The motor can now be replaced. Use the motorassembly kit M73526, which contains: rubberbottom spacer (46), foam fan seal (90), groundring (11), switch connector (12), and wire buttconnector (13).

2. Remove the nut on the ground stud and switchwire. Clip the neutral lead about 2 in. from the3-wire crimp connector.

3. Remove the motor mount and replace the motor.Do not overtighten the three rubber stop bushings.Snug up only until the motor is held firmly in place.Apply removable LocTite� to the three mount-ing bolts before installing.

4. Hook up the switch wire, neutral butt connector,and Loc–tite the ground screw nut.

5. Gently slide the top half to the motor mount (44) tothe front of the cabinet. Make sure the side foamdoesn’t catch on the mount.

6. Re–install the top two 1/4 x 20 front screws andthe three sheet metal screws (40).

7. Install the foam fan seal around fan intake.

8. Caulk the top flange of the cabinet with a fine beadof acrylic latex caulk.

9. Replace the top and main filter.

Fig. 8 Series 1200 and Series 2000

Black

White

BlackGreen

Compressor

Green

GreenBlack

White

White

PowerCord

Rocker Switch

Toggle Switch

BlackBlack

Black

Motor

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Motor Brush ReplacementNOTE: It is recommended that this procedure beperformed by an authorized service center.

1. Follow the steps for removing the motor in theMotor Replacement procedure.

2. Remove the brushes by prying up the metal clipretainers on the top half of the turbine. Check thecommutator for excessive wear. If the commutatorhas wear, replace the motor. See Motor Replace-ment procedure.

3. Use the Motor Brush Kit, M73522, and reassemblethe new motor brushes using the reverse orderKeep the lead wires from all rotating parts andfrom the motor frame.

CAUTIONDo not run the motor with the air inlet or outletsealed off.

4. Reinstall the motor in reverse order.

5. After running the motor for 30–45 minutes atfull-rated voltage, the motor will return to full per-formance.

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Parts for Series 1200

15

28

63

51

8

10

16

31

35

24

27

9062

83

32

33

37

22

9

9

14

29

34

44

91

93

1

4

4

5

66 6564

64

26

30

6121

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5013111218

1946

6,7

40

47

3

4543

25

9394

9593

59

62

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Parts for Series 1200Ref No. Part No. Description Qty

Ref No. Part No. Description Qty

1 M70739 HANDLE, with grip 13 M71603 DECAL, warning (not shown) 14 M70603 SWITCH, toggle 15 M70811 SWITCH, plate 16 M73030 DECAL, RH (not shown) 17 M73031 DECAL, LH (not shown) 18 M70657 SWITCH, rocker 19 M70789 SCREW, 1/4x20x3/4 810 M71686 CORD, power 111 102799 CABLE, terminal 212 107260 SWITCH, connector 213 M71190 CONNECTOR, blue butt 114 111348 GROMMET, cord 115 M70740 CASTER 116 M73047 WRAPPER 118 M71246 O-RING 119 M71262 FITTING, air outlet 120 728677 LABEL (not shown) 121 M71180 WIRE, green 122 M70744 SCREW, black oxide 8–32x1/2 2724 M73300 BASE, bottom 125 M71137 COMPRESSOR, 110V 126 M70763 BUMPER 327 M70747 WHEEL, 6 in 228 M70748 CAP, hub 229 M70749 PIN, cotter 231 M70757 FOAM, filter stop 332 M70746 AXLE 1

33 M70609 FILTER, main 134 M71188 VELCRO, strips .535 M70607 FILTER, pre 137 M70773 WASHER, 1/4 640 113400 SCREW 343 M73014 MOUNT, motor, bottom 144 M73013 MOUNT, motor, top 145 M70776 NUT, keps 346 M73039 PAD, rubber, turbine 147 M73020 SPACER, 2.6 350 M70764 RING, 0–ring 351 M70770 BOLT, 1/4–20x3.5 352 M73526 *MOTOR, Kit 161 M71192 HOSE, 8” 162 M70809 FITTING, barbed hose 163 M73049 LID 164 M71136 WASHER 265 114047 FITTING, QD 166 178945 NUT, hex 183 M70741 SOCKET 190 M73037 GASKET, fan seal 191 M71452 HOSE, 25 ft 193 M70721 O-RING, valve 394 M70397 VALVE, air 195 M70402 DISCONNECT, quick 1

* Motor Brush Kit M73522 is also available. Purchase sepa-rately.

