2640 tm balebuster - east-can · this manual completely and accurately describes the operation and...

PO BOX 1940, JAMESTOWN, ND 58402-1940

JANUARY 2006 0500107

TM26262626264444400000BALEBUSTER

Serial Number Serial Number Serial Number Serial Number Serial Number 26BJ125240 & Up26BJ125240 & Up26BJ125240 & Up26BJ125240 & Up26BJ125240 & Up

Operating Instructionsand Parts Reference

A Tradition of Innovation Since 1966

26402640264026402640BALEBUSTER

Serial Number 26BJ125240 & UpSerial Number 26BJ125240 & UpSerial Number 26BJ125240 & UpSerial Number 26BJ125240 & UpSerial Number 26BJ125240 & Up

Operating Instructionsand Parts Reference

TM

DuraTech Industries International Inc. (DuraTech Industries) has made every effort to assure thatthis manual completely and accurately describes the operation and maintenance of the 2640BALEBUSTER™ as of the date of publication. DuraTech Industries reserves the right to makeupdates to the machine from time to time. Even in the event of such updates, you should still findthis manual to be appropriate for the safe operation and maintenance of your unit.

This manual, as well as materials provided by component suppliers to DuraTech Industries are allconsidered to be part of the information package. Every operator is required to read and understandthese manuals, and they should be located within easy access for periodic review.

& are registered trademarks of Duratech Industries

International, Inc. 2640 BALEBUSTER is a trademark of Duratech Industries International, Inc.

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F O R E W O R D

ForewordAll personnel must read and understand the following sections before operating the2640 BALEBUSTER™.

• Section 2, ”Dealer Preparation,” to verify that the machine has been preparedfor use.

• Foreword and Section 1, important safety information.

• Section 3.1, “Pre-Operation Inspection”.

Appropriate use of unitYour model 2640 BALEBUSTER is designed to load and shred most types of baledlivestock forage. It is designed for use on large round bales.

To avoid possible damage to the machine and risk of injury to theoperator, consult with a DuraTech Industries International, Inc.(DuraTech) representative before attempting to shred materials otherthan livestock forage.

The 2640 BALEBUSTER has multiple uses:

• Laying windrows in open fields.

• Filling feed bunks - fenceline, circular etc.

• Spreading forage for livestock bedding.

• Spreading forage over perennial plants, such as strawberries, mushrooms,etc.

• Spreading forage over reclaimed land areas.

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T A B L E O F C O N T E N T S

Operator protectionAs with all machinery, care needs to be taken in order to insure the safety of theoperator and those in the surrounding area.

The OPERATOR IS RESPONSIBLE for the safety of the operator and those inthe surrounding area.

Operators of the 2640 BALEBUSTER are encouraged to wear head, eye, andear protection, loose clothing is discouraged.

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Part I: Operating instructions .......................................... 1

Introduction ................................................................................ 2

Purpose ....................................................................................... 2

Section 1: Safety ....................................................................... 31.1 Safety-alert symbols ........................................................................................ 31.2 Operator - personal equipment ........................................................................ 51.3 Machine safety labels ..................................................................................... 61.4 Shielding .......................................................................................................... 81.5 Safety review Section ..................................................................................... 81.6 Towing/road transport.................................................................................... 10

Section 2: Dealer preparation ................................................ 112.1 Pre-delivery inspection .................................................................................. 112.2 Shipping list and illustration for SN 26B125240 and up ................................. 122.3 Assembly required ......................................................................................... 14

Section 3: Operation ............................................................... 163.1 Pre-starting inspection instructions ................................................................ 163.2 Normal shutdown procedure ......................................................................... 173.3 Adjustments ................................................................................................... 17

3.3.1 Hitch Adjustment ................................................................................. 173.3.2 P.T.O. Shield ........................................................................................ 173.3.3 Conveyor Speed Control ..................................................................... 183.3.4 Conveyor Chain Adjustment ............................................................... 193.3.5 Slugbar Adjustment ............................................................................. 203.3.6 Clean Out Door ................................................................................... 203.3.7 Flails .................................................................................................... 213.3.8 Stripper Plate ....................................................................................... 213.3.9 Loader ................................................................................................. 223.3.10 Loader Wing ...................................................................................... 243.3.11 Loader Transport Pin ......................................................................... 243.3.12 Hydraulic Cylinder and Valve ............................................................ 243.3.13 Tires, Rims and Hubs ........................................................................ 253.3.14 Rack .................................................................................................. 253.3.15 Deflector Adjustments ....................................................................... 263.3.16 Jack ................................................................................................... 26

3.4 Hitching the 2640 BALEBUSTER ............................................................... 27

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3.5 Unhitching the 2640 BALEBUSTER ............................................................ 283.6 Starting the machine ...................................................................................... 283.7 Loading the bale ............................................................................................ 303.8 Shredding the bale ......................................................................................... 313.9 Twine Removal .............................................................................................. 323.10 Transporting the 2640 BALEBUSTER ......................................................... 323.11 Storing the 2640 BALEBUSTER .................................................................. 333.12 Removing the 2640 BALEBUSTER from storage ....................................... 33

Section 4: Lubrication ............................................................. 344.1 Lubrication ..................................................................................................... 344.2 Grain Hopper (Option) .................................................................................. 374.3 General appearance ....................................................................................... 37

Section 5: Troubleshooting ..................................................... 38

Section 6: 2640 Balebuster Options ...................................... 396.1 Grain Tank Operation (Option) ...................................................................... 396.2 Grain Tank (Option) Calibration Procedure ................................................... 40

Section 7: Maintenance ......................................................... 437.1 Welding Procedure ....................................................................................... 43

Appendix A: WARRANTY......................................................... 45Appendix B: 2640 SPECIFICATIONS ...................................... 46Appendix C: GRAIN TANK (Option) SPECIFICATIONS ......... 47

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Part II: Parts Reference ................................................. 49

SHREDDER ASSEMBLY .................................................................................... 50SHREDDER ASSEMBLY - DETAIL A ............................................................... 52SHREDDER ASSEMBLY - DETAIL B ............................................................... 54SHREDDER ASSEMBLY - DETAIL C ............................................................... 56SHREDDER ASSEMBLY - DETAIL D............................................................... 58WING AND LOADER ASSEMBLY SN 26BJ125240 - 26BJ165240 ................. 60WING OPTION ASSEMBLY SN 26BJ125240 - 26BJ165240 ............................ 62LOADER ASSEMBLY SN 26BJ165340 & UP ................................................... 64RACK AND DEFLECTOR ASSEMBLY ............................................................ 66CONVEYOR ASSEMBLY ................................................................................... 68MAIN FRAME ASSEMBLY ................................................................................ 70MAIN FRAME ASSEMBLY - DETAIL A .......................................................... 72WHEEL AND BEARING ..................................................................................... 74PTO #3600334 & 3600459 .................................................................................... 76P.T.O.3600339 ........................................................................................................ 78FLOW CONTROL VALVE .................................................................................. 80HYDRAULIC HOSES AND FITTINGS SN 26BJ125240 - 26BJ165340 .......... 82HYDRAULIC HOSES AND FITTINGS SN 26BJ165340 & UP ....................... 84OPTIONAL HYDRAULIC DEFLECTOR ......................................................... 86OPTIONAL HYDRAULIC DEFLECTOR - ASSEMBLY INSTRUCTIONS... 88OPTIONAL SHREDDER EXTENSION ............................................................. 90OPTIONAL WIDE DEFLECTOR BELT ............................................................ 92OPTIONAL TAILLIGHT - STD. MOUNTING ................................................. 94OPTIONAL TAILLIGHT - FENDER MOUNTING .......................................... 96OPTIONAL FENDER .......................................................................................... 98GRAIN TANK (OPTION) ASSEMBLY (O - RING) ....................................... 100GRAIN TANK (OPTION) DETAILS #1 (O - RING) ...................................... 102GRAIN TANK (OPTION) DETAILS #2 (O - RING) ...................................... 104STRIPPER BAR (OPTION) INSTALLATION ................................................ 106WEIGH SCALE (OPTION) .............................................................................. 108DECALS .............................................................................................................. 110DECAL LOCATIONS ........................................................................................ 112

2640 BALEBUSTER DOCUMENTATION COMMENT FORM .. 115

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26402640264026402640BALEBUSTER


PART 1: OperatingInstructions

TM

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IntroductionYour model 2640 BALEBUSTERTM is designed to load and shred most types of livestock forage. It is designedspecifically for use on 6 foot diameter round bales weighing up to 2,000 pounds and 6 feet in length.

To avoid possible damage to the machine and risk of injury to the operator, consult with a DuraTech IndustriesInternational, Inc. (DuraTech Industries) representative before attempting to shred materials other than livestock forage.

PurposeThe purpose of this owner’s manual is to explain maintenance requirements and routine adjustments for the mostefficient operation of your 2640 BALEBUSTER. There is also a trouble shooting section that may help in case ofproblems in the field. Any information not covered in this manual may be obtained from your dealer.

Special Note: When reference is made as to front, rear, right hand or left hand of thismachine, the reference is always made from standing at the rear end of the machine andlooking towards the hitch. Always use serial number and model number when referring toparts or problems. Please obtain your serial number and write it below for your futurereference.

MODEL: 2640 BALEBUSTER SERIAL NO________________________

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Section 1: SafetyThe safety of the operator is of great importance to DuraTech Industries. We have provided decals, shield and othersafety features to aid you in using your machine safely. In addition, we ask you to be a careful operator who willproperly use and service your Haybuster equipment.

WARNING: FAILURE TO COMPLY WITH SAFETY INSTRUCTIONS THAT FOLLOWWITHIN THIS MANUAL COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH.BEFORE ATTEMPTING TO OPERATE THIS MACHINE, CAREFULLY READ ALLINSTRUCTIONS CONTAINED WITHIN THIS MANUAL. ALSO READ THE INSTRUCTIONMANUAL PROVIDED WITH YOUR TRACTOR.

THIS MACHINE IS NOT TO BE USED FOR ANY PURPOSE OTHER THAN THOSEEXPLAINED IN THE OPERATOR’S MANUAL, ADVERTISING LITERATURE OR OTHERDURATECH INDUSTRIES WRITTEN MATERIAL PERTAINING TO THE 2640BALEBUSTER.

1.1 Safety-alert symbols

Decals are illustrated in Part 2: Parts Reference.

The safety decals located on your machine contain important and useful information that will help you operate yourequipment safely.

To assure that all decals remain in place and in good condition, follow the instructions below:

• Keep decals clean. Use soap and water - not mineral spirits, adhesive cleaners and other similar cleanersthat will damage the decal.

• Replace all damaged or missing decals. When attaching decals, surface temperature of the machine mustbe at least 40° F (5° C). The surface must be also be clean and dry.

• When replacing a machine component to which a decal is attached, be sure to also replace the decal.


DuraTech Industries uses industry accepted ASAE standards in labeling its products for safety and operationalcharacteristics.

DANGER: Indicates an imminentlyhazardous situation that, if not avoided, willresult in death or serious injury. This signalword is to be limited to the most extremesituations, typically for machine componentsthat, for functional purposes, cannot beguarded.

WARNING: Indicates a potentiallyhazardous situation that, if not avoided, couldresult in death or serious injury, and includeshazards that are exposed when guards areremoved. It may also be used to alert againstunsafe practices.

CAUTION: Indicates a potentially hazardoussituation that, if not avoided, may result inminor or moderate injury. It may also be usedto alert against unsafe practices.

SafSafSafSafSafety-Alerety-Alerety-Alerety-Alerety-Alert Symbolt Symbolt Symbolt Symbolt SymbolRead and recognize safety information. Be alert tothe potential for personal injury when you see thissafety-alert symbol.

DANGER

INFORMATION

CAUTION

WARNING

This manual uses the symbols to the right to denoteimportant safety instructions and information.

The DANGER, WARNING and CAUTION symbols areused to denote conditions as stated in the text above.Furthermore, the text dealing with these situations issurrounded by a box with a white background, will beginwith DANGER, WARNING, or CAUTION.

The INFORMATION symbol is used to denote importantinformation or notes in regards to maintenance and use ofthe machine. The text for this information is surroundedby a box with a light grey background, and twill beginwith either Important or Note.


1.2 Operator - personal equipment

THE OPERATOR

Physical ConditionYou must be in good physical condition and mental health and not under the influence of any substance (drugs, alcohol)which might impair vision, dexterity or judgment.

Do not operate a 2640 BALEBUSTER when you are fatigued. Be alert - If you get tired while operating your 2640BALEBUSTER, take a break. Fatigue may result in loss of control. Working with any farm equipment can bestrenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor beforeoperating

Proper Clothing

Clothing must be sturdy and snug-fitting, but allow complete freedom of movement.Avoid loosefitting jackets, scarfs, neckties, jewelry, flared or cuffed pants, unconfinedlong hair or anything that could become entangled with the machine.

Protect your hands with gloves when handling flail and sections. Heavyduty, nonslipgloves improve your grip and protect your hands.

Good footing is most important. Wear sturdy boots with nonslip soles. Steel-toed safetyboots are recommended.

To reduce the risk of injury to your eyes never operate a 2640 BALEBUSTER unlesswearing goggles or properly fitted safety glasses with adequate top and side protection.

Tractor noise may damage your hearing. Always wear sound barriers (ear plugs or earmufflers) to protect your hearing. Continual and regular users should have their hearingchecked regularly.


1.3 Machine safety labels

The safety decals located on your machine contain important information that will help you operate your equipment.Become familiar with the decals and their locations.

DANGER: FLYING HAY, ROCKS, AND OTHEROBJECTS THROWN BY MACHINE.

STAY CLEAR OF DISCHARGE SIDE OF MACHINEUNLESS OPERATOR HAS STOPPED TRACTORENGINE AND MACHINE HAS STOPPED ROTATING.FAILURE TO FOLLOW THESE INSTRUCTIONS MAYRESULT IN SEVERE PERSONAL INJURY OR DEATH.

DANGER: ROTATING FLAILS CAN KILL ORDISMEMBER

KEEP CLEAR OF MACHINE UNTIL POWER TAKE-OFFHAS BEEN DISENGAGED, TRACTOR ENGINE SHUTOFF AND FLAIL ROTATION STOPPED

DANGER: ROTATING DRIVELINE, CONTACT CANCAUSE DEATH, KEEP AWAY!

DO NOT OPERATE WITHOUT

• ALL DRIVELINE GUARDS, TRACTOR ANDEQUIPMENT SHIELDS IN PLACE

• DRIVELINES SECURELY ATTACHED AT BOTHENDS

• DRIVELINE GUARDS THAT TURN FREELY ONDRIVELINE

WARNING: FOR YOUR PROTECTION KEEP ALLSHIELDS IN PLACE AND SECURED WHILE MACHINEIS OPERATING MOVING PARTS WITHIN CAN CAUSESEVERE PERSONAL INJURY.

