°30 wt-200 wt series cnc worm and t hr ead g inm...

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Z-axis base Emergency stop Working status light Grinding wheel Operation pannel A-axis tail stock A-axis head stock Guard door Main body cover plank Oil mist sperator Working light OPERATION PANEL 3200 (2340) WT-200 MAIN BODY COOLANT UNIT Cooling oil tank 1 2 56 1220 810 2 0 00 (276) 4070 520 400 8 1 5 2 0 64 350 3 8 30 smart Grinding WT Series CNC WORM and THREAD GRINDING MACHINE MODEL WT-200 WT-300 STANDARD ACCESSORIES & FEATURES Max. workpiece diameter Min. workpiece diameter Max. module Min./Max. number of thread Max. gash lead angle Min./Max. pressure angle Min./Max. distance between centers Through-bore diameter in work head Maximum grinding axial slide travel Maximum weight of workpiece Distance between workpiece and grinding wheel axis (Min./Max.) Tool Data Min./Max.grinding wheel diameter Max.grinding wheel speed Max.grinding wheel width Capacity of the grinding wheel driver motor Electric System Voltage Current requirement Ambient temperature Total connected load of machine CNC Control Memory card IPC hard disc Dimension and Weight Overall dimension (LxWxH) Weight 7.9" (200 mm) 0.2" (5 mm) DP 3.2 (M8) 1 / 99 ±30° 5° / 30° 3.1~31.5" (80~800 mm) 16.9" (430 mm) 88 lbs (40 kg) 5.7 / 13.6" (145 / 345mm) 3Ø / 220V 50Amp 10°C~40°C 20 kVA FANUC 21i -MB 512 MB 80 G MACHINE SPECIFICATION FOR WT-200 & WT300 SUPERTEC MACHINERY, INC. 6435 Alondra Blvd., Paramount, CA 90723 Tel: (562) 220-1657 Fax: (562) 220-1677 http://www.supertecusa.com E-mail: [email protected] 15,400 lb (7,000 kg) 17,600 lb (8,000 kg) 11.9" (300 mm) 0.2" (5 mm) DP 2.1 (M12) 1 / 99 ±35° 5° / 30° 3.1~31.5" / 80~800 mm (standard) 3.1 ~ 47.4" / 80 ~ 1,200 mm (Through-bore) 5.1 " (130mm) 16.9" (430mm) 132 lbs (60kg) 5.7 / 13.6" (145 / 345mm) OPTIONAL ACCESSORIES DESCRIPTION: WT-200 & WT-300- FOR DISTANCE 100~900mm (4"~35"); OUTSIDE DIAMETER Ø0~Ø200mm 0~Ø7.87" WT-300 Only- FOR DISTANCE 100~1200mm (4"~47"); OUTSIDE DIAMETER Ø0~Ø200mm 0~Ø7.87" GRINDING WHEEL SPACERS Grinding wheel spacer thickness 5mm (0.197") – 1 SET Grinding wheel spacer thickness 7.5mm (0.295") – 1 SET Grinding wheel spacer thickness 8.5mm (0.335") – 1 SET Grinding wheel spacer thickness 9.5mm (0.374") – 1 SET Grinding wheel spacer thickness 10.5mm (0.413") – 1 SET Grinding wheel spacer thickness 11.5mm (0.453") – 1 SET Grinding wheel spacer thickness 12.5mm (0.492") – 1 SET GRINDING WHEEL - ABRASIVE WHEELS Ø 400mm, Thickness 12mm (32A 80 I 8V) 0.472" Ø 400mm, Thickness 20mm (32A 80 I 8V) 0.787" Ø 400mm, Thickness 30mm (32A 80 I 8V) 1.81" DRESSER SET Diamond pointer Diamond pointer cap Diamond pointer base Diamond pointer fixture CARRIER Design as customer request spec. MISCELLANEOUS Bag filter equipment (30μ) Filter bag (30μ) Filter paper (700mm x 90M). 30μ Balance equipment FANUC system-power failure module Coolant cooler for oil tank CNC control system (FANUC 2li-MB) N-Axis, Y-Axis, Z-Axis, A-Axis & B-Axis Tailstock Auto lubrication unit Motor cooler system for linear motor & grinding wheel spindle Oil mist separator Machine status light with 3 steps: red, orange, green Work light Leveling base Operating tools with box Software for griding worm profile ZI, ZK, ZA, & ZN Manual (operation, maintenance & electric diagram) Cooling unit for Grinding; includes Magnetic chip conveyor & pump unit. Paper filter system (30μ) *1 unit. Filter paper *3roll (700mm *90m). Oil tank (500l). Industry air conditioner for electiric cabinet. Dresser; includes: Diamond pointer base, & Diamond pointer Tooling; includes: Grinding wheel spacer for thickness 5mm, 7.5mm, 8.5mm, 9.5mm, 10.5mm, 11.5mm, 12.5mm, (1 set for each). Carrier Ø20mm, Ø30mm, Ø40mm (1 set for each). Abrasive ginding wheel dia. Ø400mm thickness 20mm (5pcs). 6,000 rpm 1.6" (40 mm) 22 Hp (17 kW) 151" x 160.4" x 96.2" (3,386 x 4,074 x 2,433 mm) 11 / 15.7" (280 / 400 mm) 11 / 15.7" (280 / 400 mm)

