3 flutes utcoat size r0.3 cfb new...
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CFB 3006-0090CFB 3008-0120CFB 3010-0150CFB 3015-0225CFB 3020-0300CFB 3030-0450CFB 3040-0600-4CFB 3040-0600CFB 3050-0750CFB 3060-0900CFB 3080-1200CFB 3080-1200LSCFB 3100-1500CFB 3120-1800
5050505050607070808090120100110
4444464666881012
16°16°16°16°16°16°-16°16°-----
6,890 6,720 6,230 6,890 6,720 6,890 6,890 6,560 7,790 8,610 12,300 13,940 16,320 20,660
0.9 1.2 1.5 2.25 3 4.5 6 6 7.5 912121518
R0.3R0.4R0.5R0.75R1R1.5R2R2R2.5R3R4R4R5R6
Total 14 models
CFBR0.3~R1.5 R2~R3 R4~R6
◎ ◎ ◎ ◎ ○ ◎ ◎ ◎ ◎
□□□□□□□□□□□□□□
240
3 Flutes UTCOAT
Size R0.3~R6
3 flute design offers high feed milling, reducing cycle times when roughing.Capable of deep milling that raises machine efficiency, even with complicated shapes that require slow feeds. Variable pitch design minimizes tool chattering.Broad range of applications from Alloy Steels to Hardened Steels (55HRC).The original design features help to promote excellent chip evacuation and surface finishing on tools that are R0.75mm and larger.Diameter Tolerance: 0/-0.02
Features
The shank taper angle shown is not an exact value and to avoid contact with the work piece, we recommend the user controls the precise value of this angle. Shank taper angle should not make contact with the work piece.
Total 14 models Unit(mm)
Material Applications(☆ Highly Recommended ◎ Recommended ○ Suggested)
Work MaterialCarbonSteelsS45CS55C
AlloySteels
SK / SCMSUS
PrehardenedSteelsNAKHPM
Hardened Steels Cast Iron AluminumAlloys
Graphite Copper Plastics Glass FilledPlastics
Titanium Alloys
Heat Resistant
Alloys
CementedCarbide
Hard Brittle(Non-Metallic)
Materials~ 55HRC ~ 60HRC ~ 70HRC
New Price
□ New price
3006-00903008-01203010-01503015-02253020-03003030-04503040-06003050-07503060-09003080-1200(LS)3100-15003120-1800
3006-00903008-01203010-01503015-02253020-03003030-04503040-06003050-07503060-09003080-1200(LS)3100-15003120-1800
For high efficiency milling, set the feed rate higher. For improved surface finish and/or longer tool life, reduce the feed rate.
Apply when a deep tool setting causes the toolholder to extend beyond the full shank diameter and over the taper angle. Use the table below to adjust the parameters when compensating for extended overhang on the straight type design.
WORK MATERIAL
WORK MATERIAL
Overhang Length
Overhang Length
◆Roughing
Copper/Carbon Steels/Aluminum AlloysC1100/A5052/A7075
(~225HB)
Alloy Steels/Hardened SteelsSKD/NAK(~45HRC)
Titanium Alloys/Stainless SteelsTi-6A I-4V/SUS
Heat Resistant SteelsINCONEL718
Hardened SteelsSTAVAX/SKD61(45~55HRC)
Copper/Aluminum AlloysC1100/A5052/A7075(~225HB)
SpindleSpeed
Alloy Steels/Hardened SteelsS45C/S50C/SKD/NAK(~45HRC)
Titanium Alloys/Stainless SteelsTi-6A I-4V/SUS
Heat Resistant SteelsINCONEL718
Hardened SteelsSTAVAX/SKD61(45~55HRC)
FeedRate
SpindleSpeed
FeedRate
SpindleSpeed
Spindle Speed
FeedRate
Feed Rate Axial Depth Spindle Speed Feed Rate
Spindle Speed Feed Rate Spindle Speed Feed Rate
Spindle Speed Feed Rate
SpindleSpeed
FeedRate
SpindleSpeed
FeedRate
Radial Depth Axial Depth Radial Depth
Axial Depth Radial Depth Axial Depth Radial Depth
Axial Depth Radial Depth
3・6 Flutes
241
Milling Conditions for CFB
53,00041,20029,40017,60014,60011,700
8,800
4,0004,2004,4004,6004,6004,7004,800
0.050.060.080.100.100.100.10
0.040.060.080.120.160.200.24
45,00035,00024,00014,00012,400
9,9007,400
3,4003,5003,7003,9003,9004,0004,000
0.050.060.080.100.100.100.10
0.040.060.080.120.160.200.24
44,20034,40024,60014,80012,300
9,9007,500
2,7002,8003,0003,2003,2003,2003,300
0.050.060.080.100.100.100.10
0.040.060.080.120.160.200.24
22,10017,20012,300
7,4006,2005,0003,800
1,1001,1001,2001,3001,3001,3001,400
0.050.060.080.100.100.100.10
0.040.060.080.120.160.200.24
36,80028,60020,40012,30010,200
8,2006,200
2,2002,3002,4002,6002,6002,6002,700
0.050.060.080.100.100.100.10
0.040.060.080.120.160.200.24
*When finishing with an overhang in excess of 6×D, fine adjustments are recommended.