6500035

6500085

6500040

6500034


WARNING: FOR YOUR PROTECTION ANDPROTECTION OF OTHERS, PRACTICE THEFOLLOWING SAFETY RULES.

1. BEFORE OPERATING THIS MACHINE, READ THEOPERATOR’S MANUALS SUPPLIED WITH THISMACHINE AND YOUR TRACTOR.

2. CHECK OPERATORS MANUALS TO BE SUREYOUR TRACTOR MEETS THE MINIMUMREQUIREMENTS FOR THIS MACHINE.

3. READ ALL DECALS PLACED ON THIS MACHINEFOR YOUR SAFETY AND CONVENIENCE.

4. NEVER ALLOW RIDERS ON THIS IMPLEMENT ORTHE TRACTOR.

5. KEEP OTHERS AWAY FROM THIS MACHINEWHILE IN OPERATION.

6. KEEP ALL SHIELDS IN PLACE WHILE MACHINE ISOPERATING.

7. KEEP HANDS, FEET, LOOSE CLOTHING, ETC.,AWAY FROM POWER DRIVEN PARTS.

8. ALWAYS SHUT OFF MACHINE AND ENGINEBEFORE SERVICING, UNCLOGGING,INSPECTING, OR WORKING NEAR THIS MACHINEFOR ANY REASON. ALWAYS PLACETRANSMISSION IN PARK OR SET PARK BRAKEAND WAIT FOR ALL MOVEMENT TO STOPBEFORE APPROACHING THIS MACHINE.

CAUTION: ADJUST TRACTOR DRAWBAR SO THATTHE DISTANCE FROM THE END OF THE P.T.O. SHAFTON THE TRACTOR TO THE CENTER OF THEDRAWBAR HITCH PIN IS 16".

• Replacement decals can be purchased from your Haybuster dealer.

6500041

6500322


1.5 Safety review Section

BEFORE OPERATING• Read and follow all instructions contained in:

a. This 2640 BALEBUSTER operator’s manual

b. Tractor operator’s manual

c. Decals placed on the 2640 BALEBUSTER.

NOTE: Additional copies of the above mentioned materials can be obtained from your dealer.

• Allow only responsible, properly instructed individuals to operate your machine. Carefully superviseinexperienced operators.

• Use a tractor which meets the tractor requirement contained within this manual. Additional weights maybe necessary.

• Make sure the machine is in good operating condition and that all protective shields are in place and inproper working order. Replace damaged shields before operating.

• Be sure all bystanders and other workers are clear before starting tractor and 2640 BALEBUSTER.

• Make no modifications to the machine unless specifically recommended or requested by DuraTechIndustries.

• Check periodically for breaks or unusual wear and make any necessary repairs.

• Be sure the unit is securely attached to a tractor of equal or greater weight than the 2640 BALEBUSTERand bale.

• If required install P.T.O. safety chain, check local regulations regarding safety chain requirements.

DURING OPERATION

• Enforce the following safety precautions and others contained in this manual to prevent serious personalinjury or death due to accidental contact with rotating flails.

a. Everyone must be kept clear of work area except operator seated at tractor controls.

b. Disengage P.T.O. and make sure everyone is clear of machine before starting engine.

1.4 ShieldingShields are installed for your protection. Keep them in place, and replace damaged shields.


• Enforce the following safety precautions and others contained in this manual to prevent injury due toaccidental contact with flying material thrown by flails.

a. Keep bystanders away from work area.

b. Keep shield in place and in good condition.

c. Watch out for and avoid any object that might interfere with the proper operation of the machine.

d. Replace missing or damaged flails.

• Power takeoff shafts must be locked in place with protective P.T.O. shields in place.

• Keep hands, feet and clothing away from power driven parts.

• Never leave tractor controls unattended while the engine is running.

• Never allow riders on the machine at any time.

• Be sure the tractor operator is the only person riding on the tractor.

• Exercise extreme care when operating on rough and/or steep terrain. Avoid operation on terrain which isexcessively rough or steep.

• Make sure your tractor P.T.O. speed never exceeds 1000 rpm.

• Always stand to the side of the loader when moving transport pins. Never stand under the loaderunless the pins are installed in the upper holes on both sides. Never force pins out of position, whenthe loader is fully raised pins can be moved easily.

DURING SERVICE & MAINTENANCE

• Before working on or near the 2640 BALEBUSTER for any reason, including servicing, cleaning,unplugging or inspecting machine, use normal shut-down procedures unless instructed differently in thismanual.

• Never work on or near 2640 BALEBUSTER unless engine is shut off and flails stopped.

• Check periodically and tighten any loose bolts or connections.

• Use only replacement parts that are recommended by DuraTech Industries.

• If it is necessary to operate the tractor engine indoors for more than a few seconds, be sure to provideenough ventilation to remove the tractor exhaust fumes.

• Hydraulic fluid escaping under pressure can be invisible and have enough force to penetrate the skin.When searching for a suspected leak, use a piece of wood or cardboard rather than your hands. If injured,seek medical attention immediately to prevent serious infection or reaction.

• Relieve all pressure in the hydraulic system before disconnecting the hose or performing other work onthe system. Make sure all connections are tight and the hose is in good condition before applying pressureto the system.


1.6 Towing/road transport• Use good judgment and drive slowly over rough or uneven terrain.

• Be sure tractor brakes are properly adjusted and foot pedals are locked together.

• When preparing implement for transport, always use loader transport pins to secure bale loader in raisedposition. Do not remove transport pins until hydraulic hoses have been charged and cylinder isfully extended. Never force pins out of position, when the loader is fully raised pins can be movedeasily.

• Check your state laws regarding the use of lights, slow moving vehicle signs, safety chain and otherpossible requirements.


Section 2: Dealer preparation2.1 Pre-delivery inspection

INSTRUCTIONS: Before delivering the machine, check the following items carefully and make corrections whennecessary. Place an “X” in the box after each item has been checked and found to be acceptable.

Check for missing items or damage in transit.

Check for loose bolts or set screws.

Check all hydraulics components for leaks or damage.

Check lug bolts for tightness.

Check tires for proper air pressure.

Check condition of tire rims.

Check for proper lubrication.

Check all chains for proper adjustment.

Check all shields for installation and condition.

Check condition of all decals.

Check all phases of operation.

Check for loose flail bolts, torque to 200 ft lbs.


2.2 Shipping list and illustration for SN 26BJ125240 and up

ITEM PART QTY. PART DESCRIPTION1 3600334 1 COMPLETE PTO 44R2 3600339 1 JOINT\ASSY\55R\TELE\COMP3 4700777 5 CLMP\HOSE\1/24 4800068 1 BOLT\HEX\1/2X35 4800082 1 BOLT\HEX\1/2X1-1/26 4800098 2 BOLT\HEX\3/8X1-1/4\NC7 4800156 1 BOLT\HEX\3/8X38 4800178 8 BOLT\HEX\1/2X1-3/49 4800592 2 BOLT\HEX\1/2X3-1/410 4900001 9 NUT\HEX\1/2\NC11 4900002 4 NUT\HEX\3/8\NC12 4900014 3 NUT\TPLCK\1/2\NC13 4900023 2 NUT\TPLCK\3/8\NC14 5000001 4 WASH\FLAT\3/815 5000004 1 WASH\FLAT\1/216 5000006 9 WASH\LOCK\1/217 5000019 4 WASH\LOCK\3/818 6200020 3 KEY\SQ\3/8X2-1/4\HARDEND19 7500170 1 HOSE MINDER20 8100597 1 SHAFT\CONVERSION KIT\P.T.O. FRONT21 8100846 1 MNT\BRG\ASSY\W-ECC22 8100959 1 SHLD\PTO\ASSY\W-CATCH23 8100990 1 MNFRM\264025 8101012 1 BRKT\BRG\ASSY\W-LTCH\2640

31 4800471 2 BOLT\HEX\1X7\NC32 4900127 2 NUT\TPLCK\1\NC33 8100769 1 TINE\LEFT\JJ34 8100770 1 TINE\RIGHT\JJ


2.3 Assembly required1. Adjust the tractor drawbar so that the distance

from the end of the P.T.O. shaft on the tractor tothe center of the drawbar hitch pin hole should be16" (41 cm.), and the height for the top of thecenterline of the P.T.O. should be 8" Refer tofigure at right.

2. Hitch the 2640 BALEBUSTER to the tractordrawbar. Adjust the hitch so machine is parallelwith ground.

3. The hitch pin should be sized to prevent excessive movement, and should extend through all components ofthe hitch. The pin should be secured with a hairpin clip or suitable device to prevent the loss of the pin.

4. Adjust the hitch so the machine will be parallel with the ground. Hitch the 2640 BALEBUSTER to thetractor drawbar.

5. Raise the jack, pull the lock pin and store in the transport position.

6. Connect the two hydraulic hoses from the hydraulic cylinder to one set of hydraulic couplers on thetractor. Connect the two hydraulic hoses from the bale conveyor speed valve to the second set ofhydraulic couplers on the tractor.

7. Extend the loader hydraulic cylinder and hold the loader in the fully raised position. Remove the loadertransport pin and place them in the storage position, (the lowest hole in the bracket). Retract the loaderhydraulic cylinder completely, so the loader is in the lowest position.

NOTE: Always stand to the side of the loader when moving the transport pins.

8. Mount tines #8100769 and #8100770 in the left mounting bracket, this is the standard position. For smallbales, use the inner brackets, and for the large bales use the outer brackets. Bolt in place using (2) 1x7bolts #4800471 and lock nuts #4900127. See illustrations on pages 22-23.

9. Loosely assemble Bearing Bracket #8101012, Bearing Mount #8100846, and shaft #8100597, with bolts#4800178. Center shaft #8100597 lenghtwise in bearings and set lock collars.

10. Bolt Bearing Bracket (assembled in step # 9) to main frame so shaft #8100597 and tractor P.T.O. shaftare level. Tighten bolts #4800178. See illustration on pages 12-13.

11. Loosely assemble bearing, joints, and shafts. Slip shaft #3600339 and 3/8 hardened key #6200020 on rotorshaft on the machine and shaft #8100597. Tighten bolts holding bearing mount #8100846 to bracket,keeping shaft #8100597 in line with the hitch pin, and perpendicular to the front of the processor.


12. Slide ends of shaft #3600339 on shaft #8100597 and the existing rotor shaft so 3/8” of both shafts can beseen inside the yokes. Lock the setscrews in the yokes. Tighten bolts #4800592 and lock nut #4900014on both U-Joints of shaft #3600339.

13. Mount P.T.O. shaft #3600077 and hardened key #6200020 on shaft #8100597 and lock set screws andtighten bolt #4800068 and nut #4900014.

14. Mount safety shield #8100959 above P.T.O. using, (2) 3/8x1-1/4 bolts, (4) Flat washer, (2) Lock Nuts.

NOTE: In the raised position the shield is held in place by the shields latch.

15. Attach the P.T.O. shaft to the tractor P.T.O. shaft. Depress coupling and slide the coupling onto thesplined shaft. Make sure the spring loaded safety catch is properly seated.

16. Bolt hose minders to #4700777 to Main Frame use, (1) 3/8x3 bolts, lockwasher, nut.

17. Pull deflector and rack assembly out into operating position.

18. If required, install safety chain. Check local regulations regarding safety chain requirements.

19. Follow lubrication instructions found on pages 34-37 before use.

20. This machine is set up to operate on 1000 1-3/8” only!


Section 3:Operation

To insure long life and economical operation, we highly recommend the operator of the 2640 BALEBUSTER bethoroughly instructed in the maintenance and operation of the machine. There is no substitute for a sound preventativemaintenance program and a well trained operator.

Prior to starting the engine of the tractor, we recommend the operator make a visual inspection of the unit. This can bedone as the lubrication is being carried out. Any items that are worn, broken, missing or needing adjustment must beserviced accordingly before operating the 2640 BALEBUSTER.

3.1 Pre-starting inspection instructions

WARNING: Before inspecting the machine, use the normal shut-down procedure on page 17.

Check the following:

Hydraulic components for leaks or damage.

WARNING: Hydraulic fluid escaping under pressure can be almost invisible and can have sufficientforce to penetrate the skin. When searching for suspected leaks, use a piece of wood or cardboard ratherthan your hands. If injured, seek medical attention immediately to prevent serious infection or reaction.

Lug nuts for tightness.

Condition of tire rims.

Tires for proper air pressure.

Installation and condition of flails.

Rotor for twine build-up.

Chains and belts for proper tension, and condition.

Installation and condition of shields.

Installation of slow moving vehicle (SMV) sign if required.

Condition of decals.

Condition of flails and attachment bolts.


3.2 Normal shutdown procedureFor your safety and the safety of others, you must use the following normal shut-down procedure before leaving thetractor controls unattended for any reason, including servicing, cleaning, or inspecting the 2640 BALEBUSTER. Avariation of the following procedure may be used if so instructed within this manual or your tractor manual or if anextreme emergency requires it.

a. Disengage P.T.O..

b. Lower machine to ground level.

c. Place transmission in park or set park brake.

d. Shut off engine and remove key.

e. Wait for all movement to stop.

3.3 Adjustments

3.3.1 Hitch Adjustment

The hitch is adjustable so that the machine is parallel tothe ground when attached to the tractor drawbar. This isaccomplished by removing the two mounting bolts andreinstalling them with the hitch at the proper height. Thedistance from the end of the P.T.O. shaft on the tractorto the center of the drawbar hitch pin hole should be 16"(41 cm.), and the height from the top of the drawbar tothe centerline of the P.T.O, should be 8". Refer topage 27.

The hitch pin should be of proper size to preventmovement and length to extend through all componentsof the hitch. The pin should be secured with a hairpinclip or suitable device to prevent the loss of the pin.

3.3.2 P.T.O. Shield

WARNING: Before lifting the P.T.O. shield be sure and follow the normal shut down procedure.Be certain that the tractor is shut off and all rotating components of the machine have come to acomplete stop before lifting shield. Loose clothing is discouraged, and long hair should be restrainedwhenever working on P.T.O. shafts.

To raise the P.T.O. shield, unhook the hold-down straps near the front of the shield and lift the shield. It should pivotfreely. If it does not pivot freely look for build up of debris or other obstructions at the pivot point. Do not force theshield, as damage to the shield may occur. Once the shield is in the upright position it should automatically lock in theupright position.

To lower the shield, pull the locking pin to release the shield and lower it into working position. Once the shield islowered hook the hold-down straps.


