2019 cvc pharmapack 24pg (2019-01) - mits groups · 2019. 11. 15. · cvc 1220cs, a new generation...

12
CVC PHARMAPACK Tablet & Capsule Bottling Line U.S. Headquarters in California Asia Pacific Headquarters in Taiwan (Manufacturing Center) CVC TECHNOLOGIES, INC. Technical data contained in this material is not binding and may be subject to changes without prior notice. CVC Technologies, Inc. 10861 Business Drive, Fontana, CA 92337, USA Phone: +1 (909) 355-0311 Fax: +1 (909) 355-0411 http://www.cvctechnologies.com E-mail: [email protected] CVCUSA East coast office 1855 New Highway, Suite C, Farmingdale NY 11735 Phone: +1 (909) 355-0311 Fax: +1 (909) 355-0411 E-mail: [email protected] CVC Technologies, Inc. (Taiwan) Asia Pacific Headquarters No.190, Gongye 9th Rd., Dali Dist., Taichung City 412, Taiwan Phone: +886 (4) 2496-3666 (Rep.) Fax: +886 (4) 3705-6555 E-mail: [email protected] CVC Technologies, Inc. (India) 601/602, Manmandir Suraksha, Building No.3, Nahur Village Road, Mulund (W), Mumbai - 400 080 Phone: +91 (22) 2562-1242, +91 (22) 2562-1243 Fax: +91 (22) 2562-1244 E-mail: [email protected] CVC Technologies, Inc. (China) No.77, Kangzhuang Road, Kunshan, China Postal Code: 215314 Phone: +86 (512) 8363-6368 Fax: +86 (512) 8363-6638 E-mail: [email protected] CVC Technologies, Inc. (Indonesia) Jl. Letjend. Suprato Cempaka mas, Blok B. 12 Jakarta Pusat 10640 Phone: +62 (21) 4288-5557 Fax: +62 (21) 4288-5013 E-mail: [email protected] 01.J19A

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Page 1: 2019 CVC PHARMAPACK 24pg (2019-01) - Mits Groups · 2019. 11. 15. · CVC 1220CS, a new generation of CVC counting system which features compact modular design and allows the use

CVC PHARMAPACK

Tablet & Capsule Bottling Line

U.S. Headquarters in California

Asia Pacific Headquarters in Taiwan (Manufacturing Center)

CVC TECHNOLOGIES, INC.Technical data contained in this material is not binding and may be subject to changes without prior notice.

CVC Technologies, Inc. 10861 Business Drive, Fontana, CA 92337, USA

Phone: +1 (909) 355-0311 Fax: +1 (909) 355-0411

http://www.cvctechnologies.com

E-mail: [email protected]

CVCUSA East coast office

1855 New Highway, Suite C, Farmingdale NY 11735

Phone: +1 (909) 355-0311 Fax: +1 (909) 355-0411

E-mail: [email protected]

CVC Technologies, Inc. (Taiwan)

Asia Pacific HeadquartersNo.190, Gongye 9th Rd., Dali Dist., Taichung City 412, Taiwan

Phone: +886 (4) 2496-3666 (Rep.) Fax: +886 (4) 3705-6555

E-mail: [email protected]

CVC Technologies, Inc. (India)601/602, Manmandir Suraksha, Building No.3, Nahur Village Road,

Mulund (W), Mumbai - 400 080

Phone: +91 (22) 2562-1242, +91 (22) 2562-1243

Fax: +91 (22) 2562-1244

E-mail: [email protected]

CVC Technologies, Inc. (China)No.77, Kangzhuang Road, Kunshan, China

Postal Code: 215314

Phone: +86 (512) 8363-6368 Fax: +86 (512) 8363-6638

E-mail: [email protected]

CVC Technologies, Inc. (Indonesia)Jl. Letjend. Suprato Cempaka mas, Blok B. 12 Jakarta Pusat 10640

Phone: +62 (21) 4288-5557 Fax: +62 (21) 4288-5013

E-mail: [email protected]

01

.J1

9A

Page 2: 2019 CVC PHARMAPACK 24pg (2019-01) - Mits Groups · 2019. 11. 15. · CVC 1220CS, a new generation of CVC counting system which features compact modular design and allows the use

60 120 200 BPM Counting Solutions

A combination of efficiency and accuracy

Advancement in production efficiency is vital for pharmaceutical firms to meet market demands, however, we

know the importance of achieving it without detriment to the effectiveness.

