27 3 hhw katalog i 2008 gb- bride, menghine - pge.ro · pdf filethree-jaw lathe chucks! type...

22
ß Clamping technology EN/OP www.hhw.de 27.33 . Clamping Tools Flexibility with Röhm Jaws For NC-compact vices and machine vices QUATRO Clamping tower With four NC-compact vices RKD aligned starlike 5-sided machining: Multi-clamping (unfinished parts) in RKD 125 with hold-down pronged inserts Jaws with 4 corrugated compensating supports; Compensation ±9°, movable jaw floating, without hold-down for clamping of forgings H i g h c h u c k i n g f o r c e th a n k s t o fi n e ly c o rr u g a t e d ja w s . Precise Clamping

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Page 1: 27 3 HHW Katalog I 2008 GB- bride, menghine - pge.ro · PDF fileThree-Jaw Lathe Chucks! Type Mounted on base plate . With one set of boring jaws stepped down towards rim and one set

ß Clamping technology

EN/OP www.hhw.de 27.33

. Clamping Tools

Flexibility with Röhm JawsFor NC-compact vices and machine vices

QUATRO Clamping tower

With four NC-compact vices RKD

aligned starlike

5-sided machining:

Multi-clamping (unfinished parts) in RKD 125 with

hold-down pronged inserts

Jaws with 4 corrugated compensating supports;

Compensation ±9°, movable jaw floating,

without hold-down for clamping of forgings

Hig

hch

uckin

g force thanks to finely corrugatedjaw

s.

PreciseClamping

Page 2: 27 3 HHW Katalog I 2008 GB- bride, menghine - pge.ro · PDF fileThree-Jaw Lathe Chucks! Type Mounted on base plate . With one set of boring jaws stepped down towards rim and one set

EN/OPwww.hhw.de27.34

• Lathe chucks • NC compact spanners

Three-Jaw Lathe Chucks

!Type

Mounted on base plate. With one set of boring

jaws stepped down towards rim and one set of

turning jaws stepped down towards centre and

wrench.

Application

Functions as vertical clamping fixture for large

diameters. Mainly suitable for milling and boring

machines.

27654

Chuck Ø Borehole Base plate Slot width Weight 27654 …

mm mm L x W x H mm mm kg

160 42 238 x 215 x 27 14 12,7 101

200 55 278 x 255 x 27 14 20,6 102

250 76 335 x 300 x 31 18 35,5 103

27654

. Precision Parallels Set see cat.-no. 36602.

NC-Compact Spanners Type RKE-L

!Type

Without power intensification, anti-friction

bearings, manually operated, horizontal, vertical

or lateral clamping. Steel basic body all sides

hardened and ground. With reversible stepped

jaws. Long clamping slide with transverse slot,

working surfaces ground. Clamping areas for

clamping claw. stable chip guard prevents of the

intrusion metal chips into the body.

Note:

Accessories see cat.-no.

27657 - 27663 and 27682 - 27684.

27655 201

Clamping system mechanical/hydraulic

27655 202-204

Clamping system mechanical/mechanical

27655 201

Jaw width B E F G H K W Clamping force Weight 27655 …

mm mm mm mm mm mm mm mm kN approx. kg

92 0-138 112 276 80 80 94 68 25 15 202

125 0-216 140 400 100 112,5 126 1 x 108 40 41 201

160 0-320 165 530 115 130 162 2 x 102,5 60 79 203

200 0-315 175 530 115 135 162 2 x 102,5 60 85 204

27655 202

27655

Page 3: 27 3 HHW Katalog I 2008 GB- bride, menghine - pge.ro · PDF fileThree-Jaw Lathe Chucks! Type Mounted on base plate . With one set of boring jaws stepped down towards rim and one set

ß Clamping technology

EN/OP www.hhw.de 27.35

NC-Compact Spanners Type RKE

!Type

With mechanical intensification, horizontal,

vertical or lateral clamping. Steel basic body all

sides hardened and ground. Stepped jaws fixed,

reversible, stepped jaws movable, reversible. Long

clamping slide with transverse slot. Drive spindle

with clamping force preset. Mounting thread M for

workpiece stops. Clamping areas for clamping

claws, stable chip guard prevents metal chips from

entering the body.

Note:

Accessories see cat.-no. 27657 - 27663 and 27682 -

27684.

Standard top jaws available on request. Clamping

width with reversible stepped jaws: jaw width 125 =

97-312 mm, 160 = 131-451 mm.

27656

Jaw width B E F G H K W Clamping force Weight 27656 …

A mm mm mm mm mm mm mm mm kN approx. kg

125 0 - 216 140 400 100 112,5 126 1 x 108 40 41 201

160 0 - 320 165 530 115 130 162 2 x 102,5 60 79 202

B

I

H

LM

C

M*

F

D

J

EU U

20H7T

Z

W

N

20H7

20H7

Gewinde-TiefeM10x18M8x14 M5x10

6

be

daA

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ih

k

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27656

NC-Compact Spanners Type MM-G 125

0Type

Basic version, clamping on base. Clamping system

mechanical/mechanical. Basic body made of

GGG. Stepped jaws reversible, hardened and

ground. Long clamping slide with transverse slot,

drive spindle with clamping force presetting.

Mounting thread M 12 for workpiece stops. Driving

face for clamping claws. Stable chip guard prevents

metal chips from entering the body.

Note:

Accessories see cat.-no. 27657-27663 and 27682-

27684. 27649

Jaw width Offset range Feed travel Overall Overall Jaw height Chucking capacity Chucking capacity Clamping Weight 27649 …

mm jaws mm slide mm length mm height mm mm high side mm stepped face mm force kN kg

125 1 x 108 109 463 140 40 0 - 216 97 - 312 40 41 101

27649

NC-Compact Spanners Type RKE LV (5-Axes-Clamp)

!27670 201

NC-compact spanners RKE LV

Type

Collision-free 5-side machining in one clamping.

Short, compact design with carrier jaws and

swivellable pronged insert. Clamping system

mechanical/mechanical with power intensifica-

tion and clamping force preset. With pull clam-

ping, zero point of the workpiece on the user's side.

