LAUNCH

2019

AND MORE INSIDE!

Metal cored wire designed for high-strength steels.

PAGE // 12

COREWELD 69 LT H4

Fiercely tested. Jobsite ready.

PAGE // 4

ROBUST FEED PRO

For galvanised steels, less is more.

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OK® ARISTOROD™ 38 Zn

2 // WE SHAPE THE FUTURE

WE SHAPE THE FUTURE, BRAND STRATEGY & ESAB PORTFOLIO BRANDS.

As fabricators and fabricators’ friends, we do some pretty epic work. And none of it would be possible without each

and every one of us – the welders, the distributors, the engineers, the tools of the trade.

We are committed to, and driven by shaping the future of our industry. It is what we have always done. We take pride

in combining our knowledge and experience with high performing high quality products with a hunger to innovate and

improve. Our goal is to make our customers great. Everyday we aim to deliver solutions that not only improve customers

productivity but also brings peace of mind with results that can be trusted in all situations. If our customers run into

problems, they know we always have their back.

This is a journey, not an end state. As our industry moves into the next day of age we are ready for the challenge

wherever it will take us.

By connecting people, product and technology we evolve. Together, we shape the future of welding and cutting.

3 // ESAB ON THE MOVE

TABLE OF CONTENTS

INTRODUCTION 2 – 3

ROBUST FEED PRO 4 – 5

PSF TORCHES 6

VERSOTRAC 7

DIGITAL SOLUTIONS 8 – 9

OK® ARISTOROD™ 38Zn 10

DUAL SHIELD® PRIME 11

COREWELD 69 LT H4 12

REBEL™ EMP 255ic & EMP 320ic 13

EXATON™, AN ESAB BRAND 14 – 15

CUTMASTER® 60i 16 – 17

VERSOTRAC & VERSOARC 18 – 19

XCELLERATOR 20 – 21

NOTES 22 – 23

ESAB ON THE MOVE.

The ESAB Demobus travels throughout Europe each year and unfolds to create a mobile showroom at various locations. This one-stop-shop provides access to the complete range of welding and cutting products, processes and complete solutions from ESAB.

The Demobus is stocked with a extensive portfolio of products designed for various applications, including welding, plasma cutting, filler metals, automation and PPE. In addition, you are able to experience first-hand live welding and cutting demonstrations.

The mobile showroom is equipped to meet all visitor fabrication needs – from home hobbyist welding machines to welding automation for large businesses. With ESAB application experts with technical knowledge of the equipment and segments at hand, the Demobus is the perfect opportunity to truly experience what ESAB has to offer.

Join ESAB to see how, together, we can shape the future of welding and cutting.

n Experience live welding and cutting demonstrations n Explore a wide range of complete solutions, including welding

machines, cutting machines, filler metals, PPE and automation n Learn about total solutions for segment-based challengesn Personal access to ESAB’s experienced team of application

experts to answer your technical questionsn Learn more about how you can maximise productivity and

profitability with ESAB

FIERCELY TESTED. JOBSITE READY.

4 // ROBUST FEED PRO

For working in the toughest conditions, we created the Robust Feed Pro, our most durable, ergonomic and high-performance feeder yet. The Robust Feed Pro maintains unmatched performance, even in extreme elements, and proves that no obstacle is too challenging for this rugged, ready-for-anything portable feeder.

ULTIMATE DURABILITY. Robust Feed’s double-walled design is perfect for daily use in tough conditions and provides an IP44 rating for superior protection against dirt, mud, splashes, and even heavy rain. Internally, the Robust Feed’s connections, spools and electronics are protected from straining and breakage, heat and condensation and short circuits.

UNRIVALLED PORTABILITY. Robust Feed has three comfortable handles (all are crane certified) and two additional lifting points for best-in-class portability and maneuverability, making it easy to lift and carry through confined spaces and around obstacles. Rounded edges and special high durability wear surfaces let you drag it anywhere without catching on other objects. The optional flat and vertical wheel kits and trolley integration allow for even greater mobility, so you will always get to where you need to weld — in the workshop or field.