With every tablet/capsule bottling line we deliver: 60bpm, 120bpm, or the triple speed 200bpm line, efficiency is

treated as equally important as the unparalleled quality we persist for long. Reliability and accuracy are always the

ultimate priority in our product development.

Cartoner Shrink BundlerBottle

Unscrambler

01 ‌ 60 > 120 > 200 bpm Counting Solutions 60 > 120 > 200 bpm Counting Solutions 02

Desiccant

Inserter

Check-weigher

g

Labeler/

Leaflet Side Outserter

Cottoner Capper Capsealer Cap

Retorquer

Counter

Page 3: 2019 CVC PHARMAPACK 24pg (2019-01) - Mits Groups · 2019. 11. 15. · CVC 1220CS, a new generation of CVC counting system which features compact modular design and allows the use

With unparalleled ease, the CVC "Challenger" equips your packaging line for accurate counting and filling of all shapes, colours and various sizes of tablets, capsules, caplets, softgels, etc.

The CVC 1220CS / CVC 1620S "Challenger", combines unerring accuracy with incredible value.

21CFR Part 11 compliance solution is available when equipped with the optional industrial PC.

The remarkable CVC 1220CS / CVC 1620S counting system has enjoyed growing success ever since

its introduction in early 1995. Pharmaceutical users are all around the world.

An Investigation toward major pharmaceutical manufacturers shows the CVC 1220CS / CVC 1620S

are the most reliable counters in the world in referring to their counting accuracy.

The compact design of the CVC "Challenger" is a major advantage. The new simple design has

now made the counter at a more affordable selling price. Design improvements also include

dustless machine operation and easy clean-up by moving the "dust" extraction system backwards

to enhance its efficiency.

Tablet / Capsule Counting & Filling

03 ‌ Tablet / Capsule Counting & Filling Tablet / Capsule Counting & Filling ‌ 04

Challenger — CVC 1220CS / CVC 1620S

THE CVC "CHALLENGER"GUARANTEES 100% COUNTING ACCURACY.

Technical Specifications:Hopper capacity:

Container height range:

Container opening:

Power source:

Power consumption:

Compressed air pressure:

Compressed air consumption:

Machine dimensions (w/o conveyor):

CVC 1220CS (30 lit), CVC 1620S (36 lit)

40 - 200 mm

30 - 110 mm

220V, 50/60 Hz, single phase

1.275 KW (5.8 Amps at 220V)

87 psi (6 Kgs/cm²)

5 cfm

CVC 1220CS: L. 680 x W. 1733 x H. 1705 ~ 1875 mm

CVC 1620S: L. 680 x W. 1970 x H. 1725 ~ 1895 mm

The CVC challenger will fulfill all your needs of tablet /

capsule counting and filling. It enables every possibility!

• 100% counting accuracy guaranteed.

• In compliance with 21CFR Part 11. (Option)

• Optional OPC UA server is available upon request.

• Counting quantity can be set from 1 piece to 9,998 pieces per bottle.

• The design of heavy duty stainless steel with polished welds on all

horizontal surfaces prevents dust building up in operation. Seamless

design prevents potential product cross contamination.

• The "Challenger" is equipped with advanced detecting system including

of a dust compensator and bulit-in spike controller. The sensor adjusts its

sensitivity automatically to offset the gradual accumulation of "dust" on

the sensor window.

• Product contact materials are all made of SUS316 Stainless Steel or PET.

• Auto rejection system removes incorrectly-filled containers off the

conveyor.

• Full cGMP compliance.

• Tablet inspection system is available.

CVC 1220CS, a new generation of CVC counting system which features compact modular design and allows the use of maximum up to 4 units of CVC 1220CS counters integrated.

CVC 1620SThe Touch Screen Terminal shown on CVC 1620S counter is an option.

CVC 1620Savailable to equip with single ordouble discharge funnel(s).

CVC 1220CS-2

CVC 1220CSThe Touch Screen Terminal shown on CVC 1220CS counter is an option.

Servo Bottle Feed Screw System

New Modular DesignUp to 4 head counters with bottle screw based system• Compact Design, taking up Less

Space.• Single Control Panel.• Servo Feed Screw for Bottle

Handling.

