2022 aqmp mobile source working group heavy‐duty trucks

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Advanced Clean Fleets Regulation 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks (Meeting #2) March 24, 2021

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Page 1: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Advanced Clean Fleets Regulation

2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks (Meeting #2)

March 24, 2021

Page 2: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Major NOx and PM2.5 Emission Reductions Needed

California has the worst air quality in the nation Key challenges

• San Joaquin Valley – PM2.5• South Coast & San Joaquin Valley ‐ Ozone

Heavy‐duty trucks and federal sources remain largest contributors

Action beyond current programs needed by 2031 and 2037• Nearly all heavy trucks to have 2010 model year 

engines by 2023

California Ozone and PM2.5 Non‐Attainment Areas

2

Page 3: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Stationary and Area

Heavy‐Duty Diesel Vehicles

Aircraft

Ocean Going Vessels

Off‐Road Equipment and Vehicles

0

50

100

150

200

250

300

Baseline Carrying Capacity 2037

SCAB

 NOx Em

issions (tpd

)

Stationary and Area

Cars/Light‐Duty Trucks/SUVs/Motorcycles

Medium‐Duty & Heavy‐Duty Gas Trucks

Heavy‐Duty Diesel Vehicles

Aircraft

Locomotives

Ocean Going Vessels

Commercial Harbor Craft

Recreational Boats

Off‐Road Equipment and Vehicles

Carrying Capacity

Locomotives

South Coast 2037 Attainment (Working Draft)

3

Carrying Capacity55‐85 tpdMore than 

70% Reduction

Page 4: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Disadvantaged Community Focus

Assembly Bill 617 directs CARB to identify community level strategies

Communities seek action on transportation and freight emissions

Seek rapid transition to zero‐emissions

4

Page 5: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Executive Order N‐79‐20

5

Page 6: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Advanced Clean Fleets Overview

Phase‐in zero emission trucks and buses 2023 to 2045*• State and local government fleets• High priority private fleets and federal agencies• Drayage trucks serving ports and railyards

Contribute to meeting zero‐emission fleet goals where feasible Prioritize benefits in disadvantaged communities First hearing December 2021

6*Applies to on‐road vehicles with a gross vehicle weight rating >8,500 lbs. and off‐road yard tractors

Page 7: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Affected Vehicles

Approximately 28 percent of Class 2b – 8 trucks in South Coast air basin will be affected by the ACF Regulation

7

Public7%

Drayage2%

High Priority19%

Remaining Class 2b – 8  Vehicles72%

Note: These are preliminary estimates based on CA DMV & IRP Registration as well as Dun & Bradstreet databases and the numbers are subject to change upon availability of Large Entity Reporting. These numbers do not yet include truck counts from intermodal railyards nor the number of subhaulers affected.

Page 8: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Examples of Affected Vehicles

8

Class 2b‐3 Class 4‐8 Class 7‐8 Tractors

Page 9: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

State and Local Public Fleets

Cities, counties, special districts, state agencies Must purchase ZEVs when adding vehicles to the fleet

• 50% of purchases for 2024‐2026 model year• 100% of purchases for 2027 and newer model years

Three‐year exemption if exclusively in designated low population counties Exemptions if suitable ZEVs are not available

9

State and Local Public Fleets

Page 10: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Emissions Modeling ‐ Public Fleets

Class 4‐8: • EMFAC2021 MHD and HHD public categories

Class 2b‐3, Buses, Class 8 Solid Waste Collection Vehicle: • DMV registration data is used to determine the population of exempt plate 

trucks and buses (excluding transit)

Applies to new vehicle purchases:• 50% ZEV for 2024‐2026 model year• 100% ZEV for 2027 MY onwards

Low population municipalities with 3‐year delay*

10* Demographic data acquired from https://www.california‐demographics.com/counties_by_population

State and Local Public Fleets

Page 11: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Public Fleets ZEV Population