UNMATCHED PERFORMANCE. The new precisely crafted aluminium drive stand feeds solid wire up to 2.0 mm and cored up to 2.4 mm at speeds of 0.8–25.0 m/min. When changing the spool, you can feed the new wire without opening the drive stand. When it comes to power, Robust Feed easily handles 550 A at 50% duty cycle, 500 A at 60% duty cycle, and 400 A at 100%, enabling productivity that few other portable feeders can provide.

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5 // ROBUST FEED PRO

THE POWER FOR LARGER WIRES.The Robust Feed Pro’s powerful drive stand provides the torque needed for larger cored wires without sacrificing the feeding speeds required by smaller solid wires

FOR MORE INFORMATION GO TO ESAB.COM/ROBUST

UNBEATABLE USEABILITY. Streamlined display – Clear and bright front panel display contains only the most important settings, keeping the other settings well protected inside the housing.

Easy-to-use controls – Large, distinct knobs and push buttons make it easy to operate the unit – even while wearing thick welding gloves.

Integrated gas flow – Robust Feed comes with an integrated gas flow meter inside the unit.

Onboard settings – Seamlessly control all weld settings right from the wire feeder, no matter where your power source is located.

Maintenance-friendly – Quick access to the electronics and motor for ease-of-service. Tool-less wire feed system simplifies spool changeouts.

Flexible performance – Works in both vertical and horizontal alignment with the ability to rotate the display 90 degrees to adjust your viewing angle.

Stoody CP2000Use this open arc welding wire in diameters of 1.6 – 2.8 mm to provide wear resistance and toughness. Its specially formulated chromium carbide alloy produces a high concentration of uniformly distributed small primary chromium carbides in an austenitic matrix.

ESAB Filarc PZ6113A multi-purpose, all-position rutile cored wire (E71T-1 H4, E71T-1M H8). Use it in 1.0 and 1.2 mm diameters for exceptional ease-of-use with a smooth, stable arc that promotes spatter-free welds with smooth tie-ins.

SPECIFICATIONSInput Voltage 42 VAC

Welding Output550 A @ 50%500 A @ 60%400 A @ 100%

Wire Dimensions Mild Steel Stainless Steel Cored Wire Aluminium

0.6–2.0 mm0.6–1.6 mm0.9–2.4 mm0.9–1.6 mm

Wire Feed Speed 0.8–25.0 m/min.

Wire Spool Capacity 20 kg

Max Spool Diameter 300 mm

Operating Temperatures -40°C to +55°C

Certification Mark (standards)

CE, CSA

Dimensions (L x W x H) 595 mm x 250 mm x 430 mm

Weight 16.8 kg

PSF TORCHES: MAXIMUM PERFORMANCE HAS ARRIVED.

ENGINEERED FOR COMFORT All PSF torches feature an ergonomic design that ensures a comfortable and firm hold while helping avoid hand fatigue. The larger PSFs, including the water-cooled models, have rubberised soft-grip areas plus knuckle joints and spring supports that improve flexibility to reduce wrist strain.

OUR MOST POWERFUL TORCH The new PSF 520W water-cooled torch — our most powerful yet — can take on the most demanding jobs. Its dual-circuit cooling system brings cooling water all the way to the seat of the gas nozzle, so your torch stays cooler and more comfortable with larger wires.

Other benefits include better wire feedability, longer consumables life, a more stable arc, lower spatter adhesion, easier cleaning and lower risk of shielding gas turbulence.

PREMIUM PERFORMANCEWe gave all of our PSF welding torches better wire feeding capabilities for a more stable arc and improved weld quality. While the front-end has been completely redesigned, the wear parts remain fully compatible with the time-proven heritage PSF wear parts. This includes long-lasting contact tips made from a premium CuCrZi alloy that resists wear so you can weld longer.

