20160128 rice deep process products and technology alan

Join-Shine Holdings (Industry) LimitedNational Engineering Laboratory for Cereal Fermentation Technology

The introduction of technology about

Rice further processing 稻米深加工产品及技术介绍

2016-01-26

目录Contents

01

关于我们About us 02-08

02

技术简介Our technology 09-18

03

案例Some cases 19-30

Jiangnan University

Jiangnan University

1. One of China's national key "211 Project" universities;

2. One of "985" platform universities;3. And functions directly under China‘s

Ministry of Education. 4. The best specialty for food Science in

China.

Jiangnan University

Jiangnan University

View of campus

We have more than 20000 undergraduate students, 7200 Master and PHD students.

Jiangnan University

Approved by the national development and Reform Commission in May 2011.

Here is the first National Engingeering lab in Cereal Fermentation field.

National Engineering Laboratory for Cereal Fermentation Technology

The mission of NELCF is to improve the independent innovation capability and break through the constraints of key technology and equipment in the Chinese cereal fermentation industry through research and major equipment development of core technology. NELCF focuses on four major research areas:1) cereal processing engineering and technology;2) brewing technology and engineering; 3) optimal control and scale-up technology of fermentation; 4) bioseparation engineering.

Network Optimization Expert Team

我们有食品领域世界最顶级和最全面的分析仪器和中试装备。we have……Analysis instrumentSpectr AA 220 及 220Z 原子吸收光谱分析仪MALVERN 纳米粒度及 Zeta 电位分析仪 Zetasizer Nano ZSMALDI SYNAPT QTof MS 液相色谱串联四极杆飞行时间质谱仪JEOL JEM-2100 （ HR ）透射电子显微镜AVANCE III 400MHz 全数字化核磁共振谱仪TA XT Plus Texture Analyser 质构仪MILIPORE Labscale 超滤系统LABCONCO 冻干机CONSTANT System TS20 高压细胞破碎仪BECKMAN Coulter Avanti J-E 冷冻离心机AKTA Purifier 100 蛋白质分离纯化设备……

Our core Advantage Our technology

Broken rice high production of rice protein and rice starch is our team's original technology, in the process of industrialization of technology and research teams focus on process and product optimization to provide overall industrialization of technology.碎米高效联产大米蛋白与大米淀粉是我们团队的原创技术，在技术产业化过程中，研究团队集中精力进行工艺和产品优化，并提供整体技术产业化服务。

This project has been completed four production lines in the country, to achieve sales revenue of billions of dollars, has a good social and economic benefits.

Rice starch using enzymatic process, protein content of less than 0.5%, can meet the requirements of the United States and the European Union standard FDA pharmacopoeia.Rice protein purity of more than 80%, the quality can meet the EU infant food standards.Related technology has formed a series of patents.

Our Core Technology Our technology


Our technology

Related patent certificate


There are alkaline, surfactant and enzyme three kinds industrialized rice starch preparation methods. Our results show that rice starch enzymatic preparation, the breakage rate of the smallest particles; particle size distribution chart shows, rice starch enzymatic preparation has the smallest particle size. Integrated indicators, enzymatic method for preparing rice starch with respect alkali and surfactant law have a higher superiority can better maintain the natural characteristics of rice starch.

We adopt the environment friendly technology route.Low waste water discharge.Low environmental pollution.

Our technology

Core technology of rice starch production


Purity

Granularityintegity

Microorganism

米淀粉中蛋白含量应≤ 0.5% （美国 FDA 标准）。Protein content in rice starch ≤0.5% 。淀粉颗粒完整，少破损淀粉，无糊化。Starch granules is complete, less damaged starch, without gelatinization无高温杀菌，严控微生物，尤其对于药用级淀粉。No high temperature sterilization, strict control of microorganisms, especially for pharmaceutical grade starch

Special grinder equipment and separation equipment, Accurate reaction process, sterilization process to ensure product quality

Our technology

Technical difficulties of rice starch production


• High Digestibility• Hypoallergenic• Thermal stability• Non GMO• Small granularity size,

specific surface area

Project StandardAppearance white

State uniformity fine power

Smell Its own flavor

without peculiar smell

Impurity No visible impuritiesProject IndexMoisture ≤14%Protein ≤0.5%

pH 6~7Ash content ≤0.5%Fat content ≤0.5%

Mesh ≥100meshs ≥300meshs

Our technology

Rice starch characteristics


• 制药领域：药物填充剂• Pharmacy: Drug filler

• 化工领域：绿色胶水、皮革• Chemical industry: Green glue, Leatherwere

• 食品领域：冰激凌、速冻食品、婴儿食品、肉制品、宠物食品Food industry: Ice cream,Frozen Food, Baby food, Meat

product, Pet food

Our technology

Application of rice starch


Rice protein is a very ideal plant protein, It has all the amino acids needed for the human body.

