Bottom of the Barrel UpgradingStrategyinTakreerJCCP International Symposium21-22 Jan 2015- Tokyo2ContentsItem 1Item 2Takreer OverviewMain Objective of RR ExpansionCurrent & Future Capacitiesand Production PatternCarbon Black & Delayed Coker ProjectBottom of Barrel Upgrading12345 ConclusionRR(E)RR(W)ADRDTRCHQ3(OVERALL)Abu Dhabi National Oil Refining Company (Takreer)RefineriesR&DMission & Objectives of TRC4- To support and develop TAKREER core refining activities as well as assist inTechnology Transfer and Human Resources Development in collaboration with localand international Institutes and UniversitiesTRCPetroleum Institute (PI)UAE University, Masdar Institute (MI),Borouge Innovation Centre,Future Upstream Research CentresRefineriesMissionObjectives- To assist in TechnologyTransfer and HumanResources Developmentin collaboration with otherInstitutes and Universities.- To be a TechnologyProvider for Takreerrefineries by supportingand developing Takreercore refining activitiesVision- To become a leading Research Centre in the field of refiningtechnology, process and product development5Ruwais A tiny spot but a big player6Ruwais first refinery7Ruwais second refinery8BB East + BB West = Takreer StrategyRRWestRREastCARBONBLACK &DELAYEDCOKER(CBDC)VacuumResidueRFCC SlurryLPGNaphthaUnleadedGasolineJet Fuel A-1Ultra Low SulfurDieselLPGNaphthaJet Fuel A-1Ultra Low SulfurDieselPolymer GradePropyleneUnleadedGasolineAnode Grade CokeCarbon BlackPropyleneNaphthaGas Oil9Carbon Black & DelayedCoker ProjectBottom of Barrel Upgradation toderive the Best from the Worst10(OVERALL)Slurry Hydro TreaterCarbon Black Unit Delayed Coker UnitDistillate Hydro TreaterHydrogen UnitPropane Dehydrogenation UnitCoke Calcination UnitLPG Treatment UnitAssociated open-art units, off-sites and utilities.Integration of above with RR(E), RR (W) & other OPCOsFACILITIESPLANNEDMAJOR HIGHLIGHTS OF CBDC PROJECTUpgrading Bottom ofbarrel such as RFCCslurry and VacuumResidueMinimize Fuel OilProductionProduction of valueadded products likeCarbon Black, Propyleneand Anode Grade CokeMAIN OBJECTIVE11BOTTOM OF THE BARREL UPGRADING UNITS INRR-EXPANSION INCLUDING CBDCRFCCSlurryHydroTreaterDelayedCokerCarbonBlackPDH12(OVERALL)WHY DOWE EXPANDOUR FACILITIES??13EXPANSION PROJECTS IN RUWAISREFINERY MAIN OBJECTIVEIncrease inADNOCs RefinedProduct shareBottom of BarrelUpgrading (CBDC)RR ExpansionProject (RR-West)Environmental &QualitySpecificationsMeeting stringentproduct qualityleading to harmfulemission reductionIntegrity & DiversityProduction of high valueproducts like Propylene,Carbon Black & Anodegrade CokeSTRATEGICINTEGRATION14(OVERALL)CURRENT / FUTURE CAPACITIES &PRODUCTIONPATTERN15(OVERALL)RR (E) 420,000Barrels/dayADRD 90,000 Barrels/dayOtherFacilities Power 660 MW Water 14 MMGallons/day Waste Treatment(BeAAT) 26KMT/yearTAKREERs CURRENT REFINING CAPACITYTakreerRefineries5605,5002,6005,6005,5001,100Day230,000Barrel /DayDay280,000Barrel /Day510,000Barrel / DayFeedstock forPetrochemicalIndustryProducts UsedinTransportationBunker Fuel /Feedstock forManufacturingPlantsCrude OilCondensateLPGNaphthaGasolineJet FuelDieselFuel Oil/ResidueThousand Ton / Year16CURRENT REFINERY PRODUCTION5.3%17CAPACITY AUGMENTATION POSTEXPANSIONCurrent FutureCapacity, BPSD 510000 93000001000002000003000004000005000006000007000008000009000001000000Capacity,BPSDCapacity Augmentation, BPSDExpected CapacityAugmentation by 82%after Ruwais RefineryExpansionONE OF WORLDSLARGEST REFINERIES10,000 10,0005,600 5,60010,000 10,00011,000 11,000Thousand Ton / Year1,60043040600650,000Barrel / Day280,000Barrel / Day930,000Barrel / DayCrude OilCondensateNaphthaGasolineJet FuelDieselPropyleneBase OilCarbon BlackCokeTakreerRefineries18EXPECTED PRODUCTION AFTEREXPANSION (RRE & CBDC)81%115%78%100%Fuel Oil/Residue 0Efficient Bottom of barreltechnology19(OVERALL)Carbon Black &Delayed CokerProjectRFCC Slurryfrom RR (W)VacuumResidue fromRR (E)CarbonBlack toBorougePropyleneNaphthaGas OilAnodeGrade Coke500370630430FEED PRODUCTSPRODUCTION,KTPACONFIGURATION OF UPCOMING CARBON BLACK &DELAYED COKER PROJECTN220N115271320(OVERALL)SlurryHDT(Axens) (Eurotechnia)CarbonBlack(Eurotechnia)DelayedCoker(FosterWheeler)HDT (UOP)CokerDistillateHDT (UOP)Calciner(Technip)Anode GradeGreen Coke 530 ktpaCalcined Coke430 ktpaCarbon Black to Borouge27 ktpa - N220 UV Grade13 ktpa - N115 Semi-Conductive40 ktpa - TotalRFCC Slurry8.0 kbd/510 ktpaVacuum Residue25 kbd/1350 ktpaPropaneDehydro-Genation(UOP)Propylene500 ktpaMerox(UOP)From NewRefinery[RRE]From ExistingRefinery[RRD]FromRRE, GASCO& BorougePropane560 ktpa90 ktpaNaphtha370 ktpaHDT Gas Oil530 ktpaHy.Coker Gas Oil100 ktpaHDTSlurryNaphthaLt. Gas OilLPGCONFIGURATION OF UPCOMING CBDC PROJECT21(OVERALL)CONCLUSION22(OVERALL)LPG3%Naphtha26%Gasoline13% Jet Fuel27%Diesel26%Fuel Oil/Residue5%Current SlateNaphtha26%Gasoline14%Propylene4%Jet Fuel25%Diesel28%Base Oil2%Carbon Black0.2%Coke1%Fuel Oil/Residue0%Future SlateThank You23