3.3.3 Conveyor Speed Control

Moving the lever on the conveyor speed control valvecounterclockwise will slow the conveyor and make afiner product. Moving the lever clockwise will speed upthe conveyor and make a coarser product.

For tractors with PFC type hydraulic systems, this valveshould be set in the full open position (clockwiserotation). Conveyor speed can then be controlleddirectly from the tractor controls.

figure 3.1P.T.O. shield, working(lowered) position,maintenance (raised)position, latch and lock

P.T.O. shield maintenance(raised) position

P.T.O. shield locking pin

P.T.O. shield working (lowered)positionP.T.O. shield hold down strap

flow control valve

figure 3.2position of the flowcontrol valve


3.3.4 Conveyor Chain AdjustmentThe three chain tensioning bolts should be adjusted to allow lifting the slats 1” to 1-1/2” above conveyor deck.These bolts are located, on the front of the conveyor, at the center, and on the rear. Bolts must be adjusted evenly.

center conveyorchain adjustment bolt

left conveyor chainadjustment bolt


clean out door latchclean out door in theclosed position

P.T.O. Shield

3.3.5 Slugbar AdjustmentExposing, less flail will create a finer cut and use less horsepower, while exposing more flail will produce a coarser cut.

This is accomplished by rotating the slugbar adjustment handle. Rotating the handle clockwise will expose more flail,counterclockwise will expose less flail. To rotate the handle, squeeze the lever to release the lock and rotate the handleto the desired position, and release the lever. Be sure that the lever is seated in one of the adjustment slots to ensure thatslugbars stay properly adjusted.

With the handle rotated fully counterclockwise the will expose the least amount of flail (position 1).

Position Approx. Flail Exposed

1 3/4“

2 7/8"

3 1-1/8"

4 1- 1/4"

5 1-3/8"

3.3.6 Clean Out Door

WARNING: Before opening the clean out door, be sure and follow the normal shut down procedure.Be certain that the tractor is shut off and all rotating components of the machine have come to acomplete stop before opening clean out door.

The clean out door allows for easy access to the rotor forflail changes and twine removal. To open the door removethe lynch pins and release the latches. Lift the latch hooksand open the door.

To close the door, hook the latch hooks and close thehandles. This should draw the door in tight. If the door isloose or can not be closed, check for obstructions. Hookscan be adjusted by screwing them in or out of the latch.Once the door is closed, replace the lynch pins.

Positions 1 through 3 are for grindinghay. Positions 4 and-5 should only beused when spreading Dry Straw. (DONOT, use positions 4 and 5 if materialis wet, has high moisture content or isfrozen.)


3.3.7 Flails

Flails must to be free to rotate about the bushings on therotor. The bushings must not rotate. The bushings are heldsecure by tightening the bolts which squeeze the tabsagainst the bushing. The bolts must be torqued to 180ft.-lbs. If using the optional heavy flails, bolts should betorqued to 200 ft.-lbs.

3.3.8 Stripper Plate

Adding a stripper plate will produce a finer cut andremoving plates will produce a courser cut.

For a finer cut, one or two additional stripper plates can beadded. See pages 106-107 “Stripper Bar Installation”for installation information.

In applications such as land reclamation, where a verycourse cut is desired, all stripper plates may be removed.

rotor

flail

flail tightening bolt

stripper plate


loader tine

loader wing

loadertransport pin

3.3.9 Loader

WARNING: Loader tines may swing down unexpectedly as they drop over center. They can movefaster than you can react. Keep all bystanders away from the machine while loader is raised.

1. The loader has three settings for different size bales. For bales approximately 72" in diameter mount theloader tines in the outermost position. 60" bales require the loader tines to be positioned in the left outer slotand the right inner slot (left and right are determined while facing in the direction of travel). 48" balesrequire the tines to be positioned in the inner mounting slots (see page 23)

2. 48” bales use left inner and right inner mounting slots.

60” bales use left outer and right inner mounting slots (standard).

72” bales use left outer and right outer mounting slots.

figure 3.4Loader Tines


left inner

leftouter

right inner

right outer

3. These settings are accomplished by removing the pivot bolts and removing the tine. After the tine isreinstalled in the proper position, reinstall the pivot bolt and tighten. Be sure the bolt threads protrudethough the entire nut so that the locking nut functions properly. Do not over tighten the pivot bolt, the tineshould rotate freely about the pivot bolt.

4. The loader tines should pivot freely as the loader is raised and lowered. If the loader tines don’t swingdown into the loading position the bale will not load properly. With the loader fully raised the loader tinesshould swing down.

CAUTION: Watch for overhead hazards such as power lines.

Tine mounting brackets

loader tine


3.3.10 Loader Wing

The loader wing is designed to seal the shredding chamber, to prevent hay loss out of the back of the machine. The wingshould be set at approximately 60º to the face of the bale loader. With the loader in the fully raised position the wingshould be adjusted within 1/2" of the shedder frame, but should not touch the frame.

3.3.11 Loader Transport Pin

WARNING: Never stand under loader when removing transport pins. Do not attempt to force pinsout, with the loader fully raised they can be easily removed.

The loader transport pins can be inserted into three positions:

1. Upper hole: Holds the loader in the fully raisedposition for transport.

2. Middle hole: Holds the loader partly raised. Thisimproves rear visibility and reduces wind dragduring transportation

3. Lowest hole: Holds the loader in storage position.

3.3.12 Hydraulic Cylinder and ValveAll cylinder and valve hose connections should be tight and leak free. If the area near a hose connection becomes oily ordirty repairs should be made to seal the leak. Hoses should be free of cracks or cuts to ensure safe operation. Cylinderseal kits are available from your dealer to repair a leaky cylinder. Pin connections should be free of excessive wear. Ifpins become worn they should be replaced. Also check yokes and mounts for cracks and wear.

WARNING: Hydraulic fluid escaping under pressure can be almost invisible and can have sufficientforce to penetrate the skin. When searching for suspected leaks, use a piece of wood or cardboardrather than your hands. If injured seek qualified medical attention immediately to prevent seriousinfection or reaction.

loader transport pinin storage position


3.3.13 Tires, Rims and HubsTires should be inflated to 40 PSI and should be free of cuts or cracks. There should also be adequate tread and novisible cords, wires or tread separation. Tires must also be of proper load rating, speed rating and size.

Rims must be free of cracks and rust pitting. Lug bolts must also be tight. Inspect the area around the lug bolts. If rustdevelops this is a sign of loose lug bolts. Check wheel bearings and seals, replace and grease as use requires.

3.3.14 RackThe rack has two positions: transport and working. The rack should travel between the two positions freely under theoperator’s own power. All pivoting connections should be snug, but still allow the points to hinge freely. Inspect forcracked or excessively worn holes at the connections. The rack connection straps are designed to be self-folding andshould not drop over center. If the straps become bent or do not function properly they should be replaced.

figure 3.5rack in the workingposition, rackconnection straps

rack connection strap

rack


3.3.15 Deflector AdjustmentsThe deflector can be positioned for creating a windrow, spreading, bunkfeeding, or stockpiling. Lower the deflector for anarrower windrow and raise the deflector for a wider spread.

To change the position, remove the locking pin and firmly grab the deflector latch handle and lift the release lever withthe other hand. Rotate the deflector to the desired position and release the handle. Reinstall the locking pin. Handletension can be adjusted by removing the deflector shield and adjusting the spring tension bolt. Reinstall the shield aftertension is adjusted. A wider deflector belt (PN 8100819) is available for bunk feeding or additional material control.

3.3.16 Jack

An adjustable jack is provided with the machine to support the hitch when the machine is disconnected from the tractor.The jack must only be used on firm, level ground or similar base to prevent it from sinking,

When unhooking the machine remove the jack pin and rotate the jack to the upright position and reinstall the pin.Crank the jack until the hitch is no longer supported by the drawbar of the tractor. The hitch pin can now be removed.

WARNING: Never use the jack without reinstalling the jack pin.

When hooking up the machine, install a proper hitch pin and secure it with a hairpin clip or comparable device, crankthe jack until the foot of the jack is fully raised. Remove the jack pin and rotate the jack so that the foot of the jack is tothe rear of the machine. Reinstall the jack pin.

figure 3.6deflector adjustments -locking pin, deflectorposition indicator,deflector latch handleand deflector releasehandle

deflector locking pin

deflector position indicator

deflector latch handledeflector release handle


3.4 Hitching the 2640 BALEBUSTER

WARNING: Do not operate the 2640 BALEBUSTER unless the tractor complies with thefollowing requirements:

1. Tractor has a minimum of 65 horsepower.2. Tractor has rollover protective structure and seatbelts.3. Tractor’s hydraulic system has two-way valves, and a minimum flow of 12 GPM @ 1500 psi.4. To assure adequate braking and steering control, the tractor must have a weight greater than

or equal to the weight of the 2640 BALEBUSTER and any bales it will transport.

To hitch the 2640 BALEBUSTER to a tractor, perform the following steps:

1. Adjust the tractor drawbar so that the distancefrom the end of the P.T.O. shaft on the tractor tothe center of the drawbar hitch pin hole shouldbe 16" (41 cm.), and the height for the top of thecenterline of the P.T.O. should be 8" Refer toFigure 3.7

2. Hitch the 2640 BALEBUSTER to the tractordrawbar. Adjust the hitch so machine is parallelwith ground.

3. The hitch pin should be sized to preventexcessive movement, and should extend throughall components of the hitch. The pin should besecured with a hairpin clip or suitable device toprevent the loss of the pin.

4. Raise the jack. Pull the lock pin and store in the transport position.

5. Attach the P.T.O. shaft to the tractor P.T.O. shaft. Depress coupling and slide the coupling onto thesplined shaft. Make sure the spring loaded safety catch is properly seated.

6. This machine is set up to operate on 1000 rpm only!

7. If required, install the safety chain. Check local regulations regarding safety chain requirements.

8. Connect the two hydraulic hoses from the hydraulic cylinder to one set of hydraulic couplers on thetractor. Connect the two hydraulic hoses from the bale conveyor speed valve to the second set ofhydraulic couplers on the tractor.

9. If equipped with optional grain tank, connect the two hydraulic hoses from the grain tank to the third setof hydraulic couplers on the tractor.

figure 3.7safe P.T.O. distance


3.5 Unhitching the 2640 BALEBUSTERTo unhitch the 2640 BALEBUSTER, perform the following steps:

1. Follow normal shut-down procedure.

2. Lower jack and secure. Raise the tongue off of the tractor draw bar.

3. Detach the P.T.O. shaft from the tractor.

4. Cycle the hydraulic control levers to release any pressure in the hydraulic hoses.

5. Detach the hydraulic hoses.

6. Remove the safety chain, if installed.

7. Remove the hitch pin.

3.6 Starting the machine

DANGER: After making all necessary hook-ups to tractor, be sure rotor chamber is clear of anysolid objects. Make sure any bystanders are away from the 2640 BALEBUSTER before engagingP.T.O., conveyor or loader. Flying objects can cause serious injury or death. Stay clear of dischargeside of machine unless operator has stopped tractor engine and machine has stopped rotating. Failureto follow these instructions may result in severe injury or death.

To start the machine, perform the following steps:

1. Unfold the rack into working position. Adjust the deflector to desired position.

2. Steps 3 through 5 are performed with the tractor at idle, and the operator at the tractors controls.

3. Engage the conveyor. Run the conveyor in forward and then in reverse. Check to be sure the conveyor isworking properly before attempting to shread a bale.

4. Raise the loader, and remove transport pins.

CAUTION: Look out for overhead hazards such as power lines.



5. Engage the P.T.O..

CAUTION: Engaging the P.T.O. with the tractor engine speed above an idle may damage the driveline components and the tractor P.T.O..

6. Increase tractor engine speed until the P.T.O. speed reaches 1000 RPM. Listen for noise and watch forvibration. If necessary, follow the shut down procedure, and make repairs before attempting to shred anybales.

7. Run the machine and cycle the loader to warm up the machine before shredding bales.


3.7 Loading the baleThe bale conveyor must not be running when a bale is lifted into the shredding chamber. (step3-5), dropping bales onto the moving conveyor slats may bend slats.

DANGER: If it is necessary to transport a second bale over uneven terrain, make sure anybystanders are away from the 2640 BALEBUSTER. Serious injury or death could result if the balerolls off the loader main frame loader supports.

STEP 1:Lower the bale loader part way down so you can so you can still see the end of the tine fork.Use the fork as a guide and back up to the first bale, with the bale loader in its lowest position, back upuntil the bale is loaded on the main frame loader supports

STEP 2: Slowly lift bale, until the flat end is frimly against the table. If you need to travel to the secondbale, transport with the bale loader on the main frame supports, use the bale as a guide to line up thesecond bale.

STEP 3-5: Slowly lift bale into the shredding chamber. Continue lifting the bale loader until it stops. Thecorrect position for shedding a single bale will help prevent spillage.

NOTE: If bale does not rotate forward the twine may be over the tine. Cut the twine at this time toprevent damage to the machine.

STEP 6: Load a second bale (if the first bale is on the main frame loader supports, use the bale as aguide to line up on the second bale). (If the first bale is in the shredding chamber use the conveyor andmove the bale to the left so you can look past it on the right side). Back trailer until bale is loaded on themain frame loader supports. Slowly lift the bale off the ground keeping the weight of the bale on the mainframe loader supports. This is the transport position for the second bale.

STEP 7: After the first bale is shredded, repeat steps, 3-5, loading and shredding the bale.

figure 3.8loading the bale

STEP 1 STEP 2 STEP 3

STEP 4 STEP 5 STEP 6


3.8 Shredding the bale

CAUTION: Avoid uneven terrain with bale loaded. Serious injury could result if machine isallowed to tip.

NOTE: Operating tractor at a P.T.O. speed of 1000 RPM enables the machine to do a better job ofchopping forage and also keeps a minimum of twine buildup on rotor. Twine buildup should be kept to aminimum to reduce fire hazard.

NOTE: Always operate slat conveyor to rotate bale in direction indicated by arrow on front shield.Reverse direction only if bale is lodged or hesitates to turn.

DANGER: If it is necessary to transport a second bale over uneven terrain, make sure any bystandersare away from the 2640 BALEBUSTER. Serious injury or death could result if the bale rolls off themain frame loader supports.

With a bale loaded into the shredding chamber, perform the following steps:

1. If necessary, adjust the deflector to the desired position.

2. Position the 2640 BALEBUSTER where you want to begin shredding the bale.

3. Engage the conveyor and move the bale to the left side of the machine. This will move the bale awayfrom the rotor for startup.

