3 convection (ensc 14a)

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    Engr FRANCIS M MULIMBAYAN

    BSAE

    INSTRUCTOR 4

    ENSC 15

    Fundamentals of Heat Transfer

    Department of Engineering Science

    University of the Philippines

    Los BanosCollege, Los Banos, Philippines

    Heat Transfer by

    Convection

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    Convection

    o occurs between a solid surface and a moving fluid

    o combination of heat diffusion (conduction) and bulk motion ofmolecules (advection)

    o dominant form of heat transfer in fluids

    o requires presence of material medium

    o enhanced heat transfer due to fluid motion

    2

    Introduction

    Convective Heat Transfer

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    Types of Convection

    o Forced Convection

    o occurs when fluid motion is

    induced by an external meanssuch as pump or fan

    o Natural Convection

    o

    brought by buoyancy forces dueto density differences caused bytemperature variations in thefluid

    3

    Introduction

    Convective Heat Transfer

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    Classification of Fluid Flowso Viscous vs. Inviscid Flow

    o Viscous flow the effect of viscosity is significant

    o

    Inviscid flow flow with zero viscosityo Internal vs. External Flow

    o Internal flow through tubes or ducts in which the fluid is completelybounded by solid surface

    o External flow of unbound fluid over a surface

    o Open-channel flow though tubes or ducts or channels in which fluidis not completely bounded by the solid surface

    o Laminar vs. Turbulent Flow

    o Laminar highly ordered fluid motion

    o Turbulent disordered fluid motion

    4

    Introduction

    Convective Heat Transfer

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    Physical Mechanism of Convectiono Convection strongly depends on the following:

    o fluid properties (, k, , and )o fluid velocityo geometry of the exposed surface

    o type of fluid flow

    o Newtons Law of Cooling

    =

    The crux of the convection problem is to find the heat transfer coefficient forthe situation at hand.

    5

    Introduction

    Convective Heat Transfer

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    Nusselt Number

    =

    where: = heat transfer coefficient, W/m2-K = characteristic length, m = thermal conductivity, W/m-K

    6

    Dimensionless Parameters

    Convective Heat Transfer

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    Reynolds Number

    =

    =

    where:

    = density, kg/m3 = free stream velocity, m/s = characteristic length, m

    = dynamic viscosity, kg/m-s = kinematic viscosity, m2/s =

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    Dimensionless Parameters

    Convective Heat Transfer

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    Prandtl Number

    =

    =

    where: = kinematic viscosity, m2/s =

    = thermal diffusivity, m2/s =

    = dynamic viscosity, kg/m-s

    = specific heat, J/kg-K = thermal conductivity, W/m-K

    8

    Dimensionless Parameters

    Convective Heat Transfer

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    Grashof Number

    =

    where:

    = gravitational acceleration (9.81 m/s2) = characteristic length, m = kinematic viscosity, m2/s

    = surface temperature, = fluid temperature far from the surface, = coefficient of volume expansion

    =

    ideal gases

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    Dimensionless Parameters

    Convective Heat Transfer

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    Rayleigh Number, Ra =

    Correlation of Datao a convenient and relatively simple relation for the correlation of

    experimental data is to assume an equation of the form:

    =

    o where C, m and n depend on the surface geometry and the flowcondition.

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    Dimensionless Parameters

    Convective Heat Transfer

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    11

    Nature of Convection Problems

    Convective Heat Transfer

    Convection

    Natural Forced

    External

    Flow overFlat Plates

    Flow overspheres

    Flow acrosscylinders

    Internal

    Constant or constant

    Turbulentor Laminar

    flow

    Developingor fully-

    developed

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    Natural Convectiono Brought by buoyancy forces due to density differences caused by

    temperature variations in the fluid

    Applicationso Found in equipment that are designed to operate without the

    use of any fluid mover

    Mean Film Temperature,o Temperature at which all fluid properties in natural convection

    are evaluated

    =

    2

    12

    Natural Convection

    Convective Heat Transfer

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    Nusselt Equations (See Table 9-1)

    o depends on the geometry and orientation of the surface ,variation of temperature on the surface and thermo-physical

    properties of the fluid.

    =

    = ,

    Convective Heat Transfer Coefficient =

    13

    Natural Convection

    Convective Heat Transfer

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    14

    Natural Convection

    Convective Heat Transfer

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    Natural Convection

    Convective Heat Transfer

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    Natural Convection

    Convective Heat Transfer

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    Natural Convection

    Convective Heat Transfer

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    18

    Natural Convection

    Convective Heat Transfer

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    Sample Problems

    1. The outside diameter of a horizontal steel pipe is 4.6 cm.The pipe is located in a room where the ambient

    temperature is 20C. The exterior surface temperature ofthe pipe is 40C. Determine the heat transfer rate from thepipe per unit length of the pipe.

