2013 contractor training requirement meeting safety meetings... · requirement meeting . february...
TRANSCRIPT
AGENDA
3
Welcome Contractor Expectation Communication History Apache Contractor Management Program Apache Contractor Training Requirements Apache Training Verification Process Apache Audit Process Question and Answer
GETTING THE MESSAGE OUT Date
Communications through ISN
2/4/2011 ISN Implementation Letter
6/14/11 GOM Contractor Meeting (First communication of a meeting to explain TQ)
8/15/2011 DISA Reminder Letter
8/23/11 TQ Activity List Update
9/30/11 TQ Activity List Update
10/20/11 Training Qualification Reminder
11/4/2011 SEMS Agreement Letter signed
11/2/11 TQ Activity List Update
1/12/12 TQ Activity List Update
4/27/12 TQ Conformance Project Notification
6/8/12 Core Training Requirements
6/12/12 TQ Conformance Invitation
8/21/12 TQ Activity List Update
8/27/12 Contractor ISN Training Notification
9/27/12 Subcontractor Policy
11/1/12 Contractor Training Matrix, Rev 8
1/15/2013 Scanning Process “GO LIVE” on 3/1
1/17/13 Feb 1 2013 Lafayette Meeting Notice
Date TQ Training Sessions
Apache Hosted June 2012 Conformance Help Desk
June 2012 2 Conformance Webcasts
September 2012 8 Hands-on TQ Workshops – Lafayette
November 2012 6 Hands-on TQ Workshops - Houston
Date Contractor Safety Meetings July 2011 Houston, Lafayette
April 2012 Lafayette
May 2012 Houston
January 24, 2012 Houston
February 1, 2013 Lafayette
CONTRACTOR MANAGEMENT UPDATE
8
• Apache is now actively utilizing ISNetworld and DISA as key elements
of our Contractor Safety Management Process.
• These programs assist Apache in identifying contractors that are eligible to perform work for Apache, as well as the monitoring of our contractors’ safety performance, safety programs and employee training & qualifications.
• All contractors that will perform work offshore for Apache’s Gulf of Mexico Shelf and/or Deepwater Regions must participate in these programs.
• NOTE: Any contractor that provides “ONLY” shore based services is asked to contact Apache to discuss their scope of work and to determine if they might qualify for possible reclassification within Apache’s ISNetworld system and obtain relief from a few Apache requirements.
CONTRACTOR MANAGEMENT UPDATE
9
Apache is utilizing ISNetworld to assist with monitoring and evaluating offshore contractors and their personnel on two (2) separate levels.
1. Company Level Evaluations 2. Employee Level Evaluations 3. To Communicate with Contactors (i.e. Meeting Letter)
Apache is conducting on-site audits of contractors based on:
1. Type of work (Risk) 2. Volume of work (Manhours/Exposure) 3. Safety performance (Issues)
CONTRACTOR MANAGEMENT UPDATE
10
1. Contractor must be enrolled in the DISA drug testing consortium. Note:
DISA account must be linked to ISNetworld account!
2. Contractor’s management must read, understand and sign Apache’s
SEMS agreement and expectations letter as appropriate.
3. Contractor must have a current Master Service Agreement or Contract in
place.
4. Contractor must have required Insurance Coverage in place.
Apache’s “Go” / “No Go” Criteria
CONTRACTOR MANAGEMENT UPDATE
11
1. MSQ Safety Grade (30%) 2. DART Rate (20%) 3. Total Recordable Incident Rate (TRIR) (10%) 4. RAVS Status (Written Safety Programs) (40%) 5. DISA “Green” Light Status (Show Stopper) 6. SEMS Agreement (Show Stopper) 7. Accepted MSA or Contract (Show Stopper)
Contractors with an A or B Dashboard Grade are considered preferred contractors
CONTRACTOR EVALUATION CRITERIA
12
GRADE POINT RANGEA - Excellent Rating - Preferred Contractor 90 - 100
B - Preferred Contractor 80 - 89.9
C - Non-Preferred Contractor - Use with caution. Requester should seek A or B rated contractor that provides the same service.
70 - 79.9
D - Non-Preferred Contractor - Safety Improvement Plan (SIP) must be submitted and approved by Apache EH&S prior to use or continued use. Requester should seek A or B rated contractor that provides the same service.
60 - 69.9
F - Non-Preferred Contractor - The use of this contractor will require Region VP approval prior to use or continued use. In addition, a Safety Improvement Plan (SIP) must be submitted and approved by Apache EH&S. The requester should seek an A or B rated contractor that provides the same service.