�����Fig. 9 Series 1200

Black

White

BlackGreen

MotorCompressor

Green

GreenBlack

White

White

PowerCord

Rocker Switch

Toggle Switch

BlackBlack

Black

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Parts for Series 2000

15

28

45

8

10

35

24

27

90

22

83

22

9

9

14

44

91

93

1

73

7463

26

30

������

32

37

29

5

58 59 60

25

33

34

3116

9394

95

40

21

4

4

51

50

47

90

13

1112

18

1946

6,7

93

96

753

43

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Parts for Series 2000Ref No. Part No. Description Qty

Ref No. Part No. Description Qty

1 M70739 HANDLE, with grip 13 M71603 DECAL, warning (not shown) 14 M70603 SWITCH, toggle 15 M70811 SWITCH, plate 16 M73032 DECAL, RH (not shown) 17 M73033 DECAL, LH (not shown) 18 M70657 SWITCH, rocker 19 M70789 SCREW, 1/4x20x3/4 810 M71686 CORD, power 111 102799 CABLE, terminal 212 107260 SWITCH, connector 213 M71190 CONNECTOR, blue butt 114 111348 GROMMET, cord 115 M70740 CASTER 116 M73047 WRAPPER 118 M71246 O-RING 119 M71262 FITTING, air outlet 121 M71180 WIRE, green 122 M70744 SCREW, black oxide 8–32x1/2 3124 M73300 BASE, bottom 125 M71137 COMPRESSOR, 110V 126 M70763 BUMPER 327 M70747 WHEEL, 6 in 228 M70748 CAP, hub 229 M70749 PIN, cotter 231 M70757 FOAM, filter, stop 332 M70746 AXLE 133 M70609 FILTER, main 134 M71188 VELCRO, strips .5

35 M70607 FILTER, pre 137 M70773 WASHER, 1/4 640 113400 SCREW 343 M73014 MOUNT, motor, bottom 144 M73013 MOUNT, motor, top 145 M70776 NUT, keps 346 M73039 PAD, rubber, turbine 147 M73020 SPACER, 2.6 350 M70764 O-RING 351 M70770 BOLT, 1/4–20x3.5 352 M73526 *MOTOR, Kit 158 M70955 ELBOW, 1/4 pipe 159 M70736 VALVE, relief 160 M70804 FITTING, barbed 163 M73049 LID 173 M70803 HOSE, 3 ft 174 M70806 GROMMET, air line 175 M70911 COUPLER, 1–4 hose barb 183 M70741 SOCKET 190 M73037 GASKET, fan seal 191 M71452 HOSE, 25 ft 193 M70721 O-RING, valve 394 M71681 VALVE, air 195 M70402 DISCONNECT, quick 196 M72826 RETAINER, paint tank 1

* Motor Brush Kit M73522 is also available. Purchase sepa-rately.

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Fig. 10 Series 2000

Black

White

BlackGreen

MotorCompressor

Green

GreenBlack

White

White

PowerCord

Rocker Switch

Toggle Switch

BlackBlack

Black

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Accessories2-1/2 Gallon Pressure Pot M70604

50 psi (3.5 bar) Maximum Inlet Air Pressure2-1/2 gallon (9.5 liter) capacity, galvanized steel tank.Includes an air pressure regulator and gauge and apressure relief valve.

Ref. No. Part No. Description Qty.

201 104655 PRESSURE GAUGE 1202 151519 HEX NIPPLE, 1/4 in. x 1/8 in. 1203 M70687 COUPLING 1204 M70676 O-RING 1205 M70686 PRESSURE RELIEF VALVE 1206 M70685 FLUID TUBE 1207 M70616 GASKET, standard; EPDM 1

M70617 GASKET, solvent resistant; Thiokol (optional–must order separately) 1

208 M70678 WING NUT 5209 M70677 WASHER 5210 M70680 EYE BOLT 5211 M70684 BAND 5212 M70683 POT, 2-1/2 gallon (9.5 liter),

black powder coat 1213 M70681 SCREW, band 5214 M70682 NUT, band 5215 M70688 COVER 1216 169969 QUICK DISCONNECT, male 1217 104815 PRESSURE REGULATOR 1

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211

206

208

209

215

203

207

214

213

212

204

205

216201

217

210

202

Retainer for Paint Tank M72826

For paint tank.

Plastic Liners M70695

For paint tank, quantity 5.

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Accessories2 Quart Pressure Pot M70962

50 psi (3.5 bar) Maximum Inlet Air Pressure2 quart (1.94 liter) capacity, aluminum cup.Includes an air pressure regulator and gauge, pressurerelief valve, and rigid hook handle.

WARNINGDo not use 1,1,1-trichloroethane, methylene chlo-ride, other halogenated hydrocarbon solvents orfluids containing such solvents in the turbine spraysystem, which contains aluminum and/or galva-nized-coated parts. Such use could result in achemical reaction, with the possibility of explosion,which could cause death, serious injury, and/orsubstantial property damage.

Ref.No. Part No. Description Qty.

101 104655 PRESSURE GAUGE 1102 M70727 SAFETY VALVE 1103 104815 PRESSURE REGULATOR 1104 M70731 SPRING 1105 189557 RESTRICTOR 1106 M70733 BRACKET 1107 M70734 VALVE 1108 M70735 SCREW 1109 M70730 POT, 2 quart (1.94 liter), aluminum 1110 M70729 FLUID TUBE 1111 M70728 COVER 1112 M71425 GASKET, polyethylene (5 pack) 1113 M70726 PRESSURE RELIEF KNOB 1114 M70725 FITTING 1115 M70724 FLUID OUTLET 1116 M70723 NUT 1117 M70722 HANDLE 1118 169969 PLUG, male, quick disconnect 1

119 110440 TEE 1120 M71491 HOSE, fluid; 5 ft. (1.5 m) long;

1/4 in. (6.35 mm) ID 1121 M71470 HOSE, air; 4.5 ft. (1.4 m) long 1122 M70854 HOSE CLAMP 1123 M70402 QUICK DISCONNECT, female 1124 M71681 AIR CONTROL VALVE 1125 M70721 O-RING, air valve 1126 M70399 QUICK DISCONNECT, male 1127 M70721 O–RING, hose 1128 M72842 FITTING, air pressure stem 1

NOTE: See selection charts in the gun turbine manual,308–336, to order fluid sets.