Page 4: 2019 CVC PHARMAPACK 24pg (2019-01) - Mits Groups · 2019. 11. 15. · CVC 1220CS, a new generation of CVC counting system which features compact modular design and allows the use

Features of CVC 1220CS / CVC 1620S

To prevent cross-contamination, cGMP requires that all product

contact parts be cleaned up when products change.

UNIQUE "QUICK DISASSEMBLY" DESIGN FOR QUICK AND EASY CLEAN-UP

05 ‌ Features of CVC 1220CS / CVC 1620S Features of CVC 1220CS / CVC 1620S ‌ 06

What makes the CVC Challenger the best tablet / capsule counter?

Option TST (Touch Screen Terminal):

• Selection of language interface is available.

• 21CFR Part 11 solutions with electronic records and electronic signatures features are integrated with the industrial PC.

• Settings and production report are stored and can be output or printed out.

• To avoid product spillage, filling nozzle dips to cover the neck once bottle is positioned for filling.

• Motorised height adjustment makes job easier.

• CVC 1620S is available to adopt single or double discharge funnels.

• When CVC 1620S is equipped with a double-discharge funnel, the machine will count and fill two bottles at a time.

• 12/16 linear channels with 3 stages of vibration units separate and transmit tablets/capsules to the detection unit. Each individual channel is equipped with multiple sensors to count products in free fall and with a special "dust" compensator to assure counting accuracy.

• When parameters are set incorrectly, optional auto rejection system removes irregular containers from the conveyor to secure counting accuracy.

• The message of rejection will be shown on the control panel and the amount of rejected bottle will be deducted from the total counts.

• The unique interlocking of the counting head components provides the ultimate cleaning ease as the operator simply turns off the air supply to remove the "air locked" vibratory plates.

• Newly advanced dust vacuum port gives more powerful and efficient vacuuming capability.

• Product "dust" is drawn out via 2 extraction tubes to the collector located underneath the hopper and the front vibratory plates.

• Tool-less release, quick & easy cleaning.

• Flap Unit is driven and controlled by individual servo motors.

• Absolute Control and Motoring.

• High Accuracy.

• Low Noise.

• Increasing Mechanism of Life.

Upgrade Kits

Converting your CVC Tablet/Capsule Counters: CVC1220 / CVC1220-C and CVC1620 Into New Servo Flap Units is available!

Page 5: 2019 CVC PHARMAPACK 24pg (2019-01) - Mits Groups · 2019. 11. 15. · CVC 1220CS, a new generation of CVC counting system which features compact modular design and allows the use

Pre-feeding System

Pre-feeding System ‌ 08

The compact design adopts motorized hopper / bin lifting system to transport tablets / capsules from a

floored mounted hopper to the CVC counter.This new lifter provides wider application while only small space is required. It is suitable for all kinds

of tablets or/and capsules, seamless construction of hopper prevents possible product contamination.

• On/off is auto-triggered.

• Auto control for tablet/capsule feeding.

• Accompany with lower vacuum dust extraction port, dust accumulation is minimised.

• Height adjustment is electrically controlled with auto lock; hopper is hooked when

power cuts, operator's safety is thus guaranteed.

• All contact parts are made of SUS316 stainless steel.

• Full cGMP compliance.

Technical Specifications:Hopper capacity:

Power source:

Power consumption:

Machine dimensions:

2.5 cuft (70 lit.)

220V, 50/60 Hz, single phase

750 Watts (3.4 Amps at 220V)

L. 1100 x W. 880 x H. 2900 mm

CVC 1101C

CVC 1220CS / CVC 1620S speed chart

Count

303060

120

3060

12060

120

5010050

100

60

75

1007550

1007550

1007550

100050075

100050010050

100

Product size

(9.5 x 9 mm)

(12 x 5.5 mm)

(16 x 10 mm)

(19 x 4 mm)

(16 x 5 mm)

(6.5 x 3 mm)

(6.5 x 16 x 7 mm)

(16 x 5.5 mm)

(13 x 5 mm)

(6 x 4 mm)

(10 x 4.5 mm)

Counting speed is subject to test of actual samples.CVC 1620S with double discharge funnels.