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Z-axis base

Emergencystop

Workingstatuslight

Grindingwheel

Operationpannel

A-axis tail stockA-axis head stock

Guarddoor

Mainbodycoverplank

Oil mist sperator Working light

OPERATION PANEL

3200

(234

0)

WT-200MAIN BODY

COOLANT UNIT

Coolingoiltank

1256

1220

810

2000

(276

)

4070

520 400

815

2064

350

3830

smart GrindingWT Series CNC WORM and

THREAD GRINDING MACHINE

MODEL WT-200 WT-300

STANDARD ACCESSORIES & FEATURES

Max. workpiece diameterMin. workpiece diameterMax. moduleMin./Max. numberof threadMax. gash lead angleMin./Max. pressure angle

Min./Max. distancebetween centers

Through-bore diameterin work headMaximum grinding axialslide travel

Maximum weightof workpieceDistance betweenworkpiece and grindingwheel axis (Min./Max.)

Tool DataMin./Max.grindingwheel diameterMax.grinding wheel speedMax.grinding wheel widthCapacity of the grindingwheel driver motorElectric SystemVoltageCurrent requirementAmbient temperatureTotal connected loadof machineCNC ControlMemory cardIPC hard discDimension and WeightOverall dimension(LxWxH)Weight

7.9" (200 mm)0.2" (5 mm)DP 3.2 (M8)

1 / 99

±30°5° / 30°

3.1~31.5"(80~800 mm)

16.9" (430 mm)

88 lbs (40 kg)

5.7 / 13.6" (145 / 345mm)

3Ø / 220V50Amp

10°C~40°C

20 kVA

FANUC 21i -MB512 MB

80 G

MACHINE SPECIFICATION FOR WT-200 & WT300

SUPERTEC MACHINERY, INC.6435 Alondra Blvd., Paramount, CA 90723Tel: (562) 220-1657 Fax: (562) 220-1677http://www.supertecusa.comE-mail: [email protected]

15,400 lb (7,000 kg) 17,600 lb (8,000 kg)

11.9" (300 mm)0.2" (5 mm)

DP 2.1 (M12)

1 / 99

±35°5° / 30°

3.1~31.5" / 80~800 mm (standard)

3.1 ~ 47.4" / 80 ~ 1,200 mm(Through-bore)

5.1 " (130mm)

16.9" (430mm)

132 lbs (60kg)

5.7 / 13.6" (145 / 345mm)

OPTIONAL ACCESSORIESDESCRIPTION:

WT-200 & WT-300- FOR DISTANCE 100~900mm (4"~35"); OUTSIDE DIAMETER Ø0~Ø200mm 0~Ø7.87"

WT-300 Only- FOR DISTANCE 100~1200mm (4"~47"); OUTSIDE DIAMETER Ø0~Ø200mm 0~Ø7.87"