59.9 or Below
CONTRACTOR MANAGEMENT UPDATE
13
In addition to the “Company” level grading criteria, all “Personnel” going offshore will be issued a “Go” or “No Go” status as an individual based on the following:
• All employees assigned to any Apache job must be entered into the ISNetworld Training Qualification (TQ) database.
• The training dates for all Apache required training must be entered into ISNetworld for each employee going offshore for Apache.
• All contractor employees will be issued an ISN I.D. card by ISN, at no cost, once information is entered into the ISNetworld TQ database. (Temporary I.D. cards can be printed)
• The ISN I.D. card will be required when checking in at any Apache shore base or heliport. Goes into effect 3/1/2013!
CONTRACTOR MANAGEMENT UPDATE
15
Job
Spe
cific
Ski
llsan
dK
now
ledg
eV
erifi
catio
n/A
sses
smen
t:A
llem
ploy
ees
mus
tha
vead
equa
tesk
ills
and
know
ledg
eto
perf
orm
thei
ras
sign
edjo
bdu
ties
ina
safe
and
com
plia
ntm
anne
r.T
his
mus
tbe
revi
ewed
annu
ally
,or
asjo
bdu
ties
chan
ge.
Sup
port
ing
docu
men
tatio
n m
ust
be m
aint
aine
d on
file
for
eac
h em
ploy
ee.
Offs
hore
Saf
ety
Aw
aren
ess
Trai
ning
(Saf
eGul
for
Equ
ival
ent)
Sha
llin
clud
eth
efo
llow
ing:
Acc
iden
tP
reve
ntio
nS
igns
&T
ags,
Bac
kS
afet
y,C
onfin
edS
pace
,B
lood
born
eP
atho
gens
,D
rug
&A
lcoh
ol,
Ele
ctric
alS
afet
y,F
all
Pro
tect
ion,
Fire
Pre
vent
ion
&E
xtin
guis
hers
,H
and
Saf
ety,
Haz
wop
erF
irst
Res
pond
erA
war
enes
s, H
earin
g C
onse
rvat
ion,
Haz
ard
Com
mun
icat
ion,
Inc
iden
t R
epor
ting
&In
vest
igat
ion,
Lock
out/
Tag
out,
Per
mitt
ing,
PP
E,
Wal
king
Wor
king
Sur
face
s,JS
A(J
obS
afet
yA
naly
sis)
,S
top
Wor
kA
utho
rity.
Apa
che
Offs
hore
Saf
ety
Ori
enta
tion
& S
afe
Wor
k P
ract
ices
V
ideo
Mar
ine
Tras
h an
d D
ebri
s (N
TL N
o. 2
002
- G13
)
Wat
er S
urvi
val w
ith H
UE
T &
Sw
ing
Rop
e Tr
ansf
er
(Ves
sel
crew
s an
d di
vers
do
not
requ
ire H
UE
T)
Arc
Fla
sh T
rain
ing
(NFP
A70
E)
Asb
esto
s Tr
aini
ng (O
SH
A 1
910.
1001
)
Con
fined
Spa
ce E
ntry
(OS
HA
191
0.14
6) A
ttend
ant,
Ent
rant
an
d/or
Res
cue
(As
App
licab
le)
Ele
ctri
cal Q
ualif
ied
Per
son
(OS
HA
191
0.33
2)
Haz
ardo
us M
ater
ial S
hipp
ing
49 C
FR 1
72.7
04
(Par
t 175
, 17
6 an
d/or
177
Tra
nspo
rtat
ion
Mod
e)
Haz
wop
er R
efre
sher
8H
r (O
SH
A 1
910.
120)
Haz
wop
er L
evel
24H
r (O
SH
A 1
910.
120)
Haz
wop
er L
evel
40H
r (O
SH
A 1
910.