CVC 1620S with single discharge funnel.*

32191919

1919193232

25253232

25

32

323232

323232

323232

656532

32323232

32

46432711

4635225652

42306052

14

18

505045

505550

455045

51035

8185050

54

92865422

927044

112104

8460

120104

28

36

10010090

100110100

9010090

102070

1636

100100

108

ball shape

tablet / coated

soft gel

round tablet / coated

round tablet

round tablet / uncoated

caplet / coated

capsule

round tablet / uncoated

round tablet / coated

round tablet / uncoated

Bottle opening

(dia.)(mm)CVC 1220CS bottle/min

CVC 1220CS-2 bottle/min

Speed

07 ‌ CVC 1220CS / CVC 1620S speed chart

69654117

6952338478

63459078

21

27

757567

758275

677567

7*13*52

11*24*7575

81

CVC 1620S bottle/min

Page 6: 2019 CVC PHARMAPACK 24pg (2019-01) - Mits Groups · 2019. 11. 15. · CVC 1220CS, a new generation of CVC counting system which features compact modular design and allows the use

Available Options:• Static eliminator in disc sorter.

• Ionized air rinsing with vacuum

dust collection.

Bottle Unscrambling

√ Specially designed to meet the packaging line requirements in pharmaceutical and nutraceutical industries.

√ Compact design with enclosed built-in hopper and disc sorter for noise elimination and space saving.

√ Touch Screen with intelligent SelfSet™ simplifies operation procedure.

• SUS304 stainless steel for bottle contact parts.

• Maximum speed is 300 bottles per minute. (based on

100 cc round bottle size)

• Stainless steel frame and transparent shield for

operator safety and isolation from dust.

• Bottle orientating assembly is accurate, adjustable

and user friendly.

• Optional SIEMENS control system, available with

21CFR Part 11 solutions featuring electronic records

and electronic signatures. An affordable solution to

meet regulatory essentials based on reliable

technology.

09 ‌ Bottle Unscrambling Bottle Unscrambling ‌ 10

• Bottles are discharged upright and properly arranged onto existing

conveyor.

• Siemens PLC Controlled.

• Variable speed motors.

• Siemens 7” touch screen panel provide easy access to all settings.

• SelfSet™ function for automatic bottle setup.

• Automatic Speed Synchronization Setup: Operator simply places a bottle

on the disc sorter, proper speed settings for bottle orientating and disc

sorter are automatically determined according to the bottle size.

• Memory capacity for 50 job settings: Speeds of disc sorter, product

separator and orientating belt, as well as bottle height, are saved for

reuse. All speeds are automatically synchronized after SelfSet™ is

accomplished.

• Locking casters as standard feature.

• Full cGMP compliance.

CVC 1266↑ The bottle orientating assembly works precisely

and is easy to be adjusted.

↑ SIEMENS control with 21CFR Part 11 solutions.

CVC 1263 Bottle Unscrambler and Air Rinser

CVC 1263D Bottle Unscrambler and Air Rinser

Technical Specifications:Model:

Hopper capacity:

Bottle size range (Diameter):

Bottle height:

Bottle height/dia ratio:

Capacity:

Power source:

Power consumption:

Compressed air consumption:

Machine dimensions (mm):

CVC 1263

5.5 cuft (156 lit.)

30 - 80 mm

50 mm - 150 mm

Min. 1.5 : 1

up to 80 BPM

1.9 KW

45.5 cfm

1550

1450

1970

CVC 1263D

6.4 cuft (180 lit.)

30 - 120 mm

50 mm - 200 mm

Min. 1.5 : 1

up to 120 BPM

1.7 KW

52.5 cfm

2250

1860

2150

(L.)

(W.)

(H.)

CVC 1266

14 cuft (395 lit.)

30 - 120 mm

45 mm - 200 mm

Min. 1.5 : 1

up to 250 BPM

1.9 KW

45.5 cfm

2220

1233

1880

220V, 50/60 Hz, single phase with separate ground.

• Adjustable Sorter Disc (No bottle

format change parts required if

the option is present).

Page 7: 2019 CVC PHARMAPACK 24pg (2019-01) - Mits Groups · 2019. 11. 15. · CVC 1220CS, a new generation of CVC counting system which features compact modular design and allows the use

Desiccant Inserting

11 ‌ Desiccant Inserting Desiccant Inserting ‌ 12

CVC 1112 Ser.