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    Natural Convection

    Convective Heat Transfer

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    Sample Problems

    2. A small holding tank in a chemical plant contains acorrosive liquid that is maintained at a temperature of

    120F by means of an electrical heater. The heating elementconsists of a refractory disk 2 ft in diameter situated at thebottom of the tank. Estimate the power required, in Btu/hrto maintain the surface of the heating element at 160F. The

    properties of the corrosive liquid at 140F are: = 4.8, = 0.023ft2/h, = 0.4Btu/h-ft-F and = 0.000125R-1.Use = 32.2ft/s2.

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    Natural Convection

    Convective Heat Transfer

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    External Forced Convectiono Involves flow of unbound fluid over a surface.

    Applications:o Used in mechanical and thermal design of many engineering systems

    such as aircraft, automobiles, buildings, electronic components andturbine blades.

    Flow over Flat plates

    o Laminar: R e < 5 1 0

    =

    = 0.664//

    o Turbulent: R e > 5 1 0

    =

    = 0.037. 871 /

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    External Forced Convection

    Convective Heat Transfer

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    Flow across a single cylinder

    Flow over spheres

    = 2 0.4/

    0.06/.

    o The Nusselt equation above is valid

    only if 0.71 380,3.5 7.6 10and 1.0

    3.2.o All properties are evaluated at free

    stream temperature except

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    External Forced Convection

    Convective Heat Transfer

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    Sample Problems1. A small heater in the form of an electrically heated wire is

    crossed back and forth in front of a fan which blows air over it ata mean velocity of 15 ft/s. The surface temperature of the wire

    should not exceed 1300F. The air temperature is 60F. Theheater is to generate 3412.3 Btu/hr. Determine the length of acircular wire whose diameter is 1/32 inch.

    2. The components of an electronic system are located in a 1.25-m-long horizontal duct whose cross-section is 18 cm x 18 cm. Thecomponents in the duct are not allowed to come into directcontact with cooling air, and thus are cooled by air at 28Cflowing over the duct with a velocity of 200 m/min. If the surfacetemperature of the duct is not to exceed 72C, determine thetotal power rating, in W of the electronic devices that can bemounted into the duct.

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    External Forced Convection

    Convective Heat Transfer

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    Sample Problems3. The top surface of the passenger

    car of a train moving at a velocity of70 km/h is 2.8 m wide and 8 m

    long. The top surface is absorbingsolar radiation at a rate of 200W/m2, and the temperature of theambient air is 30C. Assuming theroof of the car to be perfectlyinsulated and the radiation heat

    exchange with the surroundings tobe small relative to convection,determine the equilibriumtemperature of the top surface ofthe car.

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    External Forced Convection

    Convective Heat Transfer

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    Internal Forced Convectiono Involves flow through a closed conduit that is sufficiently long to

    effect the desired heat transfer

    Applications:o Commonly used in heating and cooling applications

    Different flow sectionso Pipes has circular cross-sections

    o Ducts has non-circular cross-sections

    o Tubes pipes with small diameter

    25

    Internal Forced Convection

    Convective Heat Transfer

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    f

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    Mean Velocity

    o Velocity which remainsconstant for incompressible

    flow when the crosssectional area of the tube isconstant

    =

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    Internal Forced Convection

    Convective Heat Transfer

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    f

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    Mean Temperature

    o When a fluid is heated as itflows through a tube, the

    temperature of the fluid atany cross-section changesfrom at the surface of thewall to some minimum atthe tube center.

    o The temperature profile willchange whenever the fluid isheated or cooled.

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    Internal Forced Convection

    Convective Heat Transfer

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    C f

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    Bulk Mean Temperatureo Temperature where all fluid properties in internal flow are evaluated

    = 2

    o where:

    = mean inlet temperature = mean outlet temperature

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    Internal Forced Convection

    Convective Heat Transfer

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    C i H T f

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    Velocity Profile

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    Internal Forced Convection

    Convective Heat Transfer

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    C i H T f

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    Velocity Profile

    o Hydrodynamic entrance region

    region from the tube inlet to the point at which the boundary layer

    merges at the centerlineo Hydrodynamic entry length,

    length of the hydrodynamic region

    o Hydrodynamically developing flow

    flow in the entrance regiono Hydrodynamically fully developed region

    region beyond the entrance region in which the velocity profile isfully developed and remains unchanged

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    Internal Forced Convection

    Convective Heat Transfer

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    C i H T f

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    Temperature Profile

    31

    Internal Forced Convection

    Convective Heat Transfer

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    C ti H t T f

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    Temperature Profileo Thermal entrance region

    region of flow over which the thermal boundary layer develops andreaches the tube center.

    o Thermal entry length, length of thermal entrance region

    o Thermally Developing Flow flow in the thermal entrance region where the temperature profile

    developso Thermally fully-developed Region

    region beyond the thermal entrance region in which the dimensionless

    temperature profile expressed as

    remains unchanged

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    Internal Forced Convection

    Convective Heat Transfer

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    C ti H t T f

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    Fully-developed Flow

    o region in which the flow is both hydrodynamically andthermally developed and thus both the velocity and

    dimensionless temperature profile remains unchanged. Entry Length

    o distance from the tube entrance where the friction coefficientreaches within about 2% of the fully developed value.