Large chucking capacity, no shifting of the movable

top jaws. Steel-basic body and all guides harde-

ned and ground. Sturdy chip guard.

27670 202

Base plate for NC-compact spanners RKE LV,

see cat.-no. 27670 201.

27671 101

Set of carrier jaws for pronged inserts

see cat.-no. 27671 102.

27671 102

Pronged inserts for NC-compact spanners REK

LV, see cat.-no. 27670 201.

Note:

Further accessories see cat.-no. 27657 - 27663.

27670 - 27671

27670 201 + 202

27671 101 27671 102

Jaw width Clamping force Length Weight 27670 … 27671 …

Type mm kN mm kg

RKE LV 125 40 372 29 201

Base plate – – – – 202

Carrier jawset – – – – 101

Pronged inserts – – – – 102

Page 4: 27 3 HHW Katalog I 2008 GB- bride, menghine - pge.ro · PDF fileThree-Jaw Lathe Chucks! Type Mounted on base plate . With one set of boring jaws stepped down towards rim and one set

EN/OPwww.hhw.de27.36

• NC compact spanners • Five-axes clamps 5AX100

Accessories for NC-Compact Spanners Type RKE

!27657

Set of stepped jaws

27658

Set of carrier jaws

27659

Pronged insert, single, with fastening screws

suitable for carrier jaws.

27660

Set of base jaws

27661

Standard insert, in pairs.

27662

Claw insert, in pairs.

27663

Angle drive 90°

Application

Ideal for side-mounted clamping jaws or for large

machine tables.

27663 101

Dim.: L = 133 mm, B = 106 mm, C = 98 mm.

27663 102

Dim.: L = 166 mm, B = 111 mm, C = 98 mm.

27657

For jaw 27657 … 27658 … 27659 … 27660 … 27661 … 27662 … 27663 …

width mm

125 101 101 201 101 101 101 101

160 102 102 201 102 102 102 102

27659 27660

27661 27662

27658

27663 10227663 101

27657 - 27663

• High-quality brand to satisfy

highest requirements

• Innovative tools

• High availability

• Vast range of products

• Strict quality control

0 Impressive brand. Impressive tools.

Page 5: 27 3 HHW Katalog I 2008 GB- bride, menghine - pge.ro · PDF fileThree-Jaw Lathe Chucks! Type Mounted on base plate . With one set of boring jaws stepped down towards rim and one set

ß Clamping technology

EN/OP www.hhw.de 27.37

Dimensions 27669 …

Type Pack = mm

Clamping set without base plate 101

Base plate without borehole neutral pair 98 x 158 x 36 102

Base plate for T-slots, distance 63 mm pair 98 x 158 x 36 103

Base plate for T-slots, distance 80 mm pair 98 x 158 x 36 104

Base plate for T-slots, distance 100 mm pair 98 x 158 x 36 105

Base plate for grid 40 x 40 x M12 pair 98 x 148 x 36 106

Base plate for grid 50 x 50 x M12 pair 98 x 138 x 36 107

Base plate for grid 50 x 50 x M16 pair 98 x 134 x 36 108

Set of stops set 109

Fixating set, keyway widths 14 mm, M12 set 110

Fixating set, keyway widths 18 mm, M12 set 111

Clamping claw for grid 40 mm M12 112

Clamping claw for grid 50 mm M12 113

Clamping claw for grid 50 mm M16 114

Medium claw for grid 40 mm M12 115

Dimensions 27669 …

Type Pack = mm

Bearing rods 116

Standard jaws 117

Jaws raw 118

Round clamping head set 119

Pin flat 120

Pin 0,25 mm 121

Pin 0,50 mm 122

Extension shaft with union nut L 60 123

Extension shaft with union nut L 120 124

Extension shaft with union nut L 240 125

Screw spindle with housing M18 x 1,5 126

Thimble M18 x 1,5 127

Adjustment screw M12 x 67/33 128

Adjustment screw M16 x 72/30 129

Height above machine table mm: 175

Jaw width mm: 100

Clamping force kN: 5-40

Clamping width with standard set mm: 22-236

Clamping depth mm: 8

Clamping set 5AX100

A fixed jaws: 1 each

B movable jaws: 1 each

C jaws for pins 2 each

D screw spindle with housing 1 each

E extension shaft 60 mm 1 each

F pin 0,5 mm 12 each

G bearing rods standard 1 pair

.

.

.

.

.

.

.

.

.

.

.

.

.

Five-Axes-Clamp 5AX10027669

0Type

The sophisticated clamping system for 5-side

machining. High clamping force (up to 40 kN)

where it is needed, pull spindle directly underneath

the workpiece rest. No expanding of the jaws

under load, no deformation of the machine table.

Allows for high cutting forces thanks to the

extreme stiffness. The low clamping depth of 8

mm allows for a machining from 5 sides without

projecting. User-defined, large clamping width,

only limited by the size of the machine table.

Application

For unfinished parts, already machined parts, round

and uneven parts. Form-true clamping without

preembossing. 5AX100 can be mounted on T-slot

plates and tables, on perforated panels and on

other fixtures.

27669

Parallel clamping

Clamping force

Opens under load

Clampingforce

5 AX 100

Conventional

Page 6: 27 3 HHW Katalog I 2008 GB- bride, menghine - pge.ro · PDF fileThree-Jaw Lathe Chucks! Type Mounted on base plate . With one set of boring jaws stepped down towards rim and one set

EN/OPwww.hhw.de27.38

• NC compact spanners • V-Drives • Load cell manometers

V-Drive for NC-Compact Vices Type RKZ and RKD

!Application

For cat.-no. 27664 and 27665.

27666

For jaw A x B x C 27666 …

width mm mm

92 162 x 92 x 98 101

125 190 x 110 x 98 102

27666

NC-Self Centring Vice Type RKZ

!Type

Self-centring with 2 movable jaws. 3-sided clam-

ping: Base, face and side large stroke,

50 mm per jaws. The solid body is hardened and

ground on all sides. With stepped jaws. Fastening of

the vice by means of clamping claws only.