PSF Gas-Cooled PSF 260 PSF 315 PSF 415 PSF 515Rated Output Mixed Gas 225 A at 60% 285 A at 60% 325 A at 60% 400 A at 60%Rated Output CO2 250 A at 60% 315 A at 60% 380 A at 60% 450 A at 60%

PSF Water-Cooled PSF 420w PSF 520wRated Output Mixed Gas 450 A at 100% 500 A at 100%Rated Output CO2 450 A at 100% 500 A at 100%

PSF DUAL-CIRCUIT WATER COOLING

Outer tube

Inner tube

Cooling circuit 1- Inner tube

Cooling circuit 2 Gas nozzle seat

Insulation

Liner

2-circuit cooling principle

Modernised PSF torches deliver superior performance and improved handling to help you get the job done like never before.

6 // PSF TORCHES

See Versotrac in action at esab.com/versotrac.

INTRODUCING A WELDING TRACTOR DESIGNED WITH YOU IN MIND. We listened to welders. Then we went to the drawing board and created Versotrac – the most versatile and user-friendly tractor on the market.

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7 // VERSOTRAC

TAKE TOTAL CONTROL OVER YOUR CUTTING, WELDING, – AND GAS OPERATIONS WITH ONE PLATFORM.

ESAB Digital Solutions is a complete suite of digital services that brings fabrication into the 21st century – and beyond. Now you can put data to work to monitor equipment, streamline documentation, control quality, – and be more productive than ever before.

Columbus® IIICAD/CAM nesting software for

mechanised cutting that optimises plate usage and process setting, automatically

delivering the best cut quality.

CutCloud™

Online-based software for recording, analysing, and reporting your cutting productivity data.

Digitally Enhanced ServicesRemote video-enabled diagnostics services that minimise downtime by monitoring and

predictively managing uptime.

PLATE OPTIMISATION CUTTING PRODUCTIVITY

FIND NEW SOLUTIONS ACROSS YOUR ENTIRE FABRICATION WORKFLOW.

8 // DIGITAL SOLUTIONS8 // DIGITAL SOLUTIONS

SUPERCHARGE YOUR PROFITABILITY.

Maximise productivity – Use data to track productivity, uptime, – and utilisation across your entire fabrication process.

Ensure consistent quality – Monitor and validate weld quality in real time to save money and avoid unneces-sary rework.

Track consumption – Automatically monitor and record assets to optimise the way you use materials, equip-ment, consumables, and resources.

Connect effortlessly – Experience our secure best-in-class user interface built on Microsoft Azure IoT and PTC framework, which easily integrates with existing machines, is 100% scalable, and can be accessed online from anywhere.

Lower documentation costs – Spend less time on paperwork with automated data collection and real-time documentation.

Avoid downtime – Access real-time information to predict when maintenance should occur or to immediately identify and address equipment issues.

BUILT ON MICROSOFT + PTC.

The latest versions of CutCloud and WeldCloud are built using Microsoft Azure IoT and the ThingWorx Industrial Innovation Platform from PTC, which combined allow for on-premise, hybrid, – and cloud-based architectures, as well as the ability to import and visualise machine data.

WeldCloud™ + WeldCloud Universal Connector

Online-based software for recording, analysing, – and reporting your welding productivity data –

compatible with any brand power source.

WeldQASReal-time monitoring system for weld

quality assurance.

WeldScanner + WeldScanner Validator

Device that logs data, automatically measures and records arc characteristics, and validates

any brand of welding equipment.

WELDING PRODUCTIVITY QUALITY ASSURANCE

9 // DIGITAL SOLUTIONS9 // DIGITAL SOLUTIONS

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FOR MORE INFORMATION GO TO ESAB.COM/DIGITAL

FOR GALVANISED STEELS,LESS IS MORE.

For more productivity with galvanised, go with less — less porosity, spatter and burn through — by using OK® AristoRod™ 38 Zn, ESAB’s new solid wire for MIG/MAG welding of galvanised steels.

10 // ARISTOROD 38Zn

ALLOYED TO DELIVER IN GALVANIZED STEELSWelding galvanised steel releases zinc vapour that affects arc stability and contributes to excess spatter. If trapped in the weld pool, the vapour causes porosity as the weld solidifies. Through tightly controlled micro-alloying elements in its formulation, OK AristoRod 38 Zn allows the zinc vapour to escape. It addresses the root cause of porosity and spatter associated with standard ER70S-6 wires without the expense of metal cored wires.