4. Machines hydraulic system performs two (2) functions. One function raises the bale lifter for loadingbales into machine. The second function powers bale conveyor by means of a hydraulic motor. Decreasingspeed allows flail knives to chop forage finer, increasing speed leaves forage coarser.

5. Engage the P.T.O., and increase tractor engine speed so that P.T.O. is at 1000 RPM.

6. Engage the bale conveyor, and check to see if baleis rotating in the proper direction. The properdirection of bale rotation is indicated by the balerotation decal located on the front of the 2640BALEBUSTER.


3.9 Twine RemovalTo remove twine from the rotor open clean out door - refer to section 3.3.6. Using a hacksaw with a fine tooth blade isone method of cutting the twine and works with all types of twine.

3.10 Transporting the 2640 BALEBUSTERThis machine is designed to fold for ease of transportation and storage. The rack and deflector assembly folds inside ofbale chamber.

DANGER: Do not remove transport pins until the hydraulic hoses have been charged and thecylinder fully extended. Failure to follow these instructions may result in severe personal injury ordeath.


To prepare the 2640 BALEBUSTER for transport, perform the following steps:

1. Raise the loader and move the loader transport pinsto the desired position. (Fully raised, partiallyraised) See section 3.3.11 “Loader Transport Pinadjustment” for more information.

2. Release the hydraulic pressure and lower the loaderuntil it rests on the pins.

3. Pivot the deflector into the tub to insure eight feetfour inches (8’4”) towing width.

figure 3.9removing twine from therotor with a fine toothhacksaw

deflectorpositionindicator

figure 3.10deflector in the transport position


3.11 Storing the 2640 BALEBUSTER

WARNING: When preparing machine for storage, use normal shut-down procedure.

To prepare the 2640 BALEBUSTER for storage, perform the following steps:

1. Clean all mud, dirt, grease and other foreign material from the exterior of the machine. Cut all twine offfrom around the rotor. Wash the complete machine. If washing the 2640 BALEBUSTER with a highpressure washer, keep the nozzle away from the sealed bearings. To inhibit rusting repaint places wherebare metal is exposed.

2. If equipped with the optional grain tank, clean out the tank and auger.

3. Place the jackstand in the down and in locked position. Block the rear axle up taking the weight off thetires, but do not deflate the tires. If possible, store the machine in a dry, protected place. If it is necessaryto store the machine outside, cover it with waterproof canvas, plastic, or other suitable protectivematerial.

4. Coat exposed lift cylinder rod with grease. Oil chains on conveyor. Lubricate thoroughly according tolubrication instructions. Repack wheel bearings.

5. Check the machine for any worn or broken parts. By ordering parts now, you will avoid delays when it istime to remove the machine from storage. When ordering parts always specify machine serial number andthe part number of the replacement part. Part numbers can be found in the parts section of this manual.

3.12 Removing the 2640 BALEBUSTER from storageTo remove the 2640 BALEBUSTER from storage, preform the following steps:

1. Remove all protective coverings.

2. Remove blocking from under 2640 BALEBUSTER. Check tire pressure.

3. Lubricate machine in accordance with lubrication instructions found in this manual.

4. Check all hydraulic hoses for deterioration and, if necessary, replace. tighten any loose bolts, nuts andhydraulic fittings.

5. Follow pre-starting inspection instructions.


SECTION 4: LubricationThe operator should make a check of all grease fittings on the unit before beginning to operate it so as to becomefamiliar with their location and the correct service schedule.

WARNING: Use normal shut-down procedure (page 17) before lubricating machine.

4.1 LubricationUse only a high quality, #2 multi-purpose grease when lubricating the unit. Make sure all fittings and the nozzle of thegrease applicator are clean before applying the grease. If any grease fittings are missing, replace them immediately.

Machine has 19 points to lubricate with grease gun every fifteen (15) hours of operating time.

1. Rotor bearings - 2 places.

2. P.T.O. universal joints - 4 places.

3. Telescoping shafts - 2 places.

4. Pivot points on loader frame - 5 places

5. Bearings on slugbar adjustment - 2 places.

6. Bale conveyor - 2 places

7. Deflector pivot - 2 places

8. Wheel bearings - Replace annually

A. As many as seven (7) pumps of grease are required to purge all cross and bearing lube points with freshgrease.

B. Telescoping members require enough grease to maintain a smooth sliding action. When telescopingmembers become contaminated with dirty grease, they should be inspected and cleaned to insure smoothoperation.

C. Shield components should be lubed and inspected to insure all components are in working condition orare replaced if damaged. A properly maintained shield will inhibit dirt from contaminating telescopingmembers.


rotor bearinglubrication point 1 of 2(ref. 1)

P.T.O. universal jointlubrication point 1 of 4(ref. 2)

P.T.O. universal jointlubrication point 2 of 4(ref. 2)

figure 4.1P.T.O. lubrication

figure 4.2Loader Framelubrication points

telescoping shafts(ref. 3)

loader frame pivotlubrication points3 of 3(ref. 4)

slug bar adjustmentbearing lubricationpoint 1 of 2(ref. 5)

figure 4.3slugbar adjustmentbearing lubrication point


bale conveyor bearinglubrication points 2 of 2(ref. 6)

figure 4.5deflector pivotlubrications points

figure 4.6bale conveyor bearinglubrication point

deflector pivotlubrications points 2 of 2(ref. 7)

slug bar adjustmentbearing lubricationpoint 2 of 2(ref. 5)

rotor bearinglubrication point 2 of 2(ref. 1)

figure 4.4slugbar adjustmentbearing and rotor bearinglubrication points


4.2 Grain tank (Option)Lubricate the auger drive chain and auger bearings after every 15 hours of use.

auger drive chain and lubrication zerk accesspanel and shield

auger drive bearing lubrication zerk

figure 4.6roller chain lubrication

roller chain lubrication

4.3 General appearance

Clean all mud, dirt, grease and other foreign material from the exterior of the machine. Cut all twine off the rotor.Wash the entire machine. If washing the 2640 BALEBUSTER with a high-pressure washer, keep the nozzle awayfrom the sealed bearings. Repaint places where bare metal is exposed.


Section 5: Troubleshooting

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Section 6: 2640 Balebuster Options

6.1 Grain tank Operation (Option)

WARNING: DO NOT climb into hopper, you could become trapped or injured by rotating augers.Before operating the “Grain tank” make sure all shields are in place.

The grain tank is used for top-dressing feed supplements or can be use independently for supplement feeding.

grain tank flowcontrol valve

grain tank

hopper lid

rotationindicator

Hookup and Operation

Attach the hydraulic hoses to the tractor. Before filling thehopper with supplement, operate the augers to ensure that theyrotate in the proper direction. There is an indicator arrowlocated on auger shaft at the front of the machine to showproper rotation and to serve as a visual indicator, that thehopper is in operation.

Follow the calibration procedure in this section, before feedingany supplement to ensure a proper feed ration.

The hopper should be filled using an auger. The hopper canalso be filled manually, but from an elevated platform or othersuitable structure.


auger extensiontube

lid opener handlelock pin

6.2 Grain tank (Option) Calibration Procedure

Step 1. Acquire the following information needed to fill out the calibration worksheet.

A. The amount of hay (lbs.) that you feed per animal at each feeding time.

B. The amount of feed supplement (lbs.) that you feed per animal at each feeding time.

C. The average weight (lbs.) of the bales that are to be supplemented.

D. The average time (min.) required to process a bale that is to be supplemented.

E. The density (lbs. per bushel) of the feed supplement.

Step 2. Input the above information into the calibration worksheet (page 44) and calculate the “RequiredHopper Feed Rate” to obtain the desired supplement to feed ratio.

Step 3. With the bale processor properly attached to the tractor operate the hopper making sure that bothaugers operate properly. While feeding and calibrating, the auger must rotate in the directionindicated by the arrow on the indicator wheel located at the front of the hopper.

Step 4. Using line 7 from worksheet set the flow valve at the baseline setting using the chart on facingpage.*

Step 5. Fill the hopper with the feed supplement.

Step 6. With the tractor running at operating speed, operate the augers and collect the supplement,measuring the time required to fill a container. Adjust the flow valve up or down until the desiredrate is obtained.

The hopper lid can be opened and closed easily from theground. Remove the locking pin and raise the lid openerhandle and pin in the upright position. To close the lid,reverse the procedure and lock in the closed position toprevent damage to the lid.

The auger extension tube lowers and raises in and out ofoperating position automatically when the rack is folded andunfolded.

The supplement may become lodged or compacted if left inhopper for extended periods of time. This may causedamage to the augers. Clean out the hopper and auger tubesbefore machine is put into storage. A removable clean-outplate is provided under the auger junction.

WARNING: DO NOT attempt to fill hopper by climbing on the machine.


* This chart is for a baseline setting only and should not be considered accurate because ofvariances in tractor hydraulic flows and pressures. The hopper must be recalibrated if thetractor is changed.


Line 1. The amount of hay that is fed to each animal, in pounds, on a daily basis.Example: Each animal is fed 40 lbs. of hay each day.

Line 2. The amount of feed supplement that is fed to each animal, in pounds, on a daily basis.Example: Each animal is fed 5 lbs. of feed supplement each day.

Line 3. Feed Ratio Per Animal: This result gives the amount of hay fed to each animal, in pounds, per1 pound of feed supplement.

Line 4. The average weight of the bales that are to be processed while being supplementedExample: The average weight of the bales is 1200 pounds.

Line 5. The average time it takes to process a bale that is to be processed while being supplemented.Example: The average time it takes to process a bale is 4 minutes.

Line 6. Bale Processing Rate: This result gives the amount of hay processed, in pounds, per minute.

Line 7. Required Hopper Feed Rate: This is the amount of grain the hopper must feed out to maintainthe desired “Feed Ratio Per Animal”, in pounds of feed supplement per minute.

Line 8. The density of the feed supplement, in pounds per bushel.Example: The density of the feed supplement is 50 pounds per bushel.

Line 9. Converts Line 7 (Required Hopper Feed Rate) into a feed rate of bushels of supplement permin.

Line 10. Converts Line 9 into a feed rate of gallons of supplement per min.

Line 11. Converts Line 10 into the time required to fill, a 1 gallon container, in seconds per gallon.


Section 7: Maintenance

Precautions are required for welding on machines with electronic components. Electronic components including but notlimited to: electronic scales

Proper welding procedures are necessary in order to avoid damage to the components, their sensors, and associatedcomponents.

When possible, remove the parts to be welded from the machine.

If not possible to remove the parts, follow the following procedure:

NOTE: Do not ground the welder to electrical components listed above, sensors, or wiring. Impropergrounding can also damage bearings or hydraulic components. Clamp the ground cable from thewelder to the part that will be welded. Place the clamp as close as possible to the weld. This will helpreduce the possibility of damage.

1. Unhitch the Balebuster from the tractor.

2. Disconnect the connectors from the electronic scale. Move the connectors to a position that will not allowthe connectors to accidentally move back and make contact with any of the pins.

3. Connect the welding ground cable directly to the part that will be welded. Place the ground cable as closeas possible to the weld in order to reduce the possibility of welding current damage to bearings, hydrauliccomponents, and electrical components.

NOTE: If the electrical/electronic components are used as a ground for the welder, or electrical/electronic components are located between the welder ground and the weld, current flow from thewelder could damage the components.

4. Protect the wiring harnesses and hydraulic lines from welding debris and spatter.

5. Use standard techniques to weld the materials.

7.1 Welding Procedure

Balebuster Welding Procedures For Machines With The Weigh Scale Option


Appendix A: WARRANTYDuratech Industries International Inc. warrants to the original purchaser for one year frompurchase date that this product will be free from defects in material and workmanship whenused as intended and under normal maintenance and operating conditions. This warranty islimited to the replacement of any defective part or parts returned to our factory inJamestown, N.D., within thirty (30) days of failure.

This warranty shall become void if in DuraTech Industries International, Inc.’s., judgmentthe machine has been subject to misuse, negligence, alterations, damaged by accident orlack of required normal maintenance, or if the product has been used for a purpose forwhich it was not designed.

All claims for warranty must be made through the dealer which originally sold the productand all warranty adjustments must be made through same.

This warranty does not apply to tires or bearings or any other trade accessories notmanufactured by DuraTech Industries International Inc.’s.. Buyer must rely solely on theexisting warranty, if any, of these respective manufactures.

DuraTech Industries International Inc., shall not be held liable for damages of any kind,direct, contingent, or consequential to property under this warranty. DuraTech IndustriesInternational Inc., cannot be held liable for any damages resulting form causes beyond itscontrol. DuraTech Industries International Inc., shall not be held liable under this warrantyfor loss of crops, or rental costs or any expense or loss for labor or supplies.

DuraTech Industries International Inc., reserves the right to make changes in material and/ordesigns of this product at any time without notice.

All other warranties made with respect to this product, either expressed or implied, arehereby disclaimed by DuraTech Industries International Inc.


Appendix B: 2640 Specifications

GenerGenerGenerGenerGeneral specifal specifal specifal specifal specificaicaicaicaicationstionstionstionstionsTractor H.P. Required ........................................................................... Min. 65 H.P.Capacity .........................................................6 Ft. Long x 6-1/2 Ft. Dia., 2000 Lbs.Rotor Length ........................................................................................................ 78"Rotor Diameter .............................................................................................. 25-1/2"Rotor Bearings - Ball ....................................................................................... 1-3/4"Knives - Heat-Treated ............................................................................................ 30Wheel - Taper Roller Bearings - Tire Size ............................................ 12.5x15-8ply

Working Position 1 Bale Height .......................................................................... 129" Length ............................................................................................................ 165" Width .............................................................................................................. 132"

Working Position 2 Bales Height ......................................................................... 119" Length ........................................................................................................... 250" Width ............................................................................................................. 132"

Transport Position:Length ................................................................................................................. 165"Width .............................................................................................................101-1/2"Height .................................................................................................................. 129"Weight ........................................................................................................ 4180 Lbs.P.T.O ........................................................................................................ 1000 RPMDual Hydraulics (single hydraulic system optional) ...................................... 1500 psiCylinder 4-1/2” x 24" Double Acting

Options

• Hydraulic Deflector

• Shredder Extension

• Wide Deflector Belt

• Taillight

• Fender

• Grain Tank

• Loader Wing L.H.