Clamping accuracy at the centre: +/- 0,01 mm.

Clamping repeating accuracy: +/- 0,01 mm.

Thread for fastening angle drive.

Clamping range:

B1 = 112-298 mm,

B2/B3 = 32-218 mm,

B4 = 0-186 mm.

Note:

Accessories see cat.-no. 27666 and 27682-27684.

prism notch jaws available on request. 27664

Jaw Offset range Feed travel Clamping force Weight 27664 …

width mm of jaws pusher daN approx. kg

125 1 x 46 50 4000 50,5 101

20H720

20

H7

Gewinde-Tiefe

M8 x 14 M5 x 10 M10 x 18

20 190-0,02

0,5

7030 2

0 -0,0

1

40

55

170

84,5

24H7

47

max.565395

170

150

65

20H7

20

6,5

95

126 12x22

25

45

130

-0,0

2

12

15,6

18

6080125

27664

NC-Twin Vices Type RKD

!Type

With unilateral drive and mechanical transmis-

sion via knee lever. Clamping system: mechani-

cal/mechanical. Double clamping with 2 movable

jaws right-hand and left-hand thread, and 1 fixed

centre jaw. Large stroke, 50 mm per jaw. Steel-basic

body all sides hardened and ground. With

stepped top jaws and centre jaw with workpiece

rest. Fastening of the vice by means of clamping

claws only. Clamping repeating accuracy:

+/- 0,01 mm.

Note:

Accessories see cat.-no. 27666 and 27682-27684.

27665

Jaw width B E F G H K W Clamping force Weight 27665 …

A mm mm mm mm mm mm mm mm kN approx. kg

92 0 - 127 117 356 85 30 94 1 x 48 25 24 101

125 0 - 180 145 495 105 40 126 2 x 46 40 53 102

E

T

UI

FD

20H7

20

H7

K

g

Aad

U

z

Station II

JM

C

LH

Station I

B2B1

Z

0,5 W

Q

O

P

X

UV

k

20H7

hi G

C1 C2 C3

e b f

27665

Impressive brand. Impressive tools.

0

Page 7: 27 3 HHW Katalog I 2008 GB- bride, menghine - pge.ro · PDF fileThree-Jaw Lathe Chucks! Type Mounted on base plate . With one set of boring jaws stepped down towards rim and one set

ß Clamping technology

EN/OP www.hhw.de 27.39

Load Cell Manometers for Machine Vices

Application

For controlling the clamping force.

Note:

Further load cell manometers see cat.-no. 38801.

27701

For jaw width Graduation 27701 …

mm kN

100/125/160 0 - 60 101

27701

NC-Twin Vices Type RKD-M

!Type

One-sided drive spindle. Clamping system: mecha-

nical without power intensification. Three clamping

functions. Double clamping, centring clamping

and single clamping. Steel basic body all sides

hardened and ground. Clamping repeating

accuracy +/- 0,01 mm. 3-sided clamping: base,

face, side. The clamping thread of the spindle is

protected from dirt and chips irrespective of the

position of the base jaws. With stepped exchangea-

ble jaws and centre jaw with work support. Faste-

ning of the vice by means of clamping claws only.

Note:

Accessories see cat.-no. 27682-27684.

27667

jaw width B E F G H K W clamping force Weight 27667 …

A mm mm mm mm mm mm mm mm kN approx. kg

92 480+3 117 366 85 30 94 1 x 48 25 24 101

125 617+3 145 495 105 40 126 2 x 46 40 52 102

H

3

MStation II Station I

E

T20

H7

U

N

J

C

N

L

B2

B1

20H7

l R

Q

20H7

g

K

i

A

a

d

c3 c1

f b e

G

UV

X

F

D

P

h

U

O S

SW

k

c2Z

0,5W

27667

NC-Compact Vices Type RKK

!Type

Clamping system mechanical/mechanical.

Mechanical drive with the hand crank and mechani-

cal power intensification by means of knee lever.

Constant clamping force for every clamping opera-

tion and thus high repetition accuracy. No overloa-

ding of the vice at max. clamping force. Presetting of

clamping force with locking device. Self-locking

power transmission. With standard top jaws and

base jaws.

Note:

Accessories see cat.-no. 27682 - 27684.

27675

Jaw width B E F G-0,02 H-0,05 K W Clamping force Weight 27675 …

A mm mm mm mm mm mm mm mm kN approx. kg

113 0 - 170 133 350 95 100,0 125 125 30 35 101

135 0 - 215 148 400 100 110,5 150 168 40 50 102

160 0 - 340 179 525 120 130,0 205 235 60 107 103

A

K

20H7

G

20H7

KOMPAKT-SPANNERsd df xx xx xxx xx xx xx xxx xx

7927 SONTHEIM/BRENZ · W-GERMANY · TEL. 0 73 23 / 6-0

R HM

6

W

F

20

H7

T

E

6

H

H

E

20

H7

6

20H7

F

6

W

B

27675

Clamping ranges for double clamping

Jaw width 92 125

Slot 1 0 - 48 0 - 48

Slot 2 48 - 96 46 - 94

Slot 3 – 92 - 140

Slot 1 42 - 79 51 - 88

Slot 2 79 - 127 86 - 134

Slot 3 – 132 - 180

Clamping ranges for centring clamping

Jaw width 92 125

Slot 1 30 - 132 40 - 142

Slot 2 126 - 228 132 - 235

Slot 3 – 224 - 327

Slot 1 92 - 195 120 - 222

Slot 2 188 - 290 212 - 315

Slot 3 – 304 - 407

Clamping ranges for single clamping

Jaw width 92 125

Slot 1 126 - 177 171 - 222

Slot 2 174 - 225 217 - 268

Slot 3 – 263 - 314

Slot 1 196 - 247 267 - 318

Slot 2 244 - 295 313 - 364

Slot 3 – 360 - 410

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

Page 8: 27 3 HHW Katalog I 2008 GB- bride, menghine - pge.ro · PDF fileThree-Jaw Lathe Chucks! Type Mounted on base plate . With one set of boring jaws stepped down towards rim and one set

EN/OPwww.hhw.de27.40

• Jaws • Claw jaws • V-drives • Clamping claws • Workpiece stops • Multiple clamping systems

Accessories for NC-Compact Vices Type RKK

!27676

Carrier jaws

Type

Pairs.