0

5,000

10,000

15,000

20,000

25,000

30,000

35,000

40,000

2020 2025 2030 2035 2040 2045 2050

VEHICLE PO

PULA

TION

CALENDAR YEAR

Class 2b‐3

Zero‐Emission Vehicle Diesel Vehicles Gasoline Vehicles ACT ZEV Population11

0

5,000

10,000

15,000

20,000

25,000

2020 2025 2030 2035 2040 2045 2050

VEHICLE PO

PULA

TION

CALENDAR YEAR

Class 4‐8

Natural Gas Vehicles ACT ZEV Population

ZEVs with ACF

ZEVs with ACT

ZEVs with ACF

ZEVs with ACT

State and Local Public Fleets

Page 12: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Public Fleets NOx Emissions

0

1

2

3

4

5

6

7

8

9

10

2020 2024 2028 2032 2036 2040

NOx Em

issions (ton

s per day)

Baseline NOx with ACT Projected NOx with ACF

20310.17 tpdreduction

20370.25 tpdreduction

12Emission benefits are above and beyond ACT/HD Omnibus

State and Local Public Fleets

Page 13: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Drayage Trucks

Applies to any truck entering intermodal seaports or railyards Beginning in 2023, any truck added to the CARB Drayage Truck Registry 

must be zero‐emissions Legacy drayage service ends when engine model is 13 years old or 

800,000 miles, whichever comes last (no more than 18 years) Complete transition to zero‐emissions by 2035

13

Drayage Trucks

Page 14: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Calendar Year 2019/2020Statewide Drayage Truck Inventory

Vehicle Category Port of Oakland (POAK)

Port of LA/LB (POLA)

Other Seaports* Railyards**

Instate Class 8† Active Trucks*** 4,224‡ 13,951‡ 1,453‡

TBD

Instate Class 8 † Inactive Trucks*** n/a*** 2,770

Instate POAK Class 8 already in POLA† 136

Class 4‐7† 22 180

Out of State† 823 854

Total 5,205 17,755 1,453 TBD

†     Non‐gasoline‡ T7 POLA Class 8, T7 POAK Class 8, and T7 Other Ports Class 8 in EMFAC202x*   Estimate based on past Surveys; Requesting updated information from other seaports** UP and BNSF have provided an initial analysis of truck counts at various railyards in California, and staff are analyzing those for inventory purposes*** For POLA, trucks with more than 112 visits/year are considered as “active trucks”. 112 visit/year was determined based on POLA monthly active truck counts. POAK 

did not provide monthly visit data and therefore all of their class 8 in‐state trucks were considered active. 

Drayage

14

Page 15: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

South Coast Drayage Truck Population in EMFAC2021

EMFAC2021 baseline inventory assumes used truck purchases prior to 2023 as a result of Truck & Bus rule

The 2023 baseline inventory is used to project emissions benefit of ACF Drayage requirements

15

Drayage

0

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024

Popu

latio

n

Model Year

EMFAC2021 South CoastPort Trucks Model Year Distribution

2022 2023

Page 16: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Emissions Modeling – Drayage Fleets

16

Legacy drayage fleet: Assumed to be removed from registry when engine age exceeds 15 years 

0200400600800100012001400160018002000

0

200,000

400,000

600,000

800,000

1,000,000

1,200,000

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Sample Size

Odo

meter M

ileage (M

iles)

Age

Drayage Trucks Odometer Reading from DMV Registration Data(confirmed with data from CA‐VIUS)

Sample Size DMV Data

Drayage

Page 17: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

ACF Drayage Scenarios

Baseline ACF Scenario: All new drayage trucks of MY 2023+ are ZEVs from CY2023

Additional scenario regarding the legacy fleet: Trucks must visit a California seaport or railyard at least once in 2023, to remain in CARB Drayage Truck Registry 

17

Page 18: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

SC Port Trucks ZEV Population

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

16,000

18,000

20,000

2020 2025 2030 2035 2040 2045 2050

VEHICLE PO

PULA

TION

CALENDAR YEAR

Zero‐Emission Vehicles Natural Gas Diesel ACT ZEV Population ACF ‐ No used diesel scenario

18

ZEVs with ACT

ZEVs with ACF

Assuming no legacy diesel trucks can be added to the drayage truck population in inventory after 2023

Drayage

Staff will further revise these estimates using truck data recently provided by railroads.