Technical Specifications:Applicable Canister:

Desiccant canister height / dia. ration:

Machine capacity

**for 1 gram canister with one insertion per bottle

canister size: dia. 14 mm x height 18 mm

Hopper capacity:

Power source:

Power consumption:

Machine dimensions:

size dia. 14 - 20 mm

height 18 - 25 mm

1.25 : 1.00

up to 150 insertions/min

up to 200 insertions/min

30L

50L

220V, 50/60 Hz, 1 phase

250W

1002W

L. 885 x W. 965 x H. 2000 mm

L. 1149 x W. 965 x H. 2000 mm

When products like pharmaceuticals and vitamins are exposed to moisture, desiccants are able to prevent moisture damage by absorbing moisture from the air.CVC provides three type of solutions: desiccant pouch inserter, desiccant canister inserters with elevator hopper and desiccant canister inserters with vibrator bowl. All three are PLC controlled of fully automatic operation and made in compliance with cGMP requirements.It is available to reach double output when two machines are used and fitted with a dual -track conveyor.

• Desiccant canisters are fully covered by shield while

processing to prevent external contamination of dust.

• No bottle, no desiccant insertion.

• Equipped with verification check, bottles of incorrect

insertion (less or more) will be rejected automatically.

(option)

• Full cGMP compliance.

• Optional SIEMENS control system, available with

21CFR Part 11 solutions.

CVC1112 Desiccant Canister Inserter:

Small, rigid and cylindrical canister desiccant are now more widely used in pharmaceutical and nutraceutical bottles and packaging. Desiccant canisters are fed through a hopper system, allowing for seamless, constant insertion.

Pouch Desiccant Inserter

• Safety guards with automatic

machine stop when opened.

• Special heavy duty blades for

longer durability.

• Height adjustable inserting nozzle,

with insertion gate immediately

close to the bottle opening, for an

positive insertion.

• Optional SIEMENS control system,

available with 21CFR Part 11

solutions.

Technical Specifications:Applicable pouch size:

Machine capacity

**For 1 gram pouch desiccant, pouch size:

Power source:

Power consumption:

Machine dimensions:

Length

Width

Thickness

Up to 120 pcs/min

Up to 200 pcs/min

220V, 50/60 Hz, 1 phase

350 W

L. 759 x W. 924 x H. 2070 mm

L. 809 x W. 1009 x H. 2040 mm

33 - 73 mm

17 - 30 mm

3 - 10 mm

Length

Width

Thickness

35 mm

18 mm

4 mm

CVC 1112:

CVC 1112H:

CVC 1112:

CVC 1112H:

CVC 1112:

CVC 1112H:

CVC 1112:

CVC 1112H:

CVC 1103:

CVC 1103H:

CVC 1103:

CVC 1103H:

CVC 1103H

CVC 1103

Page 8: 2019 CVC PHARMAPACK 24pg (2019-01) - Mits Groups · 2019. 11. 15. · CVC 1220CS, a new generation of CVC counting system which features compact modular design and allows the use

CVC 1206-H2 Technical Specifications:Cap Size Range:

Bottle Size Range:

Cap Type:

Power Consumption:

Capacity:

(for typical round 60cc tablet bottle with 35 mm CT cap.)

30 - 80 mm

8 - 22 mm

30 - 110 mm

50 - 200 mm

45 mm

Diameter

Height

Diameter

Height

Body height (Min)

CRC /Plastic Screw

1,540 W

up to 200 BPM

High Speed In-line Capping

15 ‌ High Speed In-line Capping High Speed In-line Capping ‌ 16

CVC 1206H

CVC 1206

The compact-designed CVC 1206H in-line capping system provides the great performance of high speed and stability to satisfy the modern bulk production.

• Speed up to 180 bottles per minute.

• The capping station is equipped with 1 motorized pair of cap tightening

belts to ensure more contact on caps and enhance the tightening strength.

The belts also act as the buffer to minimize damages to caps under high

speed operation.

• Cap tightening torque can be adjusted to accompany bottles with different

torque requirements. When the appropriate torque is set, bottles with

insufficient rotating torque will be rejected to ensure the quality.

• Least changeover parts and tools required.