Reversible, with mounting screws, for use in

conjunction with pronged inserts or special jaws.

Note:

Pronged insert see cat.-no. 27659.

27677

Standard jaw

Type

Single.

One side smooth, one side grooved, both sides

ground.

27678

Prism jaw.

Type

Single.

With vertical and horizontal ground prism notches,

hardened. For use in combination with standard jaw.

Note:

Also suitable for high-pressure machine vices RB

(cat.-no. 27710).

27679

Draw-down jaws with spring plate

Type

Pairs.

27676

Jaw width 27676 … 27677 … 27678 … 27679 …

mm

113 101 101 101 101

135 102 102 102 102

160 103 103 103 103

200 104

27677 27678 27679 27659

27676 - 27679

90° Angle Drive for NC-Compact Vices Type RKK

!Application

Perfect for side-mounted clamping jaws or for large

machine tables.

27681

For jaw A x B 27681 …

width mm mm

113 154 x 93,5 101

135 161 x 101 102

160 174 x 111 103

27681

Fine Clamping A B C a b Øc 27680 …

adjustment depth mm mm mm mm mm mm

x 2 mm 92 14 32 63 13,6 7 (M6) 101

x 2 mm 125 16 40 80 15,6 9 (M8) 102

x 2 mm 160 18 50 100 19,6 9 (M8) 103

– 2 mm 92 14 32 63 13,6 7 (M6) 201

– 2 mm 125 16 40 80 15,6 9 (M8) 202

– 2 mm 160 18 50 100 19,6 9 (M8) 203

Set of Claw Jaws SKB27680

!Type

Form-true clamping thanks to the penetration of

the hardened claw tips. Chucking force 3 - 5 times

higher than with standard jaws. 5-sided machining

in one chucking, low loss of material, shorter

machining times, reduced production and unit costs.

Application

For use with vices. Easy mounting to RÖHM NC-

compact vices. Easy and secure clamping of parallel

unfinished and saw parts. Hydraulic and manual

clamping are possible.

27680 101-103

Type

With fine adjustment for clamping depths of up to

2 mm.

27680 201-203

Type

Without fine adjustment for clamping depths of

more than 2 mm.

27680 101-103

27680 201-203

Page 9: 27 3 HHW Katalog I 2008 GB- bride, menghine - pge.ro · PDF fileThree-Jaw Lathe Chucks! Type Mounted on base plate . With one set of boring jaws stepped down towards rim and one set

ß Clamping technology

EN/OP www.hhw.de 27.41

Workpiece Stop for NC Compact Vices

!Type

Connecting thread M 12, universally adjustable.

Application

For cat.-no. 27655, 27656, 27664, 27665, 27667,

27675 and 27710.

27684

27684 …

101

27684

MAS Multiple Clamping Systems

!Type

The MAS multiple clamping system permits a large

variety of workpieces to be clamped on one pallet,

one plate or one machine table. Variable and

adapted for unit-by-unit expansion, modular system.

Set consisting of clamping rail, intermediate jaw,

stop jaw, Allen key and workpiece stops.

Repeatability accuracy +/- 0,005 mm.

Application

The basic elements (clamping rail, jaws and base

plate) are designed for highly versatile use and

adaptation to different workpiece sizes. The

clamping rail with jaws can also be mounted directly

on a pallet in compliance with DIN 55201 or on a

machine table. Optimum utilisation of the working

range of the machine is achieved by mounting

several clamping rails in the longitudinal or trans-

verse direction. Jaw positions can be stored using

the scale readings provided by a graduated rule on

the clamping rail.

. Long machine life.

. Shortened cycle time.

. Cost-efficient.

Note:

For more detailed information please contact us for

individual consulting.

27685

Size Jaw width 27685 …

mm mm

250 100 101

315 100 102

400 100 103

27685

. Power GripModular Pallet System

!0-point clamping system with a guaranteed repeatability of ± 0,002 mm

Non-productive downtimes are reduced to a minimum. Thanks to the resulting longer operation

time, productivity and efficiency are increased.

Double Clamping Claw For NC Compact Vices

!Type

Assembly, for mutual support when clamped on face

and in pairs. Single.

Application

For cat.-no. 27655, 27656, 27664, 27665, 27667

and 27675.

27683

27683 …

201

27683

Single Clamping Claws For NC Compact Vices

!Type

Assembly, for mounting vices on end and on the

base. Single.

Application

For cat.-no. 27655, 27656, 27664, 27665, 27667

and 27675.

Note:

For professional clamping you need to

have four single clamping claws.

27682

Suitable for 27682 …

T-slots

12 201

14 202

Suitable for 27682 …

T-slots

16 203

18 204

27682

Page 10: 27 3 HHW Katalog I 2008 GB- bride, menghine - pge.ro · PDF fileThree-Jaw Lathe Chucks! Type Mounted on base plate . With one set of boring jaws stepped down towards rim and one set

EN/OPwww.hhw.de27.42

• Machine vices • Swivel bases • Jaws

. Single, Double and Multiple-Clamping Devices

MULTI 2000 – multi-use, economical, compact –

A smart further development of the standard constructions of

double and single clamping devices.

• Multi-functional use possible

• optional: mechanical or fully hydraulic action,

• retooling for different workpiece sizes within seconds,

• high clamping and repeatability accuracy

• constant clamping pressure on both clamping locations

• basic body made of case-hardened steel, guides inductively

hardened,

• two independent spindles (only one operation side)

• machining of large workpieces of different sizes ,

• workpieces of different sizes can be clamped

• lateral slots at lower clamping section transport chips and

coolant

• small dimensions

• ideal use on vertical machining centres.

Please contact us!