• Scale


Appendix C: Grain tank (Option)Specifications

Option Wt. ...................................................................................... 650 lbs (approx)Hopper Capacity ............................................................................................... 21 buMax Weight Capacity .................................................................................. 1300 lbsMax supplement Delivery rate ..................................................................3.5 bu/minHyd. Press. Req ............................................................................................ 1500 psiHyd. Flow Req. .............................................................................................. 12 gpm

26402640264026402640BALEBUSTER


Part 2:Parts Reference

TMTMTMTMTM

49

50 2 6 4 0 B A L E B U S T E R P A R T S R E F E R E N C E

S H R E D D E R A S S E M B L Y

512 6 4 0 B A L E B U S T E R P A R T S R E F E R E N C E

ITEM PART NO. QTY. DESCRIPTION

S H R E D D E R A S S E M B L Y

1 2000514 2 BRG\PB\1-3/4\2BOLT\MALLEABLE2 2000813 1 CLLR\SHFT\1-1/2\SET3 4800018 10 BOLT\HEX\1/2X1-1/44 4800033 4 BOLT\HEX\3/4X25 4800070 4 BOLT\HEX\1/2X2-1/26 4800071 4 BOLT\HEX\5/16X1-1/47 4800082 14 BOLT\HEX\1/2X1-1/28 4800098 5 BOLT\HEX\3/8X1-1/4\NC9 4800100 30 BOLT\HEX\5/8X49HVY 4800598 HVY OPT BOLT\HEX\5/8X4\NF\GR810 4800101 2 BOLT\HEX\1/4X2-1/211 4800142 2 BOLT\HEX\3/8X1-3/412 4800143 2 SCR\SET\ALN\3/8X3/8\NC13 4800220 4 SCR\RD\SLOT\3/16x3/4\nc14 4800302 1 SCR\PAN\SLOT\1/4X1/2\NC15 4800483 5 BOLT\CRG\5/8X2\NC16 4800587 2 SCR\RD\SLOT\#10-24X117 4800911 2 PIN\LYNCH\1/4X2-1/2\18 4900001 28 NUT\HEX\1/2\NC19 4900002 5 NUT\HEX\3/8\NC20 4900003 4 NUT\HEX\5/16\NC21 4900004 4 NUT\HEX\3/4\NC22 4900009 2 NUT\HEX\1/4\NC23 4900012 35 NUT\TPLCK\5/8\NC23HVY 4900143 HVY OPT NUT\TPLCK\5/8\NF\GR824 4900023 4 NUT\TPLCK\3/8\NC25 4900072 2 NUT\HEX\#10\NC26 4900084 1 NUT\TPLCK\1/4\NC27 4900146 4 NUT\TPLCK\#12\NC28 5000001 10 WASH\FLAT\3/829 5000004 42 WASH\FLAT\1/230 5000005 4 WASH\FLAT\3/431 5000006 28 WASH\LOCK\1/232 5000012 4 WASH\LOCK\3/433 5000019 5 WASH\LOCK\3/834 5000022 4 WASH\LOCK\5/1635 5000023 4 WASH\FLAT\5/1636 5000024 2 WASH\LOCK\1/437 5000071 2 WASH\LOCK;EXT\STAR\#1038 5200009 30 FLAIL\BB\838HVY 5200012 HVY OPT HMMR\FLAIL\8"\HEAVY39 6100002 3 SPRING\COMP\.072W\11/16OD\2-1/8LONG for SN 26BJ125240 to 26BJ16524039 6100002 2 SPRING\COMP\.072W\11/16OD\2-1/8LONG for SN 26BJ163240 and up40 6200021 1 KEY\SQ\3/8X1-1/2\HARDEND41 7500223 30 BUSHING\FLAIL42 7501045 2 LATCH\ADJ\OTC\4"GRIP43 7501049 2 CUSH\RBBR\7/8"ODX1/2"T44 7501050 2 PLATE\SICKLE45 8100036 1 MNT\MTR\HYD46 8100762 1 RTR\FLAIL\78-3/8\264047 8100763 5 BAR\SLUG\ADJ48 8100765 1 SHFT\ADJ\SLUGBAR49 8100777 1 BRKT\BRG\FRONT\SLUGBAR for SN 26BJ125240 to 26BJ16524049 8101038 1 BRKT\INDEX\SLUGBAR for SN 26BJ163240 and up50 8100778 1 BRKT\BRG\REAR\RTR51 8100789 1 HANDLE\ADJ\SLUGBAR for SN 26BJ125240 to 26BJ16524051 8101051 1 HANDLE\ADJ\SLUGBAR for SN 26BJ163240 and up52 8100793 1 CHNNL\STRIPPER\SHREADER53 8100795 1 DOOR\SHREADER for SN 26BJ125240 to 26BJ16524053 8101058 1 DOOR\SHREADER for SN 26BJ163240 and up54 8100809 1 BRKT\BRG\REAR\SLUGBAR for SN 26BJ125240 to 26BJ16524054 8101039 1 BRKT\BRG\SLUGBAR for SN 26BJ163240 and up55 8100817 1 BRKT\LATCH\SHLD\PTO56 8100820 1 BRKT\HANDLE\LATCH for SN 26BJ125240 to 26BJ16524056 8101050 1 BRKT\HANDLE\LATCH for SN 26BJ163240 and up57 8100822 1 SPACER\LATCH\SLUGBAR for SN 26BJ125240 to 26BJ16524057 deleted for SN 26BJ163240 and up58 8100876 1 SHLD\BRG\REAR\RTR59 8100877 1 LATCH\SHLD\BRG\REAR\RTR60 8100879 1 MNT\SHLD\REAR\BRG\RTR61 8101008 1 SHLD\REAR\SHRDR\264062 8101010 1 SHREADER\2640 for SN 26BJ125240 to 26BJ16524062 8101059 1 SHREADER\2640 for SN 26BJ163240 and up


S H R E D D E R A S S E M B L Y - D E T A I L A



S H R E D D E R A S S E M B L Y - D E T A I L A

1 2000514 2 BRG\PB\1-3/4\2BOLT\MALLEABLE8100890 as needed SHM\10GA\BRG\RTR8100891 as needed SHM\16GA\BRG\RTR

2 2000813 1 CLLR\SHFT\1-1/2\SET3 4800018 10 BOLT\HEX\1/2X1-1/44 4800033 4 BOLT\HEX\3/4X25 4800070 4 BOLT\HEX\1/2X2-1/26 4800071 4 BOLT\HEX\5/16X1-1/47 4800082 14 BOLT\HEX\1/2X1-1/28 4800098 5 BOLT\HEX\3/8X1-1/4\NC9 4800100 30 BOLT\HEX\5/8X49HVY 4800598 HVY OPT BOLT\HEX\5/8X4\NF\GR810 4800101 2 BOLT\HEX\1/4X2-1/211 4800142 2 BOLT\HEX\3/8X1-3/412 4800143 2 SCR\SET\ALN\3/8X3/8\NC13 4800220 4 SCR\RD\SLOT\3/16x3/4\nc14 4800302 1 SCR\PAN\SLOT\1/4X1/2\NC15 4800483 5 BOLT\CRG\5/8X2\NC16 4800587 2 SCR\RD\SLOT\#10-24X117 4800911 2 PIN\LYNCH\1/4X2-1/2\18 4900001 28 NUT\HEX\1/2\NC19 4900002 5 NUT\HEX\3/8\NC20 4900003 4 NUT\HEX\5/16\NC21 4900004 4 NUT\HEX\3/4\NC22 4900009 2 NUT\HEX\1/4\NC23 4900012 35 NUT\TPLCK\5/8\NC23HVY 4900143 HVY OPT NUT\TPLCK\5/8\NF\GR824 4900023 4 NUT\TPLCK\3/8\NC25 4900072 2 NUT\HEX\#10\NC26 4900084 1 NUT\TPLCK\1/4\NC27 4900146 4 NUT\TPLCK\#12\NC28 5000001 10 WASH\FLAT\3/829 5000004 42 WASH\FLAT\1/230 5000005 4 WASH\FLAT\3/431 5000006 28 WASH\LOCK\1/232 5000012 4 WASH\LOCK\3/433 5000019 5 WASH\LOCK\3/834 5000022 4 WASH\LOCK\5/1635 5000023 4 WASH\FLAT\5/1636 5000024 2 WASH\LOCK\1/437 5000071 2 WASH\LOCK;EXT\STAR\#1038 5200009 30 FLAIL\BB\838HVY 5200012 HVY OPT HMMR\FLAIL\8"\HEAVY39 6100002 3 SPRING\COMP\.072W\11/16OD\2-1/8LONG for SN 26BJ125240 to 26BJ16524039 6100002 2 SPRING\COMP\.072W\11/16OD\2-1/8LONG for SN 26BJ163240 and up40 6200021 1 KEY\SQ\3/8X1-1/2\HARDEND41 7500223 30 BUSHING\FLAIL42 7501045 2 LATCH\ADJ\OTC\4"GRIP43 7501049 2 CUSH\RBBR\7/8"ODX1/2"T44 7501050 2 PLATE\SICKLE45 8100036 1 MNT\MTR\HYD46 8100762 1 RTR\FLAIL\78-3/8\264047 8100763 5 BAR\SLUG\ADJ48 8100765 1 SHFT\ADJ\SLUGBAR49 8100777 1 BRKT\BRG\FRONT\SLUGBAR for SN 26BJ125240 to 26BJ16524049 8101038 1 BRKT\INDEX\SLUGBAR for SN 26BJ163240 and up50 8100778 1 BRKT\BRG\REAR\RTR51 8100789 1 HANDLE\ADJ\SLUGBAR for SN 26BJ125240 to 26BJ16524051 8101051 1 HANDLE\ADJ\SLUGBAR for SN 26BJ163240 and up52 8100793 1 CHNNL\STRIPPER\SHREADER53 8100795 1 DOOR\SHREADER for SN 26BJ125240 to 26BJ16524053 8101058 1 DOOR\SHREADER for SN 26BJ163240 and up54 8100809 1 BRKT\BRG\REAR\SLUGBAR for SN 26BJ125240 to 26BJ16524054 8101039 1 BRKT\BRG\SLUGBAR for SN 26BJ163240 and up55 8100817 1 BRKT\LATCH\SHLD\PTO56 8100820 1 BRKT\HANDLE\LATCH for SN 26BJ125240 to 26BJ16524056 8101050 1 BRKT\HANDLE\LATCH for SN 26BJ163240 and up57 8100822 1 SPACER\LATCH\SLUGBAR for SN 26BJ125240 to 26BJ16524057 deleted for SN 26BJ163240 and up58 8100876 1 SHLD\BRG\REAR\RTR59 8100877 1 LATCH\SHLD\BRG\REAR\RTR60 8100879 1 MNT\SHLD\REAR\BRG\RTR61 8101008 1 SHLD\REAR\SHRDR\264062 8101010 1 SHREADER\2640 for SN 26BJ125240 to 26BJ16524062 8101059 1 SHREADER\2640 for SN 26BJ163240 and up


S H R E D D E R A S S E M B L Y - D E T A I L B


S H R E D D E R A S S E M B L Y - D E T A I L C


S H R E D D E R A S S E M B L Y - D E T A I L D


W I N G A N D L O A D E R A S S E M B L Y S N 2 6 B J 1 2 5 2 4 0 - 2 6 B J 1 6 5 2 4 0



1 3800043 5 FTG\LUB\1/8MPXZRK\SHORT2 4800056 2 PIN\HAIR\3/16(#3)3 4800082 4 BOLT\HEX\1/2X1-1/24 4800187 2 BOLT\HEX\1X65 4800471 2 BOLT\HEX\1X7\NC6 4800633 2 BOLT\HEX\1X5-1/2\NC\GR5\PLT7 4800919 2 BOLT\HEX\1X6-1/2\GR5\NC8 4900001 4 NUT\HEX\1/2\NC9 4900127 8 NUT\TPLCK\1\NC10 5000004 8 WASH\FLAT\1/211 5000006 4 WASH\LOCK\1/212 8100769 1 TINE\L\JJ13 8100770 1 TINE\R\JJ14 8100794 2 PIN\LOCK\TRANSPORT15 8100992 1 FRM\LOADER\LOWER\16 8100999 1 LOADER\UPPER\17 8101009 1 WING\LOADER\264018 D1013183 3 1-1/2” HEX WASHER WELDED PIECE

W I N G A N D L O A D E R A S S E M B L Y S N 2 6 B J 1 2 5 2 4 0 - 2 6 B J 1 6 5 2 4 0


W I N G O P T I O N A S S E M B L Y S N 2 6 B J 1 2 5 2 4 0 - 2 6 B J 1 6 5 2 4 0



1 4800082 8 BOLT\HEX\1/2X1-1/22 4900001 8 NUT\HEX\1/2\NC3 5000004 16 WASH\FLAT\1/24 5000006 8 WASH\LOCK\1/25 8101009 2 WING\LOADER\2640

W I N G O P T I O N A S S E M B L Y S N 2 6 B J 1 2 5 2 4 0 - 2 6 B J 1 6 5 2 4 0


L O A D E R A S S E M B L Y S N 2 6 B J 1 6 5 3 4 0 & U P



L O A D E R A S S E M B L Y S N 2 6 B J 1 6 5 3 4 0 & U P

1 3800043 5 FTG\LUB\1/8MPXZRK\SHORT2 4800056 2 PIN\HAIR\3/16(#3)3 4800187 2 BOLT\HEX\1X64 4800471 2 BOLT\HEX\1X7\NC5 4800633 2 BOLT\HEX\1X5-1/2\NC\GR5\PLT6 4800919 2 BOLT\HEX\1X6-1/2\GR5\NC7 4900127 8 NUT\TPLCK\1\NC8 8100769 1 TINE\L\JJ9 8100770 1 TINE\R\JJ10 8100794 2 PIN\LOCK\TRANSPORT11 8100992 1 FRM\LOADER\LOWER\12 8100999 1 LOADER\UPPER\

not shown8101161 UPDATE\KIT\2640


R A C K A N D D E F L E C T O R A S S E M B L Y



R A C K A N D D E F L E C T O R A S S E M B L Y

1 3800043 2 FTG\LUB\1/8MPXZRK\SHORT2 4800003 9 BOLT\HEX\3/8X13 4800068 2 BOLT\HEX\1/2X34 4800082 4 BOLT\HEX\1/2X1-1/25 4800135 4 BOLT\HEX\1/2X3-1/26 4800178 2 BOLT\HEX\1/2X1-3/47 4800251 2 BOLT\HEX\1/2X2-1/4\NC8 4900001 8 NUT\HEX\1/2\NC9 4900002 9 NUT\HEX\3/8\NC10 4900014 8 NUT\TPLCK\1/2\NC11 5000001 9 WASH\FLAT\3/812 5000004 2 WASH\FLAT\1/213 5000006 6 WASH\LOCK\1/214 5000019 9 WASH\LOCK\3/815 6100036 1 1 O.D. X 4 5/16 SPRING16 7500812 1 ROD\ARM17 8100726 1 SHLD\LATCH\DFLCTR18 8100727 2 BSHNG\LATCH\DFLCTR19 8100751 1 MNT\REAR\DFLCTR\II20 8100752 1 MNT\FRONT\W-SPROCKET\II21 8100784 1 RACK\CURVED\70-1/422 8100785 1 DFLCTR\0023 8100791 1 BELT\DFLCTR\73-3/424 8100807 1 STRAP\RACK\FRONT25 8100808 2 SHIM\FLAT\DEFLECTOR26 8101030 2 STRAP\RACK\FRONT\W-BUSHING27 8101001 1 LATCH\DFLCTR\ASSY\264027A 4800641 PIN\LOCK\SELF\1/2X2-1/2\RING\ZINC-PLTD27B 4800642 RIV\POP\STL\3/16X11/1627C 7800822 replaced by 8101031 and 4800392