• PLC with HMI interface

• Stainless steel construction

• The pair of grip belts is equipped with an individual handwheel and

precision indicator for accuracy and precision.

• Inspection system with automatic rejection of bottles having missing cap /

missing foil, or insufficient capping torque (option).

• Full cGMP compliance.

↓Precise torque control secures the quality of capping.

CVC 1206 Technical Specifications:Cap Size Range:

Bottle Size Range:

Cap Type:

Power Consumption:

Capacity:

(for typical round 60cc tablet bottle with 35 mm CT cap.)

30 - 90 mm

8 - 22 mm

30 - 110 mm

50 - 200 mm

45 mm

Diameter

Height

Diameter

Height

Body height (Min)

CRC /Plastic Screw

1,540 W

up to 120 BPM

The spacesavor→CVC 1206 reserves all advantages of CVC

Capping System and moves cap elevator to the

rear side, it can thus fit in a smaller space.

CVC 1205CVC 1200KCentrifugal Cap Sorter

CVC 1200WCap Elevator Sorter

CVC 1205 -

CVC 1206 -

Page 9: 2019 CVC PHARMAPACK 24pg (2019-01) - Mits Groups · 2019. 11. 15. · CVC 1220CS, a new generation of CVC counting system which features compact modular design and allows the use

Cotton Inserting

• This system is applicable for most weight and grades of

continuous cotton.

• Cotton piece length can be set from 70 mm to 150 mm

(straight length before folding).

• Capable to place one through ten inserts per bottle.

• Maximum Capacity: up to 120 BPM (for CVC 1117D).

• Equipped with output counter.

• Two modes available: automatic operation and manual

operation for testing.

• The CVC 1117 Ser. can be fitted over existing conveyor

along with bottle gating system and sensor for

automatic line production.

• CVC 1117D with extended cotton head allows to fit

with a dual track conveyor.

• Contact parts is made of SUS316 stainless steel and PC.

• Full cGMP compliance.

• Optional SIEMENS control system, available with 21CFR

Part 11 solutions.

The CVC Cotton Inserter converts cotton into preset lengths. The coil is pulled apart into desired lengths by feeding through two pairs of pinch rollers, each piece is then folded and inserted up into a tube, forming the "inverted U", the tube then moves over the bottle and the cotton piece is inserted down into the bottle by means of air cylinders.It is available to reach double output when two machines are used and fitted with a dual-track conveyor.

13 ‌ Cotton Inserting

Technical Specifications:

Bottle opening:

Cotton length:

Capacity:

(for typical round 60cc tablet bottle inserted with one 70mm long cotton piece.)

Power source:

Power consumption:

Compressed air consumption:

Machine dimensions:

25 - 50 mm

70 - 150 mm

up to 120 BPM

220V, 50/60 Hz, single phase

440 W

7 cfm

L. 1020 x W. 885 x H. 1725 mm

CVC 1117 Ser.

CVC 1117P cotton inserter equips with a cotton pre-feeding system. The machine will stop automatically when cotton is in start supply at infeed section.

Checkweighers ‌ 14

Checkweighers

g

The result of continuing development in the field of dynamic weighing technology. XS3, the new standard for weights up to 6 000 g.

The advantages are many: easy-to-use touchscreen

with modern navigation approach and "user profiles"

– for clear operator guidance. Continuously variable

belt conveyor speed with constant maximum torque,

direction of transport and line height to be selected

on site, and a weighing terminal that can be tilted for

optimum visibility.

Space saving designCompact design which gives higher weighing accuracy and ensures easy and space saving integration into the production line.

• "Weights and Measures" design-approved in certain

countries

• Weight classification up to 7 zones

• Manual or automatic re-zero

• Various user-selectable program languages

• Suitable for integration in almost any production line

• Access protection by password

• Electrical ratings: 115/230 V AC, 50/60 Hz, single-

phase, ≥ 500 VA

Increased line efficiencyIntelligent user interface for product settings and optional statistics – fast, simple and reliable. Memory presets allow for a quick and easy changeover to another product.

HACCPThe easily removable transport belts ensure hygiene.

Safety of your productsThe rejecting device reliably sorts the off-weight products - to protect your brand.