High-Pressure Machine Vices RB

!Type

Mechanical-hydraulic, with mechanical pre-clam-

ping by means of hand crank. Preset of clamping

force via stop. Aligning on the machine table via

longitudinal keyway. Rough adjustment of clamping

range via bolts. Clamping repeating accuracy at

same clamping force 0,01 mm. Delivery with 1 set

of standard jaws (1 side smooth, 1 side grooved)

and hand crank.

Application

For unit and serial production with drilling and milling

machines.

Quality

Body made of steel, forged (jaw width 200 mm,

made of spheroidal graphite iron). Guideways

hardened and ground.

Note:

Workpiece stops see cat.-no. 27684. Bench vices

with jaw width 250 and 315 mm and additional angle

drive available on request.

27710

Jaw width Clamping Jaw height Length Height Length Height Width Slot width Jaw thickness clamping force Weight 27710 …

mm width B mm C mm D mm E mm F mm G +/-0,2 mm K mm Q mm Y mm max. kN kg

113 170 31,6 583 97 390 65,5 160 13 12 30 24 101

135 220 39,6 681 112 468 72,5 200 13 16 40 39 102

160 310 49,6 817 133 574 83,5 240 17 16 50 60 103

200 350 66,6 1.022 171 685 104,5 280 21 20 100 112 104

27710

Jaw width Clamping Jaw height Jaw thickness Dimensions L1 x L4max. Clamping Slot width D x h6 b5 x L8 x h6 27708 …

Type b2 mm width S mm h mm L10 mm h3 x h1 x b8 mm mm force kN b1 mm mm mm

Bench vice 90 0-150 39,6 15,6 99 x 53 x 230 370 x 553 25 – – – 101

Bench vice 125 0,220 39,6 15,6 112 x 70 x 265 470 x 681 40 – – – 102

Swivel base – – – – – – – 14 242 x 30 230 x 220 x 25 201

Swivel base – – – – – – – 16 280 x 30 270 x 264 x 28 202

High-Pressure Machine Vices 27708

027708 101-102

Type

Mechanical-hydraulic. Body made of steel,

guideways hardened and ground. Aligning on the

machine table: longitudinal and across by means of

flute and tenons. Rough adjustment of clamping

range via bolts. Clamping repeating accuracy at

same clamping force 0,01 mm. Clamping force

preset, high repeatability. Preloading for elastic

parts, packet clamping, compensation jaws.

Scope of supply:

1 set of smooth jaws, 4 clamping claws and hand

crank.

27708 201-202

Swivel base for high-pressure machine vices cat.-

no. 27708 101-102.

27708 101-102

27708 201-202

Page 11: 27 3 HHW Katalog I 2008 GB- bride, menghine - pge.ro · PDF fileThree-Jaw Lathe Chucks! Type Mounted on base plate . With one set of boring jaws stepped down towards rim and one set

ß Clamping technology

EN/OP www.hhw.de 27.43

Jaws for Machine Vices type RB

!

Note:

Prism jaws see cat.-no. 27678.

27712

Roller hold-down jaws

Type

Hardened and ground, in pairs.

Application

Hanging type. For workpieces with/without angle

deviation.

27713

Mechanical compensating jaws

Type

Hardened and ground, in pairs.

Application

Hanging type. For workpieces with/without angle

and parallelism deviations.

27715

Prism and standard jaws

Type

With workpiece rest. Soft and burnished, in pairs.

Application

Screw-on.

27712

For jaw width 27712 … 27713 … 27715 …

mm

113 101 101 101

135 102 102 102

160 103 103 103

200 104 104

27713

27715

27712 - 27715

Swivel Base for Machine Vices Type RB

!Type

With ground bearing edge for supporting the bench

vice, degree graduation, fastening screws and

tenons for mounting the bench vice to the swivel

base.

Application

For high-pressure machine vices cat.-no. 27710.

27711 101-103

For jaw width 27711 …

mm

113 101

135 102

160 103

200 104

27711 104

27711

• High-quality brand to satisfy

highest requirements

• Innovative tools

• High availability

• Vast range of products

• Strict quality control

0 Impressive brand. Impressive tools.

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EN/OPwww.hhw.de27.44

• Machine vices • Workpiece stops • Angle drives • Clamping force presetters • Jaws

Workpiece Stops for Type EL, NC

Application

Coordinate workpiece stops, for self-assembling on

all HILMA machine vices, can be turned away for

three side machining.

27702

For jaw width a b c d 27702 …

mm mm mm mm

100/125 M 12 61 95 46 101

160 M 20 81 124 66 102

a

b

d

c

27702

Hydraulic Machine Vices Type NC-M

iType

Mechanical-hydraulic. Manual clamping by

hydraulic force transmission. Exact aligning on

machine table by longitudinal and transverse slots.

Increased chucking capacity with clamp-on stepped

jaws or customised jaws via slots and threaded

holes on slides and fixed jaw. Threaded holes for

mounting oversized jaws is standard.

Application:

Quick advance of moving jaw to workpiece by

means of crank handle with coarse-pitch hollow

screw spindle. After workpiece contact: automatic

release of the inner thrust spindle. Turning the crank

further: infinitely building-up of clamping force to the

maximum. Releasing clamping pressure by turning

the crank into reverse direction.

Application

For tool and mould making, fixture construction and

production.

Note:

Clamping claw sets see cat.-no. 27805.

Hydraulic type available on request.

27800 102

Jaw Jaw Clamping Clamping width Overall length Lower block Crank Crank Weight 27800 …

Type width a mm height b mm force kN S1 / S2 / S3 max.mm L max.mm f mm force N radius mm approx. kg

NC 100 M 100 34 25 205 / 330 / 386 464 380 50 80 18,5 101

NC 125 M 125 45 40 225 / 363 / 431 526 430 75 100 31,5 102

NC 160 M 160 54 50 309 / 503 / 573 684 550 95 125 58,5 103

27800

Hydro Machine Vices EuroLine

iType

Mechanical-hydraulic.Thanks to the revised power

intensification, only a minimum of cranking force is

necessary. An angle drive (see cat.-no. 27703)

facilitates application e.g. with lateral clamping on

the machine table. The optional presetting of the

clamping force (see cat.-no. 27705) allows for a 6-

step limitation of the maximum clamping force.