8101031 1 CABLE\1/8"X20"\21GT4800392 2 CBL\SLV\1/8

27D 8101000 BRACKET\LATCH\DFLCTR\II28 8101011 1 RACK\STRAP\REAR\W-STOP


C O N V E Y O R A S S E M B L Y



C O N V E Y O R A S S E M B L Y

1 1000088 3 SPKT\662\7\1\IDLER\CA2 1000089 3 SPKT\662\7\1\1/4KW\DR2a 4800143 6 SCR\SET\ALN\3/8X3/8\NC3 1100103 3 CHAIN\620CA\CL3a 1100142 3 CHAIN\620CA\CL\W/LUG4 1100150 3 CHAIN\620CA\53\W/ATTCH5 2000310 2 BRG\FLG\CAST\1-1/4\2BOLT6 2000809 12 CLLOR\SHFT\1\(SET)7 4800071 4 BOLT\HEX\5/16X1-1/48 4800082 6 BOLT\HEX\1/2X1-1/29 4800098 10 BOLT\HEX\3/8X1-1/4\NC10 4800238 1 SCR\SET\SQ\3/8X1-1/4\NC11 4800393 54 BOLT\HEX\5/16X7/8\GR812 4900001 6 NUT\HEX\1/2\NC13 4900002 10 NUT\HEX\3/8\NC14 4900003 4 NUT\HEX\5/16\NC15 4900026 1 NUT\JAM\3/8\NC16 4900099 54 NUT\TPLCK\5/16\GR8\NC17 4900104 8 NUT\JAM\3/4\NC18 5000001 20 WASH\FLAT\3/819 5000004 12 WASH\FLAT\1/220 5000006 6 WASH\LOCK\1/221 5000019 10 WASH\LOCK\3/822 5000022 4 WASH\LOCK\5/1623 5000023 4 WASH\FLAT\5/1624 6200005 3 KEY\SQ\1/4X1-1/225 8100171 4 PL\RUB\CHAIN\CNVYR for SN 26BJ125240 to 26BJ165240

8101052 2 SLIDE\CNVYR for SN 26BJ165340 and up26 8100449 2 BRKT\SHLD\TWINE27 8100570 9 SLAT\CNVYR\3CH\256 for SN 26BJ125240 to 26BJ165240

8101053 9 SLAT\CNVYR\3CH for SN 26BJ165340 and up28 8100585 2 BRKT\SHFT\DRIVE\CNVYR

7500147 1" ID OILITE BUSHING (replacement bushing for 8100585)29 8100590 1 PL\RUB\CHAIN\CNVYR for SN 26BJ125240 to 26BJ165240

30 8100779 1 SHFT\IDLER\CNVYR31 8100780 1 SHFT\DRIVE\76\CNVYR32 8100781 2 MNT\CNVYR\3\BRK for SN 26BJ125240 to 26BJ165240

8101048 2 MNT\CNVYR\3\BRK for SN 26BJ165340 and up33 8101061 1 CNVYR\FRM\70-1/2\HEAVY for SN 010120 to 26BJ165240

8101049 1 CNVYR\FRM\70-1/2 for SLAT 8101053 for SN 26BJ165340 and up

34 8100783 1 BRKT\SHAFT\IDLER\CNVYR35 8101022 1 BRKT\SHAFT\IDLER\CNVYR

51 1000029 2 SPKT\B\50\14\1\1/4KW1000233 2 SPKT\CPLNG\60\12\1\HT\ for SN 26BJ165340 and up

52 1100026 1 CHAIN\50DBL\13 for SN 26BJ125240 to 26BJ16524053 1100099 1 CHAIN\50DBL\CL for SN 26BJ125240 to 26BJ16524052 & 53 1100240 CHAIN\60\12\CPLNG\W-CL for SN 26BJ165340 and up54 3900025 1 MTR\HYD\17.9\H\A;MNT\7/8FOR\1SFT55 6200014 1 KEY\SQ\1/4X1-1/456 6200011 1 KEY\WDF\1/4X1\#15\808

8101054 CNVYR\ASSY\3CH\SN165340+ (for SN 165340 and up)

NOT SHOWN8100799 CNVYR\ASSY\3CH\70-1/2 (for SN 165339 and Below)


M A I N F R A M E A S S E M B L Y



M A I N F R A M E A S S E M B L Y

1 2001041 2 BRG\CYL\1-3/4\W-ECC2 2600624 2 15 X 8 6-BOLT WHEEL3 2900069 2 HUB\6BOLT\631\COMP4 3600334 1 COMPLETE PTO 44R5 3600339 1 JOINT\ASSY\55R\TELE\COMP6 4700777 5 CLMP\HOSE\1/27 4800068 1 BOLT\HEX\1/2X38 4800082 1 BOLT\HEX\1/2X1-1/29 4800098 2 BOLT\HEX\3/8X1-1/4\NC10 4800146 3 BOLT\HEX\3/8X211 4800156 1 BOLT\HEX\3/8X312 4800178 8 BOLT\HEX\1/2X1-3/413 4800248 2 BOLT\HEX\3/4X614 4800302 2 SCR\PAN\SLOT\1/4X1/2\NC15 4800350 8 BOLT\HEX\5/8X2-1/416 4800562 1 BOLT\HEX\3/4X5\GR8\NC17 4800574 4 SCR\RD\SLOT\#10-24X1/218 4800587 2 SCR\RD\SLOT\#10-24X119 4800592 2 BOLT\HEX\1/2X3-1/420 4900001 9 NUT\HEX\1/2\NC21 4900002 4 NUT\HEX\3/8\NC22 4900005 8 NUT\HEX\5/8\NC23 4900014 3 NUT\TPLCK\1/2\NC24 4900023 2 NUT\TPLCK\3/8\NC25 4900072 6 NUT\HEX\#10\NC26 4900084 2 NUT\TPLCK\1/4\NC27 4900139 3 NUT\TPLCK\3/4\GR8\NC28 5000001 4 WASH\FLAT\3/829 5000003 8 WASH\LOCK\5/830 5000004 1 WASH\FLAT\1/231 5000006 9 WASH\LOCK\1/232 5000019 4 WASH\LOCK\3/833 5000071 6 WASH\LOCK;EXT\STAR\#1034 5800623 1 JACK\5000LB\SWIVEL-STYLE35 6200020 3 KEY\SQ\3/8X2-1/4\HARDEND36 7500170 1 HOSE MINDER37 7500360 4 GROMMET 1.75IDX.25MT38 7501047 1 HITCH\BASE\#3\PPI\1"PIN39 7501048 1 HITCH\CLEVIS\PPI\1"PIN40 7501049 2 CUSH\RBBR\7/8"ODX1/2"T41 8100597 1 SHAFT\CONVERSION KIT\P.T.O. FRONT42 8100761 2 SPNDL\BOLTON\MAIN FRM43 8100772 1 MNT\BRG\PTO44 8100957 1 SHLD\PTO\46"45 8100961 2 BRKT\CATCH\SHLD\PTO46 8100990 1 MNFRM\264047 8101003 1 MAINFRAME\ASSY48 8101004 1 MNT\STD\BRG\CHNNL49 2000808 2 LOCK COLLAR included in 200104150 2600046 2 TIRE\12.5LX15\8PLY\IMPLEMENT RIB50 2600041 TIRE\31X10.5X15 HIGHWAY TIRE51 7500606 2 LATCH\RBBR\652 D1014513 1 WELDMENT\CROSS MEMBER

8100846 MNT\BRG\ASSY\W-ECC (includes 1, 43, & 49)5800604 WELD ON BELL


M A I N F R A M E A S S E M B L Y - D E T A I L A



M A I N F R A M E A S S E M B L Y - D E T A I L A

1 2001041 2 BRG\CYL\1-3/4\W-ECC2 2600624 2 15 X 8 6-BOLT WHEEL3 2900069 2 HUB\6BOLT\631\COMP4 3600334 1 COMPLETE PTO 44R5 3600339 1 JOINT\ASSY\55R\TELE\COMP6 4700777 5 CLMP\HOSE\1/27 4800068 1 BOLT\HEX\1/2X38 4800082 1 BOLT\HEX\1/2X1-1/29 4800098 2 BOLT\HEX\3/8X1-1/4\NC10 4800146 3 BOLT\HEX\3/8X211 4800156 1 BOLT\HEX\3/8X312 4800178 8 BOLT\HEX\1/2X1-3/413 4800248 2 BOLT\HEX\3/4X614 4800302 2 SCR\PAN\SLOT\1/4X1/2\NC15 4800350 8 BOLT\HEX\5/8X2-1/416 4800562 1 BOLT\HEX\3/4X5\GR8\NC17 4800574 4 SCR\RD\SLOT\#10-24X1/218 4800587 2 SCR\RD\SLOT\#10-24X119 4800592 2 BOLT\HEX\1/2X3-1/420 4900001 9 NUT\HEX\1/2\NC21 4900002 4 NUT\HEX\3/8\NC22 4900005 8 NUT\HEX\5/8\NC23 4900014 3 NUT\TPLCK\1/2\NC24 4900023 2 NUT\TPLCK\3/8\NC25 4900072 6 NUT\HEX\#10\NC26 4900084 2 NUT\TPLCK\1/4\NC27 4900139 3 NUT\TPLCK\3/4\GR8\NC28 5000001 4 WASH\FLAT\3/829 5000003 8 WASH\LOCK\5/830 5000004 1 WASH\FLAT\1/231 5000006 9 WASH\LOCK\1/232 5000019 4 WASH\LOCK\3/833 5000071 6 WASH\LOCK;EXT\STAR\#1034 5800623 1 JACK\5000LB\SWIVEL-STYLE35 6200020 3 KEY\SQ\3/8X2-1/4\HARDEND36 7500170 1 HOSE MINDER37 7500360 4 GROMMET 1.75IDX.25MT38 7501047 1 HITCH\BASE\#3\PPI\1"PIN39 7501048 1 HITCH\CLEVIS\PPI\1"PIN40 7501049 2 CUSH\RBBR\7/8"ODX1/2"T41 8100597 1 SHAFT\CONVERSION KIT\P.T.O. FRONT42 8100761 2 SPNDL\BOLTON\MAIN FRM43 8100772 1 MNT\BRG\PTO44 8100957 1 SHLD\PTO\46"45 8100961 2 BRKT\CATCH\SHLD\PTO46 8100990 1 MNFRM\264047 8101003 1 MAINFRAME\ASSY48 8101004 1 MNT\STD\BRG\CHNNL49 2000808 2 LOCK COLLAR included in 200104150 2600046 2 TIRE\12.5LX15\8PLY\IMPLEMENT RIB50 2600041 TIRE\31X10.5X15 HIGHWAY TIRE51 7500606 2 LATCH\RBBR\652 D1014513 1 WELDMENT\CROSS MEMBER

8100846 MNT\BRG\ASSY\W-ECC (includes 1, 43, & 49)5800604 WELD ON BELL


W H E E L A N D B E A R I N G



W H E E L A N D B E A R I N G

1 2900012 6 Wheel Bolts, Per Hub2 2600624 2 Wheel, 15” x 10 6-Bolt3 2600041 2 Tire\31X10.5X15 Highway Tire3 2600046 2 Tire\12.5LX15\8Ply\Implement Rib4 2900013 1 Cap5 4800157 1 Pin\Cotter\3/16X26 4900054 1 Nut, Castle, 7/8, nf7 5000055 1 Washer, Spindle, 7/8 Flat8 2900018 1 Cone, Outer9 2900004 1 Cup, Outer10 NA 1 Order 290006911 2900006 1 Cup, Inner12 2900007 1 Cone, Inner13 2900008 1 Grease Seal

2900069 Hub Complete (includes 1,4,5,6,7,8,9,10,11,12,13)2600823 Whl\Hwy\Kit\31X10.5X15 Tire & Rim (includes 2 and 3)2600841 Wheel\Imp\12.5L15\Tire&Rim (includes 2 and 3)D1010828 SPNDL\2640&2620\2X10-5/8


P T O # 3 6 0 0 3 3 4 & 3 6 0 0 4 5 9


P T O # 3 6 0 0 3 3 4 & 3 6 0 0 4 5 9

ITEM QTY PART NUMBER DESCRIPTION1 1 3600334 PTO\252-19210\DS\452 1 3600361 JOINT & SHAFT ASY W\GUARD4 1 3600364 YOKE & SHAFT 36-3345 2 3600115 44R CROSS AND BEARING KIT6 1 3600363 YOKE\44\21SPL\1-3/8 BORE\SAFETY SLIDE LOCK

3600390 YOKE\44\20SPL\1-3/4BORE\SAFETY SLIDE LOCK7 1 3600365 CENTRALIZER 36-3348 1 3600271 SAFETY SLIDE LOCK REPAIR KIT11 1 3600366 OUTER GUARD 36-33412,13 2 3600093 BEARING RETAINER14 1 3600362 JOINT & TUBE ASSY W\GUARD16 1 3600368 YOKE,TUBE,SLIP SLEEVE17 1 3600367 INNER GUARD 36-33418 1 3600369 YOKE 36-334 254418,5 3600393 YOKE\CAST\W\CROSS&BRG

Note - Driveline shields have changed from steel to plastic. You can not mix steel and plastic guards.Order a full set of plastic guards if repairing a shaft with steel guards.