Page 10: 2019 CVC PHARMAPACK 24pg (2019-01) - Mits Groups · 2019. 11. 15. · CVC 1220CS, a new generation of CVC counting system which features compact modular design and allows the use

The CVC 1208 In-line Cap Retorquer ensures the

capping quality after bottle passed through the

induction capsealing station.

• Touch screen control panel with torque display, ensures positive

capping for all bottles.

• Automatic rejection system rejects unqualified bottles: loose cap,

crooked cap, no cap, insufficient capping torque.

• Meets cGMP requirements.

• Optional SIEMENS control system, available with

21CFR Part 11 solutions.

17 ‌ Unitized Capsealing System Cap Retorquer ‌ 18

CVC 1208

Unitized Capsealing System Cap Retorquer

The CVC 2000 / CVC 4000 Induction Capsealers add security and value to your products. The CVC induction system provides an effective means of tamper-evidence, improves shelf life and eliminates leaks.Once caps with foil liners are tightened to the bottle, the non-contact heating process is accomplished by the high frequency induction field, with almost no heat transfer to product.

• Efficient cooling ensures long runs without overheating.

• Soft touch membrane control panel.

• High efficiency, low consumption and long service life.

• Stainless steel construction meets cGMP requirements.

• Universal coil capable of sealing a wide range of closure

diameters.

• Compact size means less conveyor space for mounting.

• Lightweight design for easy mobility.

• Fast and easy setup.

Technical Specifications:

Power output:

Cap diameter:

Capacity:

Power source:

Machine dimensions:

CVC 2000: 2.7 KW / CVC 4000: 4.0 KW

30 - 110 mm

CVC 2000 - up to 120 BPM

CVC 4000 - up to 200 BPM

CVC 2000 - 220 V, 50/60 Hz, single phase

CVC 4000 - 220 V, 50/60 Hz, 3 phase

L. 828 x W. 1245 x H. 1510 ~ 2010 mm

CVC 2000

Technical Specifications:

Bottle diameter:

Bottle height:

Cap diameter:

Capacity:

Power source:

Power consumption:

Compressed air consumption:

Machine dimensions:

30 - 110 mm

50 - 200 mm (min. body height: 45mm)

28 - 110 mm

up to 200 BPM

220V, 50/60 Hz, single phase

484 W

1 cfm

L. 1007 x W. 1071 x H. 2260 mm

CVC 4000

Page 11: 2019 CVC PHARMAPACK 24pg (2019-01) - Mits Groups · 2019. 11. 15. · CVC 1220CS, a new generation of CVC counting system which features compact modular design and allows the use

Leaflet Outserting

CVC 318 are designed for the emerging trend of

package reducing in pharmaceutical and nutraceutical

industry, external carton is unnecessary for leaflet

insertion anymore.

• Controlled by PLC and a touch-screen panel is provided as the HMI.

• Optional camera system for outserter optical inspection ensures

correctness of bar codes printed on leaflets and no leaflets are

missing on the bottles.

• Construction fully responds to strict FDA guidelines for bottles and

leaflets.

• Optional SIEMENS control system, available with

21CFR Part 11 solutions.

19 ‌ Leaflet Outserting Topserter II™ Rotary Pick N’ Place ‌ 20

CVC 318Top Outserting

MGSLabeling & Side Outserting

Technical Specifications:Applicable ranges

Capacity:

Power source:

Power consumption

Compressed air consumption:

Machine Dimensions(with conveyor):

Diameter:

Height:

Length:

Width:

Thickness:

up to 120 BPM

220V, 50/60 Hz, 1 phase

5 KW

8 cfm

L. 2900 x W. 1180 x H. 1850 mm

Bottle

Leaflet

30 - 110 mm

60 - 200 mm

25.4 - 38 mm

25.4 - 38 mm

5 - 14 mm

Topserter II™ Rotary Pick N’ PlaceTMTopSerter II Right-hand Unit with 48” Long Powered Magazine,

Timing Screw and Bottle Conveyor.

FEATURES & BENEFITS:

• Designed to meet relevant cGMP guidelines, reducing cleanup and inspection.

• Standardized FAT and commissioning protocols included, helping to assist

machinery and validation.

• Quick and easy changeover utilizing change parts and digital screw adjustments.

• Easy-to-load ergonomic magazine with outsert tray shelf. See options for

extended capacities.