GRINDING WHEEL SPACERSGrinding wheel spacer thickness 5mm (0.197") – 1 SETGrinding wheel spacer thickness 7.5mm (0.295") – 1 SETGrinding wheel spacer thickness 8.5mm (0.335") – 1 SETGrinding wheel spacer thickness 9.5mm (0.374") – 1 SETGrinding wheel spacer thickness 10.5mm (0.413") – 1 SETGrinding wheel spacer thickness 11.5mm (0.453") – 1 SETGrinding wheel spacer thickness 12.5mm (0.492") – 1 SETGRINDING WHEEL - ABRASIVE WHEELSØ 400mm, Thickness 12mm (32A 80 I 8V) 0.472"Ø 400mm, Thickness 20mm (32A 80 I 8V) 0.787"Ø 400mm, Thickness 30mm (32A 80 I 8V) 1.81"DRESSER SETDiamond pointerDiamond pointer capDiamond pointer baseDiamond pointer fixtureCARRIERDesign as customer request spec.MISCELLANEOUSBag filter equipment (30µ)Filter bag (30µ)Filter paper (700mm x 90M). 30µBalance equipmentFANUC system-power failure moduleCoolant cooler for oil tank

• CNC control system (FANUC 2li-MB)• N-Axis, Y-Axis, Z-Axis, A-Axis & B-Axis• Tailstock• Auto lubrication unit• Motor cooler system for linear motor & grinding wheel spindle• Oil mist separator• Machine status light with 3 steps: red, orange, green• Work light• Leveling base• Operating tools with box• Software for griding worm profile ZI, ZK, ZA, & ZN• Manual (operation, maintenance & electric diagram)• Cooling unit for Grinding; includes

Magnetic chip conveyor & pump unit. Paper filter system (30µ) *1 unit.Filter paper *3roll (700mm *90m). Oil tank (500l).Industry air conditioner for electiric cabinet.

• Dresser; includes: Diamond pointer base, & Diamond pointer • Tooling; includes:

Grinding wheel spacer for thickness 5mm, 7.5mm, 8.5mm, 9.5mm, 10.5mm, 11.5mm, 12.5mm, (1 set for each). Carrier Ø20mm, Ø30mm, Ø40mm (1 set for each).Abrasive ginding wheel dia. Ø400mm thickness 20mm (5pcs).

6,000 rpm1.6" (40 mm)

22 Hp (17 kW)

151" x 160.4" x 96.2" (3,386 x 4,074 x 2,433 mm)

11 / 15.7"(280 / 400 mm)

11 / 15.7"(280 / 400 mm)

WT-300

0 cm 30 cm

Y

N B

Z

A

WT SERIESCNC WORM and THREAD GRINDING MACHINEwith the combination of DD motor and linear motor

Worm WormRolling dieCrusher rollerPlug thread gage

Supertec Machinery Inc. a grinding machine manufacturer with abundant experience in the grinding machine industry is proud to introduce their new CNC worm and thread grindimg machine, the WT300. The design and manufacture of the WT300 is based on the latest technology, a combining the CNC control and a personal computer (PC) with Smart Grinding user friendly software, a direct drive motor and a linear motor, all of which assures the machines high degree of precision during grinding. The WT300 is designed to do the following types of grinding: double lead grinding, taper thread grinding, single flank grinding, dual pressure angle grinding, plug thread gage, rolling die, and crusher roller grinding. The specially developed software is flexible and allows for a practically infinite number of profiles, management of grinding cycles, dressing cycles, and storage of machine processes and profile data. The combination of the PC and digital control system allows for easy operation and data input as well as unlimited software settings. The flexible dresser system enables profile of grinding wheels for standardized worm profiles and multi-ribs grinding wheels for thread grinding, including the tip root modifications and profiles of rotors for pumps.

Worm GrindingWorm Grinding

1. Grinding Spindle (N) Inverter Motor

2. Workpiece Spindle (A) DD-AC Servo Motor

3. Swivelling for Wheel Head (B) AC Servo Motor

4. Grinding Spindle Shift (Y) AC Servo Motor

5. Z-Axis Travel (Z) Linear Motor

CNC Controlled Axis

TFT color flat screen 26.4cm (10.4")Graphical operator guidanceProfile modification as desiredDialog input is tailor made for worm grinding

Dialog input for worm-related programmingCNC control with Windows based operating system for program calculation and information storage.

Through-bore in Work Head Wheel Dresser