In addition to using OK AristoRod 38 Zn, ESAB application experts can work with you to optimise joint design, torch mechanics and other counter-measures that combat the challenges of welding galvanised steel. Contact your ESAB representative today.

OPTIMISED RESULTS OK AristoRod 38 Zn* significantly reduces or eliminates rejects and rework. You get optimised results when welding the galvanised steel components used in transportation, white goods, agricultural tanks and troughs, HVAC systems and construction.

HEAD-TO-HEAD WINNERESAB conducted head-to-head tests against other common options for welding galvanised steel. The results were conclusive: OK AristoRod 38 Zn offers less of what you do not want and more of what you desire: the best performance at the lowest total cost of production.

OK AristoRod 38 Zn is available in diameters of 0.8, 1.0 and 1.2 mm in 15 kg and 18 kg spools and 250 kg Marathon Pac™.

* Classified as an AWS A5.18 ER70S-G.

OK AristoRod 38 Zn

Zero to low porosity, well below standard limits.

LOW POROSITY

LOW SPATTER

NO BURN THROUGH

BEST VALUE AND PERFORMANCE

Multiple surface breaking and internal pores along the weld.

Standard 70S-6

MOST POROSITY

MOST SPATTER

LOW BURN THROUGH

MORE REWORK AND REJECTS

No surface porosity. Struggled to fill up the lap joint.

Metal Cored Wire

LOW POROSITY

LOWEST SPATTER

HIGHER BURN THROUGH RISK

HIGHEST COST

FOR MORE INFORMATION GO TO ESAB.COM/38ZN

DUAL SHIELD® PRIME: EXCELLENT IMPACT TOUGHNESS, BETTER PERFORMANCE.This family of seamless, low-hydrogen (H4) non-copper-coated flux-cored wires, features laser welded seams to combat moisture absorption in humid environments, delivering impact toughness down to -60 ºC.

11 // DUAL SHIELD PRIME

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LOWER DIFFUSIBLE HYDROGEN Dual Shield Prime wires carry an H4 designation, indicating low levels of diffusible hydrogen in the deposited weld metal. We laser seal the seams, so there is no chance of picking up moisture. Even after extended storage and exposure, they retain their low hydrogen properties. Where procedures allow, Dual Shield Prime’s low diffusible hydrogen may eliminate or reduce preheat requirements.

IMPACT TOUGHNESSDual Shield Prime wires are especially suited for high-tensile steels and applications that require low temperature impact toughness, notably in the ship, offshore, oil/gas and processing industries. All carry ABS approval, with additional approval by product, including BV approval, for the 81Ni1 H4 grades.

OPERATOR FRIENDLYUsers at naval shipyards and construction engineering companies report that Dual Shield Prime produces a very soft arc with almost spatter-free welds and easy slag

removal - an important consideration in multi-pass applications. With a spray-type transfer, operators can easily manipulate and control the weld puddle, enjoy good wetting with tie-in at the toes of the weld and achieve good penetration.

COPPER-FREEDual Shield Prime is a non-copper-coated wire. As a result, there are no copper flakes to contaminate wire feeders, liners, torches and contact tips with copper particles. The result is trouble free feeding, high process stability, reduced consumption of wear parts and superior welding properties. Combined with lower diffusible hydrogen, these properties add up to increased productivity, lower welding costs and higher quality welds.

FOUR SEAMLESS WIRESESAB offers Dual Shield Prime in four different compositions and diameters of 1.2 - 1.6 mm:

n Dual Shield Prime 71 H4. For mild steel and 490N/mm2 class high tensile steel; uses Ar/CO2 shielding gas.

n Dual Shield Prime 71 LT H4. For mild steel and 490N/mm2 class high tensile steel for low temperature service; uses Ar/CO2 or 100% CO2 shielding gas.

n Dual Shield Prime 81Ni1 H4. For mild steel, 490N/mm2 class high tensile steel and 550N/mm2 class high tensile for low temperature service; uses 100% CO2 shielding gas.

n Dual Shield Prime 81Ni1M H4. Designed to weld thick steel components and for impact toughness down to -60 degrees C; uses Ar/CO2 shielding gas.