    Laminar: = 0.05 = 0.05 =

    Turbulent: 10

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    Internal Forced Convection

    Convective Heat Transfer

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    C ti H t T f

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    General Thermal Analysis

    o In the absence of work, the conservation of energy equation forsteady flow of a fluid in a tube can be expressed as:

    =

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    Internal Forced Convection

    Convective Heat Transfer

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    Convective Heat Transfer

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    The thermal conditions at the surface can usually beapproximated with reasonable accuracy to be:

    o

    Constant surface temperature (constant ) Realized when a phase change process such as boiling and

    condensation occurs at the outer surface of the tube

    o Constant surface heat flux (constant ) Realized when the tube is subjected to uniform radiation or electric

    resistance heating

    =

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    Internal Forced Convection

    Convective Heat Transfer

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    Convective Heat Transfer

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    Constant

    = =

    =

    ln

    =

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    Internal Forced Convection

    Convective Heat Transfer

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    Convective Heat Transfer

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    Constant

    = =

    =

    = , = ,

    , =

    , =

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    Internal Forced Convection

    Convective Heat Transfer

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    Convective Heat Transfer

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    Pumping Power Requirement

    o Volume flow rate: =

    o Friction Factor, For fully-developed laminar flow (or at least hydrodynamically

    fully-developed) in tubes - Use Table 8-1.

    For turbulent flow in tubes: = 0.790 ln Re 1.64 10 < R e < 1 0

    o Pressure Drop,

    =

    2

    =

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    Internal Forced Convection

    Convective Heat Transfer

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    Convective Heat Transfer

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    39

    Internal Forced Convection

    Convective Heat Transfer

    Internal Forced Convection

    Laminar Flow

    Developing

    flow

    Use Equation 1

    (constant Ts)

    Fully-

    developed flow

    Table 8-1

    (constant Ts and

    qs)

    Turbulent Flow

    Developing

    flow

    See Note 1

    (constant Ts and

    qs)

    Fully-

    developed flow

    Use Equation 2

    (constant Ts and

    qs)

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    Convective Heat Transfer

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    For developing, laminar flow in entrance region for circulartube assuming constant Ts

    Equation 1: Nu = 3.66 . D/L

    +. D/L /

    For fully-developed turbulent flow in smooth tubes

    Equation 2: Nu = 0.023Re/Pr

    = 0.4 for heating ( > )

    = 0.3 for cooling < Note 1: For developing, turbulent flow in smooth tubes, use

    Equation 2.

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    Internal Forced Convection

    Convective Heat Transfer

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    Convective Heat Transfer

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    Internal Forced Convection

    Convective Heat Transfer

    Heat Transfer Coefficient

    o can be computed once theNusselt value is known,

    =

    Convective Heat Transfer

    o Constant = o Constant = , = ,

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    Convective Heat Transfer

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    Sample Problems

    1. Water is to be heated from 10C to 80C as it flows througha 4-cm-internal-diameter, 18-m-long tube. The tube is

    equipped with an electric resistance heater, which providesuniform heating throughout the surface of the tube. Theouter surface of the heater is well-insulated, so that insteady operation all the heat generated in the heater istransferred to the water in the tube. If the system is to

    provide hot water at a rate of 2.4 L/min, determine thepower rating of the resistance heater and estimate the innersurface temperature of the pipe at the exit. Also, computethe pressure drop in the tube.

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    Internal Forced Convection

    Convective Heat Transfer

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    Convective Heat Transfer

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    Sample Problems

    2. An air heater for an industrial application consists of an insulated, concentrictube annulus, for which air flows through a thin-walled inner tube. Saturatedsteam flows through the outer annulus, and condensation of the steammaintains a uniform temperature Ts on the tube surface. Consider conditionsfor which atmospheric air enters a 50-mm diameter tube at a temperature of15C and a flow rate of = 0.03 kg/s, while saturated steam at 2.5 bars

    condenses on the outer surface of the tube.

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    Internal Forced Convection

    Convective Heat Transfer

    If the length of the annulus is = 5m what is theoutlet temperature and heat gain of air? What isthe mass rate at which condensate leaves theannulus? Also, determine the LMTD, pressure

    drop and the power requirement of the pump toovercome this pressure drop. From thethermodynamic property table, at = 2.5 bars,the saturation temperature and the latent heat offusion are 127.43C and 2181.55 J/kg, respectively