Page 19: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

SC Port Trucks NOx Emissions

0

1

2

3

4

5

6

7

8

9

10

2020 2024 2028 2032 2036 2040

NOx Em

issions (ton

s per day)

Baseline NOx with ACT

Projected NOx with ACF (Lower Bound)

Projected NOx with ACF (Upper Bound)

20313.4 – 4.5 tpdreduction

20374.8 tpd

reduction

19o Emission benefits are above and beyond ACT/HD Omnibuso Staff will further revise this analysis using truck data recently provided by railroads.

After 2023, no additional legacy  diesel trucks can be added to the drayage truck population in inventory

Drayage

Page 20: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Private and Federal Fleets

Includes retailers, manufacturers, construction companies, telecoms, utilities, and others that own or dispatch vehicles

High priority private fleets• > $50 million revenue and own at least one truck• Own or direct >50 trucks (includes any subhaulers)

Federal agencies with at least one truck

20

Private and Federal

Page 21: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

ZEV Milestone Phase‐In Schedule

Zero‐Emission Fleet Percentage 10% 25% 50% 75% 100%

Box trucks, vans, two‐axle buses, yard trucks 2025 2028 2031 2033 2035

Work trucks, day cab tractors, three‐axle buses 2027 2030 2033 2036 2039

Sleeper cab tractors and specialty vehicles  2030 2033 2036 2039 2042

21“Work truck” means any single‐unit vehicle that is not a box truck, van, or bus

High priority private and federal fleets milestones• Percentage of the total fleet must be zero emission• Flexibility to meet targets across categories

Exemptions if suitable ZEVs are not available

Private and Federal

Page 22: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

• High priority fleets identification:• Entities with more than $50 million annual revenue 

that operates at least one vehicle in California were determine using Dun & Bradstreet database

• Entities that own more than 50 vehicles were determine using DMV & IRP Registration database

• Will be further refined based on the Large Entity Reporting in April 2021

• ZEV fractions between the phase‐in target years are linearly interpolated 

Emissions Modeling ‐ High Priority Fleets

22

Private and Federal

Page 23: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

High Priority Fleets in South Coast

0

50,000

100,000

150,000

200,000

250,000

300,000

350,000

400,000

450,000

Class 2b‐3 Class 4‐7 Class 8 Buses

Vehicle Po

pulatio

n

Total Population ACF High Priority

23Note: These are preliminary estimates based on CA DMV & IRP Registration and Dun & Bradstreet databases and the numbers are subject to change upon availability of Large Entity Reporting

5%

36%46%

21%

Private and Federal

Page 24: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

High Priority Fleets ZEV Population

0

50,000

100,000

150,000

200,000

250,000

2020 2025 2030 2035 2040 2045 2050

VEHICLE PO

PULA

TION

CALENDAR YEAR

South Coast High Priority Fleet

Zero‐Emission Vehicle Diesel Gasoline Natural Gas ACT ZEV Population

24

ZEVs with ACT

ZEVs with ACF

Private and Federal

Page 25: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

High Priority Fleets NOx Emissions in South Coast

0

5

10

15

20

25

30

35

2020 2024 2028 2032 2036 2040 2044

NOx Em

issions (ton

s per day)

Baseline NOx with ACT Projected NOx with ACF

20313.2 tpd

reduction

203711.6 tpdreduction

25Emission benefits are above and beyond ACT/HD Omnibus

Private and Federal

Page 26: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Summary of Emissions Reductions

26

Page 27: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Vehicles Affected by Advanced Clean Fleets in South Coast