DUAL SHIELD PRIME NON-COPPER-COATED SEAMLESS CORED WIRE

STANDARD COPPER-COATED SEAMLESS CORED WIRE

DUAL SHIELD PRIME

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EXPOSURE TIME – HOURS

FOR MORE INFORMATION GO TO ESAB.COM/PRIMEWIRE

12 // COREWELD 69

Coreweld 69 LT H4 is a new metal cored wire designed for high-strength steels. It achieves a yield strength of 690 MPa or greater and excellent sub-zero toughness down to -60 °C.

COREWELD 69 LT H4: DESIGNED FOR STRENGTH

LOW DIFFUSABLE HYDROGENWelding high strength steel requires low diffusible hydrogen welding consumables in order to avoid hydrogen induced cold cracking. Coreweld 69 LT H4 meets the requirements of AWS H4 (less than 4 ml of diffusible hydrogen per 100 g of weld metal) and EN ISO H5, even after exposure to high temperatures and humidity. The wire is also CE marked.

SMOOTH ARC TRANSFER, MINIMAL SPATTERCoreweld 69 LT H4 is characterised by a smooth arc that produces minimal spatter and silica on the weld metal surface. With the wide arc characteristic of metal cored wires, Coreweld 69 LT H4 helps catch both sides of a joint, reducing the risk of fusion defects sometimes associated with the GMAW process.

APPLICATIONSTypical high-strength steel applications for Coreweld 69 LT H4 include:

n Construction, agricultural and forestry equipmentn Mobile machinery/yellow goodsn Chassis and bodywork of commercial vehiclesn Load handling equipmentn Feeders, hoppers and containers

ESAB Coreweld 69 LT H4 is ideal for spray arc transfer welding in the flat and horizontal positions. It is available in wire diameters of 1.2, 1.4 and 1.6 mm and in 16 kg wire baskets or Marathon Pac™.

ClassificationsEN ISO 18276-A: T 69 6 Mn2NiMo M M 2 H5

SFA/AWS A5.28 E111T15-M21A4-G

Run Current (Amps)

Voltage (V)

Wire Feed Speed (m.min)

Travel Speed (cm/min)

Heat Input (Kj/mm) T8/5

1 110 16.5 3.0 13.3 0.7

2 - 15 250 - 290 27 - 28 8.5 - 9.5 40 - 50 0.7 - 1.1 9.6 secs

RESULTS

Rm (MPa) Cv @ -50˚ C (J) Cv @ -60˚ C (J) Cv @ -70˚ C (J)

785 105 96 82

Weld Procedure Welding position: Downhand (PA)Shielding gas: 82% Argon / 8% CO2

Electrode extension: 15 - 20 mm

Plate: Weldox 700 20 mmPreheat: 100˚ CInterpass: 140 – 160˚ C

REBEL™: THE TRUE MULTI-PROCESS INDUSTRIAL MACHINES YOU HAVE TO SEE TO BELIEVE.The industrial, true multi-process machines that combine power and mobility.

REBEL EMP 255ic & EMP 320ic These compact and lightweight systems offer flexibility in any fabrication environment. Designed for productivity and reliability, the 4-wheel wire feed system provides high and consistent weld quality regardless of the material being welded.

REBEL EMP 320icFor production welding with solid and flux-cored wiresInput voltage Three phase (3ph) 360V - 440VOutput power 320A @ 40%Maximum output 350ASpool size 200 - 300 mmWeight 31.4 kgDrive system 4-wheel, 20.3 m/min wire feed speedWire type and dimensions Mild steel 0.8 - 1.4 mm

Stainless steel 0.8 - 1.4 mmFCW 0.8 - 1.6 mmAluminium 1.0 - 1.4 mm

REBEL EMP 255icFor production welding with solid wiresInput voltage Three phase (3ph) 360V - 440VOutput power 255A @ 40%Maximum output 300ASpool size 200 - 300 mmWeight 31.4 kgDrive system 4-wheel, 20.3 m/min wire feed speedWire type and dimensions Mild steel 0.8 - 1.2 mm

Stainless steel 0.8 - 1.2 mmFCW 0.8 - 1.2 mmAluminium 1.0 - 1.2 mm

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ENGINEERED FOR PERFORMANCE.Rebel users achieve peak welding performance by choosing premium ESAB Filler Metals. Here is a selection of filler metals proven to deliver superior results.

