2015 visualaim llc overview v1.3

9
CONSULTING CLOUD-BASED SOLUTIONS ON-GOING SUPPORT TOTAL ASSET MANAGEMENT

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Page 1: 2015 VisualAIM LLC Overview V1.3

CONSULTINGCLOUD-BASED

SOLUTIONSON-GOING SUPPORT

TOTAL ASSET MANAGEMENT

Page 2: 2015 VisualAIM LLC Overview V1.3

Summa Group

123456789101112131415161718Locations Worldwide

Page 3: 2015 VisualAIM LLC Overview V1.3

CONSULTING

CLOUD-BASED

SOLUTION

ON-GOINGSUPPORT

Page 4: 2015 VisualAIM LLC Overview V1.3

ON-GOINGSUPPORT

CONSULTING

CLOUD-BASED

SOLUTION

Time-basedInspectionWork Plans(Equipment

&Piping

Circuits)

Inspection Data Management

SmartDrawings

Risk BasedAnalysis

(Qualitative)-----

Corrosion Data

Management

Smart ISO-----

User TrackingAudit Logs

FileRepository

----Reporting

Risk BasedAnalysis

(Quantitative)AutoCADExport

-----Flange

Data CollectionFor EHS

Requirements

Page 5: 2015 VisualAIM LLC Overview V1.3

DesignProcure, Construct &

CommissionOperate & Maintain

AssetIntegrity Program

Decommission & Dispose

Conceptual design Concept selection Material selection Fluid Characterization Flow Assurance Environmental Assessments Life of Field

Asset integrity Design verification HAZOP / Safety Risk & failure analysis Equipment sizing

Logistics Planning Interface management

Logistics Scheduling Construction Mgmt

Commissioning procedures Operator Training & Certification Baseline readings Initial maintenance interventions Initial inspection schedules Non-destructive testing Construction Management

SOPs Asset monitoring

As-built drawings Turnover

Packages

Pump reliability Fault detection Corrosion management Compressor performance Leak detection Hydrate & wax mgmt

RBI Program Inspection Programs RCM worksheets Mechanical Integrity Inspection Work Plans

Knowledge capture Best practices Training

Safety guidelines

Asset monitoring

Water treatment

Energy Eff.

Asset Lifecycle Processes

Page 6: 2015 VisualAIM LLC Overview V1.3

Step 3Develop CMMS

Step 4Develop PM System

Step 5Predictive Maintenance

Step 1Evaluate Equipment

Step 2Restore Equipment

Total Asset Management Program

Measure Overall Equipment Effectiveness

Equipment Logs

Work Order System

Equipment Ranking

Asset Numbering System

Maintenance Metrics

Daily Plan

Resource Skills Matrix

Work Order Standards

Breakdown Elimination

Visual Control Standards

Daily Maintenance Reports

Front End Engineering

Measure MTTB & MTTR

Lubrication Program

Weekly Cost Report

Bill of Materials

Weekly Maintenance Report

Weekly Plan

Spare Parts Management

Maintenance Cost Structure

Maintenance Training for Operators

CMMS

Autonomous Maintenance

Check CIL Effectiveness

PM Quality Standards

PM Routes & Routines

PM Master Schedule

Shutdown Maintenance Control

Step 6Evaluate Performance

Rotating Equipment Vibration and Shock Pulse Monitoring

Ultrasonic Leak Detection

Thermography

Lube Oil Analysis

Evaluate Maintenance Costs and Budget

Evaluate Equipment Integrity & Reliability

Evaluate PM and PD Effectiveness

= Potential Benefit

Inspection Work Plans

Risk Based Assessments

Corrosion Analysis

Page 7: 2015 VisualAIM LLC Overview V1.3

Total Asset Management:The Core of Zero Loss Operations

Today’s thriving companies understand the value of reliable equipment and invest time and resources to protect their assets

Integrity Management and Reliability Assessment The quest to zero loss is a journey Do you have a road map? Do you know where you are? When will you arrive? VisualAIM offers objective benchmarking for integrity and reliability programs VisualAIM offers Risk Based Inspection Assessment, Corrosion Studies, Failure

Analysis, and Design VerificationAsset Integrity and Reliability Strategies

We believe that every endeavor to improve maintenance and reliability should have lasting benefits

VisualAIM creates customized inspection strategies, plans function block activities, and develops timelines to improve plant reliability

VisualAIM can help to develop risk based inspection and mechanical integrity programs

Breakdown Elimination VisualAIM is proud to offer a hands-on Breakdown Elimination workshop Breakdown Elimination is a nine phase system designed to reduce equipment and

component failures aimed at enhanced operator and technician problem solving

High Quality Preventive Maintenance Tasks High Quality Preventive Maintenance (PM) Task Lists are key to world-class maintenance programs High Quality PM’s standardize best practices and establish long term work standards VisualAIM can create a library of highly detailed inspection tasks for a wide variety of equipment types

Page 8: 2015 VisualAIM LLC Overview V1.3

Total Asset Management

Total Asset Management

Fie

ld S

erv

ices

En

gin

ee

rin

gS

erv

ice

s

Ent

erpr

ise

App

lica

tion

Inte

gra

tion

EA

M/A

IME

RP

People Process Technology Capabilities / Execution & Delivery

InspectorTesting Technician

Instrument TechnicianConstruction

Reliability EngineerMaterials EngineerInspection Manager

Project Manager

Software DeveloperNetwork EngineerBusiness Analyst

Maintenance EngineerReliability Engineer

IT Resource

SAP ConsultantMaintenance Consultant

Business AnalystIT Resource

Workflow ProcessApproval Process

TaxonomyMRO Strategy

Procurement ProcessesBudgeting/Cost Reporting

KPIsExecutive Dashboards

Criticality AnalysisMaintenance Planning Process

Scheduling ProcessReliability and Integrity Strategy

Asset AssessmentKPIs/Performance Dashboards

Inspection Management

Visual InspectionsNon-destructive Testing

Asset IdentificationField Data Collection

InstallationTurnaround Planning/Execution

Construction Management

Bar CodeRFID

Wireless InfrastructureRobotic Inspection

SAP PM, WM, BW, xMIIIBM Maximo

NRX

VisualAIM-----

Lloyds RBMIMeridium APM

API RBI-----

Cloud Computing

Services Oriented Architecture (SOA)-----

IoT AtomSAP XI

RBI MethodologyMaterials Science

Corrosion EngineeringReliability Centered Maintenance

API 580/581

Construction ManagementCalibration ServicesTechnician Service

Data Collection & ManagementFailure Analysis

Risk Based AssessmentsEarly Event Detection

Asset Performance Monitoring/AnalysisModeling/SimulationCorrosion StudiesDesign Verification

API Certified InspectorsNACE Trained Engineers

WorkflowsData Integration

Data IntegrityData Hosting

Enterprise IntegrationCMMS Implementation

EAM/AIM Practice Lead

Enterprise SolutionsIT

Page 9: 2015 VisualAIM LLC Overview V1.3

Selected Asset Integrity References

TalismanEagle Ford

Thunder CreekBuckshot Plant

PDVSA / Petrowarao

PEMEXBPCL

Refinery

BoardwalkPipeline

HuntsmanFreeport