0

50,000

100,000

150,000

200,000

250,000

300,000

350,000

400,000

450,000

Class 2b‐3 Class 4‐7 Class 8 Buses

Vehicle Po

pulatio

n

Total Population ACF Public ACF Drayage ACF High Priority

27Note: These are preliminary estimates based on CA DMV & IRP Registration as well as Dun & Bradstreet databases and the numbers are subject to change upon availability of Large Entity Reporting

12%

41%69%

40%

gEmissions Modeling

Page 28: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

ZEV Population Comparison

0

20,000

40,000

60,000

80,000

100,000

120,000

140,000

160,000

180,000

2020 2025 2030 2035

VEHICLE PO

PULA

TION

CALENDAR YEAR

ACF ZE Public ACF ZE Drayage ACF ZE High Priority ACT ZEV Population

28

ZEVs with ACT

Projection based on EMFAC 2021 Class 2b‐8 data

By 2031, ACF will result in 20,800 higher number of ZEVs than ACT in South Coast

gEmissions Modeling

ZEVs with ACF

Page 29: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Emission Benefits from ACF

0

10

20

30

40

50

60

NOx

NOx Em

ission (tpd

)

South Coast NOx Emission from All Class 2b‐8 Vehicles in 2031

Baseline with ACT Current Proposal

29

6.7 tpd

0

10

20

30

40

50

60

NOx

NOx Em

ission (tpd

)

South Coast NOx Emission from All Class 2b‐8 Vehicles in 2037

Baseline with ACT Current Proposal

16.6 tpd

gEmissions Modeling

Emission benefits are above and beyond ACT/HD Omnibus

Page 30: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Caveats

The current estimate of high priority fleets is missing the sub‐haulers since it was not feasible to identify them through DMV or Dun & Bradstreet databases 

Several stakeholders have indicated that the high priority fleet percentages used for the inventory are most likely a “lower bound” estimate

Staff conducted a sensitivity analysis by adjusting the fraction of high priority fleet to illustrate a potential “upper bound” estimate

With twice the number of trucks in priority fleets, NOx emission reductions will increase to 10.5 tpd and 24 tpd in 2031 and 2037, respectively.

30

gEmissions Modeling

Page 31: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Next Steps

Continue individual meetings with fleets and stakeholders

Continuing workshops/workgroups throughout this year

Receive fleet reported data April 2021

Continue refining emissions benefit assessment for priority fleets as well as drayage trucks operating at railyards

Rule recommendation to Board in December 2021

31

Page 32: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Paul ArnejaACF Lead Staff

[email protected] 

Stephanie KongInventory Lead Staff

[email protected]

Jesica JohnstonZE Drayage Lead [email protected]

Fang YanInventory [email protected] 

Craig DuehringACF Manager

[email protected]

Sara ForestieriMSS Lead Staff

[email protected]

For More Information Visit CARB’s website at: https://ww2.arb.ca.gov/our‐

work/programs/advanced‐clean‐fleets Subscribe to receive ACF email updates at:

https://public.govdelivery.com/accounts/CARB/subscriber/new?topic_id=zevfleet

Contacts

32

Page 33: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Cleaner Trucks Initiative: Program Overview and Advanced

Emission Control TestingMarch 24, 2021

AQMP Mobile Source Working Group

Brian NelsonUS EPA - Office of Transportation and Air Quality

Page 34: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Outline Overview of Major Provisions Under Consideration

Engine Demonstration Testing Diesel

Gasoline

Accelerated Aging Protocol Validation

Next steps & discussion

2

Page 35: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Overview of Major Program Provisions Under Consideration

3

Standards and Test Cycles

In-Use Emission Standards

Extending the Regulatory Useful Life

Ensuring Long-Term In-Use Emissions Performance

Technologies & testing @ NVFEL

Certification and Compliance Streamlining

Page 36: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Standards and Test Cycles Improving Existing Emission Standards

Technologies being considered should enable significant emission reductions

New Emission Test Cycles and Standards Considering the addition of a low-load test cycle and

standard to improve performance of the emission control system at low load and low temperature operation