OK AristoRod® 12.50Treated with ESAB’s unique Advanced Surface Characteristics (ASC) technology, characteristic features include excellent start properties; trouble-free feeding; a very stable arc at high welding currents; extremely low spatter; low fume emission; reduced contact tip wear and improved protection against wire corrosion.

Coreweld 46 LSFeaturing ESAB’s revolutionary cored wire surface technology, this metal cored wire has been developed for the welding of thin-plate with a minimum thickness of 1.0 mm and provides fabricators with a substantially faster and higher quality welding solution to solid MIG/MAG wire. The absence or very low levels of silica on the weld surface and minimal spatter result in reduced post weld cleaning before coating/painting.

FOR MORE INFORMATION GO TO ESAB.COM/REBEL

13 // REBEL EMP 255ic & EMP 320ic

360VO LT S

400VO LT S

3

360VO LT S

400VO LT S

3

14 // EXATON, AN ESAB BRAND

EXATON PREMIUM CONSUMABLESESAB broadened and enhanced its portfolio of specialty alloys when it acquired the welding consumables business of Sandvik Welding Operations. Now known as Exaton, an ESAB brand, we have updated the product packaging, ESAB website and Exaton Welding Guide (our mobile app) to reflect that change.

While the name has changed, the excellent performance, metallurgy and weldability of Exaton consumables continues to deliver the same, consistently superior results.

EXTREME PERFORMANCEThe Exaton portfolio includes solid welding wire and rods, Flux-Cored wire, MMA electrodes, strip electrodes, flux, and weld finishing chemical products.

Exaton works directly with fabricators and end users in the world’s most demanding segments, such as oil and gas, chemical processing, power generation and cryogenic applications. Our first-hand application knowledge enables us to continuously improve welding consumable performance. They offer higher strengths, corrosion resistance and service temperatures so that

customers can explore deeper, use more corrosive media, extend service times and reduce part thickness.

METALLURGY MATTERSWelders appreciate repeatable performance — and automatic and robotic applications demand it. We understand our customers need consistency, so Exaton carefully manages its raw material sources and controls chemical composition to much tighter tolerances than standard manufacturers. Batch after batch, Exaton products operate at the same parameters and deliver the same superior results.

EXCELLENT WELDABILITYRun one batch of Exaton welding consumables and you will experience the performance difference. Our wire grades use a proprietary surface lubricant that delivers superior feeding properties, while our micro-alloy additions improve weldability factors such as:

n Reduced spatter for shorter cleanup timen Improved flow control to eliminate welding defectsn Faster deposition for increased productivity

For more than 80 years, customers have relied on our advanced stainless steel and nickel filler metals for demanding environments.

EXATON™ – THE WORLD LEADER IN STAINLESS AND NICKEL FILLER METALS

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15 // EXATON, AN ESAB BRAND

Our innovative chemistry also delivers productivity improvements, such as obtaining permissible finished chemistry with a single layer weld overlay in applications that traditionally require two or even three layers.

THE RIGHT PRODUCTExaton’s experienced sales and engineering teams can help users choose the correct product. When specialty applications require new and unique alloys, Exaton’s metallurgical experts are renowned for custom-developed formulations. Exaton can then manufacture alloy batches as small as 1.5 tonnes and as large as 70 tonnes.

Be assured the same quality, support and excellence you have come to expect will continue under the Exaton name. For more information about Exaton and its products, please contact your sales representative.

YOUR BEST DEFENSE AGAINST CORROSION.Protect your welds with premium corrosion-resistant specialty alloys from Exaton (formerly Sandvik Welding Operations). We specialise in crafting the highest-quality filler metals with unwavering consistency for welding stainless steel and nickel alloys in the most-demanding environments. New name – same great quality you expect.

Visit esab.com/exaton to learn more.