◆Finishing (overhang length ~6D)Carbon Steels/Aluminum Alloys
S45C/S50C/A5052/A7075(~225HB)
SpindleSpeed
Alloy Steels/Hardened SteelsSKD/NAK(~45HRC)
Titanium Alloys/Stainless SteelsTi-6A I-4V/SUS
Heat Resistant SteelsINCONEL718
Hardened SteelsSTAVAX/SKD61(45~55HRC)
FeedRate
SpindleSpeed
FeedRate
SpindleSpeed
FeedRate
SpindleSpeed
FeedRate
SpindleSpeed
FeedRate
242
3 Flutes UTCOAT
Milling Conditions for CFB
This parameter is effective in using the machine that has low acceleration and applying complex milling path that repearts accelerating/braking frequently.
DRY (Unsuitable for Aluminum Alloys)/WET
◆Deep and high efficiency roughing (3xD overhang)
Carbon Steels/Aluminum AlloysS45C/S50C/A5052/A7075
(~225HB)
Alloy Steels/Hardened SteelsSKD/NAK(~45HRC)
Hardened SteelsSTAVAX/SKD61(45~55HRC)
Titanium Alloys/Stainless SteelsTi-6A I-4V/SUS
SpindleSpeed
FeedRate
SpindleSpeed
FeedRate
SpindleSpeed
FeedRate
SpindleSpeed
FeedRate
3・6 Flutes
243
CFB SeriesSKD61(47HRC)
Milling Video
Note:・Fix the work piece firmly, and use a machine that has high rigidity and generates a low level of vibration especially under high efficienct deep
milling condition in roughing process.・Decrease both spindle speed and feed rate proportionally when the milling parameters exceed the machine's maximum spindle speed.・Decrease the feed rate more than 50% from the milling parameters when slot milling.・Decrease both spindle speed and feed rate proportionally when the milling parameters exceed the machine's maximum spindle speed, or
when burr and red-hot occur.・Decrease both spindle speed and feed rate 10% for slope milling.・Decrease both spindle speed and feed rate to meet required precision and to prevent the shank making contact with the work piece.・DRY: air blow, WET: water soluble or oil coolant.・A long overhang may cause tool deflection, leaving uncut material, and making the work piece oversize.
Milling Conditions for CFB
ap :Axial Depth(mm)ae :Radial Depth(mm)= Pf
244
3 Flutes UTCOAT
Milling Example: Wear ComparisonS50CCFB3060-0900 (R3, Length of Cut 9mm)Competitor's 3 flutes ball (R3, Length of Cut 9mm)
Air Blow
55mmx50mmx23mm depth
Roughing
Spindle Speed
Feed Rate
Axial Depth p
Radial Depth e
Cycle Time
Coolant
Pocket Size
Cycle Time/Pocket
Spindle Speed
Feed Rate
Axial Depth p
Radial Depth e
Cycle Time
Coolant
Pocket Size
Cycle Time/Pocket
Semi-finishing Finishing
24min/pocket (4 pockets: 96 min)
Max
. wea
r am
ount
of t
ip p
oint
(mm
)Number of pocket milled
Competitor
Wear point comparison Competitor 2 x More Tool Life!
Work Material:Tool:
CFB combines roughing and finishing all in one tool.
Mirror Surface Finish! Outstanding Transparency!
Milling Example: Acrylic MillingWork Material: AcrylicTool: CFB3060-0900 (R3, Length of Cut 9mm)
Roughing
12,000min-1
6,000mm/min
0.6mm
3.0mm
5min
Semi-finishing
12,000min-1
6,000mm/min
0.7mm
0.7mm
2min
Finishing
30,000min-1
4,000mm/min
0.12mm
0.12mm
17min
Water Soluble
55mmx50mmx23mm depth
24min