Application:

Quick advance of moving jaw to workpiece by

means of crank handle with coarse-pitch hollow

screw spindle. After workpiece contact: automatic

release of the inner thrust spindle. Turning the crank

further: infinitely building-up of clamping force to the

maximum. Releasing clamping pressure by turning

the crank into reverse direction.

Scope of supply:

Standard reversible jaws smooth/corrugated, hand

crank, operation manual.

Application

For tool and mould making, fixture construction and

production.

Note:

Not suitable for the use with a swivel base. Clam-

ping claw sets see cat.-no. 27805.

27695 302

Type/jaw Clamping width Clamping force Jaw L max. Crank Crank Weight 27695 …

width a mm S1 mm approx. kN height b mm mm force N radius mm approx. kg

3022/100 205 25 34 464 50 80 18,5 301

3023/125 225 40 45 526 75 100 31,5 302

3024/160 309 50 54 684 95 125 58,5 303

3024/160L 509 50 54 884 95 125 75 304

27695

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ß Clamping technology

EN/OP www.hhw.de 27.45

Clamping Force Preselection in 6 Steps

iType

The preselection of the clamping force limits the

feed of the spindle and therefore the clamping power

can be set infinitely variable. The highest clamping

force is reached with step 6.

Safety advice:

The set clamping force must be high enough, so that

the machining forces will not move the workpiece.

Scope of supply:

Clamping force preselection in 6 steps, fastening

screw and two washers for tolerance variations

included.

Application

The clamping force preselection in 6 steps. Thin-

walled workpieces, delicate material and workpieces

for fine machining can be clamped with the correct

clamping force. For mechanical-hydraulic machine

vices type EL, NC-M.

Note:

1 = Spindle

2 = Fastening screw

3 = Adjustment screw

27705

For jaw Thread of the Distance X 27705 …

width mm spindle mm

100 M 6 x 12 0,7 - 1,0 101

125 M 8 x 14 1,0 - 1,5 102

160 M 8 x 14 1,0 - 1,5 103

27705

Standard Clamping Jaws

Type

Usable on both sides

1 side corrugated.

other side smooth.

Application

For hydraulic machine vices type EL, NC und KNC.

27729

a b c 27729 …

Type mm mm mm

5.2058.1003 100 34 13 101

5.2058.1004 125 45 15 102

5.2058.1005 160 54 18 103

c

b

a

27729

Prism Jaws

Application

For clamping round workpieces, horizontally and verti-

cally. For hydraulic machine vices type EL, NC und KNC.

27734

Jaw width For round parts 27734 …

Type mm Ø mm

5.3030.0002 100 8 - 35 101

5.3030.0003 125 10 - 50 102

5.3030.0004 160 12 - 60 103

27734

Precision-Type Stepped Jaws

Application

Used in pairs. For clamping rectangular workpieces

without parallels. For drilling near edges.

For hydraulic machine vices type EL, NC und KNC. 27738

For jaw width Rest height 27738 …

Type mm step 1 step 2

5.2082.0001 100 10 29 201

5.2082.0002 125 13 39 202

5.2082.0003 160 15 45 203

27738

Angle Drives for Type EL, NC-M

Type

Quick mounting with only 2 screws (length Lmax of

the machine vice is not altered).

Application

Important accessory for lateral clamping on the

machine table or when the standard crank action is

difficult.

27703

For jaw width b 27703 …

mm mm

125 43 102

160 46 103

b

27703

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EN/OPwww.hhw.de27.46

• Jaws • Clamping claws • Double-clamping systems

Mechanical Compensating Jaws

Application

For clamping workpieces with unparallel clamping

surfaces or 2 workpieces with different tolerances.

For hydraulic machine vices type EL, NC, KNC.

27739

For jaw width 27739 …

Type mm

3711-02 100 101

3711-03 125 102

3711-04 160 103

27739

Clamping Jaws, Extra Wide

Application

For secure clamping of workpieces which are wider

than normal jaw width. Used in pairs.

For hydraulic machine vices type EL, NC und KNC.

27741

a b c d 27741 …

Type mm mm mm mm

5.2058.1025 100 34 13 125 201

5.2058.1026 125 45 15 160 202

5.2058.1027 160 54 18 200 203

c

d

a

b

27741

Stepped Top Jaws

Type

For achieving very large clamping widths. Includes

fastening screws.

Application

For machine vices cat.-no. 27800.

27803

For fixed jaws.

27804

For slides.

Note:

Size m only for cat.-no. 27804.

27803

For jaw c d e h m p 27803 … 27804 …

width a mm mm mm mm mm mm mm

100 11,5 6 34 6,5 60 10h6 101 201

125 14 6 40 9 58 12h6 102 202

160 17 8 43 12 64 16h6 103 203

a

m

5

4c

d

e4

h

p

27803 - 27804

Clamping Claw Sets

iType

4-part, with screws.

Application

For machine vices cat.-no. 27695 and 27800.

27805

For jaw 27805 …

width mm Screws

100 M 12 x 45 101

125/160 M 12 x 45 102

160 M 16 X 50 103

27805

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ß Clamping technology

EN/OP www.hhw.de 27.47

Double Clamping Systems DS

iType

The perfect component for efficient multi-clamping.

Single-ended spindle action and 3. Hand func-

tion allows for loading and unloading of the clam-

ping sections with large workpieces of the same or

different sizes after one another. The spindle area

is completely encapsulated, this provides effective

protection from metal chips and coolant. Free from

float linear guiding for high precision. Preselec-

tion of clamping force by means of torque wrench.

Note:

Jaws and socket wrench inserts size 17 not

included. Suitable jaws see cat.-no. 27808,

clamping claws see cat.-no. 27805, torque

wrench 20-120 Nm see cat. group 55. Hydraulic

type available on request.