DOWNLOAD THE APP.

The EXATON Welding App for stainless, high-alloy and nickel filler metals makes useful information available at your fingertips.

n Welding Grade Selection Guiden Shielding Gas Assistancen Ferrite Diagramn Heat-Input Calculators

Evaluate weldability and find tips and tricks for your weld planning. Also included are details of the entire EXATON portfolio of filler metal products.

esab.com/exaton

CUTMASTER BLACK SERIESThis enhanced-performance electrode extends operating life by 60% compared to standard life electrodes. Its improved design lets you enjoy more premium quality cuts, lowering operating costs.

INNOVATIVE TORCHCutmaster Black Series consumables now come standard with the Cutmaster 60i, as does the SL60QD™ 1Torch®, along with a sample of consumables for gouging, drag shield cutting and cutting thin and thick metal. Now more robust, the SL60QD’s quick disconnect feature lets you separate the torch from the lead for more affordable maintenance and repair.

SUPERCHARGED CUTTING ARCCoupled with internal enhancements on the Cutmaster 60i, the new electrode design increases the Cutmaster 60i’s rated cut and piercing capacity to 20 mm, a 16.6% improvement — plus it can sever up to 38 mm.

MECHANISED TORCH OPTIONESAB now offers the MechPak mechanised package for users who want the flexibility to use a Cutmaster 60i for semiautomated air plasma cutting. MechPak comes with a SL100 mechanised 1Torch with 7.6 m or 15.2 m cable, remote pendant, lead with ATC® Torch Connection and consumables. Typical applications would include pairing the Cutmaster 60i and MechPak with an ESAB Miggytrac™ or Railtrac™ tractor for semiautomatic cutting, beveling or plasma gouging.

16 // CUTMASTER 60i

Even more of what you want in a plasma cutter that already offers the industry’s best power-to-weight ratio: 60% longer consumables life, 16.6% more cutting capacity and a new mechanised torch package.

ENHANCED CUTMASTER® 60i: THE CUTTING MARVEL HAS EVOLVED

LASTS

60% LONGER!

17 // CUTMASTER 60i

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FOR MORE INFORMATION GO TO ESAB.COM/MARVEL

We listened to welders. Then we went to the drawing board and created Versotrac — the most versatile and user-friendly tractor on the market for SAW, GMAW and Gouging.

VERSOTRAC EWT 1000 DESIGNED TO CONQUER YOUR JOBSITE.

FOR MORE INFORMATION GO TO ESAB.COM/VERSOTRAC

VERSOTRAC EWT 1000 TRACTOR At last, a tractor system that recognises the portability needs of ship, barge, offshore, wind tower, and structural steel applications. Versotrac is a truly modular welding tractor, allowing you to take it anywhere. It is rugged, with modularised components that can be disassembled into smaller units to carry into confined spaces and then reassembled in minutes.

n Automatic weld head detection. Switch between SAW, GMAW and Gouging in seconds.

n Four and three wheel versions.n Can be re-built for optimum beam welding

positions (flat fillet).n Adapted for both inverter based power sources

and conventional DC and AC power sources.n Toolless interaction and clear scales make it easy

to change weld point position.n New revolutionary wire spool handling system

with memory functions on wire feed system reduces the time to change wire spools.

VERSOARC EWH 1000 WELDING HEAD Together with the new EAC10 controller and quick connectors, users can switch between SAW, GMAW and Gouging in seconds.

n Robust wire feed can weld with single wires up to 5 mm and up to 1000A @ 100 percent duty cycle.

n High productivity with twin wire SAW process.n Memory functions on wire feed pressure and wire

straightener reduces downtime.n Toolless interraction on all major adjustments to

aid setup.n Closed loop encoder control system for precise

wire feed speed control.

EAC 10 CONTROLLERWe gave Versotrac an entirely new and intuitive EAC10 controller to ensure ease of use. The simplified interface includes the functions you need for tractor and other light-automation applications, making more room on the display for important functions like real-time heat input so you can easily monitor and control weld quality. The remote controller lets you change settings from a comfortable position.

n Works with all current ESAB SAW power sources as well as most analog power sources on the market.