• The ability to incorporate most outsert identification devices: bar code

scanners, vision and smart sensors.

• Easily installs over most conveyor lines.

• Included hot-melt adhesive system saves money over costly double-sided tape

systems.

• Integrates with optional ECOM™ Extended Capacity Outsert Magazine.

MAXIMUM SPEEDS:

• Up to 200 BPM

PRODUCT SIZE RANGE:

• Outserts:

- Minimum: 25.4(1”) x 25.4(1”) x 3(1/8”) mm

- Maximum: 76.2(3”) x 76.2(3”) x 14(3/8”) mm

• Bottles - Round, Square or Rectangular:

- Bottle Diameter: 30 - 110 mm

- Bottle height: 63.5 - 200 mm

Standard machine size range, deviations are available.

STANDARD MACHINE FEATURES:• Four-Head Rotary Outsert Feeder• Stainless Steel Floor Stand• Screw Adjustable for Bottle Height• Motor or Venturi Vacuum System• Allen-Bradley MicroLogix PLC• Allen-Bradley Touchscreen Operator Interface• Upstream and Downstream Surge Control• Missed Outsert Feed Detector• No Bottle, No Glue and No Outsert Control• Nordson Model ProBlue 4 adhesive system with a

Single Orifice Gun• FAT Protocol with IQ and OQ Documentation• Electronic Manuals on CD• Complies with ANSI/PMMI B155.1 Safety

requirements• Stepper motor drive

OPTIONS AVAILABLE:• F our, Six or Eight-Foot Long Powered Magazine• Extended Capacity Prefeeder – ECOM™• Timing Screw or Random Cycle Bottle Control• Servo Drive• A llen-Bradley ControlLogix PLC• Bar Code Scanners, Vision Systems and Smart Sensors

to identify and verify outserts on the bottle• Verified bottle reject for missed or non-identified

outserts• C onveyors

TYPICAL UTILITY REQUIREMENTS:• ELECTRICAL: 208/230 VAC 3 Ph 50/60 Hz 30 Amp

supply (including the adhesive system)• COMPRESSED AIR: 80 PSI minimum at 0.6 SCFM• Filter and Regulator Provided• VACUUM: 10 SCFM at 20” Hg Internally supplied

Page 12: 2019 CVC PHARMAPACK 24pg (2019-01) - Mits Groups · 2019. 11. 15. · CVC 1220CS, a new generation of CVC counting system which features compact modular design and allows the use

Shrink Bundling

Shrink Bundling ‌ 22

CVC 1651 Heat Shrink Tunnel (optional)

This user friendly and compact-designed bundler can group and pack small and medium size products, with an output up to 15 packs per min. (in 2 x 4, 8pcs/pack), and 12 packs per min. (in 4 x 6, 24pcs/pack)

• User friendly design for simple operation.

• Diverse pack sizes and types.

• Suitable for wide range of heat sealable wrapping materials.

• Safety shield against related mechanical movement.

• Low investment and operational costs.

• Compact to accommodate any floor space.

• Quick changeovers of films and bottles.

• High speed wrapping with fast seal time.

Technical Specifications (for CVC 1650 + CVC 1651):Applicable materials:

Power source:

Power consumption:

Machine Dimensions:

PE, PVC, OPP

220/380 V, 50/60 Hz, 3 phase

15 KW

L. 4210 x W. 2480 x H. 1780 mm

CVC 1650

21 ‌ Labeler

The Hawk™ Labeler is uniquely designed for pharmaceutical as well as other companies that value quality control in packaging

• Stops automatically if the optional bar code scanner can not verify the bar code

• Stops automatically if the label length is incorrect

• Auto rejection system for missing hot stamp code

• Auto rejection system for missing label

• Featuring CVC SelfSet™

Available as an

option!

Labeler

• Automatic adjustment of product separation:

The CVC 302 automatically regulates distance between each bottle to prevent missing labels caused by bottles crowded.

• Servo-driven labeling head brings the remarkable improvement of output labeling speed ranging from 163 to 233 feet per minute.

• Meets cGMP requirements, and ISO 9001:2000 standards.

• The labeling head is powered by servo motor for increased speed, power and accuracy.

• Touch screen control programmed in English, Spanish and Chinese.

• The compact non-CE model is available upon request.

CVC 302CE

CVC 302