ITEM QTY PART NUMBER DESCRIPTION1 1 3600459 PTO\252-21797\44R\PLASTIC-GUARD2, 7,12,13,&17 1 3600462 JONT & SHFT ASM W-GRD SET\ TRACTOR HALF4 1 3600364 YOKE & SHAFT 36-3345 2 3600115 44R CROSS AND BEARING KIT6 1 3600363 YOKE\44\21SPL\1-3/8 BORE\SAFETY SLIDE LOCK

3600390 YOKE\44\20SPL\1-3/4BORE\SAFETY SLIDE LOCK7 1 CENTRALIZER8 1 3600271 SAFETY SLIDE LOCK REPAIR KIT11 1 OUTER GUARD12,13 2 BEARING RETAINER7, 11, 12, 13, & 17 2 3600460 GUARD\SET\PTO\360045914, 7, 11, 12, & 13 1 3600463 JONT & TUBE ASY W-GRD SET\ MACHINE HALF16 1 3600368 YOKE,TUBE,SLIP SLEEVE17 1 INNER GUARD18 1 3600369 YOKE 36-334 254418,5 3600393 YOKE\CAST\W\CROSS&BRG


P. T. O . 3 6 0 0 3 3 9

ITEM QTY PART NUMBER DESCRIPTION

1 1 3600339 JOINT\ASSY\55R\TELE\COMP

2 1 3600341 JOINT\55R\TELESCOPING3 2 3600013 CROSS & BEARING KIT 55W4 1 3600344 TELESCOPING YOKE 3600339

5 1 3600340 JOINT\55R\W-SHAFT6 1 3600343 YOKE & SHAFT FOR 36003397 2 3600327 CLAMP YOKE 1-3/4" L55


ITEM PART NUMBER QTY DESCRIPTION

1 3900025 Mtr\Hyd\17.9\H\A;MNT\7/8for o-ring thread2 3900002 1 Mounting Flange3 6200011 1 Key, Woodruff4 7501038 1 Seal Kit

O R B I T M O T O R


F L O W C O N T R O L V A L V E



F L O W C O N T R O L V A L V E

1 4000213 1 Flow Control Valve, o-ring thread2 4000031 1 Handle Assembly3 & 4 4000091 1 Seal\Kit\FlowControl5 4000034 2 Snap Ring


H Y D R A U L I C H O S E S A N D F I T T I N G S S N 2 6 B J 1 2 5 2 4 0 - 2 6 B J 1 6 5 3 4 0



1 3700570 1 HOSE\HYD\1/2X275\MOR-MOR2 3700571 1 HOSE\HYD\1/2X249MOR-MOR3 3700535 1 HOSE\HYD\1/2X141\MOR-MOR4 3700536 1 HOSE\HYD\1/2X142\MOR-FJIC5 3700537 1 HOSE\HYD\1/2X40\MOR-MOR6 3700538 1 HOSE\HYD\1/2X38\MOR-FJIC7 3800483 1 FTG\3/4MORX3/4MJICX3/4MJIC\RUN;TEE8 3800696 4 FTG\3/4FOR\QUICK;CPLR\MALE9 3900025 1 MOTOR\HYD\17.9\H\AMNT\7/8FOR\1SHFT10 4000187 1 VALVE\HYD\F-CON\FREE-RVRS11 4000213 1 VALVE\CONTROL\FLOW\3/4FOR12 4100201 1 CYL\LDR\264012A 4100214 SEAL KIT for 410020112B 4100242 CYL\ROD for 4100201

D E T A I L 4 0 0 0 1 8 7

H Y D R A U L I C H O S E S A N D F I T T I N G S S N 2 6 B J 1 2 5 2 4 0 - 2 6 B J 1 6 5 3 4 0


H Y D R A U L I C H O S E S A N D F I T T I N G S S N 2 6 B J 1 6 5 3 4 0 & U P



H Y D R A U L I C H O S E S A N D F I T T I N G S S N 2 6 B J 1 6 5 3 4 0 & U P

1 3800483 1 FTG\3/4MORX3/4MJICX3/4MJIC\RUN;TEE2 3800694 4 FTG\3/4FOR\QUICK;CPLR\FEMALE3 3900025 1 MOTOR\HYD\17.9\H\AMNT\7/8FOR\1SHFT4 4000187 1 VALVE\HYD\F-CON\FREE-RVRS5 4000200 1 VALVE\CONTROL\FLOW\3/4MOR6 4100201 1 CYL\HYD\4-1/2X24\1-3/4 SN up to 26BJ190240

4100214 SEALKIT for 41002014100242 CYL\ROD\4-1/2x24\1-3/4\ROD FOR RAM 4100201

6A 4100222 CYL\HYD\4-1/2X24\1-3/4 For SN 26BJ190340 and up4100223 SEAL KIT for 4100222

7 4000234 1 VALVE\RELIEF\CROSS\RC13BB8 3700536 1 HOSE\HYD\1/2X142\MOR-90XFJIC9 3700537 1 HOSE\HYD\1/2X40\7/8MOR-3/4MOR10 3700538 1 HOSE\HYD\1/2X38\7/8MOR-3/4FJIC11 3700604 1 HOSE\HYD\1/2X108\3/4MOR-3/4MORS12 3700604 1 HOSE\HYD\1/2X108\3/4MOR-3/4MORS13 3700605 1 HOSE\HYD\1/2X140\3/4MORS-3/4MORS9014 3700605 1 HOSE\HYD\1/2X140\3/4MORS-3/4MORS9015 3700606 1 HOSE\HYD\1/2X164\3/4MORS-3/4MORS90

D E T A I L 4 0 0 0 1 8 7


O P T I O N A L H Y D R A U L I C D E F L E C T O R

FRONT

BACK



O P T I O N A L H Y D R A U L I C D E F L E C T O R

1 3800683 1 FTG\3/4MOR\ORFICE\3/642 3800694 2 FTG\3/4FOR\QUICK;CPLR\MALE3 4700777 3 CLMP\HOSE\1/24 4800070 4 BOLT\HEX\1/2X2-1/25 4800089 2 BOLT\HEX\3/8X46 4800120 1 PIN\COT\3/16X1-3/4*7 4800135 1 BOLT\HEX\1/2X3-1/28 4800141 3 BOLT\HEX\1/2X4-1/29 4800146 1 BOLT\HEX\3/8X210 4800177 2 PIN\COT\1/4X1-3/411 4800178 1 BOLT\HEX\1/2X1-3/412 4800185 1 PIN\CLEVIS\1X3*13 4800251 2 BOLT\HEX\1/2X2-1/4\NC14 4900001 6 NUT\HEX\1/2\NC15 4900002 1 NUT\HEX\3/8\NC16 4900014 6 NUT\TPLCK\1/2\NC17 5000004 4 WASH\FLAT\1/218 5000006 6 WASH\LOCK\1/219 5000019 1 WASH\LOCK\3/820 8100751 1 MNT\REAR\DFLCTR\II21 8100823 1 BRKT\HYD\DFLCTR22 8100824 1 MNT\CYL\HYD\DEFLECTOR23 8100960 1 STRAP\RACK\HYD\DFLCTR

24 8100830 1 PIN\1"X6-1/2"\(2) 1/4"HOLES*25 8101030 1 STRAP\RACK\W-BUSHING

*26 8101011 1 RACK\STRAP\REAR\W-STOP

*27 8101030 1 STRAP\RACK\W-BUSHING

28 8100919 1 CABLE\1/8"X28"\DFLCTR\HYD

28A 4800392 2 CBL\SLV\1/830 3700539 1 HOSE\HYD\1/2X162\MOR-MOR

31 3700539 1 HOSE\HYD\1/2X162\MOR-MOR

32 4100202 1 CYL\HYD\2"X18"\1-1/4"ROD

*Note - Items 7, 13, 25,26,and 27 are NOT included in this option kit.

They are included in the standard machine. They are shown for information only.


O P T I O N A L H Y D R A U L I C D E F L E C T O R - A S S E M B L Y I N S T R U C T I O N S


O P T I O N A L H Y D R A U L I C D E F L E C T O R - A S S E M B L Y I N S T R U C T I O N S

STEP 1. With rack and deflector in working position, support the front of the deflector so the front mount can beremoved. Remove deflector latch shield, lever, spring, adjusting bolt, and front mount. These parts will notbe needed. Install deflector mount #8100751 using existing hardware.

STEP 2. Bolt the deflector cylinder mount #8100823 to the front of the deflector with (2) 1/2" x 4-1/2" bolts,lockwashers and nuts.

STEP 3. Remove the outer front rack strap and replace with strap #8100960. See drawing for mounting orientation.Bolt in place with (1) 1/2" x 3-1/211 bolt, (1) 1/2" x 2-1/4" bolt, and (2) 1/2" toplock nuts. Links must hingefreely! Use existing hardware.

STEP 4. Mark the location of the mounting holes on the front of the processor. See drawing. Check hole locationswith cylinder mount #8100824. Drill (4) 9/16" holes through.

STEP 5. Mount the hydraulic cylinder on the cylinder mounting bracket #8100824 with 1"x 3" clevis pin and 1/4" x1-3/4" cotter pin. Install the clevis pin so the head of the pin is against the processor.

STEP 6. Bolt the cylinder-mounting bracket #8100824 to the processor using the (4) holes drilled in step 5. Fastenbracket with (4) 1/2" x 2-1/2" bolts, lockwashers and nuts. Install bolts with heads to the inside of theprocessor.

STEP 7. Install the rod end of the hydraulic cylinder into the deflector cylinder mount, using #8100830 1"x 6-1/2" pinand (2) 1/4" x 1-3/4" cotter pins.

STEP 8. Install the restricting orifice #3800683 in the port on the rod end of the cylinder. Turn orifice into the portuntil it is "bottomed out" in the port.

STEP 9. Assemble the hoses, hose clamps, and quick-couplers, as shown on drawings. Allow enough slack inhydraulic hoses for full cylinder movement check before securing hose clamps.

STEP 10. With cylinder fully extended. Check the distance from the bottom of the cylinder rod to the top of thedeflector pivot shaft, by holding a square against the front of the deflector. This distance should be no lessthan 15/16". If it is less than 15/16" shorten the cylinder length by loosening the clamping bolt and turningthe clevis clockwise. (See Drawing)

STEP 11. With cylinder fully extended, install the deflector cable. Form a loop on one end of the cable by bending thecable #8100919 around a 1/2" bolt and crimping the cable sleeve #4800392. Bolt the loop to the deflectoras shown. Thread the cable over the rack bolt and pull taunt, mark the cable and crimp the other cablesleeve #8100919. Finish installation. (See Drawing).

ASSEMBLY INSTRUCTIONSHYDRAULIC DEFLECTOR KIT FOR 2640 8101017


O P T I O N A L S H R E D D E R E X T E N S I O N



O P T I O N A L S H R E D D E R E X T E N S I O N

1 4800003 5 BOLT\HEX\3/8X12 4800156 1 BOLT\HEX\3/8X33 4900002 6 NUT\HEX\3/8\NC4 5000001 12 WASH\FLAT\3/85 5000019 6 WASH\LOCK\3/86 8100796 1 EXT\SHRDR\77-1/2


O P T I O N A L W I D E D E F L E C T O R B E L T



O P T I O N A L W I D E D E F L E C T O R B E L T

1 4800003 9 BOLT\HEX\3/8X12 4900002 9 NUT\HEX\3/8\NC3 5000001 9 WASH\FLAT\3/84 5000019 9 WASH\LOCK\3/85 8100819 1 BELT\DFLCTR\73-3/4


O P T I O N A L T A I L L I G H T - S T D . M O U N T I N G



O P T I O N A L T A I L L I G H T - S T D . M O U N T I N G

1 4800003 4 BOLT\HEX\3/8X12 4800277 8 BOLT\HEX\1/4X13 4900002 4 NUT\HEX\3/8\NC4 4900009 8 NUT\HEX\1/4\NC5 5000019 4 WASH\LOCK\3/86 5000024 8 WASH\LOCK\1/47 5700423 1 KIT\LIGHT8 8100895 1 BRKT\TAILIGHT\RH9 8100896 1 BRKT\TAILIGHT\LH


O P T I O N A L T A I L L I G H T - F E N D E R M O U N T I N G



O P T I O N A L T A I L L I G H T - F E N D E R M O U N T I N G

1 4800003 2 BOLT\HEX\3/8X12 4800034 4 BOLT\HEX\3/8X1-1/23 4800277 8 BOLT\HEX\1/4X14 4900002 2 NUT\HEX\3/8\NC5 4900009 8 NUT\HEX\1/4\NC6 5000019 6 WASH\LOCK\3/87 5000024 8 WASH\LOCK\1/48 5700423 1 KIT\LIGHT9 7500713 7 CLAMP\CUSH\HD\1/210 7500835 25 LOOM\POLY\SPLIT\1/211 7500700 15 LOOM\POLY\SPLIT\3/8

Note - Mount taillights as far forward as possible to avoid contact with loader frame.