120)
NO
RM
Tra
inin
g (S
tate
/Fed
eral
Req
uire
men
ts)
Pip
ing
& V
esse
l Iso
latio
n P
roce
dure
s
Pro
duct
ion
Saf
ety
Sys
tem
s (3
0 C
FR S
ubpa
rt O
)
Res
pira
tory
Pro
tect
ion
(OS
HA
191
0.13
4)
Sca
ffold
ing
(OS
HA
191
0.28
)
Wel
l Con
trol
/Ser
vici
ng (3
0 C
FR S
ubpa
rt O
)
Air
Mon
itori
ng /
Gas
Det
ecto
rs
Cra
ne In
spec
tor
(AP
I-RP
-2D
Lat
est E
ditio
n)
Cra
ne O
pera
tor
(AP
I-RP
-2D
Lat
est E
ditio
n)
Fal
l Pro
tect
ion
(OS
HA
192
6.50
0) a
nd s
hall
incl
ude
Res
cue
Pla
nnin
g
Fir
e Fi
ghtin
g - I
ncip
ient
(OS
HA
191
0.15
7)
Fir
st A
id /
CP
R /
AE
D /
BB
P
Rig
ger
Trai
ning
AP
I RP
2D
(Qua
lifie
d R
igge
r)
No Job Title(s) Frequency in Yrs (0=One Time) 1 0 0 1 4 0 0 1 0 3 1 0 0 0 0 3 1 0 2 0 4 4 4 2 2 4
1 Asbestos Abatement Worker X X X X X X X X2 Blasting Crew - Sand X X X X X X X X X X3 Blasting Crew - Water X X X X X X X X X4 Carpenter X X X X X X X X5 Casing Crew X X X X X X X X6 Casing Crew Supervisor X X X X X X X X7 Chemical Technician X X X X X X X X8 Clerk X X X X X X X9 Communications Technician X X X X X X X10 Consultant - Diving X X X X X X X X
Core Training Requirements (Required for all Personnel)
Non-Core Training Requirements Specific To Job Title
Classroom, Instructor Led, CBT, In-House, Etc. Hands-On Demonstration of Practical Skills Required
Gulf of Mexico Shelfand
Deepwater Regions
On-Site Contractors
Training Matrix(X = Required)
Revision 6April 18, 2012
Job Specific Training Requirements
Core Training Requirements
Job Titles & Frequency
CONTRACTOR MANAGEMENT UPDATE
16
No Job Title(s) Frequency in Yrs (0=One Time)
1 Asbestos Abatement Worker2 Blasting Crew - Sand3 Blasting Crew - Water4 Carpenter
5 Casing Crew
6 Casing Crew Supervisor
7 Chemical Technician
8 Clerk
9 Communications Technician
10 Consultant - Diving
Gulf of Mexico Shelfand
Deepwater Regions
On-Site Contractors
Training Matrix(X = Required)
Revision 6April 18, 2012
Currently 142 Job Titles Listed
Examples: Boat Captain Crane Mechanic Chemical Technician Electrician – General Fire Fighting Equipment Tech Mechanic – Compressor Production Operator – Level A Rig – Drilling/Workover Crew Sandblasting / Painting Personnel Tank & Vessel Cleaning Personnel
CONTRACTOR MANAGEMENT UPDATE
17
• Job Specific Skills and Knowledge Verification Assessment:
• Offshore Safety Awareness Training (SafeGulf or Equivalent)
• Apache Offshore Safety Orientation & Safe Work Practices Video
There are five (5) Core Training Requirements for all personnel going offshore
Job
Spec
ific
Skill
sand
Know
ledg
eVe
rific
atio
n/A
sses
smen
t:Al
lem
ploy
ees
mus
thav
eade
quat
esk
illsan
dkn
owle
dge
tope
rform
thei
ras
sign
edjo
bdu
ties
ina
safe
and
com
plia
ntm
anne
r.Th
ism
ust
bere
view
edan
nual
ly,
oras
job
dutie
sch
ange
.Su
ppor
ting
docu
men
tatio
n m
ust b
e m
aint
aine
d on
file
for e
ach
empl
oyee
.
Offs
hore
Safe
tyAw
aren
ess
Trai
ning
(Saf
eGul
for
Equi
vale
nt)
Shal
linc
lude
the
follo
wing
:Ac
cide
ntPr
even
tion
Sign
s&
Tags
,Ba
ckSa
fety
,Co
nfin
edSp
ace,
Bloo
dbor
nePa
thog
ens,
Drug
&Al
coho
l,El
ectri
cal
Safe
ty,
Fall
Prot
ectio
n,Fi
rePr
even
tion
&Ex
tingu
ishe
rs,
Hand
Safe
ty,
Hazw
oper
Firs
tRe
spon
der
Awar
enes
s, H
earin
g Co
nser
vatio
n, H
azar
d Co
mm
unic
atio
n, In
cide
nt
Repo
rting
&In
vest
igat
ion,
Lock
out/T
agou
t,Pe
rmitt
ing,
PPE,
Wal
king
Wor
king
Surfa
ces,
JSA
(Job
Safe
tyAn
alys
is),
Stop
Wor
kAu
thor
ity.
Apac
he O
ffsho
re S
afet
y Or
ient
atio
n &
Safe
Wor
k Pr
actic
es
Vide
o
Mar
ine
Tras
h an
d De
bris
(NTL
No.