18 // VERSOTRAC & VERSOARC

MAXIMISE PRODUCTIVITY.ESAB’s industry-leading submerged arc welding wires and fluxes produce the desired mechanical properties with productivity- and quality-enhancing features like good slag detachability.

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OK Flux 10.62 (Advanced Slag Release)

Agglomerated fluoride-basic flux for all SAW process variants (Tandem, Twin and ICE) in multi-pass applications and narrow gap joints. Produces weld metal with hydrogen contents maximum 5 ml/100 g. Excellent slag detachability, very strong grains, soft transitions to side walls and concave weld bead profiles. Consistent grain size distribution after recycling which maintains weld bead quality. When delivered in BlockPac (moisture protection) the hydrogen content is guaranteed for maximum 4 ml/100g. Fluxes in BlockPac can be stored under severe climatic conditions for extended periods.

OK Autrod 12.22 OK Autrod 12.22 is a medium manganese-alloyed, copper coated steel wire for submerged arc welding in medium and high strength steels. It features increased Si content and is thus especially for neutral fluxes or in order to increase the fluidity of the molten pool. For structural steels, ship building steels, pressure vessel steels, fine grained steels, etc.

19 // VERSOTRAC & VERSOARC

20 // XCELLERATOR

HIGH PRODUCTIVITY WITH FOCUS ON THE OPERATORWith dual load/unload and welding stations served by a high-speed central rotation axis, the XCELL can achieve extremely high arc-on time for maximum productivity. The compact cell arrangement and automatic sliding doors allow operators to serve the system with minimal movement and easy crane access assuring the highest productivity with excellent ergonomics and operator comfort.

ENGINEERED SIMPLY FOR EXCELLENCEXCELLERATOR self-contained welding cells take the complexity and risk out of robotic system implementation. The cells are designed from the ground up for easy installation, setup and operation. Just set them into place using the integrated forklift base, anchor to the floor, plug into main power, air and gas and start operating. XCELLERATOR is available in two basic sizes with various positioner options.

INTEGRATED SOLUTIONSXCELLERATOR standardised solutions feature an ESAB Aristo™ robotic power source, wire feeder, torch system and cleaning station, Yaskawa/Motoman robot, controller, a central rotating carousel with dual loading/unloading stations — all mounted on a common platform. In addition to automatic doors, the fully-enclosed safety structure features integrated task lighting and a fume hood to protect the operator during loading and unloading.

XCELLERATOR pre-engineered robotic cells offer the highest production capacity on the smallest footprint in the welding industry. Compact, quick to install and easy to setup and operate, the XCELL will help accelerate you on your journey to excellence.

ESAB XCELLERATOR: HIGH PRODUCTION, SMALL FOOTPRINT

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PREMIUM FEATURESn Compact footprint gives up to 2X production from

same floor space as conventional cells

n Dual work stations with rotary turn-table

n Including one Yaskawa welding robot

n Overhead crane capability for high ergonomics

n Quick change tooling capability with modular Motomount fixture interface

n Fully enclosed safety structure with integrated task lighting and fume hood provides high operator protection and reduced ventilation volume

n Wheel kit enables convenient movement of the cell as production needs change.

FOR MORE INFORMATION GO TO ESAB.COM

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A STRONG HISTORY OF PREMIUM QUALITY WIRES.

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INCREASE YOUR COMPETITIVE EDGE.Watch the videos at esab.com/fillermetals

ESAB metal-cored wires offer high current densities for increased depostition rates, arc stabilisation for smoother arc transfer, a large parameter range for easy optimisation and a wider arc to reduce defects from lack of fusion. Watch the video to see how metal cored wires can improve productivity, appearance, quality and profitability.

IMPROVE PRODUCTIVITY WITH METAL CORED WIRES.

ESAB has a strong history of proven solutions for flux-cored wires, with high current densities for increased deposition rates, faster positional welding and low diffusible hydrogen levels. Watch the video to learn how switching to ESAB flux-cored wires can make your business more productive.

PROVEN SOLUTIONS WITH FLUX-CORED WIRES.