4

Page 37: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

In-Use Emission Test Procedures & Standards

Significant in-use performance improvements can be made by considering more of the engine operation outside of today’s EPA in-use testing requirements

ANPR describes the intent of the CTI to improve our in-use procedures to capture nearly all real-world operation

Evaluating a revised in-use approach, including: Using an approach similar to the Euro VI in-use

program That divides in-use operation into 3 bins to set unique

standards for each type of operation EPA will be evaluating emission measurement

uncertainty of the measurement equipment and test procedure 5

Page 38: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Extending the Regulatory Useful Life

Today’s regulatory useful life covers less than half of the primary operational life (i.e. time to first engine rebuild) for most heavy-duty engines Today’s useful life ranges between 110,000 and 435,000 miles, depending on the

regulatory class EPA data indicates that the average engine rebuild mileage for those classes range

between 315,000 and 910,000 miles

ANPR requested comment on issues related to extended useful life requirements such as: Appropriate useful life values Considerations for durability demonstrations Useful life of aftertreatment components How many times engine cores are typically rebuilt

6

Page 39: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Ensuring Long-Term In-Use Emissions Performance

The ANPR sought comment on ways to develop a modern strategy to improve real-world in-use emissions performance, including: Warranties that cover an appropriate fraction of engine operational life Improved, more tamper-resistant electronic controls Serviceability improvements for vehicles and engines Education and potential incentives Engine rebuilding practices that ensure emission controls are functional

Deterioration of emission controls can increase emissions from in-use vehicles

Such deterioration can be inherent to the design and/or materials of the components; the result of component failures; or the result of mal-maintenance or tampering

7

7

Page 40: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

CTI—Technologies to Reduce NOx Emissions (testing @ EPA’s NVFEL)

8

Dual SCR

Cylinder deactivation (CDA)

Page 41: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

In-Vehicle CDA Testing @ NVFEL

9

Engine: Cummins X15 w/prototype CDA hardware and a dynamometer-developed control strategy

Chassis: 2018 Navistar LT625 w/manual transmission

Measure emission and exhaust temperature impact of various CDA strategies under common load scenarios & test cycles

Quantify the NVH impact of CDA using engine- and cab-mounted accelerometers to measure vibration frequencies and forces

Page 42: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

CTI—Streamlining Process for Aftertreatment System Aging

10

• Increasing emissions useful life beyond 435K miles = increased time to dyno age parts, which has impact on certification:

• Time (risks stifling technology advancement)• Cost (unnecessary burden if a cheaper—yet representative—

alternative exists)• CARB and EPA agree that a new aging process is needed• EPA is validating a Diesel Aftertreatment Rapid Aging

Protocol (DARAP) as a method for generating durability cycles based on operational data inputs

• Adapts to any engine platform• Target is a 10X acceleration

• DARAP is being validated for mix of engine-and burner-based approaches, providing mfrs.maximum flexibility

Page 43: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

Next Steps

Career team is actively working to support future low-NOx standards

Engaging in a robust and open dialogue with stakeholders

Furthering our own research with dynamometer- and chassis-based test programs

Continued aging & testing of CARB’s “Stage 3” aftertreatment system beyond 435K miles

Engaging with new EPA leadership on future HD criteria and GHG emission standards

11

Page 44: 2022 AQMP Mobile Source Working Group Heavy‐Duty Trucks

EPA Contacts for CTI

CTI Program Manager, Director of ASD’s Heavy-Duty Onroad & Nonroad Center Brian Nelson, [email protected], 734-214-4278

CTI Rulemaking Team Leads Christy Parsons, [email protected], 734-214-4243

Jessica Brakora, [email protected], 734-214-4936

James Sanchez, [email protected], 734-214-4439

Assessment & Standards Division Bill Charmley, Director, [email protected], 734-214-4466

Kathryn Sargeant, Deputy Director, [email protected], 734-214-4441

12