2015 visualaim llc overview v1.3
TRANSCRIPT
CONSULTINGCLOUD-BASED
SOLUTIONSON-GOING SUPPORT
TOTAL ASSET MANAGEMENT
Summa Group
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CONSULTING
CLOUD-BASED
SOLUTION
ON-GOINGSUPPORT
ON-GOINGSUPPORT
CONSULTING
CLOUD-BASED
SOLUTION
Time-basedInspectionWork Plans(Equipment
&Piping
Circuits)
Inspection Data Management
SmartDrawings
Risk BasedAnalysis
(Qualitative)-----
Corrosion Data
Management
Smart ISO-----
User TrackingAudit Logs
FileRepository
----Reporting
Risk BasedAnalysis
(Quantitative)AutoCADExport
-----Flange
Data CollectionFor EHS
Requirements
DesignProcure, Construct &
CommissionOperate & Maintain
AssetIntegrity Program
Decommission & Dispose
Conceptual design Concept selection Material selection Fluid Characterization Flow Assurance Environmental Assessments Life of Field
Asset integrity Design verification HAZOP / Safety Risk & failure analysis Equipment sizing
Logistics Planning Interface management
Logistics Scheduling Construction Mgmt
Commissioning procedures Operator Training & Certification Baseline readings Initial maintenance interventions Initial inspection schedules Non-destructive testing Construction Management
SOPs Asset monitoring
As-built drawings Turnover
Packages
Pump reliability Fault detection Corrosion management Compressor performance Leak detection Hydrate & wax mgmt
RBI Program Inspection Programs RCM worksheets Mechanical Integrity Inspection Work Plans
Knowledge capture Best practices Training
Safety guidelines
Asset monitoring
Water treatment
Energy Eff.
Asset Lifecycle Processes
Step 3Develop CMMS
Step 4Develop PM System
Step 5Predictive Maintenance
Step 1Evaluate Equipment
Step 2Restore Equipment
Total Asset Management Program
Measure Overall Equipment Effectiveness
Equipment Logs
Work Order System
Equipment Ranking
Asset Numbering System
Maintenance Metrics
Daily Plan
Resource Skills Matrix
Work Order Standards
Breakdown Elimination
Visual Control Standards
Daily Maintenance Reports
Front End Engineering
Measure MTTB & MTTR
Lubrication Program
Weekly Cost Report
Bill of Materials
Weekly Maintenance Report
Weekly Plan
Spare Parts Management
Maintenance Cost Structure
Maintenance Training for Operators
CMMS
Autonomous Maintenance
Check CIL Effectiveness
PM Quality Standards
PM Routes & Routines
PM Master Schedule
Shutdown Maintenance Control
Step 6Evaluate Performance
Rotating Equipment Vibration and Shock Pulse Monitoring
Ultrasonic Leak Detection
Thermography
Lube Oil Analysis
Evaluate Maintenance Costs and Budget
Evaluate Equipment Integrity & Reliability
Evaluate PM and PD Effectiveness
= Potential Benefit
Inspection Work Plans
Risk Based Assessments
Corrosion Analysis
Total Asset Management:The Core of Zero Loss Operations
Today’s thriving companies understand the value of reliable equipment and invest time and resources to protect their assets
Integrity Management and Reliability Assessment The quest to zero loss is a journey Do you have a road map? Do you know where you are? When will you arrive? VisualAIM offers objective benchmarking for integrity and reliability programs VisualAIM offers Risk Based Inspection Assessment, Corrosion Studies, Failure
Analysis, and Design VerificationAsset Integrity and Reliability Strategies
We believe that every endeavor to improve maintenance and reliability should have lasting benefits
VisualAIM creates customized inspection strategies, plans function block activities, and develops timelines to improve plant reliability
VisualAIM can help to develop risk based inspection and mechanical integrity programs
Breakdown Elimination VisualAIM is proud to offer a hands-on Breakdown Elimination workshop Breakdown Elimination is a nine phase system designed to reduce equipment and
component failures aimed at enhanced operator and technician problem solving
High Quality Preventive Maintenance Tasks High Quality Preventive Maintenance (PM) Task Lists are key to world-class maintenance programs High Quality PM’s standardize best practices and establish long term work standards VisualAIM can create a library of highly detailed inspection tasks for a wide variety of equipment types
Total Asset Management
Total Asset Management
Fie
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En
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Ent
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App
lica
tion
Inte
gra
tion
EA
M/A
IME
RP
People Process Technology Capabilities / Execution & Delivery
InspectorTesting Technician
Instrument TechnicianConstruction
Reliability EngineerMaterials EngineerInspection Manager
Project Manager
Software DeveloperNetwork EngineerBusiness Analyst
Maintenance EngineerReliability Engineer
IT Resource
SAP ConsultantMaintenance Consultant
Business AnalystIT Resource
Workflow ProcessApproval Process
TaxonomyMRO Strategy
Procurement ProcessesBudgeting/Cost Reporting
KPIsExecutive Dashboards
Criticality AnalysisMaintenance Planning Process
Scheduling ProcessReliability and Integrity Strategy
Asset AssessmentKPIs/Performance Dashboards
Inspection Management
Visual InspectionsNon-destructive Testing
Asset IdentificationField Data Collection
InstallationTurnaround Planning/Execution
Construction Management
Bar CodeRFID
Wireless InfrastructureRobotic Inspection
SAP PM, WM, BW, xMIIIBM Maximo
NRX
VisualAIM-----
Lloyds RBMIMeridium APM
API RBI-----
Cloud Computing
Services Oriented Architecture (SOA)-----
IoT AtomSAP XI
RBI MethodologyMaterials Science
Corrosion EngineeringReliability Centered Maintenance
API 580/581
Construction ManagementCalibration ServicesTechnician Service
Data Collection & ManagementFailure Analysis
Risk Based AssessmentsEarly Event Detection
Asset Performance Monitoring/AnalysisModeling/SimulationCorrosion StudiesDesign Verification
API Certified InspectorsNACE Trained Engineers
WorkflowsData Integration
Data IntegrityData Hosting
Enterprise IntegrationCMMS Implementation
EAM/AIM Practice Lead
Enterprise SolutionsIT
Selected Asset Integrity References
TalismanEagle Ford
Thunder CreekBuckshot Plant
PDVSA / Petrowarao
PEMEXBPCL
Refinery
BoardwalkPipeline
HuntsmanFreeport