27807 101

Type/jaw width Length of lower Clamping width Clamping force 27807 …

mm section mm mm kN/115 Nm

DS 100 420 1 x 266 2 x 156 – 25 101

DS 125 430 1 x 270 2 x 164 4 x 77 40 103

DS 125 510 1 x 350 2 x 204 4 x 97 40 104

27807 103

27807

Jaws for Double Clamping System DS

i27808 + 27809 101-107

Type

Case-hardened and ground, with step 8 mm (area

for tools and chips).

27808 + 27809 101

Stepped centre jaw, narrow web.

27808 + 27809 102

Stepped centre jaw, wide web.

27808 + 27809 103

Stepped reversible jaw.

27808 104

Floating centre jaw for multi-clamping. For lower

sections with a length of 430 mm.

27808 105

Floating centre jaw for multi-clamping. For lower

sections with a length of 510 mm.

27808 + 27809 106

Fixed stepped jaw for large clamping range.

27808 + 27809 107

Guiding plate (replaces centre jaw when working

with large chucking capacity).

27808 + 27809 108-109

Type

Soft, for milling of contours, steps, stops etc.

Material C45.

27808 + 27809 108

Centre jaw.

27808 + 27809 109

Reversible jaw.

27808/27809 101

Type DS 100 Type DS 125

27809 … 27808 …

Type

Stepped centre jaw (1) 101 101

Stepped centre jaw (2) 102 102

Stepped reversible jaw (3) 103 103

Floating centre jaws (4) 104

Floating centre jaws (4) 105

Stepped jaws (5) 106 106

Guiding plate (6) 107 107

Centre jaw (soft) 108 108

Reversible jaw (soft) 109 109

27808/27809 102

27808/27809 103 27808 104+105

27808/27809 106 27808/27809 107

27808/27809 108 27808/27809 109

27808 - 27809

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EN/OPwww.hhw.de27.48

• Quick-change jaws • Centre jaws • Machine vices type KNC

Q.I.S Quick-Change Jaws with hold-down effect

iType

Q.I.S. = Quick-Insert-System:

Changing jaws in seconds. Due to push-down effect

and zero-point positioning at clamped workpiece.

Constant reference points, therefore high workpiece

accuracy. The base jaws are mounted on fixed jaw

and slide. The exchangeable jaws, held by 2

permanent magnets, can be inserted and exchan-

ged with a single hand movement. Jaws are

delivered separately.

Application

For machine vices type EL, NC and KNC.

27810

Base jaw

With permanent magnets.

27811

Exchangeable jaw

Smooth.

27812

Exchangeable jaw

Corrugated.

27814

Exchangeable jaw

With steps.

27815

Exchangeable jaw with prism

Not suitable for type KNC.

27817

Exchangeable jaw soft

Not suitable for type KNC.

27810

For jaw 27810 … 27811 … 27812 … 27814 … 27815 … 27817 …

width mm

100 101 101 101 101 101 101

125 102 102 102 102 102 102

160 103 103 103 103 103 103

27812 27814 2781727815

27811

27810 - 27817

Floating Centre Jaws Type SMV

iType

With clamping rail. The working range of NC

machines can be used more effectively when using

floating centre jaws for multiple clamping. Therefore,

tools have to be exchanged less frequently and the

moving distances are shorter so that the production

costs are lowered considerably.

Application

In conjunction with precision-type stepped jaws, the

jaws can be used with all Hilma machine vices type

NC and EL, jaw width 100-160 mm.

Note:

1. Centre jaw, aluminium anodised,

2. clamping rail, exchangeable,

3. positioning bolts for clamping rail,

4. lower lip,

5. stop bolt, moveable,

6. integrated springs.

27820 103

For jaw 27820 …

width

100 101

125 102

160 103

27820

• more than 47.000 high-quality tools

• there of 15.000 customised items

• computerised management of approx. 150.000 items

• more than 9.800 m2 of storage space

• high-quality products from more than 1.000 suppliers

logistics

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ß Clamping technology

EN/OP www.hhw.de 27.49

Dimensions cat.-no. 27822 + 27823 201 202 203

Jaw width a mm 100 125 160

Clamping width S mm 230 354 436

Clamping width S1 mm 140 240 300

Length of lower section L mm 300 440 540

a4 mm 78 98 130

b mm 80 100 120

b1 mm 60 80 100

b8 mm 45,4 53,5 54,4

h* mm 90 100 115

h1 mm 27 28 37

h2 mm 33 44 53

h4 mm 9,5 12 12

h5* mm 45,5 56 62

h6 mm 79,5 92 110

h8 mm 16 20 20

n7 mm 50 100 130

n8 mm 104 167 206

p/low mm M 10/16 M 12/16 M 16/22

u/low mm 10/20 12/20 12/20

Standard Customised

Jaw 27822 … 27823 …

width

100 201 201

125 202 202

160 203 203

High-Pressure Machine Vices Type KNC

i- All-steel construction: highest stiffness, lowest

deformation

- long internal guiding

- guideways hardened and ground

- customised version for all-side clamping power

- spindle drive in the slide completely encapsulated.

- with stepped reversible jaw

- locking device for mechanical clamping (option)

- quick cleaning and maintenance due to removable

slide

- locking device and angle drive usable simulta-

neously (optional)

- sophisticated quick adjustment by means of

locking pin

- drilling template for existing HILMA jaws

- height tolerance in series +/- 0,01 mm

Delivery with stepped reversible jaw, with threaded

holes for HILMA jaws, hand crank, operation

manual.

Note:

Accessories see cat.-no. 27824 - 27829.

27822

Basic version

Without face-mounted drilling template, for horizon-

tal clamping.

27823

Customised type

Details such as fixing system, mounting or clamping

variants are controlled via parameters.

27823

Horizontal chucking;

with blank jaws and angle drive

Side clamping;

with stepped reversible jaws

Mounted

“back rest to back rest”;

with blank jaws

27822 - 27823

Force transmission and spindle drive

in the slide completely encapsulated

Basic version

Customisable with user-definedparameters

Optional: drilling template forvertical mounting

*Tolerance +/- 0,01 mm**Tolerance +/- 0,02 mm

*Tolerance +/- 0,01 mm

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

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EN/OP

• Accessories for machine vices type KNC

www.hhw.de27.50

For slide For fixed jaw

For type 27824 … 27824 …

KNC

100 101 201

125 102 202

160 103 203

Blank Jaws for High-Pressure Machine Vice TYPE KNC27824

i27824 101-103

Stepped reversible jaws for slides.