NOTE: Handle (117) is shipped inside pot (109).

118

102103101

107104106108

117

116115

114113111

110

112

109

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122126

120

121

125

124

123

127

128119105

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AccessoriesLubricant 111–265

One 4 oz (113 gram) tube sanitary (non-silicone)lubricant for fluid seals and wear areas.

#4 Ford Viscosity Cup M70702

To measure viscosity of fluid.

1 Quart Cup Lid M70610

Fits on cup M71667 for air tight storage of fluid.

1 Quart Cup M71667

1 quart under-cup.

1 Quart Under-Cup Assembly M71660

Complete 1 quart under-cup assembly.

1 Quart Cup Gaskets M70425

5 pack of polyethylene gaskets for use with 1 quartunder-cup.

Cup Check Valve M71007

To help prevent the cup from depressurizing after theair is shut off.

Fluid Strainer M70464

Install on the end of the cup or pressure pot fluid tubeto strain the fluid and help eliminate surface blemishesand plugged tips. 100 mesh screen.

Blow Gun M70703

For dusting and drying. With quick disconnect.

Contractor User Kit M70704

Used for fine finish materials and heavier bodiedmaterials (latex).Includes:

Part No. Description

M70562 1.0 mm Fluid SetM70582 2.0 mm Fluid SetM70425 1 Quart Under-cup Gaskets (5-pack)M70464 Fluid StrainerM70395 Upper Air Pressure Hose – Parts Box with Compartments

Automotive User Kit M70705

For use with automotive finishes.Includes:

Part No. Description

M70559 1.0/0.05 mm Fluid SetM70647 1.2/0.7 mm Fluid SetM70425 1 Quart Under-cup Gaskets (5-pack)M70464 Fluid StrainerM70395 Upper Air Pressure Hose – Parts Box with Compartments

Air Control Valve M71681

Compressor Unloader Valve Kit M70691

Series 1200 and 2000 Motor Assembly Kit M73526

Series 1200 to Series 2000 Conversion Kit M71513

Series 1200 and Series 2000 Compressor KitM70692

Series 1200, Series 2000 Motor Brush Kit M73522Includes:

45 Degree Elbow M70593

Prefilter 12–Pak M70608

5 Pak Tank Liner M70695

2 Qt. Gasket, 5 Pak M71425

Main Filter with Velcro Strips M71558

2 1/2 gal Paint Tank M70604

27 ft x 1/4 in. ID Replacement Air Hose for 2 QuartRemote Cup M71633

Clear Air Hose Extension for 2 qt cup M7066520 ft compressor air hose, 1/4 in., male quick discon-nect on one end, female quick disconnect on the otherend.

3/8 in. id Paint Fluid Hose25 ft M7148115 ft M7148230 ft M7148450 ft M7148540 ft M71486

Material Hose Connector M70693

For use with 3/8 in. paint fluid hose.

3/4 in. ID Turbine Air Hose with SpringPVC, Maximum Working Pressure: 100 psi (6.9 bar)

Part No. LengthM71452 25 ftM71453 30 ftM71454 40 ftM71455 50 ft

3/4 in. ID Turbine Air Hose Extension withoutSpringPVC, Maximum Working Pressure: 100 psi (6.9 bar)

Part No. LengthM71460 10 ftM71461 15 ftM71462 20 ftM71463 25 ftM71464 30 ft

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Notes

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The Graco Warranty and DisclaimersGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free fromdefects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With theexception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date ofsale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipmentis installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused byfaulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-stitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility ofGraco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor forverification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. Theequipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defectin material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, andtransportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUTNOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no otherremedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or anyother incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of thedate of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FORA PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLDBUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches,hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in mak-ing any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipmenthereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERSThe parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedingsentered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciairesexécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

Graco PhoneNumber

TO PLACE AN ORDER, contact your Graco distrib-utor, or call this number to identify the distributorclosest to you: 1–800–690–2894 Toll Free

Manual ChangeSummary

This manual was changed, partially, per ECO F5372.The parts list was changed for the Series 1200, but notthe parts drawing. The Series 2000 was not changedat all – neither parts list nor parts drawing – because itreflects the older Series 2000. The Series 1200 partslist was changed because it reflects both of the newerSeries 1200 and 2000.

All written and visual data contained in this document reflects the latest product information available at the time of publication.Graco reserves the right to make changes at any time without notice.

Sales Offices: Minneapolis, DetroitForeign Offices: Belgium, Korea, Hong Kong, Japan

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441www.graco.com

PRINTED IN USA 308423 January 1994, Revised 02/2000