O P T I O N A L F E N D E R



O P T I O N A L F E N D E R

1 4800350 8 BOLT\HEX\5/8X2-1/42 4900005 8 NUT\HEX\5/8\NC3 5000003 8 WASH\LOCK\5/84 8100827 1 FNDR\RT5 8100828 1 FNDR\LT


G R A I N T A N K ( O P T I O N ) A S S E M B L Y ( O - R I N G )



1 1000031 1 SPKT\50\B\15\1\1/4KW2 1000055 1 SPKT\50\B\12\1\1/4KW3 1100027 1 CHAIN\50\354 1100059 1 CHAIN\50\CL5 1100060 1 CHAIN\50\OL6 1400586 1 COUPLER\SHAFT\1" ID\3" LONG7 2000016 1 BLK\WOOD\IDLER8 2000310 2 BRG\FLG\CAST\1-1/4\2BOLT9 3700540 1 HOSE\HYD\1/2X140\MOR-MOR10 3700541 1 HOSE\HYD\1/2X148\MOR-FJIC11 3700542 1 HOSE\HYD\1/2X97\MOR-MOR12 3700543 1 HOSE\HYD\1/2X94\MOR-MOR13 3700544 1 HOSE\HYD\1/2X18\MOR-MOR14 3800483 1 FTG\3/4MORX3/4MJICX3/4MJIC\RUN;TEE15 3800694 2 FTG\3/4FOR\QUICK;CPLR\FEMALE16 3900003 2 M-208 ORBIT MOTOR17 4000070 1 VALVE\CONTROL\FLOW18 4700777 4 CLMP\HOSE\1/219 4800003 4 BOLT\HEX\3/8X120 4800012 4 BOLT\CRG\3/8X1-1/4\NC21 4800018 8 BOLT\HEX\1/2X1-1/422 4800068 4 BOLT\HEX\1/2X323 4800082 7 BOLT\HEX\1/2X1-1/224 4800098 1 BOLT\HEX\3/8X1-1/4\NC25 4800101 2 BOLT\HEX\1/4X2-1/226 4800135 1 BOLT\HEX\1/2X3-1/227 4800146 4 BOLT\HEX\3/8X228 4800170 2 BOLT\HEX\5/16X3-1/229 4800178 5 BOLT\HEX\1/2X1-3/430 4800290 4 SCR\SET\ALN\1/4X1/2\NC31 4800392 2 CABLE CRIMP SLEEVE 1/8"32 4800609 1 PIN\LYNCH\3/8X1-3/4\W/_U_WIRE;KEEPER33 4900001 23 NUT\HEX\1/2\NC34 4900002 9 NUT\HEX\3/8\NC35 4900006 2 NUT\NYLCK\5/16\NC36 4900009 2 NUT\HEX\1/4\NC37 4900023 4 NUT\TPLCK\3/8\NC38 4900032 4 NUT\WING\3/8\NC39 5000001 1 WASH\FLAT\3/840 5000004 16 WASH\FLAT\1/241 5000006 25 WASH\LOCK\1/242 5000019 13 WASH\LOCK\3/843 5000024 2 WASH\LOCK\1/444 6200014 2 KEY\SQ\1/4X1-1/445 8100804 1 MNT\BSH\MTR\HYD46 8100834 2 MNT\HPPR\GRAIN47 8100836 1 AUG/ASSY/HPPR48 8100838 1 PLT\AUG\CLEAN-OUT49 8100841 1 AUG\HPPR\ASSY50 8100842 1 AUG\REAR\ASSY51 8100843 1 HOPPER\GRAIN\262052 8100844 1 HPPR\COVER\262053 8100845 1 SHLD\DRIVE\AUG\HPPR54 8100867 1 BRKT\HANDLE\LID\HPPR55 8100868 1 RD\CONNECTING\LID\HPPR56 8100869 1 SPCR\1"ODX3/8"IDX1/2"LG57 8100887 1 TUBE\EXT\AUG\HPPR\GRAIN58 8100888 1 STRAP\RACK\REAR\HPPR\GRAIN60 8100898 1 PLT\MNT\BRNG\AUG61 8100899 1 BRKT\INDICATOR\AUG62 8100906 1 PLT\MNT\VALVE\FLOW63 8101015 1 BRKT\SUPPORT\AUGER\GRAIN TANK64 8101031 1 CABLE\1/8"X20"\2640

G R A I N T A N K ( O P T I O N ) A S S E M B L Y P A R T S L I S T ( O - R I N G )


G R A I N T A N K ( O P T I O N ) D E T A I L S # 1 ( O - R I N G )




1 1000031 1 SPKT\50\B\15\1\1/4KW2 1000055 1 SPKT\50\B\12\1\1/4KW3 1100027 1 CHAIN\50\354 1100059 1 CHAIN\50\CL5 1100060 1 CHAIN\50\OL6 1400586 1 COUPLER\SHAFT\1" ID\3" LONG7 2000016 1 BLK\WOOD\IDLER8 2000310 2 BRG\FLG\CAST\1-1/4\2BOLT9 3700540 1 HOSE\HYD\1/2X140\MOR-MOR10 3700541 1 HOSE\HYD\1/2X148\MOR-FJIC11 3700542 1 HOSE\HYD\1/2X97\MOR-MOR12 3700543 1 HOSE\HYD\1/2X94\MOR-MOR12A 3800476 1 FTG\3/4MORX3/4MJIC\9013 3700544 1 HOSE\HYD\1/2X18\MOR-MOR14 3800483 1 FTG\3/4MORX3/4MJICX3/4MJIC\RUN;TEE15 3800694 2 FTG\3/4FOR\QUICK;CPLR\FEMALE16 3900033 2 MTR\HYD\101-10381\14.1CI17 4000070 1 VALVE\CONTROL\FLOW18 4700777 4 CLMP\HOSE\1/219 4800003 4 BOLT\HEX\3/8X120 4800012 4 BOLT\CRG\3/8X1-1/4\NC21 4800018 8 BOLT\HEX\1/2X1-1/422 4800068 4 BOLT\HEX\1/2X323 4800082 7 BOLT\HEX\1/2X1-1/224 4800098 1 BOLT\HEX\3/8X1-1/4\NC25 4800101 2 BOLT\HEX\1/4X2-1/226 4800135 1 BOLT\HEX\1/2X3-1/227 4800146 4 BOLT\HEX\3/8X228 4800170 2 BOLT\HEX\5/16X3-1/229 4800178 5 BOLT\HEX\1/2X1-3/430 4800290 4 SCR\SET\ALN\1/4X1/2\NC31 4800392 2 CABLE CRIMP SLEEVE 1/8"32 4800609 1 PIN\LYNCH\3/8X1-3/4\W/_U_WIRE;KEEPER33 4900001 23 NUT\HEX\1/2\NC34 4900002 9 NUT\HEX\3/8\NC35 4900006 2 NUT\NYLCK\5/16\NC36 4900009 2 NUT\HEX\1/4\NC37 4900023 4 NUT\TPLCK\3/8\NC38 4900032 4 NUT\WING\3/8\NC39 5000001 1 WASH\FLAT\3/840 5000004 16 WASH\FLAT\1/241 5000006 25 WASH\LOCK\1/242 5000019 13 WASH\LOCK\3/843 5000024 2 WASH\LOCK\1/444 6200014 2 KEY\SQ\1/4X1-1/445 8100804 1 MNT\BSH\MTR\HYD46 8100834 2 MNT\HPPR\GRAIN47 8100836 1 AUG/ASSY/HPPR48 8100838 1 PLT\AUG\CLEAN-OUT49 8100841 1 AUG\HPPR\ASSY50 8100842 1 AUG\REAR\ASSY51 8100843 1 HOPPER\GRAIN\262052 8100844 1 HPPR\COVER\262053 8100845 1 SHLD\DRIVE\AUG\HPPR54 8100867 1 BRKT\HANDLE\LID\HPPR55 8100868 1 RD\CONNECTING\LID\HPPR56 8100869 1 SPCR\1"ODX3/8"IDX1/2"LG57 8100887 1 TUBE\EXT\AUG\HPPR\GRAIN58 8100888 1 STRAP\RACK\REAR\HPPR\GRAIN60 8100898 1 PLT\MNT\BRNG\AUG61 8100899 1 BRKT\INDICATOR\AUG62 8100906 1 PLT\MNT\VALVE\FLOW63 8101015 1 BRKT\SUPPORT\AUGER\GRAIN TANK64 8101031 1 CABLE\1/8"X20"\2640


G R A I N T A N K ( O P T I O N ) D E T A I L S # 2 ( O - R I N G )




1 1000031 1 SPKT\50\B\15\1\1/4KW2 1000055 1 SPKT\50\B\12\1\1/4KW3 1100027 1 CHAIN\50\354 1100059 1 CHAIN\50\CL5 1100060 1 CHAIN\50\OL6 1400586 1 COUPLER\SHAFT\1" ID\3" LONG7 2000016 1 BLK\WOOD\IDLER8 2000310 2 BRG\FLG\CAST\1-1/4\2BOLT9 3700540 1 HOSE\HYD\1/2X140\MOR-MOR10 3700541 1 HOSE\HYD\1/2X148\MOR-FJIC11 3700542 1 HOSE\HYD\1/2X97\MOR-MOR12 3700543 1 HOSE\HYD\1/2X94\MOR-MOR12A 3800476 1 FTG\3/4MORX3/4MJIC\9013 3700544 1 HOSE\HYD\1/2X18\MOR-MOR14 3800483 1 FTG\3/4MORX3/4MJICX3/4MJIC\RUN;TEE15 3800694 2 FTG\3/4FOR\QUICK;CPLR\FEMALE16 3900033 2 MTR\HYD\101-10381\14.1CI17 4000070 1 VALVE\CONTROL\FLOW18 4700777 4 CLMP\HOSE\1/219 4800003 4 BOLT\HEX\3/8X120 4800012 4 BOLT\CRG\3/8X1-1/4\NC21 4800018 8 BOLT\HEX\1/2X1-1/422 4800068 4 BOLT\HEX\1/2X323 4800082 7 BOLT\HEX\1/2X1-1/224 4800098 1 BOLT\HEX\3/8X1-1/4\NC25 4800101 2 BOLT\HEX\1/4X2-1/226 4800135 1 BOLT\HEX\1/2X3-1/227 4800146 4 BOLT\HEX\3/8X228 4800170 2 BOLT\HEX\5/16X3-1/229 4800178 5 BOLT\HEX\1/2X1-3/430 4800290 4 SCR\SET\ALN\1/4X1/2\NC31 4800392 2 CABLE CRIMP SLEEVE 1/8"32 4800609 1 PIN\LYNCH\3/8X1-3/4\W/_U_WIRE;KEEPER33 4900001 23 NUT\HEX\1/2\NC34 4900002 9 NUT\HEX\3/8\NC35 4900006 2 NUT\NYLCK\5/16\NC36 4900009 2 NUT\HEX\1/4\NC37 4900023 4 NUT\TPLCK\3/8\NC38 4900032 4 NUT\WING\3/8\NC39 5000001 1 WASH\FLAT\3/840 5000004 16 WASH\FLAT\1/241 5000006 25 WASH\LOCK\1/242 5000019 13 WASH\LOCK\3/843 5000024 2 WASH\LOCK\1/444 6200014 2 KEY\SQ\1/4X1-1/445 8100804 1 MNT\BSH\MTR\HYD46 8100834 2 MNT\HPPR\GRAIN47 8100836 1 AUG/ASSY/HPPR48 8100838 1 PLT\AUG\CLEAN-OUT49 8100841 1 AUG\HPPR\ASSY50 8100842 1 AUG\REAR\ASSY51 8100843 1 HOPPER\GRAIN\262052 8100844 1 HPPR\COVER\262053 8100845 1 SHLD\DRIVE\AUG\HPPR54 8100867 1 BRKT\HANDLE\LID\HPPR55 8100868 1 RD\CONNECTING\LID\HPPR56 8100869 1 SPCR\1"ODX3/8"IDX1/2"LG57 8100887 1 TUBE\EXT\AUG\HPPR\GRAIN58 8100888 1 STRAP\RACK\REAR\HPPR\GRAIN60 8100898 1 PLT\MNT\BRNG\AUG61 8100899 1 BRKT\INDICATOR\AUG62 8100906 1 PLT\MNT\VALVE\FLOW63 8101015 1 BRKT\SUPPORT\AUGER\GRAIN TANK64 8101031 1 CABLE\1/8"X20"\2640


S T R I P P E R B A R ( O P T I O N ) I N S T A L L A T I O N



S T R I P P E R B A R ( O P T I O N ) I N S T A L L A T I O N

8100973 CHNNL\STRPPR\KIT

1 4800018 6 BOLT\HEX\1/2X1-1/42 4900001 6 NUT\HEX\1/2\NC3 5000004 12 WASH\FLAT\1/24 5000006 6 WASH\LOCK\1/25 8100793 1 CHNNL\STRIPPER\SHREADER


W E I G H S C A L E ( O P T I O N )



W E I G H S C A L E ( O P T I O N )

1 4800011 12 BOLT\HEX\3/4X3-1/22 4800063 4 BOLT\HEX\3/4X43 4800200 8 BOLT\L\3/4X5-1/4X8-1/44 4900004 32 NUT\HEX\3/4\NC5 5000005 20 WASH\FLAT\3/46 5000012 32 WASH\LOCK\3/47 8100883 2 MNT\LOADCELL\SHREADER8 8101034 2 MNT\RIGHT\LOADCELL\26409 8101035 2 MNT\LEFT\LOADCELL\264010 LOADCELL 4 Order 750084111 LOADCELL_JCTN_BOX 1 Order 7500841

7500841 SCALE\LOAD;CELL

8101019 SCALE\LOAD_CELL\KIT\2640


D E C A L S

1.

2.

3.

8.

14.

15.

17.

16.

264019.

12. 13.

4.

6.

7.

18.

20.

10.



D E C A L S

6500338 DECAL\KIT\2640

1 6500020 2 DECAL\LOGO\HYBSTR\SNBRS\32 6500034 2 DECAL\DNGR\FLYG;HAY\RACK3 6500035 1 DECAL\DNGR\ROTATNG;FLAILS4 6500036 1 DECAL\INFO\BALE;ROTATION;ARROW5 6500038 1 DECAL\PATENT\#4,449,6726 6500039 1 DECAL\INFO\S/N\DURATECH7 6500040 1 DECAL\WARN\SHIELD\PROT8 6500041 1 DECAL\WARN\PROTECTION9 6500070 1 DECAL\PATENT\CAN\#1,186,59810 6500085 1 DECAL\DNGR\ROTATNG;DR-LNE11 6500144 1 DECAL\PATENT\US\#5,090,63012 6500267 6 DECAL\WARN\2\RED\REFCT13 6500268 2 DECAL\WARN\2\AMBER\REFCT14 6500291 1 DECAL\INFO\3\BLK\ARROW15 6500292 1 DECAL\INFO\FOLD-UNFOLD16 6500302 8 DECAL\LOGO\STRIP\3\RD&BLK17 6500303 1 DECAL\INFO\SLUGBAR\ADJ18 6500304 1 DECAL\LOGO\HYBST\1-3/4\W/SUNBURST19 6500321 2 DECAL\LOGO\264020 6500322 1 DECAL\CAUTION\ADJ.DRAWBAR

7500077 12 oz Yellow Spray Paint7500092 Quart Yellow Paint7500091 Gallon Yellow Paint7500078 12 oz Red Spray Paint7500105 Quart Red Paint7500104 Gallon Red Paint


6500040

D E C A L L O C A T I O N S

6500034

6500035

6500020

6500321

6500036 6500020

6500040

6500041

6500302

6500303


6500292

6500291

D E C A L L O C A T I O N S

6500085


2640 BALEBUSTER Documentation Comment FormDuraTech Industries welcomes your comments and suggestions regarding the qualityand usefulness of this manual. Your comments help us improve the documentation tobetter meet your needs.

• Did you find any errors?

• Is the information clearly presented?

• Does the manual give you all the information you need to operate the equipmentsafely and effectively?

• Are the diagrams and illustrations correct?

• Do you need more illustrations?

• What features do you like most about the manual? What features do you like least?

If you find errors or have specific suggestions, please note the topic, chapter and pagenumber.

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Send your comments to:

DuraTech Industries International, Inc.P.O. Box 1940Jamestown, ND 58402-1940 ORContact us through our website: www.duratechindustries.net

Thank you for taking the time to help us improve our documentati


Please fill out the delivery report on the following pages. The white copy is to be returned to:

The yellow copy is the dealer copy; the pink copy is to be retained by the customer.

DuraTech Industries International Inc.P.O. Box 1940Jamestown, ND58402-1940

2640 tm balebuster - east-can · this manual completely and accurately describes the operation and...

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