Type

Incl. of fastening screws.

27824 201-203

Stepped reversible jaws for fixed jaw.

Type

Incl. of fastening screws.

27824 101-103

27824 201-203

For type 27825 …

KNC

100 101

125 102

160 102

Angle Drive for High-Pressure Mmachine Vice TYPE KNC27825

iType

With a deflection of 15 degrees. For difficult working

situations or when normal use is not possible

because of the table dimensions. Incl. of hand crank

and fastening screws. Suitable for usage in conjunc-

tion with locking device.

27825

For type 27826 …

KNC

100 101

125 102

160 102

Clamping Force Preset for High-Pressure Machine Vice Type KNC27826

iType

Clamping force adjustable in 6-steps and exactly

reproducible. Suitable for usage in conjunction with

locking device.

27826

Impressive brand. Impressive tools.

0

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ß Clamping technology

EN/OP www.hhw.de 27.51

For type 27828 …

KNC

100/125/160 101

Precision Workpiece Stops for High-Pressure Machine Vice Type KNC27828

iType

Can be turned away.

27828

For type 27829 …

KNC screw

100 M 12 101

100 M 16 102

125 M 12 103

125 M 16 104

160 M 16 105

Clamping Claw for High-Pressure Machine Vice Type KNC27829

iType

With screws DIN 912.

27829

• High-quality brand to satisfy

highest requirements

• Innovative tools

• High availability

• Vast range of products

• Strict quality control

0 Impressive brand. Impressive tools.

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EN/OPwww.hhw.de27.52

. Standard Fixture Type BFS

HILMA-RÖMHELD BFS: The standard fixture

for many different parts. It is especially suited

for workpieces with complicated outlines.

Stop, rest, and clamping surfaces can be

milled directly into the aluminium jaws. The

third-hand function ensures safe and user-

friendly clamping and unclamping of many

parts in succession. The hold-down alumi-

nium jaws can be exchanged in seconds

without tools. The hold-down clamping

system is available as double or tower

clamping system, with jaw widths of 100 mm

or 150 mm. Even larger workpieces can be

clamped after the movable jaws is locked in

place and the centre fixed jaw is removed.

Large slide stroke.

• Precision step blocks • Clamps

• High-quality brand to satisfy

highest requirements

• Innovative tools

• High availability

• Vast range of products

• Strict quality control

0 Impressive brand. Impressive tools.

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ß Clamping technology

EN/OP www.hhw.de 27.53

Precision Step Blocks

Type

Accuracy: Nominal dimension +/-0,01 mm,

parallelism 0,005 mm,

ground in pairs.

Application

The first base ever which stays in place by itself!

The step blocks (3 mm and/or 4 mm wide) stay in

their preadjusted position during machining and

opening of the machine vice (also during blowing

off). Vertical use possible without any problems.

Through holes near the edges are easily drilled

thanks to the narrow design without stepped jaws.

Quality

Hardened tool steel HRC 60.

27850

For jaw width 125 mm. Thickness 3 mm.

27852

For jaw width 160 mm. Thickness 4 mm.

27850

For jaw width Number of Heights Increments Type 27850 …

mm pairs mm mm

125 5 15 - 35 5 Premium 101

125 17 10 - 39 10 - 20 = 5

22 - 30 = 2

30 - 39 = 1 Premium 102

125 32 8 - 39 1 Premium 103

125 5 15 - 35 5 Classic 105

125 17 10 - 39 10 - 20 = 5

22 - 30 = 2

30 - 39 = 1 Classic 106

125 32 8 - 39 1 Classic 107

For jaw width Number of Heights Increments Type 27852 …

mm pairs mm mm

160 5 25 - 45 5 Premium 101

160 19 10 - 49 20 - 30 = 5

33 - 39 = 2

40 - 49 = 1 Premium 103

160 5 30 - 50 5 Classic 106

160 19 15 - 53 15 - 35 = 5

36 - 44 = 2

46 - 53 = 1 Classic 108

27850 - 27852

Clamps

Note:

For clamping of 1 pair of bases, 4 clamps are

required.

27855

Application

For bench vices with a jaw width 125 mm.

27856

Application

For bench vices with a jaw width of 160 mm.

27855

For jaw Suitable for For type Web width 27855 …

width mm mm

125 Allmatic-NC version LC / TC / Duo Premium 38,6 101

125 Allmatic-NC up to year 1990 Premium 21 102

125 Allmatic-NC centring vice Premium 50 103

125 Allmatic-basic Classic 8 104

125 Allmatic-HD Classic 15 105

125 Atorn-CNC high-pressure vice Premium 47,3 106

125 Fribosa control and grinding vice Premium 17 107

125 Hilma Römheld SM / NC / UNC Classic 13 108

125 Hilma Römheld ES Premium 43 109

125 Kesel-KNC / Arno / NC Classic 12 110

125 Kesel-CNC / Bull Premium 27 111

125 Röhm RKK / RKH Premium 35 112

125 Röhm RKE Premium 40 113

125 Röhm RKD / RKZ Premium 45 114

For jaw Suitable for For type Web width 27856 …

width mm mm

160 Allmatic-NC version LC / TC Premium 39,8 101

160 Allmatic-basic Classic 8 102

160 Allmatic-HD Classic 18 103

160 Atorn-CNC high-pressure vice Premium 47,3 104

160 Hilma Römheld SM / NC Classic 15 105

160 Kesel KNC / NC Classic 13 106

160 Kesel Arno Classic 15 107

160 Kesel Bull Premium 27 108

160 Röhm RKE Premium 55 109

27855 - 27856

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• High-quality brand to satisfy

highest requirements

• Innovative tools

• High availability

• Vast range of products

• Strict quality control

0Impressive brand. Impressive tools.

EN/OP