Digestibility Biological value

Efficacy ratio

rice protein 82 77 1.7corn protein 66 60 1.2

soy protein 75 57 1.4

wheat protein 79 67 1.0

egg protein 98 83 4.8

Our technology

Rice protein characteristics


• 烘焙产品 bakery• 婴儿制品 baby food• 乳制品 dairy• 营养食品 nutritious food• 保健食品 health Food• 饮料制品 beverage• 宠物食品 pet food

Our technology

Application of rice protein

http://www.enago.se/index.asp?Page=10


Purity

Fat content

Heavy metal

Dispersion

Food grade rice protein purity should be more than 80% ~90%

Fat easily lead to the loss of flavor, fat content control in 2%

Heavy metal enrichment to the protein during the time in production, cause heavy metals, especially cadmium content exceeded (cadmium is less than or equal to 0.2 mg / kg, the new national standard cadmium is less than or equal to 0.4 mg / kg)Rice protein itself can not be dissolved, how to improve the dispersion of the application range of products is a problem

Our technology

Technical difficulties of rice protein production


PART1 （ 2005-2008 ）

本技术于 2005 年率先在云南普洱实施，建成了国内第一条年处理 7500 吨碎米资源综合利用生产线，可年产 5000 吨大米淀粉和 500 吨食品级大米蛋白粉。目前公司产品远销欧美产品供不应求，工厂于 2012 年进行了扩产建设。This technology in 2005 first in Yunnan Pu'er implementation, built the first annual processing of 7500 tons of broken rice resources comprehensive utilization of production lines, with an annual output of 5000 tons of rice starch and 500 tons of food grade rice protein powder. At present, the company's products are exported to Europe and the United States in short supply, the factory in 2012 to expand production

Some cases


PART2 （ 2009-2012 ）

本技术于 2011 年在江西省上高县建成投产了国内首条糖浆蛋白联产生产线，可处理50000 吨碎米资源综合利用生产线，可年产大米淀粉糖浆 40000 吨 , 大米淀粉 7500吨 , 大米蛋白粉 3500 吨。

The technology in 2011 in Jiangxi Province County completed and put into operation in the first syrup protein co production line, processing 50000 tons of broken rice resources comprehensive utilization of production lines, with an annual output of 40000 tons of rice starch syrup, 7500 tons of rice starch and rice protein powder 3500 tons. Its syrup products are sold in China, while rice protein and rice starch are sold overseas, by international customers.

Some cases


PART3 （ 2013~2015 ）

最新技术应用于无锡金农生物科技有限公司（ 2015 年 10 月份投产），年产高品质大米蛋白 1000 吨，也可同步生产大米淀粉。The latest technology is applied to the Wuxi Jinnong Biotechnology Co., Ltd. (put into operation in October 2015), with an annual output of 1000 tons of high quality rice protein, but also to produce rice starch simultaneously.

Some cases


There are very few manufacturers to adopt this kind of technology program, broken rice protein and starch can be separated, the value is far higher than broken rice, the program has a very high margins.

该方案近年来技术才成熟，已经有少量厂家采用该种技术方案，碎米中蛋白和淀粉得以分离后，并各自达到较高的纯度时，价值远高于碎米，该方案具有极高的利润率；产品目前以国际市场为主。

Rice protein

Raw materials Presoak Crush Reaction Detach

Starch pulpDehydrationDesiccationProducts of rice starch

Protein pulpConcentrateDesiccation

Some cases Technical route 1—

Starch+Protein


With broken rice as raw material to produce starch syrup and rice residue protein, rice residue protein again refining of protein content is more than or equal to 80 percent, the indicators meet the sanitary requirement of food quality protein.

In recent years, the technology has matured, the food grade protein is much higher than the rice residue protein, which has a high profit margin, and has great development space.

Rice protein Desiccation Detach Reaction Disperse Cake Filtration

Raw materials Presoak Crush Liquefaction Filtration

Liquid FiltrateSaccharification

DecolorizationDesalinationConcentrateStarch syrup

Some cases Technical route 2—Syrup+Protein

22

Our production line system certification.

Some cases Product

qualification

23Some cases Terminal product

24Some cases Terminal product

25Some cases

26

由于我们的行业领导地位，自 2014 年开始我们参与起草了《食品工业用植物蛋白国家标准》《食用蛋白粕国家标准》，这两个标准将于 2016 年公布实施。Due to our industry leadership, since 2014 we have been involved in the drafting of the "national standards for food and vegetable protein national standards," the two standards will be released in the 2016.

National standard

27

活性馏分，蛋白含量为 32.35%

Thanks

Our Motto: Learning and Practice to Perfection

20160128 rice deep process products and technology alan

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