200
2 - G
13)
Wat
er S
urvi
val w
ith H
UET
& Sw
ing
Rope
Tra
nsfe
r (V
esse
l cr
ews
and
dive
rs d
o no
t req
uire
HUE
T)
1 0 0 1 4
X X X X XX X X X XX X X X XX X X X XX X X X XX X X X XX X X X XX X X X XX X X X XX X X X X
Core Training Requirements (Required for all Personnel)
• Marine Trash and Debris (NTL No. 2002 - G13)
• Water Survival with HUET & Swing Rope Transfer
CONTRACTOR MANAGEMENT UPDATE
18
Apache Offshore Safety Orientation & Safe Work Practices Video
• All contractors are be required to view the revised Apache orientation video “One (1) Time”
• Video is available on the Apache SEMS Portal https//semsportal.apachecorp.com
• Completion date must be entered in ISNetworld TQ System.
• Documentation required to be maintained by Contractors (Form available on SEMS Portal)
• ISNetworld individual I.D. cards will replace the old Apache orientation card to verify completion
CONTRACTOR MANAGEMENT UPDATE
19
Annually – Contractors are required to review and verify the following for each employee working offshore for Apache:
• Job Classification(s) or Job Title(s) are correct and the job specific training requirements identified in the blue & yellow section of the Contractor Training Matrix are in compliance.
• Verification of knowledge and skills to perform assigned tasks based on job title(s).
• Documentation is required and subject to audit.
• Enter the date of job skills and knowledge verification in the ISNetworld TQ database.
CONTRACTOR MANAGEMENT UPDATE
20
Example Methods to Verify Skills and Knowledge
• Educational Background (High School, College, Degree, CEU’s)
• On the Job Training Programs (Supervisory Sign-off Checklist)
• Company In-House Training Programs
• External Training Programs (Third Party Providers)
• Procedure / P&ID Review and Verification
• Intern / Mentorship Programs
• Manufacturer Sponsored Courses (GM Diesel, Waukesha)
• Web Based or CBT Training Courses (Applicable to Craft)
• Certification Process (Welding and/or Electrical Codes)
• Licensing Criteria (Marine, USCG, Etc.)
• Craft Specific Training (Production Operations, Separation, Glycol)
NOTE: Documentation and Verification required!
CONTRACTOR MANAGEMENT UPDATE
21
Job Specific Training Requirements are Identified in this Section
Yellow Highlighted Indicates Hands-on Demonstration Required
SUBCONTRACTORS
22
• Apache requires that all subcontractors meet the same requirements as that of the direct contractor (Except the need for an MSA/Contract with Apache or executing the SEMS Agreement and Expectations letter).
• Subcontractors must be linked to Apache’s subcontractor ISN account to facilitate the training verification process at heliports or shore bases
CONTRACTOR AUDITS
25
• Apache Corporation will conduct Contractor Audits to verify information entered into ISNetworld / TQ.
• 75 Contractors were audited by Apache in 2012 and the audit list for calendar year 2013 is currently being developed.
• Audits may include representatives from Apache Management and other disciplines.
• Contractor Audits began April 16, 2012.
CONTRACTOR AUDITS
26
Audits will evaluate 6 general categories 1. Apache ISN “Go”- “No Go” Items
• Presence of an ISNetworld account linked to Apache’s GOM Shelf and/or Deepwater accounts.
• Presence of a DISA drug testing account linked to the corresponding Shelf and/or Deepwater ISNetworld account.
• Presence of an executed SEMS Agreement and Expectations Letter.
• Accepted MSA/Contract
CONTRACTOR AUDITS
27
2. Contractor Safety Performance on Apache jobs since January 1, 2011
3. Incident Reporting and Investigation • Presence of a procedure and whether it requires
immediate notification to Apache. • Does the procedure require an injured employee to be
accompanied to the medical provider for initial treatment?
• Does your policy require incidents be investigated and who performs them?
• Does your company track and close corrective actions associated with incidents, and will you provide completed corrective actions to Apache?
CONTRACTOR AUDITS
28
4. Employee Training • Do you have a method to track employees working for,
or who have the potential to work for Apache? • Are those employees entered in the TQ portion of
ISNetworld? • Are there deficiencies in the TQ information entered
compared to the Apache Training Matrix? • What is your process for ensuring your employees are
skilled and knowledgeable to perform their job duties, and is it documented and auditable?
CONTRACTOR AUDITS
29
5. Job Safety Analysis (JSA’s) • Do you have a JSA program? • Do you have a program to train employees in creating
quality JSA’s? • Are JSA’s being provided to Apache at the jobsite, and
who is responsible to ensure this happens?
6. Safe Work Practices and SOP’s • Do you have a “Stop Work” policy and how is it
communicated to all employees? • Do you have Standard Operating Procedures for critical
equipment you provide to Apache? • Do you have a preventative maintenance program for
that critical equipment?